CN109751151A - 向内燃发动机供应来自设有废气后处理的排气系统的储罐的水的装置 - Google Patents

向内燃发动机供应来自设有废气后处理的排气系统的储罐的水的装置 Download PDF

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CN109751151A
CN109751151A CN201811308860.6A CN201811308860A CN109751151A CN 109751151 A CN109751151 A CN 109751151A CN 201811308860 A CN201811308860 A CN 201811308860A CN 109751151 A CN109751151 A CN 109751151A
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M·德切萨雷
N·托尔科利尼
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Marelli Europe SpA
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    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
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Abstract

一种向内燃发动机(2)供水的装置(38),包括设置有废气后处理的排气系统(1)的一个单独的储罐(10);储罐(10)在内部被分成第一尿素粉末储存区域(A)和第二水收集区域(B),并且其中尿素粉末和水在储罐(10)内混合以便获得具有可变浓度的尿素水溶液,装置(38)包括至少一个第二电磁注入器(40)以及第二泵送装置(39),第二电磁喷射器(40)设计成将水注入到内燃发动机(2)中,第二泵送装置(39)淹没在储罐(10)内并从第二水收集区域(B)抽吸,以便在压力下将水供应到所述至少一个第二电磁喷射器(40)。

Description

向内燃发动机供应来自设有废气后处理的排气系统的储罐的 水的装置
相关申请的交叉引用
本申请要求于2017年11月3日提交的号为102017000125342的意大利专利申请的优先权,其公开内容通过引用并入本文。
技术领域
本发明涉及一种向内燃发动机供水的装置,所述水来自设有废气后处理的排气系统的储罐。
背景技术
如已知的那样,建立逐步减少由机动车辆产生的污染气体排放的国际指令(即所谓的“Euro5”和“Euro6”或“Tier2Bin5”排放标准)针对可释放到大气中的NOx分子的量设定了非常低的界限。
遵守这些界限是非常关键的,特别是对于柴油发动机而言;由于该原因,制造商已经想到为柴油发动机的排气系统提供适于NOx的选择性催化还原(SCR)系统,该系统用于将NOx分子(NO2或NO)转化为水(H2O)和氮气(N2),其是一种不活泼气体。如果不使用足够的还原剂((通常是氨气(NH3)),则难以获得将NOx分子还原成氮气的反应。还原剂必须被注入到SCR催化转化器上游的排气系统中,以便在进入SCR催化转化器之前与废气混合。
然而,由于关于氨气具有毒性这一事实的明显的安全原因,将氨气存储在车辆中是难以处理的。因此,制造商建议存储和注入控制流体,以及更具体地流体是尿素水溶液,其由于废气的热量和部分由于催化作用而分解成氨气。
因此,排气系统设有控制流体供给装置,该控制流体供给装置包括排气管、容纳控制流体的储罐、以及致动器,特别是注入器,该注入器设计成在压力下将来自储罐的控制流体注入到排气管内。供给装置还包括泵,其从储罐中抽吸控制流体并在压力下将控制流体输送到注入器。
控制流体是还原剂添加剂,并且优选地它是尿素水溶液,即尿素、合成盐和软化水的32.5%的溶液,通常称为车用尿素(Ad-Blue)。在使用中,由于存在于排气管内的废气的热量,注入到排气管内的尿素本身自发地分解成异氰酸(HNCO)和氨气(NH3),所述氨气作为还原剂起作用以便帮助将NOx分子分解成氮气(N2)和水(H2O)的反应。异氰酸(HNCO)又通过水解释放另一摩尔的氨气(NH3)。
设有上述类型的废气后处理的排气系统例如从文献US2013025265和EP3153676中已知。
目前用于尿素水溶液的储罐尺寸非常大,因此它们可以在必须装满储罐之前确保大约10,000至15,000公里的自主能力;减小这些储罐的尺寸会导致驾驶员的负担,其将被迫每8,000或9,000公里就得重新填充尿素水溶液。
此外,在需要减少NOx分子的氧气过剩的所有内燃发动机中,还应在SCR(选择性催化还原)催化转化器的上游减少污染气体的排放,特别是NOx的排放,以便尽量减少控制液体的使用。
例如,US2007131180和DE4341739描述了设置有水收集储罐的回路,并且具体设计成将水直接引入内燃发动机的进气歧管内或内燃发动机的多个汽缸内。然而,增加另外的收集储罐导致制造成本和尺寸的显著增加。
发明内容
因此,本发明的目的是提供一种向内燃发动机供水的装置,所述水来自设置有废气后处理的排气系统的储罐,该装置不受现有技术的缺点的影响并且容易且便宜地制造,没有过多的成本增加。
根据本发明,提供一种向内燃发动机供水的装置,该装置具有设置有废气后处理的排气系统的一个单独的储罐,该排气系统具有排气管和设计成在压力下将尿素水溶液注入到排气管内的第一电磁注入器;所述储罐包括用于供应尿素水溶液的供应装置,所述供应装置设置有第一泵送装置,第一泵送装置淹没在所述储罐内并从储罐抽吸以便在压力下将尿素水溶液供应到第一电磁注入器;将储罐分隔以便在内部具有第一尿素粉末储存区域和第二水收集区域,并且其中尿素粉末和水在储罐的第三区域中混合以获得具有可变浓度的尿素水溶液,其中该装置包括至少一个第二电磁注入器和第二泵送装置,第二电磁注入器设计成将水注入到内燃发动机中,第二泵送装置淹没在储罐内并从第二水收集区域抽吸以便在压力下将水供应到至少一个第二电磁注入器。
附图说明
现在将参考附图描述本发明,附图示出本发明的非限制性实施例,其中:
-图1示意性地示出包括根据本发明的水供应装置的内燃发动机;和
-图2a和图2b示意性地示出根据本发明的图1的排气系统的储罐的替代实施例;以及
-图3是示出用于确定供应给图2的储罐的最佳水量的策略的框图。
具体实施方式
在图1中,附图标记1总体上指示排气系统,该排气系统将由内燃发动机2的燃烧产生的气体释放到大气中,包括源自排气歧管的排气管3。沿着排气管3连续地布置有柴油氧化催化剂4(Diesel oxidation catalyst)和柴油颗粒过滤器(Diesel particulatefilter)5。根据第一变型,氧化催化转化器(oxidation catalytic converter)4和柴油颗粒过滤器5在共同的管状容器6内一个接一个地布置。氧化催化转化器4优选还能够储存氮氧化物(稀燃-NOx捕集(Lean-NOx Trap)/NOx储存催化剂(NOx storage catalyst))。
排气系统1设置有用于后处理NOx分子(NO或NO2)的选择性催化还原(SCR)系统7,其沿排气管3在柴油颗粒过滤器5的下游布置。根据如图1中所示的变型,SCR系统7包括一个单独的SCR催化转化器8,其沿排气管3布置。根据另一变型,本文中未示出,SCR系统7包括(通常为三个)串联布置的SCR催化转化器8的集合,其一起优化用于NOx分子后处理的SCR功能。
根据优选的变型,SCR催化转化器8和柴油颗粒过滤器5集成在共同的管状容器内。
根据优选的变型,在SCR催化转化器8的上游沿着排气管道3布置有静态混合器9,该静态混合器9实现在存在于排气管3内的废气中产生湍流的功能。
SCR系统7包括储罐10和泵11,储罐10用于产生控制流体,而泵11从储罐10抽吸以便在压力下将控制流体供应到注入装置12(称为尿素配量阀),该注入装置12包括已知的电磁注入器13和连接元件13,该已知电磁注入器13设计成在压力下将控制流体注入到排气管3中,该连接元件13用于将电磁注入器13固定到从排气管3侧向突出的连接管15上。电磁注入器13适用于替代性地在SCR催化转化器8的上游或下游在压力下将控制流体注入到排气管3中。
控制流体是还原剂添加剂,并且优选地它是尿素的水溶液,即尿素、合成盐和软化水的溶液。
在使用中,由于存在于排气管3内的废气的热量,注入到排气管3内的尿素本身自发地分解成异氰酸(HNCO)和氨气(NH3),所述氨气在SCR系统7内作为还原剂起作用以便有助于将NOx分子分解成氮气(N2)和水(H2O)的反应。异氰酸NHCO还通过水解而分解,从而形成氨气(NH3)分子和二氧化碳(CO2)分子。
SCR系统7还包括供应装置16(也称为尿素输送模块),该供应装置16连接到具有尿素水溶液的储罐10并且包括泵11,该泵11从储罐10抽吸以便在压力下将尿素水溶液供应到电磁注入器13。
因此,供应装置16包括泵11,该泵11淹没在储罐10内并且从底部即通过在储罐10的下壁17中形成的开口(未示出)装入储罐10中。
供应装置16还包括加热体18,加热体18也淹没在储罐10内并且布置成完全围绕泵11。加热体18由金属材料或陶瓷材料或另一导热材料制成,并且在使用中由控制单元19控制。供应装置16还包括筒式过滤器,其也淹没在储罐10内并且布置成完全地或部分地围绕泵11。
从储罐10抽吸的泵11设计成在压力下将尿素水溶液通过出口管20供应给电磁注入器13。出口管20优选地设置有加热机构21,加热机构21由控制单元19控制。
根据第一变型,将尿素水溶液供应到电磁注入器13的泵11是旋转泵,其设计成旋转方向反转,以便能够在压力下将尿素水溶液供应电磁注入器13,并且当需要时,抽吸存在于在供应装置16内在泵11本身下游(即在出口管20中和/或电磁注入器13内)的尿素水溶液。泵11适于以非有效的方式控制,改变绕组的顺序并由于焦耳效应而产生热功率,这有助于泵11附近的尿素水溶液的解冻。
替代性地,将尿素水溶液供应到电磁注入器13的泵11是设有机电致动器的活塞泵。
在意大利专利申请102017000025322和102017000025325中描述了可以控制泵11的不同方式,这些方式作为参考完全包括在本文中。
根据图2a和图2b,储罐10被分成由A,B和C表示的三个区域,这些区域被内部隔板隔开。
在上部区域A中存储有尿素粉末。区域A可从顶部进入,以便使其充满尿素粉末,并且由盖子22封闭。
上部区域A通过倾斜以形成V形的两个隔板23与储罐10的下部部分隔开。两个隔板23朝向配料装置24会聚。两个隔板23的V形倾斜允许尿素粉末朝向配料装置24输送,从而防止尿素粉末沉积在区域A的壁上。
另一方面,储罐10的下部区域被分成区域B和区域C,区域B在内部收集水,而在区域C中形成具有可变浓度的尿素水溶液。两个区域B,C由壁25隔开,在壁25处布置有配量阀26,其由控制单元19控制,以允许水从区域B流到区域C。
储罐10由塑料材料制成,优选地富含添加剂以便增加储罐10与外部的绝热。
通过用于手动填充的管27(图1中所示)对水收集区域B进行供应,管27可通过盖子22进入并穿过区域A.
此外,根据图1中所示的优选变型,SCR系统7包括供水回路28,该供水回路28又包括管29,管29从收集车辆的调节系统32的蒸发器31的冷凝水的盆30抽吸水并将其引导到区域B中。水流由三通阀33调节,该三通阀33容纳在储罐10上,由控制单元19控制并且允许水被引入到区域B中(如果需要的话),或者当已经包含在区域B中的水量充足时允许将水排放到周围环境。
在意大利专利申请102017000025322和102017000025325中描述了可以供应水的不同方式,这些方式作为参考完全包括在本文中。
在意大利专利申请102017000025322和102017000025325中也描述了配料装置24,其作为参考完全包括在本文中。
根据优选实施例,控制单元19连接到多个传感器,诸如像以检测区域C内的尿素水溶液的当前温度(开环控制模式)的温度传感器,以检测区域C内的尿素水溶液液位的液位传感器和以检测区域C内尿素水溶液浓度的传感器。
SCR系统7还包括水供应装置38(也被称为水输送模块),其连接到储罐10并且包括淹没在水收集区域B中的泵39,泵39从水收集区域B抽吸将被供应到至少一个电磁注入器40的水。电磁注入器40设计成将水交替地配量和雾化到内燃发动机2的进气歧管中。替代性地,电磁注入器40设计成将水配量和雾化到内燃发动机2的多个汽缸中。
因此,供应装置38包括泵39,泵39从底部装配到储罐10中,即通过在储罐10的下壁17中形成的开口(未示出)。供应装置38还包括筒式过滤器(未示出),其也淹没在储罐10内并且布置成完全或部分地围绕泵39。
根据第一变型,泵39是旋转泵,其设计成旋转方向反转,以便能够将水供应到电磁注入器40,并且在需要时抽吸存在于泵39本身下游(即在出口管41中和/或在电磁注入器40内)的水。替代性地,将水供应到电磁注入器40的泵39是设置有机电致动器的活塞泵。
根据优选实施例,控制单元19还连接到以检测区域B内的水的当前温度的温度传感器、连接到在区域B内的压力传感器、连接到以检测区域B内水位的液位传感器以及连接到适于在区域B内所收集的水的质量传感器。泵39设计成通过出口管41将水供应到电磁注入器40。
根据第一变型,供应装置16布置在区域C内,其中产生尿素水溶液,使得加热体18可以加热尿素水溶液(在图2a中所示的变型)。在这种情况下,供应装置38优选地设置有加热机构42,其由控制单元19控制。加热机构42将被激活以便在温度低于0℃的情况下对区域B内所收集的水进行解冻。加热元件42由金属材料或陶瓷材料或其他导热材料制成,并且在使用中由控制单元19控制。
根据另一变型,供应装置16布置在壁25的区域中跨越水收集区域B和产生尿素水溶液的区域C,使得加热体18可以加热水和尿素水溶液两者(在图2b中所示的变型)。在这种情况下,供应装置38也可以不具有由控制单元19控制的加热元件42。加热体18将被激活,以便在温度低于0°的情况下对区域C内所收集的水进行解冻。
根据优选的变型,储罐10容纳在电磁注入器40下方,并且优选地,容纳在电磁注入器13下方。换句话说,储罐10(并且因此泵11和39)布置在比电磁注入器40(并且优选地比电磁注入器13)更低的水平处。为了防止尿素水溶液和/或水在组件内(特别是在喷射器13,40内和/或可能的管内)冻结,每次关闭车辆时都实施适当的策略以便排空供应装置16,38,也被称为清洗供应装置16,38。在旋转泵11,39的情况下,系统排空策略涉及控制泵11,39,以便反转其旋转方向,从而抽吸存在于储罐10下游的组件中的所有控制流体和/或水。
替代性地,在活塞泵11,39的情况下,该策略涉及利用借助于重力排空相应的供应装置16,38,因为泵11,39以比相应的摄入器13,40更低的高度安装在车辆中。以这种方式,通过打开注入器13,40并且通过使用靠近相应的泵11,39或靠近储罐10放置的相应阀(未示出),供应装置16,38被排空。具体地,在供应装置38中,可以收集水,然后使水流入储罐10或其外部。控制单元19配置成控制加热体18的操作,以便基于由温度传感器检测到的当前温度使区域C中的尿素水溶液解冻。
此外,根据图2b中所示的变型,加热体18的操作还允许加热区域B中所收集的水,同时加热区域C中所包含的尿素水溶液,优选基于由相应温度传感器检测到的当前温度。
根据优选的变型,包含在区域B内的水用于电磁致动器13的调节。存在由阀(未示出)调节的旁路管43,以便控制区域B所包含的水的通过,然后水通过出口管20被供应用于电磁注入器13的调节。
图2中所示的储罐10的布局具有垂直延伸部,这有助于储罐10安装在车辆的发动机舱中。在这种情况下,根据优选的变型,SCR系统7还包括用于内燃发动机2的调节流体的再循环回路44(图1中所示)。再循环回路44包括管45,在管45中调节流体在高温下流动并且经过区域B和/或区域C以加热水和/或尿素水溶液。调节流体的通过由阀46调节,阀46容纳在储罐10上并由控制单元19控制,该控制单元19允许调节从调节流体到水或到尿素水溶液的热传递。
在使用中,来自区域B的水和来自区域A的尿素粉末在区域C中混合;由此获得的尿素水溶液被泵11移除并通过出口管20被供应给电磁注入器13。
在意大利专利申请102017000025322和102017000025325中描述了在解决方案中可以确定用户理想浓度的方式,其作为参考全部包括在本文中。
根据图3,控制单元19配置成采集多个参数,诸如:
-期望的持久性A;
-通过专用液位传感器的在区域C中尿素水溶液的量MC;和
-储存在A区域中的尿素粉末MA
基于这些参数,控制单元确定要被引入到区域B中的水的期望量H2O目标
就存储在区域A中的尿素粉末而言,该参数可以通过由压力传感器或容纳在区域A中(特别是在倾斜从形成V形的两个隔板23的区域中)的测力传感器(load cell)发送的信号来确定。根据优选的变型,压力传感器或测力传感器包覆成型在两个隔板23的其中一个中。
替代性地,根据意大利专利申请102017000025322和102017000025325的公开内容,假设从满负载区域A开始并且已知由配料装置24进行的旋转数量,则可以确定存储在区域A中的尿素粉末的量。
因此,控制单元19被配置为收集多个参数,诸如:
-要引入到区域B中的水的期望量H2O目标
-室温TAMB
-车辆车厢内的温度T车厢
-车辆车厢内的湿度H车厢
-调节系统32的A/C状态,是启动还是关闭;以及
-通过专用液位传感器的在区域B中的水量MB
基于这些参数,控制单元控制调节系统32和阀33。
在不存在设计成用于检测区域B中的水量MB的液位传感器的情况下,通过模型估计区域B中所包含的水量MB,其指示配量到内燃发动机2的进气歧管中的水量或配量到内燃发动机2的多个汽缸中的水量。
如上所述,区域B设置有液位传感器,该液位传感器连接到控制单元19并与内燃发动机2的电子控制单元ECU通信。当通过液位传感器时,检测到区域B中的水位,其低于极限值并且取决于要被引入到区域B中的水的期望量H2O目标,控制单元19将信号发送到电子控制单元ECU以控制调节系统32。
为了确保通过供应回路28提供要被引入到区域B中水的期望量H2O目标,即使在车辆的调节系统32未运行的情况下也必须确保水的产生,因为驾驶员不需要对车厢进行调节。
上面的描述明确地涉及内燃发动机2的情况,但是上述的储罐10和控制方法可以有利地应用于任何需要减少NOx分子的氧过量的内燃发动机。
水供应装置38不设有设计成在压力下将水供应到电磁注入器40的另外的水储罐。换句话说,水供应装置38仅包括储罐10。换句话说,水供应装置38同样设置有一个单独的储罐10。因此,不需要致力于在压力下将水供应到电磁注入器40的另外的储罐,而是在储罐10中已经可得到的水是足够的。
储罐10和上述方法具有一些优点:首先,它们易于制造和实施,对系统成本的影响很小。具体地,与具有32.5%浓度的尿素水溶液(其通常用作和已知为Ad-Blue)相比,当处理尿素水溶液的再填充时,储罐10允许更大的耐久性。
此外,水供应装置的存在允许甚至在SCR系统7的上游减少污染气体的排放,特别是NOx的排放,从而试图通过将水直接引入到内燃发动机2的进气歧管内或引入到内燃发动机2的多个汽缸内来减少控制流体的使用。

Claims (12)

1.一种向内燃发动机(2)供水的装置(38),包括设置有废气后处理的排气系统(1)的一个单独的储罐(10),所述排气系统(1)具有排气管(3)和设计成在压力下将尿素水溶液注入排气管(3)的第一电磁注入器(13);所述储罐(10)包括用于供应尿素水溶液的供应装置(16),所述供应装置(16)设置有第一泵送装置(11),所述第一泵送装置(11)淹没在储罐(10)内并从储罐(10)抽吸以便在压力下将尿素水溶液供应到第一电磁注入器(13);将储罐(10)分隔以便在内部具有第一尿素粉末储存区域(A)和第二水收集区域(B),并且其中尿素粉末和水在储罐(10)的第三区域(C)中混合以获得具有可变浓度的尿素水溶液,所述装置的特征在于所述装置(38)包括至少一个第二电磁注入器(40)和第二泵送装置(39),所述第二电磁注入器(40)设计成将水注入到内燃发动机(2)中,所述第二泵送装置(39)淹没在储罐(10)内并从第二水收集区域(B)抽吸以便在压力下将水供应到所述至少一个第二电磁注入器(40)。
2.根据权利要求1所述的装置,其特征在于不存在设计成在压力下将水供应到所述至少一个第二电磁注入器(40)的另外的水储罐。
3.根据权利要求1所述的装置,其特征在于所述水供应装置(38)设置有加热元件(42),所述加热元件(42)设计成被激活以用于水的解冻并且由导热材料制成。
4.根据权利要求1所述的装置,其特征在于包括旁路管(43),所述旁路管(43)由阀门调节以控制容纳在储罐(10)中的水的通过,所述水通过出口管(20)被供应用于第一电磁注入器(13)的调节。
5.根据权利要求1所述的装置,其特征在于所述第一和/或第二泵送装置(11,39)是设置有机电致动器的活塞泵。
6.根据权利要求5所述的装置,其特征在于所述储罐(10)布置在比第二电磁注入器(40)和/或第一电磁喷射器(13)低的水平处,以便分别有助于利用重力作用将尿素水溶液从水供应装置(38)和供应装置(16)排空。
7.根据权利要求1所述的装置,其特征在于所述第一和/或第二泵送装置(11,39)是旋转泵,其设计成反转旋转方向,以便分别有助于将尿素水溶液从水供应装置(38)和供应装置(16)排空。
8.根据权利要求1所述的装置,其特征在于所述储罐(10)由富含添加剂的塑料材料制成,以增加储罐(10)与外部的隔热。
9.据权利要求1所述的装置,其特征在于所述储罐(10)包括加热体(18),所述加热体(18)由导热材料制成,淹没在所述储罐(10)中并且布置成以便至少部分地围绕第一泵送装置(11)。
10.根据权利要求9所述的装置,其特征在于所述第一泵送装置(11)和所述加热体(18)布置在所述第三区域(C)内,使得所述加热体(18)能够加热尿素水溶液。
11.根据权利要求9所述的装置,其特征在于所述第一泵送装置(11)和所述加热体(18)布置在将第三区域(C)与第二区域(B)隔开的分隔壁(25)的区域中,这样加热体(18)可以加热水和尿素水溶液两者。
12.根据权利要求1所述的装置,其特征在于所述第二电磁注入器(40)设计成将水直接注入到内燃发动机(2)的进气歧管和/或汽缸中。
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