CN109757536A - A kind of automatic spring pancake processing machine - Google Patents
A kind of automatic spring pancake processing machine Download PDFInfo
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- CN109757536A CN109757536A CN201910149964.5A CN201910149964A CN109757536A CN 109757536 A CN109757536 A CN 109757536A CN 201910149964 A CN201910149964 A CN 201910149964A CN 109757536 A CN109757536 A CN 109757536A
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Abstract
The present invention relates to a kind of automatic spring pancake processing machines.Existing spring pancake is processed by manual mode, is haveed the defects that low efficiency and is easy scald.The present invention includes rack, organisation of working and feeding machanism, organisation of working includes processing cylinder, it processes and is equipped with heating component in cylinder, it processes cylinder and is equipped with cyclic annular machined surface, feeding machanism includes feeding material component, in processing, feeding material component is delivered up raw material, and cyclic annular machined surface is by being located at the splicing station adherency raw material of bottom and being made up to form spring pancake of heating component heating during rotation.Feeding machanism is from bottom to top to transferring raw material, processing cylinder receives raw material and is thermally formed spring pancake, both using can the processing cylinder of rotation to form strip and the cleavable spring pancake being square to process, effectively promote processing efficiency, processing cost is reduced, facilitates packet to set spring roll, also ensures that spring pancake thickness is uniform in such a way that redundance drips automatically, Improving The Quality of Products ensures further through avoiding operator's finger from contacting with processing cylinder using safe.
Description
Technical field
The present invention relates to food processing fields, and in particular to a kind of automatic spring pancake processing machine.
Background technique
Spring pancake is usually used in making spring roll, is people's common meal on New Year's Day or other festivals and in daily life.Existing spring pancake
All it is to be made by manual mode, in processing, cookware is heated first, then raw material is covered to cookware, raw material exists
It is heated on cookware and spring pancake is made, spring pancake is finally removed into cookware, this mode has the following deficiencies: due in process
It needs operator constantly to repeat covering raw material and remove the movement of spring pancake, both can influence processing effect because of operator's fatigue
, it is hidden to there is safety in the case where rate increases processing cost, can also be easy to happen scald due to operator's finger is contacted with cookware
Suffer from, further, since covering raw material is manual operations, there are covering otherness, cause between each spring pancake and spring pancake it is each interregional
There are thickness differences, influence spring pancake quality.In addition, existing cookware is circle, processing forms spring pancake also and is round, and spring roll can be because
Spring pancake edge is irregular and each segment diameters is caused to have differences, and has both improved packet and has set difficulty, has had an effect on aesthetics.
Summary of the invention
In order to solve the deficiencies in the prior art, the present invention provides a kind of automatic spring pancake processing machine, by the way that organisation of working is arranged
It realizes that spring pancake is processed automatically with feeding machanism, both improves processing efficiency, also promotion spring pancake quality, and eliminate safe hidden trouble, promoted
Usage experience.
The present invention is accomplished by the following way: a kind of automatic spring pancake processing machine, including rack, organisation of working and feeding machine
Structure, the organisation of working include that can be mounted on the rack to rotation and cylindrical processing cylinder, are equipped with heating group in processing cylinder
Part, the lateral wall of the processing cylinder are equipped with cyclic annular machined surface, and the feeding machanism includes the feeding group below processing cylinder
Part, in processing, the feeding material component is delivered up raw material, and cyclic annular machined surface adheres to raw material by being located at the splicing station of bottom
And it is made up to form spring pancake of heating component heating during rotation.Spring pancake is realized by setting organisation of working and feeding machanism
Automatic processing, feeding machanism to transferring raw material, process cylinder by being located at the splicing station of its bottom and receive raw material from bottom to top, and
It is heated to form spring pancake during with processing cylinder rotation, since feeding machanism is located at below processing cylinder, so that processing cylinder
Suitable raw material can be received by adherent fashion, and extra raw material can be detached from processing cylinder under self gravitation effect, both utilize
Can the processing cylinder of rotation to form strip and the cleavable spring pancake being square to process, effective promotion processing efficiency reduces processing
Cost facilitates packet to set spring roll, also ensures that spring pancake thickness is uniform in such a way that redundance drips automatically, Improving The Quality of Products,
Ensure further through avoiding operator's finger from contacting with processing cylinder using safe.It processes and is equipped with heating component in cylinder, so that ring
Shape machined surface is in the condition of high temperature, and when annular machined surface is located at the splicing station of its bottom, raw material is by thermocoagulation and is adhered to ring
On shape machined surface, raw material uniform adhesion is realized with this.
Preferably, the feeding machanism includes material box and the charging pump that leads to material box bottom, the feeding
Component include the spray material port led to feed pump outlet and set on processing cylinder below and can rotation transport tube, the transport tube
It is arranged in parallel each other with the shaft of processing cylinder, the vertical projection of the transport tube end exposes to two axial ends of the processing cylinder
Face, when processing, the transport tube of rotation receives the raw material from spray material port and adherency is transported at the splicing station of annular machined surface.
The raw material of liquid is equipped in material box, raw material is transported to spray material port after passing through charging pump, and the raw material gushed out from spray material port can glue
It is attached on the periphery wall of transport tube, the transport tube of rotation will be on the splicing station of feedstock transportation to annular machined surface, it is ensured that annular
The raw material of machined surface energy adhesion acquisition preset thickness.Spray material port is arranged towards processing cylinder direction, the direction and transport tube of spray material port
Periphery wall it is tangentially-arranged, and then promote the transfer efficiency between spray material port and transport tube.
Preferably, the material box is located at below feeding material component, the top surface of the material box opens up feed inlet, described to send
The vertical projection of material component is located in the feed inlet, so that feed inlet receives the surplus stock dripped from feeding material component.It is former
Material be successively transported to after spray material port, transport tube on annular machined surface, in order to ensure annular machined surface can obtain it is enough
Raw material, raw material are conveyed by being saturated feed mode in each transhipment, cause raw material that can generate when undergoing transhipment extra
Amount, extra raw material can be back in material box under self gravitation effect by feed inlet, so as to subsequent use.
Preferably, the feeding material component includes adjusting rod and locating part and actuator on adjusting rod, it is described
Adjusting rod one end is rotatably connected in rack, and the other end connects the transport tube, and middle section, which is equipped with, drives transport tube rotation
Feeder motor, actuator drive adjusting rod to swing and position by locating part, so that between transport tube periphery wall and cyclic annular machined surface
Apart from adjustable.Adjusting rod drives transport tube to swing, and thus adjusts transport tube and processes the distance between axles between cylinder, and then controls raw material and exist
Adhesive thickness on annular machined surface, it is ensured that spring pancake thickness meets requirement.When transport tube and processing cylinder between distance between axles compared with
When big, it is blocked up or even the case where raw material can not be adhered to be easy to happen annular machined surface adherency raw material, and then spring pancake is caused to exist
The case where thick or hole, influence spring pancake processing quality；When the distance between axles between transport tube and processing cylinder is smaller, it is adhered to annular and adds
Raw material on work face is excessively thin, causes spring pancake relatively thin, influences spring pancake processing thickness.
Preferably, the feeding material component includes the scraper plate being fixed on adjusting rod, the apical margin of the scraper plate with it is described defeated
The periphery wall bottom mating of cylinder is sent to be bonded, the isometric setting parallel with the axis of the transport tube of the apical margin of the scraper plate is described defeated
Send cylinder after completing adherency transhipment by drag flight descaling surplus stock.It is former during raw material is transported to processing cylinder from transport tube
Material is heated and is adhered on annular machined surface, after completing raw material transhipment, can also there is heated remain on the periphery wall of transport tube
Remaining raw material, in order to prevent raw material because repeat it is heated due to there is a situation where being adhered on transport tube periphery wall, the periphery wall of transport tube
Each section can be scraped off heated surplus stock by scraper plate after completing transhipment, both ensure that transport tube can be with smooth surface
The room temperature raw material from spray material port is received, heated surplus stock is also assured after being back to Raw material pail by feed inlet and cools down
After be used again.
Preferably, being equipped with the cooling chamber with the isometric setting of the spray material port, the material spray at the port of the spray material port
Mouthful by flowing through the cooling water temperature of cooling chamber.Cooling chamber prevents raw material because by thermocoagulation for cooling down spray material port port temperature
And there is a situation where block spray material port port, it is ensured that processing machine operates normally.
Preferably, the processing cylinder is equipped with the water-cooled block split in splicing station two sides, the water-cooled block
Bottom surface flushes setting with the annular machined surface.Water-cooled block can ensure that the raw material of two axial end portion of transport tube periphery wall is in always
Liquid prevents raw material to be heated on the periphery for being set in processing cylinder both ends of the surface, both ensures to process the cleaning of cylinder end face, also effectively improves
Raw material utilization efficiency.
Preferably, being equipped with the first cooling pipe in the transport tube, the periphery wall of the transport tube is by flowing through first
The cooling water temperature of cooling pipe.The cooling water energy of the first cooling pipe is flowed through to transport tube and is adhered to transport tube periphery wall
On raw material cool down, prevent raw material is heated to be adhered on transport tube, it is ensured that transport tube periphery wall remains smooth pieces,
Ensure raw material transfer efficiency.
Preferably, the organisation of working includes smooth component, the smooth component includes connecting rod and is set to processing cylinder
The axis of the smooth cylinder of top, smooth cylinder and processing cylinder is arranged in parallel each other, and connecting rod one end is pivotably connected on the rack, separately
One end connects smooth cylinder, is equipped with smooth spring between the connecting rod middle section and rack, smooth spring by connecting rod drive smooth cylinder and
Annular machined surface fits closely.Smooth spring has elastic restoring force, and smooth spring drives smooth cylinder and annular to add by connecting rod
Work face fits closely, and has both ensured that spring pancake and annular processing cylinder are in close contact, ripe to improve spring pancake by promoting heat transfer efficiency
Efficiency processed also carries out smooth processing to half-mature spring pancake, it is ensured that each area thickness of spring pancake is consistent.
Preferably, being equipped with the second cooling pipe in the smooth cylinder, the periphery wall of the smooth cylinder is by flowing through second
The cooling water temperature of cooling pipe, and then prevent spring pancake from occurring damaged situation due on the lateral wall for being adhered to smooth cylinder, really
Protect product quality.
Preferably, the processing cylinder is installed in rotation in rack by shaft, one end of the shaft is equipped with master
Motor.Main motor drives processing cylinder rotation by shaft, limits annular machined surface from reception by the revolving speed of control processing cylinder
Raw material ensures the processing quality of spring pancake to sending the process time of spring pancake outside.
Preferably, the processing machine includes the finished product collecting mechanism set on processing cylinder rear, the finished product collecting mechanism
Receiving mechanism including being bonded the scraper of setting with annular machined surface back section and set on rack rear portion, the receiving mechanism
It can be turned including receiving bracket, front roll, back roll and cycloconveyor belt, the front roll and back roll with axis parallel orientation
It is mounted on and is received on bracket dynamicly, cycloconveyor belt is nested on front roll and back roll, and spring pancake is processed by scraper and annular
Face separates and is conveyed backward by cycloconveyor belt.Spring pancake removes annular machined surface by scraper, has both ensured that spring pancake was completely continuous, side
Continue cutting processing after an action of the bowels, also assure annular machined surface cleaning, convenient for subsequent reception raw material again and is processed into spring pancake.Front roll and
Back roll plays the role of rising by expansion and drives cycloconveyor belt, is processed using the cycloconveyor belt of operating to receive in time from annular
The spring pancake removed on face simultaneously conveys backward.
Preferably, being equipped with receiving barrel above the front roll, the front part sides for receiving bracket upwardly extend to be formed
It opens up in opposite directions and limiting slot open upward, receiving slit both ends is rotationally plugged in corresponding limiting slot, in processing, spring pancake
It is clamped between front roll and receiving barrel；Alternatively, the position-limiting drum being arranged in an axially parallel mode with it is equipped with above the back roll, it is described
Back roll both ends periphery is equipped with stop collar, and position-limiting drum is overlapped on the periphery wall of stop collar, so that shape between position-limiting drum and back roll
At transfer passage.Receiving barrel is pressed on above spring pancake using self gravity, by increasing the friction between spring pancake bottom surface and front wheel
Power promotes spring pancake receiving efficiency.When processing cylinder stalling, spring pancake is by overcoming frictional force to realize sliding opposite with front wheel, really
It protects spring pancake and keeps continuous state, when processing cylinder rotates processing again, keep the spring pancake of continuous state that can be conveyed backward again
And it cuts.Transfer passage is formed because of sandwiched stop collar between position-limiting drum and back roll, position-limiting action is played to spring pancake, prevents spring pancake
Because the case where being detached from transfer passage, occurs, it is ensured that spring pancake is accurately sent into cutting assembly.
Preferably, the collecting mechanism includes the cutting assembly set on back roll rear, the cutting assembly includes cutting
Cut branch frame, cutter, cam and cutting motor, cutting support is interior to be equipped with the transfer passage passed through for spring pancake, the cutter, cam
And cutting motor is installed on cutting support, cutting motor drives cutter in the cutter of incision transfer passage by cam
Back and forth switch between position and the initial station for pulling away transfer passage.Cutting motor drives cam rotation, and then drives cutter with default
Frequency carries out reciprocally swinging, controls the length of monolithic spring pancake by controlling the hunting frequency of cutter and processing the rotation speed of cylinder
Degree, and then obtain the product for meeting size requirement.
Protrusion of the invention the utility model has the advantages that processed, feed automatically by setting organisation of working and feeding machanism realization spring pancake
Mechanism to transferring raw material, processes cylinder by being located at the splicing station of its bottom and receives raw material from bottom to top, and with processing cylinder
It is heated to form spring pancake during rotation, since feeding machanism is located at below processing cylinder, processing cylinder is enabled to pass through adherency side
Formula receives suitable raw material, and extra raw material can be detached from processing cylinder under self gravitation effect, both utilize can rotation processing
Cylinder to form strip and the cleavable spring pancake being square to process, effectively promotion processing efficiency, reduces processing cost, packet is facilitated to set
Spring roll also ensures that spring pancake thickness is uniform in such a way that redundance drips automatically, Improving The Quality of Products, further through avoiding operating
Personnel's finger contacts to ensure using safe with processing cylinder.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the processing machine of the present invention with partial perspective；
Fig. 2 is feeding machanism partial structural diagram；
Fig. 3 is to receive support disassemblying structure schematic diagram；
Fig. 4 is the assembling structure schematic diagram of cutting support, cutting spring, cutter, cam and cutting motor；
In figure: 1, rack, 2, feeding machanism, 3, organisation of working, 4, processing cylinder, 5, heating component, 6, cyclic annular machined surface, 7, raw material
Case, 8, charging pump, 9, spray material port, 10, transport tube, 11, feed inlet, 12, adjusting rod, 13, actuator, 14, scraper plate, 15, cooling
Chamber, 16, water-cooled block, the 17, first cooling pipe, 18, smooth cylinder, 19, smooth spring, 20, connecting rod, 21, finished product collecting mechanism,
22, reception bracket, 23, front roll, 24, back roll, 25, cycloconveyor belt, 26, scraper, 27, receiving barrel, 28, limiting slot, 29,
Position-limiting drum, 30, cutting support, 31, cutter, 32, cam, 33, cutting motor, 34, cooling water source, 35, feeder motor, 36, send
Material spring, 37, cutting spring, the 38, second cooling pipe, 39, drag barrel, 40, third cooling pipe.
Specific embodiment
Property feature is further described for the essence of the present invention with specific embodiment with reference to the accompanying drawings of the specification.
A kind of automatic spring pancake processing machine as shown in Figure 1, including rack 1, organisation of working 3 and feeding machanism 2, it is described to add
Work mechanism 3 includes that can be mounted on to rotation processing cylinder 4 in rack 1 and cylindrical, is equipped with heating component 5, institute in processing cylinder 4
The lateral wall for stating processing cylinder 4 is equipped with cyclic annular machined surface 6, and the feeding machanism 2 includes the feeding group set on 4 lower section of processing cylinder
Part, in processing, the feeding material component is delivered up raw material, and cyclic annular machined surface 6 adheres to original by being located at the splicing station of bottom
Expect and is made up to form spring pancake of the heating of heating component 5 during rotation.
In actual operation, feeding material component is located at the lower section of processing cylinder 4, and annular machined surface had both been facilitated to connect by splicing station
The raw material from feeding material component is received, it is also convenient to be exported from feeding material component and itself weight is not utilized by the received raw material of annular machined surface
Power and annular machined surface are detached from, it is ensured that the thickness of spring pancake is uniformly and controllable, and processing cylinder 4 is realized continuous uninterrupted using itself rotation
Ground receives raw material, processes raw material and export spring pancake, both effectively improves processing efficiency, reduces cost of labor, also avoids user
There is a situation where scalding due to contacting with processing cylinder 4, operational safety is promoted, and effectively promote spring pancake the thickness uniformity, it is ensured that
Spring pancake quality.
In actual operation, spring pancake processing is accomplished by the following way in automatic spring pancake processing machine:
1. the liquid material stirred evenly is poured into material box 7 by feed inlet 11, transport tube 10 is adjusted by adjusting rod 12
Periphery wall and annular processing distance between the surface, scraper 26 are conformed on annular machined surface, processing cylinder 4 passes through 5 temperature rise of heating component
To default processing temperature, cooling water cycling switch is opened, preparatory process is completed with this；
2. starting charging pump 8, the raw material in material box 7 is pumped to spray material port 9 by charging pump 8, and raw material flows out simultaneously from spray material port 9
It is adhered on transport tube 10；
3. starting feeder motor 35, transport tube 10 rotates and the raw material of adherency is transported up to the splicing work of annular machined surface
Position, the raw material being adhered on annular machined surface rotate with processing cylinder 4 and are heated cooking；
4. smooth cylinder 18 drives spring pancake surface using the active force of smooth spring 19 by smooth cylinder 18 overlap joint to annular machined surface
It is smooth, play the role of pressing；
5. spring pancake is detached from the rotation of processing cylinder 4 and under the effect of scraper 26 with annular machined surface, and passes through finished product collecting mechanism 21
Transhipment, cutting, storage.
The purpose of continuous uninterrupted processing spring pancake is realized through the above steps, and then promotes processing efficiency.
In actual operation, annular machined surface remains preset processing temperature under the effect of heating component 5, works as annular
When machined surface and the raw material being adhered on 10 periphery wall of transport tube contact, on the one hand, can be sticked in originally using intrinsic viscosity flat
On whole annular machined surface, this is related to the stickiness of raw material, and raw material is more sticky, then is adhered to raw material on annular machined surface just
About thick, on the other hand, the heat on annular machined surface can be transferred on the raw material being in contact with it, so that raw material is in annular machined surface
Upper hardening knot is solid, and when the preset temperature of annular machined surface is higher, then the raw material being fixedly arranged on annular machined surface is thicker.In addition,
10 periphery wall of transport tube and annular processing distance between the surface also function to control spring pancake thickness effect, adjust when, when between the two away from
When larger, it is easy to appear the raw material for being adhered to transport tube 10 and the problem of annular machined surface can not contact, when between the two away from too small
When, the raw material for being easy to appear the adherency of annular machined surface is excessively thin, and then spring pancake is caused to be easy to appear the feelings of hole when heating affixed
Condition.Preferred embodiment is added by the way that 10 periphery wall of transport tube and annular processing distance between the surface, raw material stickiness and annular is rationally arranged
The parameters such as work face temperature ensure spring pancake thickness.
In actual operation, by be rationally arranged 10 periphery wall of transport tube and annular processing distance between the surface, raw material stickiness,
Annular machined surface temperature and the parameters such as revolving speed of cylinder 4 are processed to ensure spring pancake quality, it is not in place or burnt to prevent heating
The case where paste.Annular machined surface temperature is high, and the raw material being instantaneously heating and curing is more, also quickly ripe, needs by accelerating to process cylinder 4
Revolving speed shortens splicing and heating time, it is ensured that raw thickness meets preset requirement, also acts as anti-scorch effect, it is ensured that spring pancake matter
Amount, meanwhile, the working efficiency of cooling facility is required higher.Conversely, needing when the temperature of annular machined surface is lower by subtracting
It is slow to process 4 revolving speed of cylinder to ensure spring pancake thickness and processing quality.
In actual operation, preset temperature is maintained under the effect of heating component 5 due to annular machined surface always, so that and ring
The component that shape machined surface adjoins also the problem of temperature raising can occur because process time increases, and raw material is easy in flow process
Solidify incrustation because heated, so that preset transhipment path can be blocked because raw material switchs to solid-state by liquid, it is this in order to prevent
It happens, the cooling facility being arranged on processing machine, by being introduced into extraneous cooling water source 34 the lower cooling water of temperature come band
The heat on corresponding component is walked, and then the raw material for ensuring to flow through component will not solidify there is a situation where heated.Specifically: the spray
It is equipped at the port of material mouth 9 as shown in Figure 2 with the cooling chamber 15(of the isometric setting of the spray material port 9), the spray material port 9 passes through stream
Cooling water temperature through cooling chamber 15 cools down to spray material port 9 using cooling water, it is ensured that the raw material for flowing through spray material port 9 is kept
Flowability；The processing cylinder 4 is equipped with the water-cooled block 16 split in splicing station two sides, the bottom surface of the water-cooled block 16
Setting is flushed with the annular machined surface, by water-cooled block 16 to the raw material being adhered on 10 liang of axial end portion periphery walls of transport tube
Cool down, both effectively prevent raw material because with processing cylinder 4 axial end face peripheral contact due to there is a situation where consolidating, reduce cleaner
It measures, also assures that the width of spring pancake is matched with the width of annular machined surface, guarantee that spring pancake width is always consistent；The conveying
The first cooling pipe 17 is equipped in cylinder 10, the periphery wall of the transport tube 10 is dropped by flowing through the cooling water of the first cooling pipe
Temperature, it is ensured that the periphery wall of transport tube 10 is maintained at lower temperature, prevents the case where raw material is solidificated in 10 periphery wall of transport tube；
The second cooling pipe 38 is equipped in the smooth cylinder, the periphery wall of the smooth cylinder 18 is by flowing through the cold of the second cooling pipe 38
But water cools down.In addition, the water-cooled block can also be in a ring, and diameter matches of outer diameter and annular machined surface, when installation, water
Cold piece of fitting is fixed in the both ends of the surface outer rim of processing cylinder.
In actual operation, realize that raw material is transported between spray material port 9 and annular machined surface by transport tube 10, in spray material port 9
The raw material of ejection is uniformly shared to the periphery wall of transport tube 10, then is uniformly transported to annular by the periphery wall of transport tube 10
On machined surface, when raw material transport tube 10 transhipment under with annular machined surface to it is corresponding when both extruding and shakeout raw material, in addition, defeated
The effect for sending cylinder 10 to also act as isolation spray material port 9 and annular machined surface, is effectively reduced the heat between annular machined surface and spray material port 9
Transmission efficiency.
In actual operation, the feeding machanism 2 includes material box 7 and the charging pump 8 led to 7 bottom of material box,
The feeding material component include exported with charging pump 8 spray material port 9 that leads to and set on 4 lower section of processing cylinder and can rotation transport tube
10, the transport tube 10 and the shaft for processing cylinder 4 are arranged in parallel each other, and the vertical projection of 10 end of transport tube exposes to institute
Two axial end faces for stating processing cylinder 4, when processing, the transport tube 10 of rotation receives the raw material from spray material port 9 and adherency is transported to
At the splicing station of annular machined surface.The feeding material component includes the scraper plate 14 being fixed on adjusting rod 12, the top of the scraper plate
Edge is bonded with the periphery wall bottom mating of the transport tube 10, and the apical margin of the scraper plate is parallel with the axis of the transport tube 10 etc.
Long setting, the transport tube 10 clear up surplus stock by scraper plate 14 after completing adherency transhipment.Transport tube 10 is set to after material spray
Periphery wall rear lower part both reduced heat transfer by increasing spray material port 9 and annular processing distance between the surface, and also utilized spray material port
9 and the vallecular cavity that is enclosed of 10 periphery wall of transport tube play the role of gathering raw material, it is ensured that 10 periphery wall of transport tube is uniformly covered
Lid raw material.Transhipment when, 10 periphery wall rear bottom of transport tube moves upwards, successively experience adherency raw material, transhipment raw material and
The step of scraping off raw material using scraper plate 14.The surplus stock scraped off using scraper plate 14 is back in material box 7 by feed inlet 11.
In actual operation, the material box 7 is located at below feeding material component, and the top surface of the material box 7 opens up feed inlet
11, the vertical projection of the feeding material component is located in the feed inlet 11, drips from feeding material component so that feed inlet 11 is received
Surplus stock.When in use, excessive raw material is provided to transport tube 10 to ensure that raw material completely covers conveying by spray material port 9
10 periphery walls of cylinder, adhere to blocked up raw material by 10 periphery wall of transport tube to ensure that annular machined surface can be received in splicing station
Can be completely wide to covering annular machined surface and reaching the raw material of preset thickness, so will appear in each quasi- fortune link surplus
Remaining raw material, these surplus stocks can drip under self gravitation effect, and be returned by being located at the feed inlet 11 below feeding material component
It flow in material box 7, in case reusing.Since these surplus stocks can lead to temperature because contacting spray material port 9, transport tube 10
Rise, play the purpose of cooling by being back to material box 7, prevents the case where raw material is through repeatedly heating up and being cured.This
Outside, the material box 7 both can be set below feeding group valence, can also shift to install with feeding material component vertical projection, and lead to
The receiver crossed below feeding material component realizes surplus stock recycling.
In actual operation, the feeding material component includes adjusting rod 12 and locating part and driving on adjusting rod 12
Part 13, described 12 one end of adjusting rod are rotatably connected in rack 1, and the other end connects the transport tube 10, and middle section, which is equipped with, drives
The feeder motor 35 for rotating transport tube 10, actuator 13 drives adjusting rod 12 to swing and position by locating part, so that conveying
Distance is adjustable between 10 periphery walls of cylinder and cyclic annular machined surface 6.Rack 1 plays support by adjusting rod 12 and controls the work of feeding material component
With locating part includes that the feeding spring 36 being connected across between actuator 13 and adjusting rod 12 and the limit on actuator 13 are inserted
Pin, when in use, user pull adjusting rod 12 by actuator 13 and swing, and are positioned by limit bolt, so that transport tube
Distance and clamping force meet processing request between 10 and processing cylinder 4.
In actual operation, the organisation of working 3 includes smooth component, and the smooth component includes connecting rod 20 and is set to
The smooth cylinder 18 of 4 top of cylinder is processed, smooth cylinder 18 and the axis for processing cylinder 4 are arranged in parallel each other, and 20 one end of connecting rod is swingably
It is connected in rack 1, the other end connects smooth cylinder 18, and smooth spring 19, smooth bullet are equipped between 20 middle section of connecting rod and rack 1
Spring 19 drives smooth cylinder 18 to fit closely with annular machined surface by connecting rod 20.Smooth spring 19 by natural resiliency restoring force come
Smooth cylinder 18 is driven closely to be overlapped on annular station face, it is ensured that apply the clamping force for meeting processing request to spring pancake, into
And guarantee spring pancake even uniform.The setting of smooth cylinder 18 is in cyclic annular working face upper front edge, when processing the rotation of cylinder 4, annular
The bottom section of machined surface receives raw material and rotates forward, when the raw material on the region is rocked to the upper front edge of processing cylinder 4
It is flattened the pressed leveling of cylinder 18 and is consolidated into spring pancake, pass through when the spring pancake on the region is rocked to the trailing edge upper portion of processing cylinder 4
Scraper 26 and annular machined surface are removed.The smooth spring 19 is equipped with adjusting nut, and adjusting nut is by compressing smooth spring
19 length promotes clamping force.
In actual operation, the processing cylinder 4 is installed in rotation in rack 1 by shaft, one end of the shaft
Equipped with main motor.Main motor reduces revolving speed by retarder, and then controls processing cylinder 4 and rotate by preset rotation speed.Main motor is located at
The axial side of cylinder 4 is processed, the axial other side of processing cylinder 4 is equipped with electric wire and places channel, and electric wire can provide electric energy for heating component 5.
During installation, heating component 5 is arranged in a ring in processing cylinder 4, can be single annular-heating circle, can also be to be multiple in ring
The heating member of shape arrangement is regarded as specific embodiments of the present invention as long as can ensure that each regional temperature of annular machined surface is balanced.
In actual operation, the processing machine includes the finished product collecting mechanism 21 set on processing 4 rear of cylinder, and the finished product is received
Collecting mechanism 21 includes that the scraper 26 of setting and the receiving mechanism set on 1 rear portion of rack are bonded with annular machined surface back section,
The receiving mechanism includes receiving bracket 22, front roll 23, back roll 24 and cycloconveyor belt 25, and the front roll 23 is with after
Roller 24 is installed in rotation on axis parallel orientation and is received on bracket 22, and cycloconveyor belt 25 is nested in front roll 23 with after
On roller 24, spring pancake is separated with annular machined surface by scraper 26 and is conveyed backward by cycloconveyor belt 25.The front roll 23
Top is equipped with receiving barrel 27, and the front part sides for receiving bracket 22 are upwardly extended to be formed and be opened up in opposite directions and limit open upward
Slot 28(is as shown in Figure 3), receiving slit both ends are rotationally plugged in corresponding limiting slot 28, and in processing, spring pancake is clamped at
Between front roll 23 and receiving barrel 27.Receiving barrel 27 is pressed on spring pancake using self gravity, thus promotes spring pancake and front roll 23
Frictional force between periphery wall had both ensured that spring pancake can also act as the effect for pullling spring pancake by transporting backward in time, and had assisted spring pancake and ring
Shape machined surface is detached from.In addition, spring pancake can also relatively rotate in the case where overcoming frictional force with front roll 23, it is ensured that adding
Work cylinder 4 and spring pancake keeps the state successively split when 23 revolving speed of front roll is inconsistent or processing cylinder 4 stalls, it is ensured that spring pancake connects
Continuous property and integrality, promote processing efficiency.
In actual operation, it is equipped with the position-limiting drum 29 being arranged in an axially parallel mode with it above the back roll 24, is rolled after described
24 both ends peripheries of cylinder are equipped with stop collar, and position-limiting drum 29 is overlapped on the periphery wall of stop collar, so that position-limiting drum 29 and back roll 24
Between form transfer passage.Position-limiting drum 29 plays the role of that spring pancake is prevented to be detached from transfer passage, and then ensures that spring pancake can be by cutter 31
Precise Segmentation.
In actual operation, the collecting mechanism includes the cutting assembly (as shown in Figure 4) set on 24 rear of back roll, institute
Stating cutting assembly includes cutting support 30, cutter 31, cam 32 and cutting motor 33, is equipped in cutting support 30 and wears for spring pancake
Transfer passage more, the cutter 31, cam 32 and cutting motor 33 are installed on cutting support 30, and cutting motor 33 is logical
It crosses cam 32 and cuts spring 37 and drive cutter 31 in the cutting work station of incision transfer passage and pull away the initial work of transfer passage
Interdigit back and forth switches.Cutting motor 33 drives cam 32 to rotate, so that cam 32 can drive cutter 31 by predeterminated frequency toward physical pendulum
It is dynamic, and then ensure that the spring pancake of strip is cut the finished product to form preset length.
In actual operation, the reception bracket 22, cutting support 30 can be fixed in rack 1, can also be with rack 1
It is independently arranged, and is fixed to default station, convenient transportation and dismounting before processing machine operation, also should be regarded as specific reality of the invention
Apply example.
In actual operation, the collecting mechanism includes dragging barrel 39 for pull spring pancake, and dragging barrel 39 can vertically rise
It is mounted between processing cylinder and front roll to drop, drags barrel 39 by driving spring pancake vertical lifting to realize spring pancake and annular machined surface
Disengaging, effectively prevent spring pancake and annular machined surface adhesion and there is a situation where breakages.Specifically, the barrel 39 of dragging passes through swing rod
It is rockably mounted to receive on bracket 22, swing rod one end, which is rotatably connected to, to be received on bracket, and middle section is set to front roll
Above shaft, the other end, which is rotatably coupled, drags barrel 39, and the shaft of the front roll is equipped with convex block, current roller rotation
When, the cooperation of convex block and swing rod, which drives, drags barrel 39 and swings up and down, and then effectively pulls spring pancake.
In actual operation, described to drag the third cooling pipe 40 for being equipped in barrel 39 and axially opening up along it, cooling water source
34 convey cooling water to third cooling pipe 40, and spring pancake viscosity is reduced by reducing spring pancake temperature, facilitates subsequent handling smooth
Implement.
Claims (10)
1. a kind of automatic spring pancake processing machine, including rack (1), organisation of working (3) and feeding machanism (2), which is characterized in that institute
Stating organisation of working (3) includes that can be mounted on to rotation processing cylinder (4) on rack (1) and cylindrical, is equipped in processing cylinder (4)
Heating component (5), the lateral wall of processing cylinder (4) are equipped with cyclic annular machined surface (6), and the feeding machanism (2) includes being set to
The feeding material component below cylinder (4) is processed, in processing, the feeding material component is delivered up raw material, and cyclic annular machined surface (6) passes through position
Splicing station in bottom adheres to raw material and is made up to form spring pancake of heating component (5) heating during rotation.
2. a kind of automatic spring pancake processing machine according to claim 1, which is characterized in that the feeding machanism (2) includes original
Hopper (7) and the charging pump (8) led to material box (7) bottom, the feeding material component include leading to charging pump (8) outlet
Spray material port (9) and be set to processing cylinder (4) below and can rotation transport tube (10), the transport tube (10) and process cylinder
(4) shaft is arranged in parallel each other, and the vertical projection of transport tube (10) end exposes to two axial directions of processing cylinder (4)
End face, when processing, the transport tube (10) of rotation receives the raw material from spray material port (9) and adherency is transported to connecing for annular machined surface
Expect at station.
3. a kind of automatic spring pancake processing machine according to claim 2, which is characterized in that the material box (7) is located at feeding
Below component, the top surface of the material box (7) is opened up feed inlet (11), and the vertical projection of the feeding material component is located at the charging
In mouth (11), so that feed inlet (11) receives the surplus stock dripped from feeding material component.
4. a kind of automatic spring pancake processing machine according to claim 2, which is characterized in that the feeding material component includes adjusting rod
(12) and be set to adjusting rod (12) on locating part and actuator (13), described adjusting rod (12) one end is rotatably connected to
In rack (1), the other end connects the transport tube (10), and middle section is equipped with the feeder motor (35) for driving transport tube (10) to rotate,
Actuator (13) drives adjusting rod (12) to swing and position by locating part, so that transport tube (10) periphery wall and cyclic annular machined surface
(6) distance is adjustable between.
5. a kind of automatic spring pancake processing machine according to claim 2, which is characterized in that the feeding material component includes being fixed in
Scraper plate (14) on adjusting rod (12), the apical margin of the scraper plate are bonded with the periphery wall bottom mating of the transport tube (10), institute
The apical margin isometric setting parallel with the axis of the transport tube (10) of scraper plate is stated, the transport tube (10) is after completing adherency transhipment
Surplus stock is cleared up by scraper plate (14).
6. a kind of automatic spring pancake processing machine according to claim 2, which is characterized in that at the port of the spray material port (9)
Equipped with the cooling chamber (15) with the spray material port (9) isometric setting, the spray material port (9) is by flowing through the coolings of cooling chamber (15)
Water cooling；Alternatively, processing cylinder (4) is equipped with the water-cooled block (16) split in splicing station two sides, the water-cooled block
(16) bottom surface flushes setting with the annular machined surface；Alternatively, the first cooling pipe (17) are equipped in the transport tube (10),
The periphery wall of the transport tube (10) is by flowing through the cooling water temperature of the first cooling pipe.
7. a kind of automatic spring pancake processing machine according to claim 1, which is characterized in that the organisation of working (3) includes flat
Whole group part, the smooth component include connecting rod (20) and be set to processing cylinder (4) above smooth cylinder (18), smooth cylinder (18) and
The axis of processing cylinder (4) is arranged in parallel each other, and connecting rod (20) one end is pivotably connected on rack (1), and other end connection is flat
Whole cylinder (18) is equipped with smooth spring (19) between connecting rod (20) middle section and rack (1), and smooth spring (19) passes through connecting rod (20)
Smooth cylinder (18) is driven to fit closely with annular machined surface.
8. a kind of automatic spring pancake processing machine according to claim 7, which is characterized in that it is cold to be equipped with second in the smooth cylinder
But pipeline (38), the periphery wall of the smooth cylinder (18) is by flowing through the cooling water temperatures of the second cooling pipe (38)；Alternatively, institute
It states processing cylinder (4) to be installed in rotation on rack (1) by shaft, one end of the shaft is equipped with main motor.
9. a kind of automatic spring pancake processing machine according to claim 1-8, which is characterized in that the processing machine includes
Finished product collecting mechanism (21) set on processing cylinder (4) rear, the finished product collecting mechanism (21) include and annular machined surface rear portion
The scraper (26) of section fitting setting and the receiving mechanism for being set to rack (1) rear portion, the receiving mechanism includes receiving bracket
(22), front roll (23), back roll (24) and cycloconveyor belt (25), the front roll (23) and back roll (24) are with axis
Parallel orientation, which is installed in rotation on, to be received on bracket (22), and cycloconveyor belt (25) is nested in front roll (23) and back roll
(24) on, spring pancake is separated with annular machined surface by scraper (26) and is conveyed backward by cycloconveyor belt (25).
10. a kind of automatic spring pancake processing machine according to claim 9, which is characterized in that set above the front roll (23)
Have receiving barrel (27), the front part sides for receiving bracket (22) are upwardly extended to be formed and be opened up in opposite directions and limiting slot open upward
(28), receiving slit both ends are rotationally plugged in corresponding limiting slot (28), and in processing, spring pancake is clamped at front roll (23)
Between receiving barrel (27)；Alternatively, the position-limiting drum (29) being arranged in an axially parallel mode with it is equipped with above the back roll (24), after described
Roller (24) both ends periphery is equipped with stop collar, and position-limiting drum (29) is overlapped on the periphery wall of stop collar so that position-limiting drum (29) and
Back roll forms transfer passage between (24)；Alternatively, the collecting mechanism includes the cutting assembly set on back roll (24) rear, institute
Stating cutting assembly includes cutting support (30), cutter (31), cam (32) and cutting motor (33), is set in cutting support (30)
There is the transfer passage passed through for spring pancake, the cutter (31), cam (32) and cutting motor (33) are installed in cutting support
(30) on, cutting motor (33) drives cutter (31) in the cutting work station of incision transfer passage by cam (32) and pulls away conveying
Back and forth switch between the initial station in channel.
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| CN110771922A (en) * | 2019-11-25 | 2020-02-11 | 张桂云 | Environment-friendly feed production system and feed production process method |
| CN111480663A (en) * | 2020-04-16 | 2020-08-04 | 南通大学 | Automatic cake cutting and stacking device for pancake machine |
| CN114532373A (en) * | 2022-03-24 | 2022-05-27 | 山东传奇新力科技有限公司 | Automatic cooked wheaten food baking equipment and using method thereof |
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