WO2005124233A1 - A method and a boxlike system for incinerating waste - Google Patents

A method and a boxlike system for incinerating waste Download PDF

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Publication number
WO2005124233A1
WO2005124233A1 PCT/CN2004/000811 CN2004000811W WO2005124233A1 WO 2005124233 A1 WO2005124233 A1 WO 2005124233A1 CN 2004000811 W CN2004000811 W CN 2004000811W WO 2005124233 A1 WO2005124233 A1 WO 2005124233A1
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WO
WIPO (PCT)
Prior art keywords
garbage
ceramsite
box
waste
furnace
Prior art date
Application number
PCT/CN2004/000811
Other languages
French (fr)
Chinese (zh)
Inventor
Weitian Zhang
Original Assignee
Weitian Zhang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weitian Zhang filed Critical Weitian Zhang
Publication of WO2005124233A1 publication Critical patent/WO2005124233A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/442Waste feed arrangements
    • F23G5/444Waste feed arrangements for solid waste
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2203/00Furnace arrangements
    • F23G2203/60Mobile furnace
    • F23G2203/601Mobile furnace carried by a vehicle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2203/00Furnace arrangements
    • F23G2203/80Furnaces with other means for moving the waste through the combustion zone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2219/00Treatment devices
    • F23J2219/30Sorption devices using carbon, e.g. coke
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2900/00Special arrangements for conducting or purifying combustion fumes; Treatment of fumes or ashes
    • F23J2900/01002Cooling of ashes from the combustion chamber by indirect heat exchangers

Definitions

  • the invention relates to a garbage incineration method and a box-type garbage incineration system.
  • the method and the system have lower requirements for the calorific value of the garbage (200 kcal / kg), and are particularly suitable for mixed garbage.
  • the method and the system can harmless the garbage Chemical treatment, large processing capacity, up to 1000-5000 tons / day.
  • the characteristic is that the top surface of the furnace body has a garbage dropping hole, the furnace body has a flatbed truck and a walking rail, and the surrounding of the furnace body has a "#"-shaped guide rail arranged in a reciprocating manner.
  • the garbage truck can run the incineration garbage repeatedly, and the daily waste treatment capacity can be Up to 300 tons, the advantages are reasonable design, simple structure, easy manufacture, convenient installation and use, low cost, large amount of garbage disposal, less pollution, easy promotion and application, and convenient operation. Suitable for middle and lower cities and towns.
  • the patent is relatively large, the incineration is not sufficient, the thermal efficiency is low, and it is easy to cause new pollution to the atmosphere. Therefore, there is a need to propose a waste incineration method and a box-type waste incineration system.
  • the object of the present invention is to provide a waste incineration method and a box-type waste incineration system.
  • the method and the system have lower requirements for the calorific value of waste (200 kcal / kg), and are particularly suitable for mixed waste.
  • the method and system can carry out waste treatment. Harmless treatment, the processing capacity can reach 1000-5000 tons / day.
  • a garbage incineration method uses a continuous box-type garbage incinerator for garbage incineration.
  • the garbage incinerator has two upper and lower parallel tracks, and a plurality of box-type furnace cars are arranged on the track.
  • a grate is provided at the bottom of the box, and wheels are provided on both sides of the box;
  • the upper layer of the waste incinerator is sequentially equipped with a ceramsite distributor, a garbage distributor, a preheating device, and an ignition device;
  • a pressure header, the top of the negative pressure header is in communication with the bottom of the furnace car, the bottom of the negative pressure header is in communication with the tops of multiple negative pressure ducts arranged in parallel, and the middle of the negative pressure duct is in communication with a heat collecting header,
  • the bottom of the overturning star wheel of the furnace body bracket is equipped with a discharging hopper, which is provided with a crushing device at the bottom; the lifting star wheel and the driving device are powered Connection
  • the ceramsite ball blank is laid in the box-type furnace vehicle through the ceramsite distributor to form a bottom layer, and then the garbage is laid on the bottom layer by a garbage distributor;
  • the preheating device When the box furnace car reaches the position of the preheating device, the preheating device is used to preheat the garbage in the box furnace car, and the preheating temperature is 200-300 ° C ;
  • the garbage is ignited by the igniter to control the incineration temperature of the garbage to 1 100 ⁇ 1200 ° C ; and the exhaust system is activated to generate a negative pressure at the bottom of the box furnace car and guide the garbage from the top to the bottom Incineration;
  • heating equipment is used to heat the waste in the box furnace car to supply oxygen.
  • the dump When the box furnace car reaches the bottom of the star wheel of the dump, the dump is unloaded and the incinerated clinker is discharged into the crusher for crushing treatment so that the particle size of the slag particles is less than 30 mm;
  • the crushed clinker is collected by a conveying device to a screening device for sieving treatment.
  • the complete ceramsite is collected in the ceramsite silo, the ash is collected in the ash silo, and the slag granulate is collected in the slag silo.
  • the transfer device transfers the ash to a ball-making workshop, generates ceramsite ball blanks, and then transfers it to the ceramsite distributor for backup;
  • the flue gas and dust generated by the incineration are collected and sent to the flue gas treatment pipeline through the smoke exhaust pipe; in the flue gas treatment pipeline, the multi-pipe dust collector and the bag dust collector are used for purification treatment; the dust collector is collected by the transmission device.
  • the ash content is transferred to a ball-making workshop to generate ceramsite ball blanks, which are then transferred to a ceramsite distributor for future use.
  • a continuous waste incineration system includes a waste incinerator, the waste incinerator is equipped with two upper and lower parallel tracks, and a plurality of box-type furnace cars are arranged on the track.
  • Granular distributor garbage distributor, preheating device, ignition device; a negative pressure header is arranged in the middle of the furnace body bracket, and the top of the negative pressure header is in communication with the bottom of the furnace car, and the bottom of the negative pressure header is connected with a plurality of bars.
  • the tops of the negative-pressure air ducts arranged in parallel are communicated, the middle of the negative-pressure air ducts is communicated with a heat collecting header, the bottom of the rollover star wheel of the furnace body bracket is equipped with a discharging hopper, and the bottom of the discharging hopper is provided with a crushing device, two Grade screening device and magnetic separation device; there is a garbage ground bin connected to the garbage distributor through a garbage conveying line to continuously provide garbage to the waste incinerator; there is an ash conveying line connected to the screening device to ash
  • the ceramsite ball is made from ash as the main raw material in a ball-making workshop, and the ceramsite ball is sent to the ceramsite distributor through a conveyor line, and the ceramsite is made of ceramsite.
  • the feeder enters the garbage incinerator; there is a flue gas treatment pipeline, which is provided with a waste heat boiler, an air heat exchanger, a dust collector, a fan and an activated carbon adsorption device; and an ash transportation line is connected to the dust collector , Transfer the ash to the ball-making workshop.
  • a flue gas treatment pipeline which is provided with a waste heat boiler, an air heat exchanger, a dust collector, a fan and an activated carbon adsorption device; and an ash transportation line is connected to the dust collector , Transfer the ash to the ball-making workshop.
  • the invention has lower requirements for the calorific value of waste, and all wastes of 200 kcal / kg can be incinerated.
  • the invention has a simple structure, low investment, good incineration conditions, a processing capacity of 1000-5000 tons / day, and low operating cost.
  • the present invention adopts a two-stage igniter and dryer to save energy.
  • a waste heat boiler can be used to recover waste heat for power generation or centralized heating. At the same time, it has obvious smoke and dust reduction effects, and its social benefits are huge.
  • the present invention adopts activated carbon fiber adsorption box to completely purify exhaust gas.
  • the present invention uses ceramsite pellets as a base material, and sintering of ceramsite can be completed without adding fuel. Since sintered ceramsite is a high-quality water-retaining material in soilless cultivation and arid regions, the market prospect is broad, so garbage can be realized Commercialization of ashes.
  • the present invention can harmlessly utilize municipal sludge and waste water.
  • FIG. 1 Top view of the waste incinerator used in the present invention (top view of Figure 1)
  • FIG. 4 Structural diagram of the hoisting star wheel used in the present invention (A-A sectional view of Fig. 1) Fig. 5. Operating diagram of the hoisting star wheel used in the present invention (E-E cross-sectional view in Fig. 4) Fig. 6. Thermal device structure diagram (C-C sectional view of Fig. 1) Fig. 7 Schematic diagram of the dispenser used in the present invention (enlarged view of Part B of Fig. 2) Fig. 8 Schematic diagram of the structure of the negative pressure header used in the present invention (D_ in Fig. 1 Sectional view D) Fig. 9 Schematic diagram of the water-sealing channel used in the present invention (view F in Fig. 8) Fig. 10 Top view of the sludge zipper used in the present invention (top view of Fig. 9)
  • Figure 11 Schematic diagram of the structure of the adsorption box used in the present invention
  • FIG. 12 Schematic diagram of the distribution of the filter element of the adsorption box used in the present invention (Fig. 1 G-G sectional view) Fig. 13, Structural diagram of the filter element used in the present invention (Fig. 11 is a partial enlarged view) Fig. 14, Diagram of the waste incineration system of the present invention
  • the waste incinerator used in this embodiment has a furnace body support 1, which is a metal frame having a length of 50 m to 200 m.
  • the upper part of the bracket is provided with two upper and lower parallel tracks 7, namely, an upper track and a lower track.
  • the upper track is a supporting track, and the lower track is a suspension track.
  • a plurality of box-type furnace cars 8 are provided on the track.
  • Box A furnace grate is provided at the bottom of the body, and wheels 803 are provided on both sides of the box body; one end of the track on the furnace body support is provided with a lifting star wheel 30, and the other end of the track is provided with a turning star wheel 3 1, the lifting star
  • An arc-shaped auxiliary track 701 is provided on one side of the wheel and the rollover star wheel; the upper layer of the furnace body bracket is sequentially provided with a garbage distributor 3, a preheating device 4, and an ignition device 6, and an igniter is provided in the device.
  • the igniter is arranged above the box-type furnace car.
  • the igniter is a conventional gas igniter. In order to improve the reliability of ignition, an auxiliary igniter may be provided.
  • the middle layer of the furnace body bracket is provided with a negative pressure header 9, and the top of the negative pressure header is in communication with the bottom of the furnace car.
  • the bottom of the negative pressure header is in communication with the tops of a plurality of negative pressure air pipes 91 arranged in parallel.
  • the bottom of the tube is in communication with a water-sealing channel 50 on one side of the furnace body support, the middle of the negative pressure air pipe is in communication with a heat collecting header 40, and a dump hopper is installed at the bottom of the overturning star wheel on the furnace body support.
  • the bottom of the unloading hopper is provided with a crushing device 13; the lifting star wheel is dynamically connected with the driving device.
  • the box furnace car has a trough-shaped cast car body 801, a grate 804 is provided at the bottom of the car body, and wheels 803 are provided at both sides of the car body.
  • the car body has U-shaped ports at the front and rear ends. When multiple furnace cars are connected one after the other, a long channel can be formed.
  • the box furnace car is provided with a propulsion journal 802 coaxially mounted on both sides of the box body. This journal is used in conjunction with a lifting star wheel.
  • the bottom of the furnace car is provided with a sliding seal device, and the top of the negative pressure header is sealed with the sliding seal device.
  • the sliding seal device is composed of a positioning pin 806, a spring 807, a sealing moving block 808, a sealing static block 805, and an oil supply pipe 809.
  • the positioning pin, the spring, and the sealing moving block are installed on the bottom of the furnace car, and the static block and the oil supply are sealed.
  • the tube is mounted on the top of the negative pressure header.
  • one end of the track on the furnace body support is provided with a lifting star wheel 30, and the other end of the track is provided with a rollover star.
  • Wheel 31 the hoisting star wheel is a double wheel, a hub 33 is provided on the central shaft 32 thereof, a wheel disc 34 is provided at both ends of the hub, and a plurality of gear teeth are provided on the wheel disc.
  • the hoisting star wheel is mounted on the furnace body support through a bearing seat 35, and a central shaft thereof is power-connected to a reducer 36, and an input end of the reducer is connected to a driving motor 37.
  • the structure of the rollover star wheel is exactly the same as that of the lifting star wheel.
  • An arc-shaped auxiliary track 701 is provided on one side of the hoisting star wheel, and the center of the track coincides with the center of the hoisting star wheel, and an arc-shaped auxiliary track is also provided on the side of the roll-over star wheel, and the center of the track coincides with the center of the star-turning wheel.
  • a plurality of furnace cars are connected end-to-end on a track, and they are driven by a rear vehicle that propels a front vehicle and transmits a drive.
  • the teeth of the lifting star wheel are engaged with the journal of a furnace car to drive the furnace car along the upper track.
  • the furnace car sequentially transmits power to a furnace car at the end of the upper track.
  • the journal of the furnace car and the rollover star The wheels enter the meshing state, and their wheels leave the upper track and enter the arc-shaped auxiliary track.
  • the task of overturning the car body to remove the slag is completed, and then the arc-shaped auxiliary track is separated from the lower track.
  • Running on the lower track when upside down When the furnace car reaches the position of the lifting star wheel, its wheels leave the lower track and enter the arc-shaped auxiliary track.
  • the journal of the furnace car and the lifting star wheel are in meshing state.
  • the lifting star wheel rotates clockwise to lift the furnace car to Get on the starting point of the track, 'and flip the furnace car back to normal.
  • a ceramsite distributor 2 is provided before the garbage distributor, and a double-cylinder presser 301 is disposed between the garbage distributor and the preheating device.
  • the ceramsite distributor has a conventional structure and is composed of a hopper 203, a roller 201, and a bottom scraper 202.
  • the structure of the garbage distributor is basically the same as that of the ceramsite distributor.
  • the ceramsite distributor and the garbage distributor are sequentially arranged above the walking track of the box furnace car, and its height can be adjusted. When the box furnace car enters the lower position, the ceramsite ball is first laid into the furnace car by the ceramsite distributor.
  • the blank is laid on the grate as a primer layer 38, and then the garbage layer 39 is covered on the primer layer by a garbage distributor.
  • the ceramsite ball is made of ash and glass powder produced by incineration of garbage, and it is sintered into ceramsite with garbage as a fuel. Dioxins, heavy metals and other harmful substances in the garbage ash will be mixed with glass powder. In the molten state, they become a glass ore phase.
  • the ceramsite is a substance that is not easily degraded and insoluble. Thereby, the degree of purification of garbage is improved.
  • the double-barrel presser is provided with two stages in front and back, and each stage is provided with a press roller support 302.
  • the press roller support is provided with one to three press rollers 303, and the press is disposed on the box furnace car. Above, its height can be adjusted.
  • the presser compacts the garbage. After the density of the garbage is increased, the combustion efficiency and temperature can be improved, and the complete combustion of the garbage can be promoted.
  • a preheating device is provided before the ignition device.
  • the preheating device is provided with a preheating cover 41 which is provided in a box furnace.
  • a shroud grille 42 is installed in the cover body, and a hot air inlet 43 is provided on the top of the cover body.
  • the length of the cover body is 10 to 20 meters.
  • the hot air for preheating the garbage is installed on the exhaust pipe. Air heat exchanger provided. When the box furnace car with garbage enters its lower position, the hot air sprayed from the splitter grille preheats it, increasing its temperature and dryness to prepare for combustion.
  • a heating device 5 is provided behind the ignition device, and the heating is arranged above the walking track of the box furnace car.
  • the specific structure and The pre-heating device is exactly the same and will not be described in detail here.
  • the length of the heating device is 30 to 100 meters.
  • the middle layer of the furnace body bracket is provided with a negative pressure header 9, and the top of the negative pressure header and the furnace
  • the bottom of the car communicates with each other, and a negative pressure is generated at the bottom of the box furnace car, which guides the garbage to burn from the top to the bottom.
  • the header is a negative pressure cavity that is almost as long as the upper rail.
  • the bottom of the negative pressure header is arranged in parallel with a plurality of negative pressures installed at an angle.
  • the top of the air duct 91 is connected, and a valve 92 is provided on the negative pressure duct, and the valve can be closed at any time to repair a negative pressure duct.
  • the negative-pressure air pipe is communicated with the water-sealing channel 50 on one side of the furnace body support.
  • the negative pressure air pipe is installed obliquely, which can separate the particulates carried in the waste incineration flue gas from the flue gas, and fall into the water-sealed channel under the effect of inertia and gravity.
  • the middle part of the negative pressure air duct communicates with a heat collecting header 40, and a dust removal grille 402 can be provided at the connection part.
  • the dust removal grille further separates particles in the incineration flue gas, and the separated particles can fall along the negative pressure air duct.
  • the length of the heat collecting header is equivalent to that of the negative pressure header.
  • a waste heat boiler 901 is arranged in the heat collecting header.
  • the heat energy collected by the waste heat boiler can be used for waste heat power generation.
  • the heat collecting box is provided with a smoke exhaust pipe 401.
  • the smoke exhaust pipe is respectively provided with an air heat exchanger 403, a multi-tube dust collector 15, an induced draft fan 16, an activated carbon adsorption box 17, and a chimney 20.
  • the hot air output from the air heat exchanger is supplied to the preheating device and the heating device through a pipeline.
  • water is provided at the bottom of the water-sealing channel, and a sludge zipper 501 is provided in the water-sealing channel.
  • the zipper is mounted on a roller support 503, and the roller support There are multiple idlers.
  • the zipper is composed of a chain 502, a scraper 504, a head wheel 505, a tail wheel 506, and a driving motor 507, which can continuously clean the sludge in the water-sealed channel and discharge the sludge into a sludge bin 508.
  • a dump hopper 12 is installed at the bottom of the dump star wheel, and a crushing device 13 is provided at the bottom of the dump; the slag discharged by the furnace car undergoes a heat-resistant vibration after being processed by the crusher.
  • the sieve 14 is then sent to a screening device, and the slag is separated into slag, ceramsite and ash by the screening device.
  • a dust removal hood 11 is provided above the overturning star wheel.
  • the tail dust removal hood is installed on the furnace body bracket to collect the dust generated by the slag discharged by the furnace car, and pass the dust collector 18, fan 19, The chimney 20 is dedusted and purified.
  • an activated carbon fiber adsorption box 17 is provided in the smoke exhaust pipe.
  • the adsorption box can absorb and convert harmful substances such as dioxin carried in the flue gas into harmless substances.
  • the adsorption box has a rectangular box body 171, the upper part of which is an adsorption chamber 172, the lower part of which is a gas collection chamber 173, the bottom is provided with an air inlet 174, and the top is provided with an exhaust port 175.
  • the adsorption chamber is provided with a plurality of cylindrical An adsorber 176, which is composed of an inner skeleton 177, an outer skeleton 178, and an activated carbon fiber felt 179.
  • the inner and outer skeletons are cylindrical, and a plurality of air holes 180 are evenly distributed thereon.
  • the activated carbon fiber felt is sandwiched between two skeletons. between.
  • the adsorption material in the adsorption box may be activated carbon fiber felt, or activated carbon particles may be used.
  • the ceramsite ball blank is laid in the box-type furnace vehicle through the ceramsite distributor to form a bottom layer, and then the garbage is laid on the bottom layer by a garbage distributor;
  • the garbage is ignited by the igniter, and the incineration temperature of the garbage is controlled to 1 100 ⁇ 120 (TC ; and the exhaust system is activated to generate a negative pressure at the bottom of the box furnace car, and guide the garbage from the top to the bottom Incineration;
  • heating equipment is used to heat the waste in the box furnace car to supply oxygen.
  • the dump When the box furnace car reaches the bottom of the star wheel of the dump, the dump is unloaded and the incinerated clinker is discharged into the crusher for crushing treatment so that the particle size of the slag particles is less than 30 mm;
  • the crushed clinker is collected by a conveying device to a screening device for sieving treatment.
  • the complete ceramsite is collected in the ceramsite silo, the ash is collected in the ash silo, and the slag granulate is collected in the slag silo.
  • the transfer device transfers the ash to a ball-making workshop, generates ceramsite ball blanks, and then transfers it to the ceramsite distributor for backup;
  • the flue gas and dust generated by the incineration are collected and sent to the flue gas treatment pipeline through the smoke exhaust pipe; in the flue gas treatment pipeline, the multi-pipe dust collector and the bag dust collector are used for purification treatment; the dust collector is collected by the transmission device.
  • the ash content is transferred to a ball-making workshop to generate ceramsite ball blanks, which are then transferred to a ceramsite distributor for future use.
  • the ball-making workshop described in this embodiment includes a ceramsite batching silo, a mixer, and a disc pelletizer.
  • the mixer is a conventional cylindrical mixer.
  • a compaction mechanism is used to compact the garbage; when a box furnace car When the section between the distributor and the ignition device is reached, the preheating device is used to preheat the garbage in the box furnace car; after the incinerated clinker is screened, the selected ceramsite is cooled first. Then, the ceramsite silo is collected; the flue gas and dust generated by the incineration are purified in the flue gas treatment pipeline by an activated carbon adsorption device; the energy in the flue gas is collected by a waste heat boiler for waste heat Generate electricity or use it for district heating.
  • a continuous waste incineration system uses the waste incinerator described in the first embodiment.
  • a waste floor bin 60 is connected to the waste distributor by a waste transfer line to continuously provide waste to the waste incinerator;
  • a ceramsite billet 70 feeds the ceramsite ball into the ceramsite distributor through a conveying line, and the ceramsite ball is continuously provided to the waste incinerator by the distributor; there is an ash transportation line and the heat resistance
  • the vibrating screen 14 is connected, and the ash is transferred to a ball-making workshop, where the ceramsite ball is made with ash as the main raw material, and the ceramsite ball is sent to the ceramsite distributor through a conveyor line.
  • the ceramsite distributor enters the garbage incinerator; there is a flue gas treatment pipeline, which is provided with a waste heat boiler, an air heat exchanger 403, a multi-tube dust collector 15, a bag dust collector 151, a fan 16, an activated carbon adsorption device 17 and the chimney; an ash transportation line is connected to the dust collector 18, and the ash separated by the dust collector is transported to the ceramsite batching ground silo 71 of the ball-making workshop.
  • the ball-making workshop described in this embodiment includes a ceramsite batching warehouse 71, a cylinder mixer 72, a 'disc pellet machine 73, and a ceramsite dryer 74.
  • the mixer is a conventional cylinder mixer.
  • Ceramsite pellets are made in a ball-making workshop by using ash as a main raw material through a mixer, a disc pelletizer, and dried by a ceramsite dryer, and the ceramsite pellets are sent through a conveyor line Into the ceramsite silo 70.
  • the crusher After the slag discharged by the furnace car is processed by the crusher, the ash is separated by a heat-resistant vibrating screen 14, and the remaining slag passes through a ring cooler 75, a magnetic separator 76, and finally is sent to a screening device 77.
  • the screening device separates the slag into slag and ceramsite, and sends them to the slag bin 78 and the ceramsite .79 respectively.
  • the dust generated by the furnace car discharging and discharging slag is collected through the tail dust removal cover 11 installed on the furnace body support, and is cleaned by the dust collector 18, the fan 19, and the chimney 20 in the pipeline, and the ash separated by the dust collector passes A conveying line conveys the collected ash to the ceramsite batching silo in the ball-making workshop.
  • the hot air output from the air heat exchanger is supplied to the preheating device 4 and the heating device 5 through a pipeline.
  • the steam output from the waste heat boiler 901 is supplied to the steam turbine generator set through a pipeline.
  • the unit includes a steam drum 902, a turbo-generator set 903, and a water pump 904.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • a garbage storage yard is disposed upstream of a garbage dump, and the garbage dump is also provided with A sewage conveying pipeline and a sludge conveying pipeline are respectively connected to the ball-making workshop, and waste garbage and urban sludge are conveyed to the ball-making workshop as raw materials for ceramsite pellets.
  • a garbage storage yard 63, a magnetic garbage separator 62, and a garbage crusher 61 are disposed upstream of the garbage ground bin.
  • the garbage storage yard is also provided with a sewage transportation pipeline and a sludge transportation pipeline.
  • the sewage transportation pipeline and the sludge transportation pipeline are respectively connected to the ball-making workshop, and an urban sludge silo 64 is connected to the ball-making workshop.
  • the waste sewage, sludge and sludge generated from the urban sewage treatment plant are transported to the ball-making workshop as the raw material of the ceramsite pellets.
  • the first method of formulating the ceramsite ball blank is to mix glass powder with garbage ash or slag ash to make balls, the weight ratio of which is glass powder 1-10, garbage ash or slag ash 90-99.
  • the second method for preparing the ceramsite ball blank is to mix glass powder, sludge, and garbage ash or slag ash into balls.
  • the weight ratio is glass powder 1-10, sludge 10-30, and waste ash or slag ash 60. — 80.
  • the third method for preparing the ceramsite ball material is to mix algal soil, coal powder and garbage ash or slag ash
  • the weight ratio of pellets is 1-5 of algal soil, 1-5 of coal powder, 80-90 of garbage ash or slag ash.
  • the method of treating pottery by waste incineration can be called sintering method or melting method.
  • the ceramsite pellets are sintered at a high temperature of 600-1000 degrees to form a material with stable physicochemical properties and extremely hard materials. Dioxins and heavy metals in waste ash Harmful substances will be combined with glass powder in the molten state to become a glass mineral phase.
  • the ceramsite has high stability, is not easily degraded and insoluble in water, but can retain water and fertilizer.

Abstract

The present invention relates to a method for incinerating waste and a boxlike system for incinerating waste. The system comprises an incinerator for waste, two upper and lower parallel orbits are fired to the incinerator, said orbits are disposed with many boxlike incinerator vehicle. The system further comprises a waste tank which connects with the haydite distribution portion through a conveyer belt, and the waste tank supplies waste to the incinerator continuously. The system further comprises a conveyer belt for transporting the ash which connects with the ash removing portion, and the ash is transported to the haydite making workshop. The ash as the primary material is made into the haydite in the haydite making workshop, the haydites are delivered to the haydite distribution portion through a conveyer belt and enter incinerator. The system further comprises a pipeline for treating smoke, the pipeline consists of a waste heater boiler, a dust cleaner, a heat exchanger, a blower fan and an active carbon absorption equipment. The system further comprises a conveyer belt connecting with the dust cleaner for transporting the ash to the haydite making workshop.

Description

一 '烧 法 碰 烧  A 'burn method
技术领域  Technical field
本发明涉及一种垃圾焚烧方法及箱型垃圾焚烧系统, 该方法及系统对垃圾 热值要求较低 ( 200千卡 /kg) , 特别适用于混合垃圾, 该方法及系统可对垃 圾进行无害化处理, 处理量大,可达 1000— 5000吨 /天。  The invention relates to a garbage incineration method and a box-type garbage incineration system. The method and the system have lower requirements for the calorific value of the garbage (200 kcal / kg), and are particularly suitable for mixed garbage. The method and the system can harmless the garbage Chemical treatment, large processing capacity, up to 1000-5000 tons / day.
背景技术  Background technique
随着工业现代化生产的发展和城市人口的增加以及人们消费水平的提高, 城市垃圾处理成为市政建设和环境保护的主要课题, 目前我国 95 %的垃圾为未 经分拣的混合垃圾, 传统的露天堆放垃圾、 掩埋或就地焚烧垃圾是不能满足目 前对环境保护的要求的, 这样既容易造成新的垃圾污染, X需要大量的人力物 力及高昂的运输费用。 为此, 人们在不断地探索开发各种形式的垃圾焚烧装置。 中国专利 02229115.6公开了一种卧式连续处理垃圾焚烧炉, 包括由炉体、 轨道、 平板车、 电动机、 输料带等组成。 特点是炉体顶面有垃圾投放孔, 炉体内有平 板车和行走导轨, 炉体周边有往复行走的成" # "字型布放的导轨, 垃圾车可以 周而复始运行焚烧垃圾, 日处理垃圾量可达 3 0 0吨, 优点是设计合理, 结构 简单, 制造容易, 安装使用方便, 成本低, 处理垃圾量大, 污染少, 易于推广 应用, 操作方便。 适于中等及中等以下城市城镇使用。 但是该专利体积较大, 焚烧不够充分, 热效率较低, 容易对大气造成新的污染。 因此, 需要提出一种 垃圾焚烧方法及箱型垃圾焚烧系统。  With the development of industrial modernized production and the increase of urban population and the increase of people's consumption level, the treatment of municipal waste has become the main subject of municipal construction and environmental protection. At present, 95% of China's waste is unsorted mixed waste. Traditional open-air Stacking garbage, burying it or burning it on the spot cannot meet the current requirements for environmental protection. This will easily cause new garbage pollution. X requires a lot of manpower and material resources and high transportation costs. For this reason, people are continuously exploring and developing various forms of waste incineration devices. Chinese patent 02229115.6 discloses a horizontal continuous treatment waste incinerator, which includes a furnace body, a track, a flat bed truck, a motor, a conveyor belt, and the like. The characteristic is that the top surface of the furnace body has a garbage dropping hole, the furnace body has a flatbed truck and a walking rail, and the surrounding of the furnace body has a "#"-shaped guide rail arranged in a reciprocating manner. The garbage truck can run the incineration garbage repeatedly, and the daily waste treatment capacity can be Up to 300 tons, the advantages are reasonable design, simple structure, easy manufacture, convenient installation and use, low cost, large amount of garbage disposal, less pollution, easy promotion and application, and convenient operation. Suitable for middle and lower cities and towns. However, the patent is relatively large, the incineration is not sufficient, the thermal efficiency is low, and it is easy to cause new pollution to the atmosphere. Therefore, there is a need to propose a waste incineration method and a box-type waste incineration system.
^日月 ^ Sun and Moon
本发明的目的在于提供一种垃圾焚烧方法及箱型垃圾焚烧系统, 该方法及 系统对垃圾热值要求较低 O200千卡 /kg) , 特别适用于混合垃圾, 该方法及 系统可对垃圾进行无害化处理, 处理量可达 1000— 5000吨 /天。  The object of the present invention is to provide a waste incineration method and a box-type waste incineration system. The method and the system have lower requirements for the calorific value of waste (200 kcal / kg), and are particularly suitable for mixed waste. The method and system can carry out waste treatment. Harmless treatment, the processing capacity can reach 1000-5000 tons / day.
本发明的目的是由下述技术方案实现的:  The object of the present invention is achieved by the following technical solutions:
一种垃圾焚烧方法, 使用连续式箱型垃圾焚烧炉进行垃圾焚烧; 所述垃圾 焚烧炉有两条上、 下平行的轨道, 该轨道上设置多个箱型炉车, 该箱型炉车的 箱体底部设有炉箅, 箱体两侧设有车轮; 所述垃圾焚烧炉上层依次装有陶粒布 料器、 垃圾布料器、 预热装置、 点火装置; 所述炉体支架中层装有负压联箱, 该负压联箱顶部与炉车底部连通, 该负压联箱底部与多条并列设置的负压风管 顶部连通, 所述负压风管中部与一个集热联箱连通, 所述炉体支架的翻车星轮 底部装有卸料斗, 该卸料斗底部设有破碎装置; 所述提升星轮与驱动装置动力 连接; A garbage incineration method uses a continuous box-type garbage incinerator for garbage incineration. The garbage incinerator has two upper and lower parallel tracks, and a plurality of box-type furnace cars are arranged on the track. A grate is provided at the bottom of the box, and wheels are provided on both sides of the box; the upper layer of the waste incinerator is sequentially equipped with a ceramsite distributor, a garbage distributor, a preheating device, and an ignition device; A pressure header, the top of the negative pressure header is in communication with the bottom of the furnace car, the bottom of the negative pressure header is in communication with the tops of multiple negative pressure ducts arranged in parallel, and the middle of the negative pressure duct is in communication with a heat collecting header, The bottom of the overturning star wheel of the furnace body bracket is equipped with a discharging hopper, which is provided with a crushing device at the bottom; the lifting star wheel and the driving device are powered Connection
当箱型炉车到陶粒布料器时, 通过陶粒布料器将陶粒球坯料铺设在箱型炉 车内形成底料层, 然后通过垃圾布料器将垃圾铺设在所述底料层上;  When the box-type furnace car arrives at the ceramsite distributor, the ceramsite ball blank is laid in the box-type furnace vehicle through the ceramsite distributor to form a bottom layer, and then the garbage is laid on the bottom layer by a garbage distributor;
当箱型炉车到预热装置位置时, 使用预热装置对箱型炉车内的垃圾进行预 热, 预热温度 200— 300°C ; When the box furnace car reaches the position of the preheating device, the preheating device is used to preheat the garbage in the box furnace car, and the preheating temperature is 200-300 ° C ;
当箱型炉车到达点火装置时, 通过点火器将垃圾点燃, 控制垃圾的焚烧温 度达到 1 100〜1200°C ; 并启动抽风系统在箱型炉车底部产生负压, 引导垃圾从 顶部向底部焚烧; 垃圾焚烧过程中, 使用加热装置对箱型炉车内的垃圾进行加 热供氧。 When the box furnace car reaches the ignition device, the garbage is ignited by the igniter to control the incineration temperature of the garbage to 1 100 ~ 1200 ° C ; and the exhaust system is activated to generate a negative pressure at the bottom of the box furnace car and guide the garbage from the top to the bottom Incineration; In the process of waste incineration, heating equipment is used to heat the waste in the box furnace car to supply oxygen.
当箱型炉车到达翻车星轮底部时, 翻车卸料, 将焚烧成的熟料卸到破碎机 内进行破碎处理, 使炉渣颗粒的粒径小于 30毫米;  When the box furnace car reaches the bottom of the star wheel of the dump, the dump is unloaded and the incinerated clinker is discharged into the crusher for crushing treatment so that the particle size of the slag particles is less than 30 mm;
经破碎处理后的熟料通过输送装置收集到筛分装置进行筛分处理, 将完整 的陶粒收集到陶粒仓, 将灰份收集到灰份仓, 将炉渣颗粒料收集到炉渣仓; 通过传输装置将灰份输送到一个制球车间, 生成陶粒球坯料, 然后转送到 陶粒布料器备用;  The crushed clinker is collected by a conveying device to a screening device for sieving treatment. The complete ceramsite is collected in the ceramsite silo, the ash is collected in the ash silo, and the slag granulate is collected in the slag silo. The transfer device transfers the ash to a ball-making workshop, generates ceramsite ball blanks, and then transfers it to the ceramsite distributor for backup;
通过排烟管道将焚烧产生的烟气及灰尘收集并送入烟气处理管线; 在烟气处理管线中, 通过多管除尘器、 布袋除尘器进行净化处理; 通过传输装置将所述除尘器收集的灰份输送到一个制球车间, 生成陶粒球 坯料, 然后转送到陶粒布料器备用。  The flue gas and dust generated by the incineration are collected and sent to the flue gas treatment pipeline through the smoke exhaust pipe; in the flue gas treatment pipeline, the multi-pipe dust collector and the bag dust collector are used for purification treatment; the dust collector is collected by the transmission device The ash content is transferred to a ball-making workshop to generate ceramsite ball blanks, which are then transferred to a ceramsite distributor for future use.
一种连续式垃圾焚烧系统, 该系统中有一垃圾焚烧炉, 该垃圾焚烧炉装有 两条上、 下平行的轨道, 该轨道上设置多个箱型炉车, 垃圾焚烧炉上依次装有 陶粒布料器、: 垃圾布料器、 预热装置、 点火装置; 所述炉体支架中层装有负压 联箱, 该负压联箱顶部与炉车底部连通, 该负压联箱底部与多条并列设置的负 压风管顶部连通, 所述负压风管中部与一个集热联箱连通, 所述炉体支架的翻 车星轮底部装有卸料斗, 该卸料斗底部设有破碎装置、 两级筛分装置、 磁选装 置; 有一个垃圾地仓通过垃圾输送线与所述垃圾布料器连接, 连续向垃圾焚烧 炉提供垃圾; 有一个灰份输送线与所述筛分装置连接, 将灰份输送到一个制球 车间, 在制球车间以灰份为主要原料制成陶粒球坯, 再通过一个输送线将所述 陶粒球坯送入所述陶粒布料器, 由陶粒布料器进入垃圾焚烧炉内; 有一个烟气 处理管线, 该管线中设有余热锅炉、 空气换热器、 除尘器、 风机及活性碳吸附 装置; 有一个灰份输送线与所述除尘器连接, 将灰份输送到制球车间。  A continuous waste incineration system includes a waste incinerator, the waste incinerator is equipped with two upper and lower parallel tracks, and a plurality of box-type furnace cars are arranged on the track. Granular distributor: garbage distributor, preheating device, ignition device; a negative pressure header is arranged in the middle of the furnace body bracket, and the top of the negative pressure header is in communication with the bottom of the furnace car, and the bottom of the negative pressure header is connected with a plurality of bars. The tops of the negative-pressure air ducts arranged in parallel are communicated, the middle of the negative-pressure air ducts is communicated with a heat collecting header, the bottom of the rollover star wheel of the furnace body bracket is equipped with a discharging hopper, and the bottom of the discharging hopper is provided with a crushing device, two Grade screening device and magnetic separation device; there is a garbage ground bin connected to the garbage distributor through a garbage conveying line to continuously provide garbage to the waste incinerator; there is an ash conveying line connected to the screening device to ash The ceramsite ball is made from ash as the main raw material in a ball-making workshop, and the ceramsite ball is sent to the ceramsite distributor through a conveyor line, and the ceramsite is made of ceramsite. The feeder enters the garbage incinerator; there is a flue gas treatment pipeline, which is provided with a waste heat boiler, an air heat exchanger, a dust collector, a fan and an activated carbon adsorption device; and an ash transportation line is connected to the dust collector , Transfer the ash to the ball-making workshop.
本发明与已有技术相比, 具有如下的优点: , 1、 本发明对垃圾热值要求较低, 200千卡 /kg的垃圾均可以进行焚烧。 Compared with the prior art, the present invention has the following advantages: 1. The invention has lower requirements for the calorific value of waste, and all wastes of 200 kcal / kg can be incinerated.
2、 本发明结构简单, 投资少, 焚烧条件好, 处理量可达 1000— 5000吨 /天, 经营成本低。  2. The invention has a simple structure, low investment, good incineration conditions, a processing capacity of 1000-5000 tons / day, and low operating cost.
3、 本发明采用两级点火器及干燥器可节约能源, 设置余热锅炉可将余热 回收用于发电或集中供热, 同时有明显的消烟减尘的效果, 其社会效益巨大。  3. The present invention adopts a two-stage igniter and dryer to save energy. A waste heat boiler can be used to recover waste heat for power generation or centralized heating. At the same time, it has obvious smoke and dust reduction effects, and its social benefits are huge.
4、 本发明采用活性碳纤维吸附箱可以将排气完全净化。  4. The present invention adopts activated carbon fiber adsorption box to completely purify exhaust gas.
5、 本发明采用陶粒球坯作底料, 不用添加燃料就可完成陶粒的烧结, 由 于烧结的陶粒是无土栽培和干旱地区的优质保水材料, 市场前景广阔, 因此, 可以实现垃圾灰烬商品化。  5. The present invention uses ceramsite pellets as a base material, and sintering of ceramsite can be completed without adding fuel. Since sintered ceramsite is a high-quality water-retaining material in soilless cultivation and arid regions, the market prospect is broad, so garbage can be realized Commercialization of ashes.
6、 本发明可以无害化利用城市污泥和垃圾污水。  6. The present invention can harmlessly utilize municipal sludge and waste water.
附图说明  BRIEF DESCRIPTION OF THE DRAWINGS
以下结合附图及实施例对本发明作进一步说明。  The invention is further described below with reference to the drawings and embodiments.
图 1、 本发明所用垃圾焚烧炉的结构示意图  Figure 1.Structural diagram of the waste incinerator used in the present invention
图 2、 本发明所用垃圾焚烧炉的一个实施例  Figure 2.An embodiment of the waste incinerator used in the present invention
图 3、 本发明所用的垃圾焚烧炉俯视图 (图 1的俯视图)  Figure 3. Top view of the waste incinerator used in the present invention (top view of Figure 1)
图 4、 本发明所用的提升星轮结构图 (图 1的 A— A剖视图) 图 5、 本发明所用的提升星轮运行图 (图 4的 E— E剖视图) 图 6、 本发明所用的预热装置结构图 (图 1的 C— C剖视图) 图 7、 本发明所用的布料器示意图 (图 2的 B部放大图) 图 8、 本发明所用的负压联箱结构示意图 (图 1的 D_ D剖视图) 图 9、 本发明所用的水封槽道示意图 (图 8的 F向视图) 图 10、 本发明所用的污泥拉链俯视图 (图 9的俯视图)  Fig. 4. Structural diagram of the hoisting star wheel used in the present invention (A-A sectional view of Fig. 1) Fig. 5. Operating diagram of the hoisting star wheel used in the present invention (E-E cross-sectional view in Fig. 4) Fig. 6. Thermal device structure diagram (C-C sectional view of Fig. 1) Fig. 7 Schematic diagram of the dispenser used in the present invention (enlarged view of Part B of Fig. 2) Fig. 8 Schematic diagram of the structure of the negative pressure header used in the present invention (D_ in Fig. 1 Sectional view D) Fig. 9 Schematic diagram of the water-sealing channel used in the present invention (view F in Fig. 8) Fig. 10 Top view of the sludge zipper used in the present invention (top view of Fig. 9)
图 1 1、 本发明所用的吸附箱结构示意图  Figure 11 1. Schematic diagram of the structure of the adsorption box used in the present invention
图 12、 本发明所用的吸附箱滤芯分布示意图 (图 1 1 G— G的剖视图) 图 13、 本发明所用的滤芯结构图 (图 1 1局部放大图) 图 14、 本发明的垃圾焚烧系统图  Fig. 12, Schematic diagram of the distribution of the filter element of the adsorption box used in the present invention (Fig. 1 G-G sectional view) Fig. 13, Structural diagram of the filter element used in the present invention (Fig. 11 is a partial enlarged view) Fig. 14, Diagram of the waste incineration system of the present invention
具体实施方式 detailed description
实施例一:  Embodiment one:
首先对本实施例所使用的垃圾焚烧炉作一详细描述, 参见图 1、 图 3, 垃 圾焚烧炉有一个炉体支架 1 , 该支架是一个金属框架, 其长度为 50米一 200米, 炉体支架中部装有两条上、 下平行的轨道 7, 即上轨道和下轨道, 上轨道是支 撑轨道, 下轨道是悬挂轨道,:该轨道上设置多个箱型炉车 8, 该箱型炉车的箱 体底部设有炉箅, 箱体两侧设有车轮 803 ; 所述炉体支架上的轨道的一端设有 提升星轮 30, 所述轨道的另一端设有翻车星轮 3 1 , 该提升星轮和翻车星轮一 侧设有弧形辅助轨道 701 ; 所述炉体支架上层依次装有垃圾布料器 3、 预热装 置 4、 点火装置 6, 该装置中设有一个点火器, 该点火器设置在所述箱型炉车 上方, 该点火器是常规的燃气点火器, 为了提高点火的可靠性, 还可以设置一 个辅助点火器。 所述炉体支架中层装有负压联箱 9, 该负压联箱顶部与炉车底 部连通, 该负压联箱底部与多条并列设置的负压风管 91顶部连通, 该负压风 管底部与位于所述炉体支架一侧的水封槽道 50连通, 所述负压风管中部与一 个集热联箱 40连通, 所述炉体支架上的翻车星轮底部装有卸料斗 12, 该卸料 斗底部设有破碎装置 13 ; 所述提升星轮与驱动装置动力连接。 First, the waste incinerator used in this embodiment is described in detail. Referring to FIG. 1 and FIG. 3, the waste incinerator has a furnace body support 1, which is a metal frame having a length of 50 m to 200 m. The upper part of the bracket is provided with two upper and lower parallel tracks 7, namely, an upper track and a lower track. The upper track is a supporting track, and the lower track is a suspension track. A plurality of box-type furnace cars 8 are provided on the track. Box A furnace grate is provided at the bottom of the body, and wheels 803 are provided on both sides of the box body; one end of the track on the furnace body support is provided with a lifting star wheel 30, and the other end of the track is provided with a turning star wheel 3 1, the lifting star An arc-shaped auxiliary track 701 is provided on one side of the wheel and the rollover star wheel; the upper layer of the furnace body bracket is sequentially provided with a garbage distributor 3, a preheating device 4, and an ignition device 6, and an igniter is provided in the device. The igniter is arranged above the box-type furnace car. The igniter is a conventional gas igniter. In order to improve the reliability of ignition, an auxiliary igniter may be provided. The middle layer of the furnace body bracket is provided with a negative pressure header 9, and the top of the negative pressure header is in communication with the bottom of the furnace car. The bottom of the negative pressure header is in communication with the tops of a plurality of negative pressure air pipes 91 arranged in parallel. The bottom of the tube is in communication with a water-sealing channel 50 on one side of the furnace body support, the middle of the negative pressure air pipe is in communication with a heat collecting header 40, and a dump hopper is installed at the bottom of the overturning star wheel on the furnace body support. 12, the bottom of the unloading hopper is provided with a crushing device 13; the lifting star wheel is dynamically connected with the driving device.
参见图 1、 图 6, 在本实施例中, 所述箱型炉车有一个槽型的铸造车体 801, 车体底部设有炉箅 804, 车体两侧装有车轮 803。 该车体前后两端呈 U形端口, 当多个炉车首尾相接连在一起时, 可形成一个通长的槽道。 为了实现箱型炉车 推进的功能, 箱型炉车的箱体两侧设有与车轮同轴安装的推进轴颈 802。 该轴 颈与提升星轮配合使用。 为了实现炉体底部与负压联箱的滑动密封, 保持负压 联箱内的负压状态, 所述炉车底部设有滑动密封装置, 所述负压联箱顶部与该 滑动密封装置密封结合。该滑动密封装置由定位销 806、弹簧 807、密封动块 808, 密封静块 805、 供油管 809构成, 其中, 定位销、 弹簧、 密封动块装在炉车底 部, 密封静块和供油管装在负压联箱顶部。  Referring to FIG. 1 and FIG. 6, in this embodiment, the box furnace car has a trough-shaped cast car body 801, a grate 804 is provided at the bottom of the car body, and wheels 803 are provided at both sides of the car body. The car body has U-shaped ports at the front and rear ends. When multiple furnace cars are connected one after the other, a long channel can be formed. In order to achieve the function of the box furnace car, the box furnace car is provided with a propulsion journal 802 coaxially mounted on both sides of the box body. This journal is used in conjunction with a lifting star wheel. In order to achieve the sliding seal between the bottom of the furnace body and the negative pressure header, and to maintain the negative pressure state in the negative pressure header, the bottom of the furnace car is provided with a sliding seal device, and the top of the negative pressure header is sealed with the sliding seal device. . The sliding seal device is composed of a positioning pin 806, a spring 807, a sealing moving block 808, a sealing static block 805, and an oil supply pipe 809. The positioning pin, the spring, and the sealing moving block are installed on the bottom of the furnace car, and the static block and the oil supply are sealed. The tube is mounted on the top of the negative pressure header.
参见图 4、 图 5, 在本实施例中, 为了保证箱型炉车平稳连续运行, 所述 炉体支架上的轨道的一端设有提升星轮 30, 所述轨道的另一端设有翻车星轮 3 1, 该提升星轮是一个双联轮, 其中心轴 32上设有轮毂 33, 轮毂两端是轮盘 34 , 轮盘上设有多个轮齿。 该提升星轮通过轴承座 35与炉体支架安装, 其中 心轴与一个减速器 36动力连接, 减速器的输入端与驱动电机 37连接。 翻车星 轮的结构与提升星轮完全相同。 提升星轮一侧装有弧形辅助轨道 701, 该轨道 的圆心与提升星轮中心重合, 翻车星轮一侧也装有弧形辅助轨道, 该轨道的圆 心与翻车星轮中心重合。 在本实施例中, 多个炉车在轨道上首尾相接, 按后车 推进前车的传递驱动的方 运行。 在上轨道的起点, 提升星轮的轮齿与一个炉 车的轴颈啮合驱动炉车沿上轨道前进, 该炉车将动力依次传递到上轨道终点的 一个炉车, 该炉车的轴颈与翻车星轮进入啮合状态, 其车轮脱离上轨道, 进入 弧形辅助轨道, 在弧形辅助轨道中完成翻转车体卸掉炉渣的任务, 然后脱离弧 形辅助轨道进入下轨道, 在下轨道区段, 炉车倒挂在下轨道上运行, 当倒挂的 炉车到达提升星轮位置时, 其车轮脱离下轨道, 进入弧形辅助轨道, 该炉车的 轴颈与提升星轮进入啮合状态, 提升星轮按顺时针方向转动, 将该炉车提升到 上轨道起点,'并将炉车翻转到正常状态。 Referring to FIG. 4 and FIG. 5, in this embodiment, in order to ensure the smooth and continuous operation of the box furnace car, one end of the track on the furnace body support is provided with a lifting star wheel 30, and the other end of the track is provided with a rollover star. Wheel 31, the hoisting star wheel is a double wheel, a hub 33 is provided on the central shaft 32 thereof, a wheel disc 34 is provided at both ends of the hub, and a plurality of gear teeth are provided on the wheel disc. The hoisting star wheel is mounted on the furnace body support through a bearing seat 35, and a central shaft thereof is power-connected to a reducer 36, and an input end of the reducer is connected to a driving motor 37. The structure of the rollover star wheel is exactly the same as that of the lifting star wheel. An arc-shaped auxiliary track 701 is provided on one side of the hoisting star wheel, and the center of the track coincides with the center of the hoisting star wheel, and an arc-shaped auxiliary track is also provided on the side of the roll-over star wheel, and the center of the track coincides with the center of the star-turning wheel. In this embodiment, a plurality of furnace cars are connected end-to-end on a track, and they are driven by a rear vehicle that propels a front vehicle and transmits a drive. At the starting point of the upper track, the teeth of the lifting star wheel are engaged with the journal of a furnace car to drive the furnace car along the upper track. The furnace car sequentially transmits power to a furnace car at the end of the upper track. The journal of the furnace car and the rollover star The wheels enter the meshing state, and their wheels leave the upper track and enter the arc-shaped auxiliary track. In the arc-shaped auxiliary track, the task of overturning the car body to remove the slag is completed, and then the arc-shaped auxiliary track is separated from the lower track. Running on the lower track, when upside down When the furnace car reaches the position of the lifting star wheel, its wheels leave the lower track and enter the arc-shaped auxiliary track. The journal of the furnace car and the lifting star wheel are in meshing state. The lifting star wheel rotates clockwise to lift the furnace car to Get on the starting point of the track, 'and flip the furnace car back to normal.
参见图 2及图 7 , 在本实施例中, 所述垃圾布料器之前设有一个陶粒布料 器 2, 所述垃圾布料器和预热装置之间设有一个双筒压料器 301。 陶粒布料器 采用常规结构, 由料斗 203、 料辊 201、 底部刮板 202构成, 垃圾布料器的结 构与陶粒布料器基本相同。 陶粒布料器和垃圾布料器顺序设置在箱型炉车行走 轨道上方, 其高度可以调整, 当箱型炉车进入到其下方位置时, 先由陶粒布料 器向炉车内铺设陶粒球坯, 将其作为底料层 38铺设在炉箅上, 然后再由垃圾 布料器在底料层上覆盖垃圾层 39。 所述陶粒球坯由焚烧垃圾产出的灰份及玻璃 粉为原料制成, 以垃圾为燃料将其烧结成陶粒, 垃圾灰份中的二恶英、 重金属 等有害物质将与玻璃粉在熔融状态下结合在一起成为玻璃矿相, 该陶粒是不易 降解和不溶解的物质。 由此, 提高了垃圾的净化度。  Referring to FIG. 2 and FIG. 7, in this embodiment, a ceramsite distributor 2 is provided before the garbage distributor, and a double-cylinder presser 301 is disposed between the garbage distributor and the preheating device. The ceramsite distributor has a conventional structure and is composed of a hopper 203, a roller 201, and a bottom scraper 202. The structure of the garbage distributor is basically the same as that of the ceramsite distributor. The ceramsite distributor and the garbage distributor are sequentially arranged above the walking track of the box furnace car, and its height can be adjusted. When the box furnace car enters the lower position, the ceramsite ball is first laid into the furnace car by the ceramsite distributor. The blank is laid on the grate as a primer layer 38, and then the garbage layer 39 is covered on the primer layer by a garbage distributor. The ceramsite ball is made of ash and glass powder produced by incineration of garbage, and it is sintered into ceramsite with garbage as a fuel. Dioxins, heavy metals and other harmful substances in the garbage ash will be mixed with glass powder. In the molten state, they become a glass ore phase. The ceramsite is a substance that is not easily degraded and insoluble. Thereby, the degree of purification of garbage is improved.
双筒压料器设有前后两级, 每一级各设一个压辊支架 302, 该压辊支架上 设有 1一 3个压料滚筒 303, 该压料器设置在所述箱型炉车上方, 其高度可以调 整, 当带有垃圾的箱型炉车进入到该压料器位置时, 该压料器将垃圾压实。 垃 圾的密实程度提高后, 可以提高燃烧效率和温度, 促进垃圾完全燃烧。  The double-barrel presser is provided with two stages in front and back, and each stage is provided with a press roller support 302. The press roller support is provided with one to three press rollers 303, and the press is disposed on the box furnace car. Above, its height can be adjusted. When the box furnace car with garbage enters the position of the presser, the presser compacts the garbage. After the density of the garbage is increased, the combustion efficiency and temperature can be improved, and the complete combustion of the garbage can be promoted.
参见图 6 , 为了进一步提高燃烧温度和燃烧效率, 本实施例在点火装置之 前设有一个预热装置, 该预热装置设有一个预热罩体 41, 该预热罩体设置在箱 型炉车行走轨道上方, 罩体内装有分流格栅 42, 罩体顶部设有热空气入口 43 , 罩体长度为 10米一 20米, 对垃圾预热用的热空气由安装在排烟管道上的空气 换热器提供。. 当带有垃圾的箱型炉车进入到其下方位置时, 分流格栅喷出的热 空气对其预热, 提高其温度和干燥度, 为燃烧作准备。  Referring to FIG. 6, in order to further improve the combustion temperature and the combustion efficiency, in this embodiment, a preheating device is provided before the ignition device. The preheating device is provided with a preheating cover 41 which is provided in a box furnace. Above the vehicle running track, a shroud grille 42 is installed in the cover body, and a hot air inlet 43 is provided on the top of the cover body. The length of the cover body is 10 to 20 meters. The hot air for preheating the garbage is installed on the exhaust pipe. Air heat exchanger provided. When the box furnace car with garbage enters its lower position, the hot air sprayed from the splitter grille preheats it, increasing its temperature and dryness to prepare for combustion.
参见图 2及图 6 , 为了进一步提高燃烧温度和燃烧效率, 在本实施例中, 所述点火装置后面设有一个加热装置 5, 该加热设置在箱型炉车行走轨道上方, 其具体结构与预热装置完全相同,在此不详细描述,加热装置长度为 30米一 100 米。 当带有垃圾的箱型炉车进入到其下方位置时, 分流格栅喷出的热空气对其 加热, 提高燃烧温度并补充燃烧用氧气。  Referring to FIGS. 2 and 6, in order to further improve the combustion temperature and the combustion efficiency, in this embodiment, a heating device 5 is provided behind the ignition device, and the heating is arranged above the walking track of the box furnace car. The specific structure and The pre-heating device is exactly the same and will not be described in detail here. The length of the heating device is 30 to 100 meters. When the box furnace car with garbage enters its lower position, the hot air sprayed from the splitter grille heats it, raises the combustion temperature and supplements the combustion oxygen.
参见图 1、 图 3、 图 8 , 在本实施例中, 为了提高垃圾焚烧效果和烟气的净 化效果, 所述炉体支架中层装有负压联箱 9 , 该负压联箱顶部与炉车底部连通, 在箱型炉车底部产生负压, 引导垃圾从顶部向底部燃烧。 该联箱是一个几乎与 上轨道等长的负压腔体。 该负压联箱底部与多条并列设置并呈倾斜安装的负压 风管 91顶部连通, 负压风管上设有阀门 92, 可以随时关闭该阀门, 对一条负 压风管检修。 负压风管^部与位于所述炉体支架一侧的水封槽道 50连通。 负 压风管倾斜安装, 可将垃圾焚烧烟气中携带的颗粒物从烟气中分离出来, 并且 在惯性力和重力作用下落入水封槽道内。 所述负压风管中部与一个集热联箱 40 连通, 在连接部可以设置除尘格栅 402 , 该除尘格栅进一步分离焚烧烟气中的 颗粒物, 分离出的颗粒物可顺负压风管下落到水封槽道内。 集热联箱的长度与 负压联箱相当, 集热联箱内设置余热锅炉 901, 该余热锅炉收集的热能可用于 余热发电。 集,热联箱上设有一个排烟管道 401, 该排烟管道中分别设有空气换 热器 403、 多管除尘器 15、 引风机 16、 活性碳吸附箱 17及烟囱 20。 空气换热 器输出的热空气通过管线提供给预热装置和加热装置。 Referring to FIG. 1, FIG. 3, and FIG. 8, in this embodiment, in order to improve the effect of waste incineration and the purification effect of flue gas, the middle layer of the furnace body bracket is provided with a negative pressure header 9, and the top of the negative pressure header and the furnace The bottom of the car communicates with each other, and a negative pressure is generated at the bottom of the box furnace car, which guides the garbage to burn from the top to the bottom. The header is a negative pressure cavity that is almost as long as the upper rail. The bottom of the negative pressure header is arranged in parallel with a plurality of negative pressures installed at an angle. The top of the air duct 91 is connected, and a valve 92 is provided on the negative pressure duct, and the valve can be closed at any time to repair a negative pressure duct. The negative-pressure air pipe is communicated with the water-sealing channel 50 on one side of the furnace body support. The negative pressure air pipe is installed obliquely, which can separate the particulates carried in the waste incineration flue gas from the flue gas, and fall into the water-sealed channel under the effect of inertia and gravity. The middle part of the negative pressure air duct communicates with a heat collecting header 40, and a dust removal grille 402 can be provided at the connection part. The dust removal grille further separates particles in the incineration flue gas, and the separated particles can fall along the negative pressure air duct. Into the water-sealed channel. The length of the heat collecting header is equivalent to that of the negative pressure header. A waste heat boiler 901 is arranged in the heat collecting header. The heat energy collected by the waste heat boiler can be used for waste heat power generation. The heat collecting box is provided with a smoke exhaust pipe 401. The smoke exhaust pipe is respectively provided with an air heat exchanger 403, a multi-tube dust collector 15, an induced draft fan 16, an activated carbon adsorption box 17, and a chimney 20. The hot air output from the air heat exchanger is supplied to the preheating device and the heating device through a pipeline.
参见图 8、 图 9、 图 10, 在本实施例中, 水封槽道底部设有水, 水封槽道 内设有污泥拉链 501, 该拉链安装在托辊支架 503上, 托辊支架上设有多个托 辊。 该拉链由链条 502、 刮板 504、 头轮 505、 尾轮 506、 驱动电机 507构成, 可连续清理水封槽道内的污泥, 将污泥排入一个污泥仓 508。  Referring to FIG. 8, FIG. 9, and FIG. 10, in this embodiment, water is provided at the bottom of the water-sealing channel, and a sludge zipper 501 is provided in the water-sealing channel. The zipper is mounted on a roller support 503, and the roller support There are multiple idlers. The zipper is composed of a chain 502, a scraper 504, a head wheel 505, a tail wheel 506, and a driving motor 507, which can continuously clean the sludge in the water-sealed channel and discharge the sludge into a sludge bin 508.
参见图 1、 图 2, 在本实施例中, 翻车星轮底部装有卸料斗 12, 该卸料底 部设有破碎装置 13 ; 炉车排卸的炉渣经过破碎机处理后先经过一个耐热振动筛 14, 然后送入筛分装置, 通过筛分装置将炉渣分离成炉渣、 陶粒、 灰份。  Referring to FIG. 1 and FIG. 2, in this embodiment, a dump hopper 12 is installed at the bottom of the dump star wheel, and a crushing device 13 is provided at the bottom of the dump; the slag discharged by the furnace car undergoes a heat-resistant vibration after being processed by the crusher. The sieve 14 is then sent to a screening device, and the slag is separated into slag, ceramsite and ash by the screening device.
翻车星轮上方设有机尾除尘罩 1 1, 该机尾除尘罩安装在炉体支架上, 将炉 车排卸的炉渣产生的灰尘收集起来, 通过其顶部管道中的除尘器 18、 风机 19、 烟囱 20除尘净化。  A dust removal hood 11 is provided above the overturning star wheel. The tail dust removal hood is installed on the furnace body bracket to collect the dust generated by the slag discharged by the furnace car, and pass the dust collector 18, fan 19, The chimney 20 is dedusted and purified.
参见图 10、 图 1 1、 图 12, 在本实施例中, 所述排烟管道中设有活性碳纤 维吸附箱 17。 该吸附箱可以将烟气中携带的二恶英等有害物质吸附并转化成无 害物质。 该吸附箱有一个矩形箱体 171 , 其上部是吸附室 172 , 其下部是集气 室 173, 底部设有进气口 174 , 顶部设有排气口 175 , 吸附室中装有多个筒形吸 附器 176, 该吸附器由内骨架 177、 外骨架 178、 活性碳纤维毡 179构成, 所述 内、 外骨架呈筒状, 其上均布多个气孔 180, 活性碳纤维毡夹装在两个骨架之 间。 在本实施例中, 为了降低制造成本, 吸附箱中的吸附材料可以是活性碳纤 维毡, 也可以采用活性碳颗粒。  Referring to FIGS. 10, 11 and 12, in this embodiment, an activated carbon fiber adsorption box 17 is provided in the smoke exhaust pipe. The adsorption box can absorb and convert harmful substances such as dioxin carried in the flue gas into harmless substances. The adsorption box has a rectangular box body 171, the upper part of which is an adsorption chamber 172, the lower part of which is a gas collection chamber 173, the bottom is provided with an air inlet 174, and the top is provided with an exhaust port 175. The adsorption chamber is provided with a plurality of cylindrical An adsorber 176, which is composed of an inner skeleton 177, an outer skeleton 178, and an activated carbon fiber felt 179. The inner and outer skeletons are cylindrical, and a plurality of air holes 180 are evenly distributed thereon. The activated carbon fiber felt is sandwiched between two skeletons. between. In this embodiment, in order to reduce the manufacturing cost, the adsorption material in the adsorption box may be activated carbon fiber felt, or activated carbon particles may be used.
使用上述焚烧炉进行垃圾处理:  Use the above incinerator for waste disposal:
当箱型炉车到陶粒布料器时, 通过陶粒布料器将陶粒球坯料铺设在箱型炉 车内形成底料层, 然后通过垃圾布料器将垃圾铺设在所述底料层上;  When the box-type furnace car arrives at the ceramsite distributor, the ceramsite ball blank is laid in the box-type furnace vehicle through the ceramsite distributor to form a bottom layer, and then the garbage is laid on the bottom layer by a garbage distributor;
当箱型炉车到预热装置位置时, 使用预热装置对箱型炉车内的垃圾进行预 热, 预热温度 200— 300°C ; When the box furnace car reaches the position of the preheating device, use the preheating device to pre-process the garbage in the box furnace car Heat, preheating temperature 200-300 ° C;
当箱型炉车到达点火装置时, 通过点火器将垃圾点燃, 控制垃圾的焚烧温 度达到 1 100〜120(TC ; 并启动抽风系统在箱型炉车底部产生负压, 引导垃圾从 顶部向底部焚烧; 垃圾焚烧过程中, 使用加热装置对箱型炉车内的垃圾进行加 热供氧。 When the box furnace car reaches the ignition device, the garbage is ignited by the igniter, and the incineration temperature of the garbage is controlled to 1 100 ~ 120 (TC ; and the exhaust system is activated to generate a negative pressure at the bottom of the box furnace car, and guide the garbage from the top to the bottom Incineration; In the process of waste incineration, heating equipment is used to heat the waste in the box furnace car to supply oxygen.
当箱型炉车到达翻车星轮底部时, 翻车卸料, 将焚烧成的熟料卸到破碎机 内进行破碎处理, 使炉渣颗粒的粒径小于 30毫米;  When the box furnace car reaches the bottom of the star wheel of the dump, the dump is unloaded and the incinerated clinker is discharged into the crusher for crushing treatment so that the particle size of the slag particles is less than 30 mm;
经破碎处理后的熟料通过输送装置收集到筛分装置进行筛分处理, 将完整 的陶粒收集到陶粒仓, 将灰份收集到灰份仓, 将炉渣颗粒料收集到炉渣仓; 通过传输装置将灰份输送到一个制球车间, 生成陶粒球坯料, 然后转送到 陶粒布料器备用;  The crushed clinker is collected by a conveying device to a screening device for sieving treatment. The complete ceramsite is collected in the ceramsite silo, the ash is collected in the ash silo, and the slag granulate is collected in the slag silo. The transfer device transfers the ash to a ball-making workshop, generates ceramsite ball blanks, and then transfers it to the ceramsite distributor for backup;
通过排烟管道将焚烧产生的烟气及灰尘收集并送入烟气处理管线; 在烟气处理管线中, 通过多管除尘器、 布袋除尘器进行净化处理; 通过传输装置将所述除尘器收集的灰份输送到一个制球车间, 生成陶粒球 坯料, 然后转送到陶粒布料器备用。  The flue gas and dust generated by the incineration are collected and sent to the flue gas treatment pipeline through the smoke exhaust pipe; in the flue gas treatment pipeline, the multi-pipe dust collector and the bag dust collector are used for purification treatment; the dust collector is collected by the transmission device The ash content is transferred to a ball-making workshop to generate ceramsite ball blanks, which are then transferred to a ceramsite distributor for future use.
本实施例所述的制球车间包括陶粒坯配料地仓、 混料机、 盘式造球机, 该 混料机是常规的圆筒混料机。  The ball-making workshop described in this embodiment includes a ceramsite batching silo, a mixer, and a disc pelletizer. The mixer is a conventional cylindrical mixer.
实施例二:  Embodiment two:
为了提供焚烧的可靠性, 并提高热能利用率, 在实施例一的基础上增加以 下技术措施, 当所述的布料完成后使用压实机构对所述垃圾进行压实处理; 当 箱型炉车到达布料器和点火装置之间的区段时, 使用预热装置对箱型炉车内的 垃圾进行预热; 当所述焚烧的熟料筛分处理后, 将选出的陶粒先进行冷却, 然 后收集到陶粒仓; 在烟气处理管线中对焚烧产生的烟气及灰尘, 通过活性碳吸 附装置进行净化处理; 通过一个余热锅炉将所述烟气中的能量收集起来, 用于 余热发电, 或者用于集中供热。  In order to provide the reliability of incineration and improve the utilization rate of heat energy, the following technical measures are added on the basis of the first embodiment. When the cloth is completed, a compaction mechanism is used to compact the garbage; when a box furnace car When the section between the distributor and the ignition device is reached, the preheating device is used to preheat the garbage in the box furnace car; after the incinerated clinker is screened, the selected ceramsite is cooled first. Then, the ceramsite silo is collected; the flue gas and dust generated by the incineration are purified in the flue gas treatment pipeline by an activated carbon adsorption device; the energy in the flue gas is collected by a waste heat boiler for waste heat Generate electricity or use it for district heating.
实施例三:  Example three:
参见图 14, 一种连续式垃圾焚烧系统, 使用实施例一所述的垃圾焚烧炉. 有一个垃圾地仓 60通过垃圾输送线与所述垃圾布料器连接, 连续向垃圾焚烧 炉提供垃圾; 有一个陶粒坯仓 70通过一个输送线将陶粒球坯送入所述陶粒布 料器, 由该布料器连续向垃圾焚烧炉提供陶粒球坯; 有一个灰份输送线与所述 耐热振动筛 14连接, 将灰份输送到一个制球车间, 在制球车间以灰份为主要 原料制成陶粒球坯, 再通过一个输送线将所述陶粒球坯送入所述陶粒布料器, 由陶粒布料器进入垃圾焚烧炉内; 有一个烟气处理管线, 该管线中设有余热锅 炉、 空气换热器 403、 多管除尘器 15、 布袋除尘器 151、 风机 16、 活性碳吸附 装置 17及烟囱; 有一个灰份输送线与所述除尘器 18连接, 将该除尘器分离出 的灰份输送到制球车间的陶粒坯配料地仓 71。 本实施例所述的制球车间包括陶 粒坯配料地仓 71、 圆筒混料机 72、 '盘式造球机 73、 陶粒坯烘干机 74, 该混料 机是常规的圆筒混料机; 制球车间以灰份为主要原料通过混料机、 盘式造球机 制成陶粒球坯, 经过陶粒坯烘干机进行烘干, 通过一个输送线将所述陶粒球坯 送入陶粒坯仓 70。 Referring to FIG. 14, a continuous waste incineration system uses the waste incinerator described in the first embodiment. A waste floor bin 60 is connected to the waste distributor by a waste transfer line to continuously provide waste to the waste incinerator; A ceramsite billet 70 feeds the ceramsite ball into the ceramsite distributor through a conveying line, and the ceramsite ball is continuously provided to the waste incinerator by the distributor; there is an ash transportation line and the heat resistance The vibrating screen 14 is connected, and the ash is transferred to a ball-making workshop, where the ceramsite ball is made with ash as the main raw material, and the ceramsite ball is sent to the ceramsite distributor through a conveyor line. , The ceramsite distributor enters the garbage incinerator; there is a flue gas treatment pipeline, which is provided with a waste heat boiler, an air heat exchanger 403, a multi-tube dust collector 15, a bag dust collector 151, a fan 16, an activated carbon adsorption device 17 and the chimney; an ash transportation line is connected to the dust collector 18, and the ash separated by the dust collector is transported to the ceramsite batching ground silo 71 of the ball-making workshop. The ball-making workshop described in this embodiment includes a ceramsite batching warehouse 71, a cylinder mixer 72, a 'disc pellet machine 73, and a ceramsite dryer 74. The mixer is a conventional cylinder mixer. Ceramsite pellets are made in a ball-making workshop by using ash as a main raw material through a mixer, a disc pelletizer, and dried by a ceramsite dryer, and the ceramsite pellets are sent through a conveyor line Into the ceramsite silo 70.
炉车排卸的炉渣经过破碎机处理后先经过一个耐热振动筛 14分离出灰份, 剩余的炉渣经过一个环式冷却器 75, 一个磁选器 76 , 最后送入筛分装置 77, 通过筛分装置将炉渣分离成炉渣、 陶粒, 分别送入炉渣仓 78、 陶粒仓 .79。  After the slag discharged by the furnace car is processed by the crusher, the ash is separated by a heat-resistant vibrating screen 14, and the remaining slag passes through a ring cooler 75, a magnetic separator 76, and finally is sent to a screening device 77. The screening device separates the slag into slag and ceramsite, and sends them to the slag bin 78 and the ceramsite .79 respectively.
炉车排卸炉渣产生的灰尘, 通过安装在炉体支架的机尾除尘罩 1 1收集起 来, 通过管道中的除尘器 18、 风机 19、 烟囱 20除尘净化, 该除尘器分离出的 灰份通过一个输送线将收集的灰份输送到制球车间的陶粒坯配料地仓。  The dust generated by the furnace car discharging and discharging slag is collected through the tail dust removal cover 11 installed on the furnace body support, and is cleaned by the dust collector 18, the fan 19, and the chimney 20 in the pipeline, and the ash separated by the dust collector passes A conveying line conveys the collected ash to the ceramsite batching silo in the ball-making workshop.
在本实施例中, 空气换热器输出的热空气通过管线提供给预热装置 4和加 热装置 5。 余热锅炉 901 输出的蒸汽通过管线提供给汽轮发电机组。 该机组包 括汽包 902, 汽轮发电机组 903, 水泵 904。  In this embodiment, the hot air output from the air heat exchanger is supplied to the preheating device 4 and the heating device 5 through a pipeline. The steam output from the waste heat boiler 901 is supplied to the steam turbine generator set through a pipeline. The unit includes a steam drum 902, a turbo-generator set 903, and a water pump 904.
实施例四:  Embodiment 4:
参见图 12, 使用本发明的系统不仅可以焚烧垃圾, 还可以处理城市污泥及 垃圾污水, 在实施例三基础上, 垃圾地仓上游设有垃圾堆放场, 所述垃圾堆场 内还设有一条污水输送管线和一条污泥输送管线, 该污水输送管线和污泥输送 管线分别与所述制球车间连接, 将垃圾污水和城市污泥输送到制球车间作为陶 粒球坯的原料。本实施例中, 垃圾地仓上游设有垃圾堆放场 63、垃圾磁选机 62、 垃圾破碎机 61。 所述垃圾堆放场内还设有一条污水输送管线和一条污泥输送管 线, 该污水输送管线和污泥输送管线分别与所述制球车间连接, 有一个城市污 泥仓 64 与所述制球车间连接, 将垃圾污水、 污泥和城市污水处理场产生的污 泥输送到制球车间作为陶粒球坯的原料。  Referring to FIG. 12, using the system of the present invention can not only incinerate garbage, but also treat municipal sludge and garbage sewage. On the basis of the third embodiment, a garbage storage yard is disposed upstream of a garbage dump, and the garbage dump is also provided with A sewage conveying pipeline and a sludge conveying pipeline are respectively connected to the ball-making workshop, and waste garbage and urban sludge are conveyed to the ball-making workshop as raw materials for ceramsite pellets. In this embodiment, a garbage storage yard 63, a magnetic garbage separator 62, and a garbage crusher 61 are disposed upstream of the garbage ground bin. The garbage storage yard is also provided with a sewage transportation pipeline and a sludge transportation pipeline. The sewage transportation pipeline and the sludge transportation pipeline are respectively connected to the ball-making workshop, and an urban sludge silo 64 is connected to the ball-making workshop. The waste sewage, sludge and sludge generated from the urban sewage treatment plant are transported to the ball-making workshop as the raw material of the ceramsite pellets.
所述陶粒球坯料配制的第一种方法是将玻璃粉和垃圾灰或炉渣灰混合制 球, 其重量比是玻璃粉 1— 10, 垃圾灰或炉渣灰 90— 99。  The first method of formulating the ceramsite ball blank is to mix glass powder with garbage ash or slag ash to make balls, the weight ratio of which is glass powder 1-10, garbage ash or slag ash 90-99.
所述陶粒球坯料配制的第二种方法是将玻璃粉、 污泥和垃圾灰或炉渣灰混 合制球, 其重量比是玻璃粉 1一 10, 污泥 10— 30, 垃圾灰或炉渣灰 60— 80。  The second method for preparing the ceramsite ball blank is to mix glass powder, sludge, and garbage ash or slag ash into balls. The weight ratio is glass powder 1-10, sludge 10-30, and waste ash or slag ash 60. — 80.
所述陶粒球坯料配制的第三种方法是将藻土、 煤粉和垃圾灰或炉渣灰混合 制球, 其重量比是藻土 1—5, 煤粉 1一 5, 垃圾灰或炉渣灰 80— 90。 The third method for preparing the ceramsite ball material is to mix algal soil, coal powder and garbage ash or slag ash The weight ratio of pellets is 1-5 of algal soil, 1-5 of coal powder, 80-90 of garbage ash or slag ash.
用垃圾焚烧处理陶 的方式可以称为烧结法或熔融法, 陶粒球坯经 600— 1000度高温烧结形成物化性质稳定的, 硬度极大的物质, 垃圾灰份中的二恶英、 重金属等有害物质将与玻璃粉在熔融状态下结合在一起成为玻璃矿相, 该陶粒 具有较高的稳定性, 是不易降解和不溶解于水的物质, 但能保水保肥。  The method of treating pottery by waste incineration can be called sintering method or melting method. The ceramsite pellets are sintered at a high temperature of 600-1000 degrees to form a material with stable physicochemical properties and extremely hard materials. Dioxins and heavy metals in waste ash Harmful substances will be combined with glass powder in the molten state to become a glass mineral phase. The ceramsite has high stability, is not easily degraded and insoluble in water, but can retain water and fertilizer.

Claims

1、 一种垃圾焚烧方法, '其特征在于: 1. A method of waste incineration, which is characterized by:
使用连续式箱型垃圾焚烧炉进行垃圾焚烧; 所述垃圾焚烧炉有两条上、 下 平行的轨道, 该轨道上设置多个箱型炉车, 该箱型炉车的箱体底部设有炉箅, 箱体两侧设有车轮; 所述垃圾焚烧炉上层依次装有陶粒布料器、 垃圾布料器、 预热装置、 点火装置; 所述炉体支架中层装有负压联箱, .. 该负压联箱顶部与炉 车底部连通, 该负压联箱底部与多条并列设置的负压风管顶部连通, 所述负压 风管中部与一个集热联箱连通, 所述炉体支架的翻车星轮底部装有卸料斗, 该 卸料斗底部设有破碎装置; 所述提升星轮与驱动装置动力连接;  A continuous box-type garbage incinerator is used for garbage incineration; the garbage incinerator has two upper and lower parallel tracks, and a plurality of box-type furnace cars are arranged on the track, and a furnace is arranged at the bottom of the box-type furnace car. Alas, wheels are provided on both sides of the box body; the upper layer of the garbage incinerator is sequentially equipped with ceramsite distributor, garbage distributor, preheating device, and ignition device; the middle layer of the furnace body bracket is provided with a negative pressure header, .. The top of the negative pressure header is in communication with the bottom of the furnace car, the bottom of the negative pressure header is in communication with the tops of a plurality of negative pressure ducts arranged in parallel, the middle of the negative pressure duct is in communication with a heat collecting header, and the furnace body The bottom of the rollover star wheel of the bracket is equipped with a discharging hopper, which is provided with a crushing device at the bottom; the lifting star wheel is dynamically connected with the driving device;
当箱型炉车到陶粒布料器时, 通过陶粒布料器将陶粒球坯料铺设在箱型炉 车内形成底料层, 然后通过垃圾布料器将垃圾铺设在所述底料层上;  When the box-type furnace car arrives at the ceramsite distributor, the ceramsite ball blank is laid in the box-type furnace vehicle through the ceramsite distributor to form a bottom layer, and then the garbage is laid on the bottom layer by a garbage distributor;
当箱型炉车到预热装置位置时, 使用预热装置对箱型炉车内的垃圾进行预 热, 预热温度 200— 300°C ; When the box furnace car reaches the position of the preheating device, the preheating device is used to preheat the garbage in the box furnace car, and the preheating temperature is 200-300 ° C ;
当箱型炉车到达点火装置时, 通过点火器将垃圾点燃, 控制垃圾的焚烧温 度达到 1 100〜1200°C ; 并启动抽风系统在箱型炉车底部产生负压, 引导垃圾从 顶部向底部焚烧; 垃圾焚烧过程中, 使用加热装置对箱型炉车内的垃圾进行加 热供氧。  When the box furnace car reaches the ignition device, the garbage is ignited by the igniter to control the incineration temperature of the garbage to 1 100 ~ 1200 ° C; and the ventilation system is started to generate a negative pressure at the bottom of the box furnace car to guide the garbage from the top to the bottom Incineration; In the process of waste incineration, heating equipment is used to heat the waste in the box furnace car to supply oxygen.
当箱型炉车到达翻车星轮底部时, 翻车卸料, 将焚烧成的熟料卸到破碎机 内进行破碎处理, 使炉渣颗粒的粒径小于 30毫米;  When the box furnace car reaches the bottom of the star wheel of the dump, the dump is unloaded and the incinerated clinker is discharged into the crusher for crushing treatment so that the particle size of the slag particles is less than 30 mm;
经破碎处理后的熟料通过输送装置收集到筛分装置进行筛分处理, 将完整 的陶粒收集到陶粒仓, 将灰份收集到灰份仓, 将炉渣颗粒料收集到炉渣仓; 通过传输装置将灰份输送到一个制球车间, 生成陶粒球坯料, 然后转送到 陶粒布料器备用;  The crushed clinker is collected by a conveying device to a screening device for sieving treatment. The complete ceramsite is collected in the ceramsite silo, the ash is collected in the ash silo, and the slag granulate is collected in the slag silo. The transfer device transfers the ash to a ball-making workshop, generates ceramsite ball blanks, and then transfers it to the ceramsite distributor for backup;
通过排烟管道将焚烧产生的烟气及灰尘收集并送入烟气处理管线; 在烟气处理管线中, 通过多管除尘器、 布袋除尘器进行净化处理; 通过传输装置将所述除尘器收集的灰份输送到一个制球车间, 生成陶粒球 坯料, 然后转送到陶粒布料器备用。 .  The flue gas and dust generated by the incineration are collected and sent to the flue gas treatment pipeline through the smoke exhaust pipe; in the flue gas treatment pipeline, the multi-pipe dust collector and the bag dust collector are used for purification treatment; the dust collector is collected by the transmission device The ash content is transferred to a ball-making workshop to generate ceramsite ball blanks, which are then transferred to a ceramsite distributor for future use. .
2、 根据权利要求 1所述的垃圾焚烧方法, 其特征在于: 当所述的布料完 成后使用压实机构对所述垃圾进行压实处理; 经破碎处理后的熟料进行热态筛 分处理, 将筛分出的炉渣进行冷却处理, 然后对冷却后的炉渣进行磁选处理, 分离出碳素金属物, 对磁选处理后的炉渣进行二次筛分处理, 将选出的陶粒收 集到陶粒仓, 选出的炉渣颗粒收集到炉渣仓, 将筛出的灰份收集到灰份仓; 在 烟气处理管线中对焚烧产生的烟气及灰尘, 通过活性碳吸附装置进行净化处 理; 通过一个余热锅炉将所述烟气中的能量收集起来。 2. The garbage incineration method according to claim 1, wherein: after the cloth is completed, a compaction mechanism is used to compact the garbage; the crushed clinker is subjected to a thermal screening treatment; The sieved slag is subjected to a cooling treatment, and then the cooled slag is subjected to a magnetic separation treatment to separate a carbon metal substance, and the slag after the magnetic separation treatment is subjected to a secondary sieving treatment to collect the selected ceramsite. Collected in the ceramsite silo, the selected slag granules are collected in the slag silo, and the sieved ash is collected in the ash silo; in the flue gas treatment pipeline, the flue gas and dust generated by incineration are purified by an activated carbon adsorption device Treatment; the energy in the flue gas is collected by a waste heat boiler.
3、 一种连续式垃圾焚烧系统, 其特征在于: 在所述系统中有一垃圾焚烧 炉, 该垃圾焚烧炉装有两条上、 下平行的轨道, 该轨道上设置多个箱型炉车, 垃圾焚烧炉上依次装有陶粒布料器、 垃圾布料器、 预热装置、 点火装置; 所述 炉体支架中层装有负压联箱, 该负压联箱顶部与炉车底部连通, 该负压联箱底 部与多条并列设置的负压风管顶部连通, 所述负压风管中部与一个集热联箱连 通, 所述炉体支架的翻车星轮底部装有卸料斗, 该卸料底部设有破碎装置、 两 级筛分装置、 磁选装置; 有一个垃圾地仓通过垃圾输送线与所述垃圾布料器连 接, 连续向垃圾焚烧炉提供垃圾; 有一个灰份输送线与所述筛分装置连接, 将 灰份输送到一个制球车间, 在制球车间以灰份为主要原料制成陶粒球坯, 再通 过一个输送线将所述陶粒球坯送入所述陶粒布料器, 由陶粒布料器进入垃圾焚 烧炉内; 有一个烟气处理管线, 该管线中设有余热锅炉、 空气换热器、 除尘器、 风机及活性碳吸附装置; 有一个灰份输送线与所述除尘器连接, 将灰份输送到 制球车间。  3. A continuous waste incineration system, characterized in that there is a waste incinerator in the system, the waste incinerator is equipped with two upper and lower parallel tracks, and a plurality of box-type furnace cars are arranged on the track, The waste incinerator is sequentially equipped with ceramsite distributor, garbage distributor, preheating device, and ignition device; the middle layer of the furnace body bracket is provided with a negative pressure header, and the top of the negative pressure header is in communication with the bottom of the furnace car. The bottom of the pressure-connection box is in communication with the top of a plurality of negative-pressure air pipes arranged side by side, and the middle of the negative-pressure air pipe is in communication with a heat-collection header. The bottom is provided with a crushing device, a two-stage screening device, and a magnetic separation device; there is a garbage ground bin connected to the garbage distributor through a garbage transfer line to continuously provide garbage to the garbage incinerator; there is an ash transfer line with the The screening device is connected, and the ash is transferred to a ball-making workshop. The ceramsite ball is made from the ash as the main raw material in the ball-making workshop, and the ceramsite ball is sent into the ceramsite through a conveyor line. The feeder enters the waste incinerator by the ceramic feeder; there is a flue gas treatment pipeline, which has a waste heat boiler, an air heat exchanger, a dust collector, a fan and an activated carbon adsorption device; there is an ash transportation line It is connected with the dust collector to convey the ash to the ball-making workshop.
4、 根据权利要求 3所述的连续式垃圾焚烧系统, 其特征在于: 所述垃圾 地仓上游设有垃圾堆放场, 所述垃圾堆场内还设有一条污水输送管线和一条污 泥输送管线, 该污水输送管线和污泥输送管线分别与所述制球车间连接, 将垃 圾污水和城市污泥输送到制球车间作为陶粒球坯的原料。  4. The continuous garbage incineration system according to claim 3, characterized in that: a garbage storage yard is disposed upstream of the garbage ground bin, and a sewage transportation pipeline and a sludge transportation pipeline are further disposed in the garbage storage yard. The sewage conveying pipeline and the sludge conveying pipeline are respectively connected to the ball-making workshop, and waste garbage and urban sludge are conveyed to the ball-making workshop as raw materials for ceramsite pellets.
5、 根据权利要求 4所述的连续式垃圾焚烧系统, 其特征在于: 所述垃圾 焚烧炉, 有一个炉体支架, 该炉体支架中部装有两条上、 下平行的轨道, 该轨 道上设置多个箱型炉车, 该箱型炉车的箱体底部设有炉箅, 箱体两侧设有车轮; 所述炉体支架上的轨道的一端设有提升星轮, 所述轨道的另一端设有翻车星 轮, 该提升星轮和翻车星轮一侧设有弧形辅助轨道; 所述炉体支架上层依次装 有陶粒布料器、 垃圾布料器、 预热装置、 点火装置; 所述炉体支架中层装有负 压联箱, 该负压联箱顶部与炉车底部连通, 该负压联箱底部与多条并列设置的 负压风管顶部连通, 该负压风管底部与位于所述炉体支架一侧的水封槽道连 通, 所述负压风管中部与一个集热联箱连通, 所述炉体支架上的翻车星轮底部 装有卸料斗, 该卸料底部设有破碎装置; 所述该提升星轮和翻车星轮分别与驱 动装置驱动连接。 - 5. The continuous waste incineration system according to claim 4, characterized in that: the waste incinerator has a furnace body bracket, and the middle part of the furnace body bracket is provided with two upper and lower parallel tracks, and the tracks are arranged on the track. A plurality of box-type furnace cars are provided, and a grate is provided at the bottom of the box body of the box-type furnace car, and wheels are arranged on both sides of the box body; one end of a track on the furnace body support is provided with a lifting star wheel, The other end is provided with a rollover star wheel, and one side of the lifting starwheel and the rollover starwheel is provided with an arc-shaped auxiliary track; the upper layer of the furnace body bracket is sequentially equipped with a ceramsite distributor, a garbage distributor, a preheating device, and an ignition device; The middle layer of the furnace body bracket is provided with a negative pressure header, the top of the negative pressure header is in communication with the bottom of the furnace car, the bottom of the negative pressure header is in communication with the tops of a plurality of negative pressure air pipes arranged in parallel, and the bottom of the negative pressure air pipe The furnace is in communication with a water-sealed channel on one side of the furnace body bracket, the middle part of the negative pressure air pipe is in communication with a heat collecting header, and a dump hopper is installed at the bottom of the rollover star wheel on the furnace body bracket. A crushing device is provided at the bottom; Lifting roll star wheel and the star wheel respectively drivingly connected to drive means. -
6、 根据权利要求 5所述的连续式箱型垃圾焚烧炉, 其特征在于: 所述点 火装置上设有主点火器和辅助点火器。 6. The continuous box-type refuse incinerator according to claim 5, wherein: The fire device is provided with a main igniter and an auxiliary igniter.
7、 根据权利要求 5所述的连续式箱型垃圾焚烧炉, 其特征在于: 所述垃 圾布料器和预热装置之间设有双筒压料器。  7. The continuous box-type garbage incinerator according to claim 5, wherein a double-cylinder presser is provided between the garbage distributor and the preheating device.
8、 根据权利要求 5所述的连续式箱型垃圾焚烧炉, 其特征在于: 所述集 热联箱上设有烟气管道, 该管道中装有空气换热器。  8. The continuous box-type refuse incinerator according to claim 5, wherein a flue gas pipe is provided on the heat collecting header, and an air heat exchanger is installed in the pipe.
9、 根据权利要求 5所述的连续式箱型垃圾焚烧炉, 其特征在于: 所述翻 车星轮上方设有机尾除尘罩, 该机尾除尘罩安装在炉体支架上。  9. The continuous box-type garbage incinerator according to claim 5, characterized in that: a tail dust removing cover is arranged above the turning star wheel, and the tail dust removing cover is installed on the furnace body support.
10、 根据权利要求 5所述的连续式箱型垃圾焚烧炉, 其特征在于: 所述集 热联箱内设置余热锅炉。  10. The continuous box-type waste incinerator according to claim 5, wherein a waste heat boiler is installed in the heat collecting header.
PCT/CN2004/000811 2004-06-21 2004-07-15 A method and a boxlike system for incinerating waste WO2005124233A1 (en)

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