Cutting mechanism
Technical Field
The invention relates to the technical field of display manufacturing, in particular to a cutting mechanism.
Background
With the development of Display technology, flat panel Display devices such as Liquid Crystal Displays (LCDs) have advantages of high image quality, power saving, thin body, and wide application range, and thus are widely used in various consumer electronics products such as mobile phones, televisions, personal digital assistants, digital cameras, notebook computers, and desktop computers, and become the mainstream of Display devices.
Generally, a Liquid Crystal display panel includes a Color Filter (CF) substrate, a Thin Film Transistor (TFT) array substrate, a Liquid Crystal (LC) sandwiched between the Color Filter substrate and the TFT substrate, and a Sealant frame (Sealant). In the manufacturing process of the liquid crystal panel, after the TFT substrate and the CF substrate are bonded, the edges of two sides or four sides of the liquid crystal panel generally need to be cut off by a cutter wheel.
In the prior art, the edge of the liquid crystal panel is generally cut off by a cutter. Among these, the cutting machine generally comprises: the bearing platform is used for bearing the glass substrate to be cut; the cutting mechanism is used for cutting and scribing the substrate, so that the subsequent splitting process is facilitated; the splinter mechanism comprises an upper splint and a lower splint and is used for splintering to separate the residual materials of the CF substrate; and the residual material collecting mechanism is used for collecting and mincing residual materials.
As shown in fig. 1 and 2, the existing cutting mechanism mainly includes a base 1, an upper tool rest 2 disposed on the base 1, an upper tool bit 3 mounted on the upper tool rest 2, and a lower tool bit 5 mounted in the base 1, wherein the base 1 has an open-ended receiving groove 4, the lower tool bit 5 is mounted in the receiving groove 4, the upper tool rest 2 includes a vertical portion connected to the base 1 and located above one side of the receiving groove 4, and a horizontal portion connected to the vertical portion and located above the receiving groove 4, the upper tool bit 3 is mounted on the upper tool rest 2 and can slide above the receiving groove 4, a horizontal lower slide rail 6 is disposed on an inner wall of the receiving groove 4 opposite to the upper tool rest 2, and the lower tool bit 5 is mounted on the lower slide rail 6 and can slide in the receiving groove 4 along the lower slide rail 6.
When the edge of the liquid crystal panel is cut off by using the cutting machine, the cutting process specifically comprises the steps of enabling the TFT substrate to face upwards and the CF substrate to face downwards, then enabling a cutter wheel of an upper cutter head 3 of the cutting mechanism to cut into the TFT substrate to a certain depth from top to bottom and keep a certain cutter pressure, enabling a cutter wheel of a lower cutter head 5 to cut into the CF substrate to a certain depth from bottom to top and keep a certain cutter pressure, and then enabling the upper cutter head 3 and the lower cutter head 5 to move along a cutting line under the driving of a horizontal motor, so that cutting marks and seepage force are generated on the TFT substrate and the CF substrate. After the cutting mark is generated, the edges of the TFT substrate and the CF substrate are clamped by clamping plates (the position of the clamping plates is based on the position of the cutting line), and the TFT substrate and the CF substrate are bent upwards in a servo mode and twisted by a certain angle to simulate manual splitting action, so that residual materials on the TFT substrate and the CF substrate penetrate and split along the direction of the cutting line.
Therefore, in the cutting machine, the lower cutter head 5 belongs to one of the most important parts in the whole machine, the abnormal frequency is high, the line damage, the pipeline abrasion and other abnormalities often occur, but because the design space of the cutting mechanism base 1 and the accommodating groove 4 is narrow, the dismounting and the checking are very difficult, and each abnormality can cause the downtime for a long time, thereby affecting the equipment production.
Disclosure of Invention
The invention aims to provide a cutting mechanism which greatly improves the maintenance space and the visual angle of a lower cutter head, facilitates abnormal troubleshooting of a line pipeline, replacement of a sliding block and oil injection of the sliding block, greatly shortens the abnormal processing time and improves the equipment utilization rate.
In order to achieve the purpose, the invention provides a cutting mechanism, which comprises a rack, an upper cutter head and a lower cutter head, wherein the upper cutter head and the lower cutter head are arranged on the rack;
the rack comprises a base and an upper tool rest arranged on the base;
the base is provided with an accommodating groove with an upward opening;
the upper tool rest comprises a vertical part connected with the base on one side of the accommodating groove and a horizontal part connected with the vertical part and positioned above the accommodating groove;
the side surface of the horizontal part, which is far away from one side of the vertical part, is provided with a horizontal upper sliding rail, and the upper tool bit is arranged on the upper sliding rail and can slide above the accommodating groove along the upper sliding rail;
a horizontal lower sliding rail is arranged on the inner wall of one side, away from the vertical part, of the accommodating groove, and the lower tool bit is mounted on the lower sliding rail and can slide in the accommodating groove along the lower sliding rail;
the containing groove and the lower slide rail extend outwards relative to the upper tool rest in the horizontal direction, the containing groove forms an idle area relative to an area where the upper tool rest extends outwards in the horizontal direction, and when cutting operation stops, the lower tool bit is moved to the idle area along the lower slide rail so as to facilitate inspection and maintenance.
The upper tool bit comprises an upper sliding table and an upper blade, wherein the upper sliding table is arranged on the upper sliding rail and can slide along the upper sliding rail, and the upper blade is arranged at the bottom of the upper sliding table.
The lower tool bit comprises a lower sliding table and a lower blade, wherein the lower sliding table is mounted on the lower sliding rail and can slide along the lower sliding rail, and the lower blade is mounted at the top of the lower sliding table.
The upper cutter head and the lower cutter head are both wheel cutters.
The upper sliding rail protrudes outwards relative to the side face of the horizontal part, and an upper groove is formed in the upper sliding table corresponding to the upper sliding rail, so that the upper sliding table is installed on the upper sliding rail by matching the upper sliding rail with the upper groove.
The lower sliding rail protrudes outwards relative to the side wall of the accommodating groove, the lower sliding table is provided with a lower groove corresponding to the lower sliding rail, and therefore the lower sliding table is installed on the lower sliding rail by matching the lower sliding rail with the lower groove.
The number of the upper slide rails and the number of the lower slide rails are two, the two upper slide rails are parallel to each other, and the two lower slide rails are parallel to each other.
The base is including locating the holding tank is kept away from the supporting part that is used for supporting display panel of top rest one side.
The height of the top surface of the idle area is lower than that of the top surface of the supporting part.
The base is integrally formed.
The invention has the beneficial effects that: the invention provides a cutting mechanism, which comprises a frame, an upper tool bit and a lower tool bit, wherein the frame comprises a base and an upper tool bit, the base is provided with an accommodating groove with an upward opening, the upper tool bit comprises a vertical part connected with the base and a horizontal part connected with the vertical part and positioned above the accommodating groove, the upper tool bit is arranged on an upper slide rail on the side surface of the horizontal part, the lower tool bit is arranged on a lower slide rail on the inner wall of the accommodating groove, the accommodating groove and the lower slide rail extend outwards relative to the upper tool bit in the horizontal direction, an area extending outwards relative to the upper tool bit in the horizontal direction of the accommodating groove forms an idle area, when the cutting operation is stopped, the lower tool bit is moved to the idle area along the lower slide rail, so that the maintenance space and the visual angle of the lower tool bit are greatly improved, and the abnormal inspection of a line pipeline is facilitated, the slider and the slider oiling are convenient to replace, the abnormal processing time is greatly shortened, and the equipment utilization rate is improved.
For a better understanding of the nature and technical aspects of the present invention, reference should be made to the following detailed description of the invention, taken in conjunction with the accompanying drawings, which are provided for purposes of illustration and description and are not intended to limit the invention.
Drawings
The technical solution and other advantages of the present invention will become apparent from the following detailed description of specific embodiments of the present invention, which is to be read in connection with the accompanying drawings.
In the drawings, there is shown in the drawings,
FIG. 1 is a schematic perspective view of a conventional cutting mechanism at a side-up view;
FIG. 2 is a schematic view of a side view of a conventional cutting mechanism
FIG. 3 is a schematic perspective view of the cutting mechanism of the present invention from a top view;
fig. 4 is a schematic perspective view of the cutting mechanism of the present invention from a side view.
Detailed Description
To further illustrate the technical means and effects of the present invention, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Referring to fig. 3-4, the present invention provides a cutting mechanism, which includes a frame 10, and an upper tool bit 20 and a lower tool bit 30 mounted on the frame 10.
The machine frame 10 comprises a base 11 and an upper tool rest 12 arranged on the base 11.
The base 11 has an accommodating groove 13 opened upward.
The upper blade holder 12 includes a vertical portion 14 connected to the base 11 at one side of the receiving groove 13 and a horizontal portion 15 connected to the vertical portion 14 and located above the receiving groove 13.
The side surface of the horizontal part 15 far away from the vertical part 14 is provided with a horizontal upper sliding rail 16, and the upper tool bit 20 is mounted on the upper sliding rail 16 and can slide along the upper sliding rail 16 above the accommodating groove 13.
The inner wall of the accommodating groove 13 far away from the vertical part 14 is provided with a horizontal lower sliding rail 17, and the lower tool bit 30 is mounted on the lower sliding rail 17 and can slide in the accommodating groove 13 along the lower sliding rail 17.
The accommodating groove 13 and the lower slide rail 17 extend outward in the horizontal direction relative to the upper tool holder 12, and the region where the accommodating groove 13 extends outward in the horizontal direction relative to the upper tool holder 12 constitutes an idle region 40, and when the cutting operation is stopped, the lower tool bit 30 is moved to the idle region 40 along the lower slide rail 17 to facilitate inspection and maintenance.
Specifically, the upper tool bit 20 includes an upper sliding table 21 mounted on the upper sliding rail 16 and capable of sliding along the upper sliding rail 16, and an upper blade 22 mounted at the bottom of the upper sliding table 21.
Specifically, the lower cutter head 30 includes a lower sliding table 31 mounted on the lower sliding rail 17 and capable of sliding along the lower sliding rail 17, and a lower blade 32 mounted on the top of the lower sliding table 31.
Specifically, the upper cutter head 20 and the lower cutter head 30 are both wheel cutters, and the upper blade 22 and the lower blade 32 are both annular cutter wheels.
Specifically, the upper tool bit 20 and the lower tool bit 30 are driven by the servo motor to move along the upper slide rail 16 and the lower slide rail 17, respectively.
Specifically, the upper slide rail 16 protrudes outward relative to the side surface of the horizontal portion 15, and the upper slide table 21 is provided with an upper groove 23 corresponding to the upper slide rail 16, so that the upper slide table 21 is mounted on the upper slide rail 16 by fitting the upper slide rail 16 with the upper groove 23.
Specifically, the lower slide rail 17 protrudes into the receiving groove 13 relative to the side wall of the receiving groove 13, and the lower sliding table 31 is provided with a lower groove 33 corresponding to the lower slide rail 17, so that the lower sliding table 31 is mounted on the lower slide rail 17 by matching the lower slide rail 17 with the lower groove 33.
Specifically, the number of the upper slide rails 16 and the number of the lower slide rails 17 are both two, the two upper slide rails 16 are parallel to each other, and the two lower slide rails 17 are parallel to each other.
Specifically, the base 11 includes a supporting portion 18 disposed on a side of the receiving groove 13 away from the upper blade holder 12 for supporting a display panel.
Specifically, the height of the top surface of the vacant region 40 is lower than the height of the top surface of the support portion 18.
Specifically, the base 11 is integrally formed.
Further, the material of the base 11 is marble.
According to the cutting mechanism, the accommodating groove 13 and the lower slide rail 17 extend outwards relative to the upper tool rest 12 in the horizontal direction, so that an area, extending outwards relative to the upper tool rest 12, of the accommodating groove 13 forms a free area 40, when the cutting operation is stopped, the lower tool bit 30 can be moved to the free area 40 along the lower slide rail 17, the maintenance space and the visual angle of the lower tool bit 30 are greatly improved, the extending parts of the accommodating groove 13 and the lower slide rail 17 are still connected with the integral base 11 into a whole, the stability of equipment is not affected, abnormal inspection of a line pipeline is facilitated, the sliding block and the sliding block are conveniently replaced, the abnormal processing time is greatly shortened, and the equipment utilization rate is improved.
In summary, the cutting mechanism provided by the invention comprises a frame, an upper tool bit and a lower tool bit, wherein the frame comprises a base and the upper tool bit, the base is provided with an accommodating groove with an upward opening, the upper tool bit comprises a vertical part connected with the base and a horizontal part connected with the vertical part and positioned above the accommodating groove, the upper tool bit is arranged on an upper slide rail on the side surface of the horizontal part, the lower tool bit is arranged on a lower slide rail on the inner wall of the accommodating groove, the accommodating groove and the lower slide rail extend outwards relative to the upper tool bit in the horizontal direction, an area of the accommodating groove extending outwards relative to the upper tool bit in the horizontal direction forms an idle area, when the cutting operation is stopped, the lower tool bit is moved to the idle area along the lower slide rail, so that the maintenance space and the visual angle of the lower tool bit are greatly improved, and the abnormal inspection of a line pipeline is facilitated, the slider and the slider oiling are convenient to replace, the abnormal processing time is greatly shortened, and the equipment utilization rate is improved.
As described above, it will be apparent to those skilled in the art that other various changes and modifications may be made based on the technical solution and concept of the present invention, and all such changes and modifications are intended to fall within the scope of the appended claims.