CN109764336A - A kind of vehicle-mounted removable rubbish anaerobic cracking treatment system and method - Google Patents

A kind of vehicle-mounted removable rubbish anaerobic cracking treatment system and method Download PDF

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Publication number
CN109764336A
CN109764336A CN201910079160.2A CN201910079160A CN109764336A CN 109764336 A CN109764336 A CN 109764336A CN 201910079160 A CN201910079160 A CN 201910079160A CN 109764336 A CN109764336 A CN 109764336A
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China
Prior art keywords
cracking
gas
air
pyrolysis furnace
anaerobic
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CN201910079160.2A
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Chinese (zh)
Inventor
赖喜锐
王京华
熊伟
陈宗达
黄祥臣
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Guangzhou Weigang Environment Technology Co Ltd
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Guangzhou Weigang Environment Technology Co Ltd
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Priority to CN201910079160.2A priority Critical patent/CN109764336A/en
Publication of CN109764336A publication Critical patent/CN109764336A/en
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  • Gasification And Melting Of Waste (AREA)

Abstract

The invention discloses a kind of vehicle-mounted removable rubbish anaerobic cracking treatment system and methods, including frame, feeding device, anaerobic rotary kiln cracker, cracking gas to purify burning-heat supply integrated device, flue gas cooling purifying device, residue treatment plant.Material enters anaerobic rotary kiln pyrolysis furnace by feeding device, the cracking gas of generation is after cracking air purifying apparatus purification, enter back into Combustion of Hot Air Furnace, the flue gas of generation provides thermal energy, last flue gas outlet after cooling purifying device processing is up to standard to rotary kiln pyrolysis furnace by way of indirect external heat.Beneficial effect is: being vehicular structure by optimization structure, so that system is mobile flexibly, carries out harmless treatment convenient for the rubbish solid waste to distributed, emergency demblee form, regional area type;It is cracked by using indirect external heating mode anaerobic, burning pollutant, safer environmental protection will not be generated;By recycling and being recycled to thermal energy to cracking gas, so that system is more energy efficient.

Description

A kind of vehicle-mounted removable rubbish anaerobic cracking treatment system and method
Technical field
The present invention relates to field of garbage disposal equipment, and in particular to a kind of vehicle-mounted removable rubbish anaerobic cracking treatment system And method.
Background technique
The processing technique of rubbish mainly has landfill, compost, burning at present.Garbage loading embeading not only occupies large amount of land resources, Serious secondary pollution problem, the problems such as antiseepage, deodorization, explosion-proof, utilization of LFG, percolate processing are brought simultaneously Do not solve effectively.Garbage compost can only decompose the part organic principle in rubbish, indissoluble plastics, rubber, glass etc. Ingredient does not meet related fertilizer standard, and there are the environmental problems such as foul smell diffusion, soil salinity characters.Waste incineration is that current rubbish subtracts The main means of quantization realize inefficient garbage as resource to a certain extent, but it has secondary pollution, especially Dioxin problem, and investment and operating cost are expensive, can only concentrate mass disposal.Above-mentioned these types waste disposal method All have the defects that its own, can not really realize minimizing, recycling, the harmless treatment of house refuse.It is fixed simultaneously Handle it is also inflexible, for regional area, distributed small lot waste, as island, military camp, sight spot life rubbish Rubbish, the medical waste of hospital can not quickly accomplish safety and environmental protection harmless treatment.
Mobile small lot processing for rubbish, notification number CN200820301882, CN201210202172, The Chinese patent of CN201710706078, CN201810139158 disclose corresponding mobile processing scheme, but the place of rubbish Reason mode is direct-fired mode, and rubbish has oxygen directly to participate in reacting in by thermal decomposition process, it is easy to generate two The pollutants such as English are disliked, then since movable small refuse disposal installation is difficult to be equipped with perfect flue gas as bulky refuse burns project Processing equipment, so being difficult to accomplish the safety and environmental protection harmless treatment of rubbish.Therefore, it is necessary to one kind to be not only applicable to regional area , distributing small lot usage scenario, also can satisfy the refuse disposal system and method for safe and harmlessization processing requirement.
Summary of the invention
The object of the invention is that provide at a kind of vehicle-mounted removable rubbish anaerobic cracking to solve the above-mentioned problems Manage system and method.
The present invention through the following technical solutions to achieve the above objectives:
A kind of vehicle-mounted removable rubbish anaerobic cracking treatment system, including frame, feeding device, anaerobic rotary kiln cracking dress It sets, residue treatment plant, cracking gas purification burning-heat supply integrated device, flue gas cooling purifying device, the base of frame pillar On be welded with support, be provided with the feeding device at the short side of the frame side;
The feeding device includes tipping bucket feeder, the hopper to connect with tipping bucket feeder top and the hopper The constant feeder that bottom is bolted and the lower chute that the constant feeder lower part is bolted, it is described fixed It measures batcher and uses twin roller type feeding manner, for double rollers according to material size adjust automatically spacing, the tipping bucket feeder is logical It crosses mounting bracket tipping bucket is fixed on the outside of the frame, it is power that the tipping bucket feeder, which is motor-driven chain conveyer, from And realize the up and down motion of tipping bucket, to realize stable feeding, and meet biggish promotion under conditions of occupying smaller space Angle;It is adjacent with the feeding device on the inside of the frame to be provided with the anaerobic rotary kiln cracker;
The anaerobic rotary kiln cracker include revolution pyrolysis furnace, it is described revolution pyrolysis furnace feed end with it is described under slip Slot end is bolted to connection, and is connected with water-cooled clinker discharger by pipeline at the slag outlet of the revolution pyrolysis furnace, institute The heating gas inlet for stating revolution pyrolysis furnace is connected by high temperature-resistive pipeline with the outlet of burning hot-blast stove, the revolution pyrolysis furnace Heating exhanst gas outlet be connected by high temperature-resistive pipeline with the heating gas inlet of air heat exchanger;The revolution pyrolysis furnace is Double-cylinder type rotary furnace, it is described revolution pyrolysis furnace inner cylinder in charge material, it is described revolution pyrolysis furnace outer cylinder be passed through high-temperature flue gas, Cracking temperature is 300 DEG C -600 DEG C, and flue-gas temperature is 700 DEG C -900 DEG C, to avoid the direct contact of flue gas and material, is passed through Flue gas indirect heating form cracks material, and cracking reaction is carried out under the reducing atmosphere of complete anaerobic have been generated Each pollutant (such as dioxin) generated when oxygen, has contained the formation of dioxin from source, while because cracking temperature is low, keeping away Exempt to generate metal flying dust;The lime-ash outlet of the revolution pyrolysis furnace is connected with the residue treatment plant;The revolution pyrolysis furnace Gas vent is connected with the cracking air purifying apparatus;
The residue treatment plant includes the water-cooled clinker discharger, is connected collection by pipeline with the water-cooled clinker discharger Case, the water-cooled clinker discharger cool down lime-ash using water cooling indirect heat exchange mode;
Cracking gas purification burning-heat supply integrated device include cyclone dust collectors, high-temperature filter, combustion gas air-introduced machine, Combustor and the burning hot-blast stove, the import of the cyclone dust collectors and the cracking gas outlet of the revolution pyrolysis furnace pass through pipe Road is connected, and the most of dust particles carried in cracking gas, the cyclone dust removal can be removed by the cyclone dust collectors The outlet of device is connected by pipeline with the import of the high-temperature filter, and the high-temperature filter is for removing in cracking gas Sour gas, while the dust in flue gas can also be further filtered, the outlet of the high-temperature filter and the combustion gas air inducing The import of machine is connected by pipeline, the outlet of the combustion gas air-introduced machine and by pipeline and it is described burning hot-blast stove combustion gas into Mouthful it is connected, the air intlet of the burning hot-blast stove passes through pipeline and the combustion fan that is fixed on the air heat exchanger Outlet is connected, and the air heat exchanger is fixed by bolts in the frame inside top, the air inlet of the combustion fan It is fixed with the air outlet slit of the air heat exchanger by clip, the outlet of the burning hot-blast stove passes through pipeline and the air The gas inlet of heat exchanger is connected, and is welded with the combustor, the combustor by mounting plate on the burning hot-blast stove In booting, work provides heat, and after generating cracking gas, cracking gas replaces the fuel oil of the combustor to burn, and is not required at this time Burn away fuel oil, thereby saving energy consumption;
The control cabinet that bolt is fixed on the frame, the frame inside are provided with beside the high-temperature filter Adjacent with the anaerobic cracker is provided with flue gas cooling purifying device;
The flue gas cooling purifying device includes the air heat exchanger, spray column, smoke induced draught fan and chimney, the sky The exhanst gas outlet of gas heat exchanger is connected with the gas inlet of the spray column by pipeline, is deployed in the spray column Buck can be absorbed remaining a small amount of sour gas in flue gas, while flue gas can be dusted and be cooled down by spray, institute The gas inlet for stating spray column is connected by pipeline with the smoke induced draught fan, and the cigarette is welded on the smoke induced draught fan Chimney.
Preferably, the support is rectangular steel plates, the 2-4 mounting holes being arranged symmetrically are provided on the support.
Preferably, the lower chute top and tail end are set as flange, the lower chute lower part is closing in type gold Word tower structure is equipped with anti-clogging automatic stocking device on the lower chute, to guarantee that charging is uniform and stable.
Preferably, the air inlet of the air heat exchanger is provided with 4-8, each air inlet is equipped with Axial flow blower is divided into air pipe line and package air pipe line by axial flow blower inside side air inlet, the air heat exchanger Heating pipeline, by high-temperature flue gas in heating pipeline, to be preheated to the cold air in air pipe line, to increase burning Efficiency realizes energy-saving and emission-reduction.
A kind of vehicle-mounted removable rubbish anaerobic method for cracking treatment, including following process flow:
(1) rubbish to be processed pours into hopper through tipping bucket feeder, and enters revolution by constant feeder and lower chute The inner cylinder of pyrolysis furnace;
(2) rubbish to be processed heats in the inner cylinder of revolution pyrolysis furnace via the high-temperature gas in the outer cylinder of revolution pyrolysis furnace It is cracked;
(3) residual residue after cracking is expelled to collecting box via water-cooled clinker discharger, and the cracking gas after cracking is removed through whirlwind The dedusting of dirt device, high-temperature filter filtering after enter combustion heat wind furnace, in air heat exchanger preheat after enter combustion heat wind furnace Air mixed, burnt;
(4) outer cylinder that the high-temperature gas after burning enters revolution pyrolysis furnace is to enter air heat exchanger after cracking process heats Heating pipeline air is preheated;
(5) it is discharged after spray column is handled by smoke induced draught fan and chimney by the tail gas that air heat exchanger exports.
Preferably, cracking temperature is not achieved in the revolution cracking in-furnace temperature, and combustor can be mended when working if normal It fills fuel oil and carries out mixed firinor fuel burning heating.
Beneficial effect is: the present invention is vehicular structure by optimization structure so that system is mobile flexibly, convenient for point Dissipate the rubbish solid waste progress harmless treatment of type, emergency demblee form, regional area type;The present invention is by using indirectly outer The cracking of heating method anaerobic, will not generate burning pollutant, and safer environmental protection realizes that safe and harmlessization is handled;The present invention passes through Recycling and thermal energy recycled to cracking gas, so that system is more energy efficient.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of vehicle-mounted removable rubbish anaerobic cracking treatment system of the present invention;
Fig. 2 is a kind of structural schematic diagram of vehicle-mounted removable rubbish anaerobic cracking treatment system of the present invention;
Fig. 3 is the process flow signal of a kind of vehicle-mounted removable rubbish anaerobic cracking treatment system of the present invention and method Figure.
The reference numerals are as follows:
1, tipping bucket feeder;2, hopper;3, constant feeder;4, lower chute;5, pyrolysis furnace is turned round;6, water-cooled clinker discharger; 7, collecting box;8, cyclone dust collectors;9, high-temperature filter;10, combustion gas air-introduced machine;11, burn hot-blast stove;12, combustor;13, Air heat exchanger;14, spray column;15, smoke induced draught fan;16, chimney;17, control cabinet;18, frame;1801, support;19, it helps Fire blower.
Specific embodiment
The invention will be further described with following embodiment with reference to the accompanying drawing:
As shown in Figure 1-Figure 3, tipping bucket feeder 1 has been bolted on 18 side short side of frame, in 18 inside of frame Between be bolted revolution pyrolysis furnace 5, revolution 5 feed side of pyrolysis furnace has been bolted lower chute 4, on lower chute 4 It has been bolted constant feeder 3, hopper 2 has been bolted on constant feeder 3, has turned round 5 exit side of pyrolysis furnace There are water-cooled clinker discharger 6 and cyclone dust collectors 8 by piping connection, 6 outlet side of water-cooled clinker discharger, which is provided with, to be fixed on frame 18 Collecting box, there is a high-temperature filter 9 in the outlet of cyclone dust collectors 8 by piping connection, and high-temperature filter 9 passes through combustion gas air-introduced machine 10 With piping connection to burning hot-blast stove 11, combustor 12 is welded on the hot-blast stove 11 that burns, the outlet of burning hot-blast stove 11 passes through pipe Road is connected to the air inlet of revolution pyrolysis furnace 5, gas outlet the adding by piping connection to air heat exchanger 13 of revolution pyrolysis furnace 5 Pipe line, for the exhanst gas outlet of air heat exchanger 13 by piping connection to spray column 14, spray column 14 has cigarette by piping connection Gas air-introduced machine 15, chimney 16 is welded on smoke induced draught fan 15, and the air outlet slit of air heat exchanger 13 passes through 19 He of combustion fan The air intake of piping connection extremely burning hot-blast stove 11, air heat exchanger 13 are bolted on 18 inside top of frame, frame 18 interior side of frame has been bolted control cabinet 17, is electrically connected between control cabinet 17 and the electrical component of system, realization pair The control and power supply of each electrical component, 18 supporting leg bottom of frame are welded with support 1801.
Embodiment
When work, rubbish is transported in hopper 2 by feeding skip 1, and the rubbish in hopper 2 is fixed by twin roller type again Amount batcher 3 is delivered to lower chute 4, enters in revolution 5 inner cylinder of pyrolysis furnace finally by lower chute 4;
Burn hot-blast stove 11 generate flue gas by revolution 5 outer cylinder of pyrolysis furnace to revolution 5 inner cylinder of pyrolysis furnace in rubbish into Row heating, rubbish move ahead with revolution 5 inner cylinder rotating thermally equivalent of pyrolysis furnace, and the reaction temperature of revolution pyrolysis furnace 5 is 500 DEG C of left sides The right side, the cracking gas generated after cracking enter cyclone dust collectors 8, cracking gas CO, H2、CO2、CH4、H2O and other hydrocarbons The mixed combustible gas of composition, the lime-ash that cannot be cracked enter water-cooled clinker discharger 6, are then fed into ash collection case 7;
Cracking gas first passes through 8 dedusting of cyclone dust collectors, and the dust of collection is sent into ash collection case 7, then using high temperature 9 depickling of filter and further dedusting are finally sent into burning hot-blast stove 11 by combustion gas air-introduced machine 10, while through air heat exchanger 13 Air after preheating is sent into burning hot-blast stove 11 by combustion fan 19, generates with the cracking gas burning in burning hot-blast stove 11 high Warm flue gas, then high-temperature flue gas enters revolution 5 outer cylinder of pyrolysis furnace and heats to material, and the temperature of high-temperature flue gas is 700-900 DEG C.
Flue gas enters back into air heat exchanger 13 and preheats to combustion air after revolution pyrolysis furnace 5 completes heating, while making cigarette Gas cooling, then flue gas enters spray column 14, and the shower water in spray column 14 is deployed buck, can remove in flue gas Sour gas cools down when leading to flue gas ash removal, and the flue gas after cooling and purifying is up to standard is sent into chimney finally by smoke induced draught fan 15 16 discharges outward.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appending claims and equivalents circle It is fixed.

Claims (6)

1. a kind of vehicle-mounted removable rubbish anaerobic cracking treatment system and method, it is characterised in that: including frame, feeding device, Anaerobic rotary kiln cracker, cracking gas purify burning-heat supply integrated device, flue gas cooling purifying device, residue treatment plant, It is welded with support on the base of frame pillar, is provided with the feeding device at the short side of the frame side;
The feeding device includes tipping bucket feeder, the hopper to connect with tipping bucket feeder top and the feed hopper bottom The constant feeder being bolted, the lower chute being bolted with the constant feeder lower part, it is described quantitatively to give Material machine uses twin roller type feeding manner, and tipping bucket is fixed on the outside of the frame by the tipping bucket feeder by mounting bracket, It is power that the tipping bucket feeder, which is motor-driven chain conveyer,;It is adjacent with the feeding device on the inside of the frame to be provided with The anaerobic rotary kiln cracker;
The anaerobic rotary kiln cracker includes revolution pyrolysis furnace, the feed end of the revolution pyrolysis furnace and the lower chute end End is bolted to connection, and is connected with water-cooled clinker discharger by pipeline at the slag outlet of the revolution pyrolysis furnace, and described time The heating gas inlet for turning pyrolysis furnace is connected by high temperature-resistive pipeline with the outlet of burning hot-blast stove, and the revolution pyrolysis furnace adds Hot fume outlet is connected by high temperature-resistive pipeline with the heating gas inlet of air heat exchanger;The revolution pyrolysis furnace is the bitubular Formula rotary furnace, it is described revolution pyrolysis furnace inner cylinder in charge material, it is described revolution pyrolysis furnace outer cylinder be passed through high-temperature flue gas, crack Temperature is 300 DEG C -600 DEG C, and flue-gas temperature is 700 DEG C -900 DEG C;At the lime-ash outlet of the revolution pyrolysis furnace and the lime-ash Device is managed to be connected;The revolution pyrolysis furnace gas vent is connected with the cracking air purifying apparatus;
The residue treatment plant includes the water-cooled clinker discharger, is connected collecting box by pipeline with the water-cooled clinker discharger, institute Water-cooled clinker discharger is stated to cool down lime-ash using water cooling indirect heat exchange mode;
The cracking gas purification burning-heat supply integrated device includes cyclone dust collectors, high-temperature filter, combustion gas air-introduced machine, burning Machine and the burning hot-blast stove, the import of the cyclone dust collectors and the cracking gas outlet of the revolution pyrolysis furnace pass through pipeline phase Connection, the outlet of the cyclone dust collectors are connected by pipeline with the import of the high-temperature filter, the high-temperature filter Outlet be connected with the import of the combustion gas air-introduced machine by pipeline, the outlet of the combustion gas air-introduced machine and pass through pipeline and institute The fuel gas inlet for stating burning hot-blast stove is connected, and the air intlet of the burning hot-blast stove by pipeline and is fixed on the air The outlet of combustion fan on heat exchanger is connected, and the air heat exchanger is fixed by bolts in the frame inside top, The air inlet of the combustion fan and the air outlet slit of the air heat exchanger are fixed by clip, and the burning hot-blast stove goes out Mouth is connected by pipeline with the gas inlet of the air heat exchanger, on the burning hot-blast stove by mounting plate welding State combustor;
The control cabinet that bolt is fixed on the frame, the frame inside and institute are provided with beside the high-temperature filter State anaerobic cracker it is adjacent be provided with flue gas cooling purifying device;
The flue gas cooling purifying device includes the air heat exchanger, spray column, smoke induced draught fan and chimney, and the air changes The exhanst gas outlet of hot device is connected with the gas inlet of the spray column by pipeline, and the gas inlet of the spray column passes through pipe Road is connected with the smoke induced draught fan, and the chimney is welded on the smoke induced draught fan.
2. a kind of vehicle-mounted removable rubbish anaerobic cracking treatment system according to claim 1 and method, it is characterised in that: The support is rectangular steel plates, and the 2-4 mounting holes being arranged symmetrically are provided on the support.
3. a kind of vehicle-mounted removable rubbish anaerobic cracking treatment system according to claim 1 and method, it is characterised in that: The lower chute top and tail end are set as flange, and the lower chute lower part is closing in type inverted pyramid structure, the lower chute On anti-clogging automatic stocking device is installed.
4. a kind of vehicle-mounted removable rubbish anaerobic cracking treatment system according to claim 1 and method, it is characterised in that: The air inlet of the air heat exchanger is provided with 4-8, and each air inlet is equipped with axial flow blower, passes through axis stream wind Machine is divided into air pipe line inside side air inlet, the air heat exchanger and wraps up the heating pipeline of air pipe line.
5. a kind of vehicle-mounted removable rubbish anaerobic method for cracking treatment, it is characterised in that: including following process flow:
(1) rubbish to be processed pours into hopper through tipping bucket feeder, and enters revolution cracking by constant feeder and lower chute The inner cylinder of furnace;
(2) rubbish to be processed is heated via the high-temperature gas in the outer cylinder of revolution pyrolysis furnace in the inner cylinder of revolution pyrolysis furnace and is carried out Cracking;
(3) residual residue after cracking is expelled to collecting box via water-cooled clinker discharger, and the cracking gas after cracking is through cyclone dust collectors Enter combustion heat wind furnace after dedusting, high-temperature filter filtering, with the sky for entering combustion heat wind furnace after the preheating in air heat exchanger Gas is mixed, is burnt;
(4) it is adding into air heat exchanger after cracking process heating that the high-temperature gas after burning, which enters the outer cylinder of revolution pyrolysis furnace, Pipe line preheats air;
(5) it is discharged after spray column is handled by smoke induced draught fan and chimney by the tail gas that air heat exchanger exports.
6. a kind of vehicle-mounted removable rubbish anaerobic method for cracking treatment according to claim 5, it is characterised in that: if described Cracking temperature is not achieved in revolution cracking in-furnace temperature, and combustor can supplement fuel oil and carry out mixed firinor fuel burning heating.
CN201910079160.2A 2019-01-28 2019-01-28 A kind of vehicle-mounted removable rubbish anaerobic cracking treatment system and method Pending CN109764336A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114410322A (en) * 2022-01-21 2022-04-29 广东国禹装备有限公司 Organic solid waste disposal process
CN114484459A (en) * 2022-01-30 2022-05-13 陕西达刚装备科技有限公司 Movable garbage incineration equipment

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EP0208881A1 (en) * 1985-06-07 1987-01-21 Siemens Aktiengesellschaft Pyrolysis plant
CN102002375A (en) * 2010-12-16 2011-04-06 程培胜 New method for preparing industrial gas or civil gas by cracking garbage and biomass serving as raw materials at high temperature
CN105972602A (en) * 2016-05-24 2016-09-28 华东理工大学 Processing device for solid organic waste and processing technique using same
CN106047382A (en) * 2016-06-29 2016-10-26 北京神雾环境能源科技集团股份有限公司 Automatic-dust-removal refuse pyrolysis and cracking system
CN108165287A (en) * 2018-02-02 2018-06-15 深圳新能极科技有限公司 A kind of viscosity rubbish anaerobic thermal-cracking method and system
CN207987102U (en) * 2018-02-02 2018-10-19 深圳新能极科技有限公司 A kind of viscosity rubbish anaerobic thermal splitting system
CN210035509U (en) * 2019-01-28 2020-02-07 广州维港环保科技有限公司 Vehicle-mounted movable anaerobic garbage cracking treatment device

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Publication number Priority date Publication date Assignee Title
EP0208881A1 (en) * 1985-06-07 1987-01-21 Siemens Aktiengesellschaft Pyrolysis plant
CN102002375A (en) * 2010-12-16 2011-04-06 程培胜 New method for preparing industrial gas or civil gas by cracking garbage and biomass serving as raw materials at high temperature
CN105972602A (en) * 2016-05-24 2016-09-28 华东理工大学 Processing device for solid organic waste and processing technique using same
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114410322A (en) * 2022-01-21 2022-04-29 广东国禹装备有限公司 Organic solid waste disposal process
CN114484459A (en) * 2022-01-30 2022-05-13 陕西达刚装备科技有限公司 Movable garbage incineration equipment

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Application publication date: 20190517