A kind of efficient natural steam pot furnace system and its working method
Technical field
The invention belongs to natural gas boiler technical field more particularly to a kind of efficient natural steam pot furnace system and its work sides
Method.
Background technique
Existing natural gas steam boiler has the following deficiencies:
One, natural gas steam boiler is not provided with the device for promoting water evaporation, causes evaporated quantity of water smaller, efficiency is lower;
Two, the flue gas progress with temperature generated in combustion chamber is not utilized fully, reasonably, waste of energy,
Input cost is increased, and reduces income.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of efficient natural gas boiler system
System and its working method, promote water evaporation in natural gas steam boiler and to the flue gas with temperature carry out reasonably,
It fully utilizes, save the cost, expands income.
Technical solution: to achieve the above object, a kind of efficient natural steam pot furnace system of the invention, including natural gas steam
Boiler body, water circulate driving mechanism, hydrothermal exchange pipe and air preheater;
The water circulates driving mechanism and is set in natural gas steam boiler body, and water circulates driving mechanism
It is submerged in the water in natural gas steam boiler body completely, the water circulates driving mechanism and drives natural gas steam boiler sheet
Intracorporal water circulates the vertical rectangle water of composition and circulates frame, to promote the water in natural gas steam boiler body to steam
Hair;
The hydrothermal exchange pipe is set in natural gas steam boiler body and submerges natural gas steam boiler body completely
In interior water, the air preheater is located at outside natural gas steam boiler body, the natural gas steam boiler body
The outlet flue of combustion chamber is communicated with flue, and the burner of the natural gas steam boiler body has air inlet pipe,
The flue gas water conservancy diversion direction of the hydrothermal exchange pipe, air preheater in flue is sequentially arranged on flue, and
The air output end of air preheater is connected to air inlet pipe;The flue gas that the burning Indoor Combustion generates passes through flue gas
Pipeline is successively guided to hydrothermal exchange pipe, air preheater, and the flue gas and natural gas being guided in the hydrothermal exchange pipe steam
The intrinsic water of boiler furnace carries out heat exchange to improve coolant-temperature gage, is guided to flue gas and the air preheat of the air preheater
Air in device carries out heat exchange to improve air themperature.
Further, the water circulation driving mechanism includes upper lateral screw conveyor, lower lateral screw conveyor and four
A water blocking plate;The upper lateral screw conveyor is located above the combustion chamber of natural gas steam boiler body, the lower transverse direction
Screw conveyor is located at below the combustion chamber of natural gas steam boiler body, the upper lateral screw conveyor and lower lateral spiral shell
The helical feed portion of rotation conveyer is respectively positioned in the water in natural gas steam boiler body, and the spiral of upper lateral screw conveyor
Conveying direction is contrary with the lower lateral helical feed of screw conveyor;Four water blocking plate rectangular arrays are installed on
The two sides inner wall of natural gas steam boiler body, and four water blocking plates be located at lateral screw conveyor both ends and
The both ends of lower transverse direction screw conveyor;The upper lateral screw conveyor and lower lateral screw conveyor starting are to natural gas steam
The conveying that water in boiler body carries out opposite direction forms circulating water, and four water blocking plates respectively hinder circulating water
Gear is to change its flow direction, so that circulating water constitutes vertical rectangle water and circulates frame.
Further, the water blocking plate includes the inclination water fender for being stopped to circulating water to change its flow direction
And against the vertical mounting plate for being mounted on natural gas steam boiler body side inner wall, one of length side of the water fender
To end along and one of length direction of mounting plate end along connecting and composing integrally formed water blocking plate, and water fender
Length is longer than the length of mounting plate;
Wherein, the inclination water fender positioned at two water blocking plates at upper lateral screw conveyor both ends is in positive splayed
Setting, the inclination water fender positioned at two water blocking plates at lower lateral screw conveyor both ends are arranged in herringbone.
Further, the hydrothermal exchange pipe is located at water and circulates right above driving mechanism comprising multiple first water
Heat-exchange tube and multiple second hydrothermal exchange pipes, the curvilinear structure of the first hydrothermal exchange pipe, multiple first hydro-thermals
It exchanges pipe to be arranged side by side in vertical direction, and upper and lower two neighboring first hydrothermal exchange pipe is connected to by the second hydrothermal exchange pipe.
Further, hydrothermal exchange pipe structure in the shape of a spiral, in the shape of a spiral the hydrothermal exchange pipe ring of structure around
Combustion chamber simultaneously keeps spacing to be arranged with it.
Further, if extending along a length thereof direction inside the hydrothermal exchange pipe is evenly equipped with dry flue gas resistance blade unit, institute
State flue gas resistance blade unit include hydrothermal exchange inside pipe wall circumferentially array distribution multiple flue gases hinder piece, each flue gas hinder piece
Flue gas, which is constituted, between the two neighboring flue gas resistance piece belonging to unit passes through spacing;The cigarette of water conservancy diversion in the hydrothermal exchange pipe
Gas stops diverging by flue gas resistance piece, to promote the flue gas of temperature unevenness in hydrothermal exchange pipe to mix.
Further, the air preheater includes incubator, flue gas heat-exchange tube and air heat-exchange tube;The cigarette
The gas inlet and exhanst gas outlet of gas heat-exchange tube all extend to outside incubator, the flue gas heat inside incubator
It is curvilinear to exchange tube portion;The air intlet and air outlet slit of the air heat-exchange tube all extend to outside incubator,
Air heat-exchange tube part helix fitting inside incubator is wrapped on flue gas heat-exchange tube, and air heat exchange
The air intlet of pipe is equipped with blower;
The flue includes the first flue and the second flue, and the outlet flue of the combustion chamber passes through first
Flue is exchanged with water the gas inlet connection of pipe, the exhanst gas outlet of the hydrothermal exchange pipe by the second flue with
The gas inlet of flue gas heat-exchange tube is connected to, the air outlet slit of the air heat-exchange tube and the air intlet of air inlet pipe
Connection.
Further, the incubator is the double-deck box structure that internal layer is ceramic case, outer layer is Box of foamed plastics.
Further, the burner of the natural gas steam boiler body also has natural gas input channel, described natural
The starting point of gas input channel connects gas source;It is provided with steam outlet at the top of the natural gas steam boiler body,
Steam conveying is carried out to install steam conveying pipe.
A kind of working method of efficient natural steam pot furnace system, gas source are defeated to burner by natural gas input channel
Enter natural gas, at the same time, start blower, blower by air heat-exchange tube, air inlet pipe to burner inlet air,
Point burner burns to heat to the water in natural gas steam boiler body to combustion chamber;
In heating process, lateral screw conveyor and lower lateral screw conveyor carry out conveying shape to water in intermittent start
At circulating water, four water blocking plates stop circulating water to change its flow direction respectively, so that circulating water constitutes vertical square
Shape water circulates frame, to realize the stirring to water, fills the water of temperature unevenness in natural gas steam boiler body
Divide mixing, reaches boiling point to accelerate water;
The flue gas that combustion of natural gas generates in combustion chamber is guided to hydrothermal exchange pipe by the first flue, has temperature
Flue gas and natural gas steam boiler body in water carry out heat exchange, partial heat is transmitted water supply by flue gas, improves coolant-temperature gage;
During this, the flue gas of water conservancy diversion stops diverging by flue gas resistance piece in hydrothermal exchange pipe, to promote temperature in hydrothermal exchange pipe uneven
Flue gas be sufficiently mixed, improve flue gas and water heat exchanger effectiveness;
Flue gas in hydrothermal exchange pipe is guided to flue gas heat-exchange tube by the second flue, in flue gas heat-exchange tube
Air in flue gas and air heat-exchange tube carries out heat exchange, and partial heat is passed to air by flue gas, improves air themperature, real
Now to preheating of air, the air after preheating is input to burner by air inlet pipe, and reduce thermal losses makes naturally simultaneously
Gas full combustion;Last flue gas is discharged by the exhanst gas outlet of flue gas heat-exchange tube;
After the water in natural gas steam boiler body reaches boiling point, the upper lateral screw conveyor of duration starting is under
Lateral screw conveyor carries out conveying to water and forms circulating water, and inclination water fender belonging to each water blocking plate is respectively to circulating water
Stopped to change its flow direction, so that circulating water constitutes vertical rectangle water and circulates frame, so that natural gas be promoted to steam
The intrinsic water evaporation of boiler furnace improves evaporated quantity of water and water evaporation efficiency, the steaming that vapor is installed by steam outlet
Vapour conveyance conduit transfers out.
The utility model has the advantages that a kind of efficient natural steam pot furnace system of the invention and its working method, have the beneficial effect that:
1) setting water circulates driving mechanism to drive the water in natural gas steam boiler body to circulate composition vertical
Rectangle water circulate frame, can greatly promote the water evaporation in natural gas steam boiler body, improve evaporated quantity of water with
And water evaporation efficiency, so that natural gas boiler system of the invention is more efficient;
2) carry out and the heat exchange of water and air preheated using the flue gas with temperature, improve coolant-temperature gage with
And air themperature, save the cost, the energy is maximally utilized, input cost is reduced, expands income.
Detailed description of the invention
Attached drawing 1 is overall structure diagram one of the invention;
Attached drawing 2 is overall structure diagram two of the invention;
Attached drawing 3 is the schematic diagram of the first structure of hydrothermal exchange pipe;
Attached drawing 4 is the schematic diagram two of second of structure of hydrothermal exchange pipe;
Attached drawing 5 is the schematic diagram of internal structure of hydrothermal exchange pipe;
Attached drawing 6 is the structural schematic diagram of water blocking plate.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing.
As shown in Figure 1 and Figure 2, a kind of efficient natural steam pot furnace system, including natural gas steam boiler body 1, water
Circulate driving mechanism 4, hydrothermal exchange pipe 5 and air preheater 6;
The water circulates driving mechanism 4 and is set in natural gas steam boiler body 1, and water circulates driving machine
Structure 4 is submerged completely in the water in natural gas steam boiler body 1, and the water circulates driving mechanism 4 and drives natural gas steam
Water in boiler body 1 circulates the vertical rectangle water of composition and circulates frame 100, to promote natural gas steam boiler sheet
Water evaporation in body 1 improves evaporated quantity of water and water evaporation efficiency, so that natural gas boiler system of the invention is more efficient;
Water is conveyed in addition, circulating driving mechanism 4 using water before boiling point has not been reached yet in water, can be realized to water
Stirring, is sufficiently mixed the water of temperature unevenness in natural gas steam boiler body 1, reaches boiling point to accelerate water, improves effect
Rate.
The hydrothermal exchange pipe 5 is set in natural gas steam boiler body 1 and submerges natural gas steam boiler sheet completely
In water in body 1, the air preheater 6 is located at outside natural gas steam boiler body 1, the natural gas steam boiler sheet
The outlet flue of the combustion chamber 2 of body 1 is communicated with flue, and the burner 3 of the natural gas steam boiler body 1 has air defeated
Enter pipeline 31, the flue gas water conservancy diversion direction of the hydrothermal exchange pipe 5, air preheater 6 in flue is sequentially arranged at cigarette
In feed channel, and the air output end of air preheater 6 is connected to air inlet pipe 31;Burning produces in the combustion chamber 2
Raw flue gas is successively guided to hydrothermal exchange pipe 5, air preheater 6 by flue, is guided to the hydrothermal exchange pipe 5
Water in interior flue gas and natural gas steam boiler body 1 carries out heat exchange to improve coolant-temperature gage, is guided to the air preheat
The flue gas of device 6 and the air in air preheater 6 carry out heat exchange to improve air themperature, and save the cost maximizes benefit
With the energy, input cost is reduced, expands income.
The water circulation driving mechanism 4 includes upper lateral screw conveyor 41, lower lateral screw conveyor 42 and four gears
Water plate 43;The upper lateral screw conveyor 41 is located at 2 top of combustion chamber of natural gas steam boiler body 1, the lower cross
Be located at the lower section of combustion chamber 2 of natural gas steam boiler body 1 to screw conveyor 42, the upper lateral screw conveyor 41 and
The helical feed portion of lower transverse direction screw conveyor 42 is respectively positioned in the water in natural gas steam boiler body 1, and upper lateral spiral
The helical feed direction of conveyer 41 is contrary with the lower lateral helical feed of screw conveyor 42;Four water blocking plates
43 rectangular arrays are installed on the two sides inner wall of natural gas steam boiler body 1, and four water blocking plates 43 are located at cross
To the both ends of screw conveyor 41 and the both ends of lower lateral screw conveyor 42;The upper lateral screw conveyor 41 and lower cross
The conveying for carrying out opposite direction to the water in natural gas steam boiler body 1 to the starting of screw conveyor 42 forms circulating water, and four
A water blocking plate 43 stops circulating water to change its flow direction respectively, so that circulating water constitutes vertical rectangle water and follows
Circulation moves frame 100.
As shown in Fig. 6, specifically, the water blocking plate 43 includes for being stopped to circulating water to change its flow direction
Inclination water fender 431 and against the vertical mounting plate 432 for being mounted on 1 side inner wall of natural gas steam boiler body, the gear
The end of one of length direction of water plate 431 connects and composes one along with the end of one of length direction of mounting plate 432 edge
Body formed water blocking plate 43 improves the overall structure stability of water blocking plate 43, and the length of water fender 431 is longer than mounting plate
432 length, reduces manufacture material consumption, in addition save the cost also facilitates installation;More specifically, it tilts on water fender 431
It offers first and passes through hole 4311, second is offered on vertical mounting plate 432 in hole 4321, upper transverse direction screw conveyor 41
The central rotating shaft of heart shaft and lower lateral screw conveyor 42 both passes through first and sets across hole 4311, second across hole 4321
It sets, in addition, being also provided with mounting hole 4322 on mounting plate 432, is convenient for installing.Wherein, it is located at upper lateral screw conveyor
The inclination water fender 431 of two water blocking plates 43 at 41 both ends is arranged in positive splayed, is located at lower lateral screw conveyor
The inclination water fender 431 of two water blocking plates 43 at 42 both ends is arranged in herringbone, the four inclinations gear being arranged so
Water plate 431 can stop circulating water to change its flow direction, so that circulating water constitutes vertical rectangle water and circulates
Frame 100.
As shown in attached drawing 3 and attached drawing 4, hydrothermal exchange pipe 5 has following two structure:
The first structure (attached drawing 3): the hydrothermal exchange pipe 5 is located at water and circulates right above driving mechanism 4 comprising
Multiple first hydrothermal exchange pipes 51 and multiple second hydrothermal exchange pipes 52, the curvilinear structure of the first hydrothermal exchange pipe 51,
Multiple first hydrothermal exchange pipes 51 are arranged side by side in vertical direction, and upper and lower two neighboring first hydrothermal exchange pipe 51 is logical
Cross the connection of the second hydrothermal exchange pipe 52.
Second of structure (attached drawing 4): the hydrothermal exchange pipe 5 structure in the shape of a spiral, the in the shape of a spiral hydro-thermal of structure
Exchange pipe 5 around combustion chamber 2 and keeps spacing to be arranged with it.
The hydrothermal exchange pipe 5 of two kinds of structures can greatly improve the heat exchanger effectiveness of flue gas and water, to improve coolant-temperature gage,
Water is set to reach boiling point as early as possible.
As shown in Fig. 5, if extending along a length thereof direction inside the hydrothermal exchange pipe 5 is evenly equipped with dry flue gas resistance blade unit
53, flue gas resistance blade unit 53 includes hindering piece 531 in multiple flue gases of 5 inner wall of hydrothermal exchange pipe circumferentially array distribution, often
Flue gas, which is constituted, between the two neighboring flue gas resistance piece 531 belonging to one flue gas resistance blade unit 53 passes through spacing 532;It is described
The flue gas of water conservancy diversion stops diverging by flue gas resistance piece in hydrothermal exchange pipe 5, to promote the flue gas of temperature unevenness in hydrothermal exchange pipe 5 mixed
It closes, to improve the heat exchanger effectiveness of flue gas and water
As shown in Fig. 1, the air preheater 6 includes incubator 61, flue gas heat-exchange tube 62 and air heat exchange
Pipe 63;The gas inlet and exhanst gas outlet of the flue gas heat-exchange tube 62 all extend to outside incubator 61, are located at incubator
62 part of flue gas heat-exchange tube inside 61 is curvilinear;The air intlet and air of the air heat-exchange tube 63 go out
Mouth all extends to outside incubator 61, and 63 part helix of the air heat-exchange tube fitting inside incubator 61 is wrapped in
On flue gas heat-exchange tube 62, to greatly improve air preheat efficiency, and the air intlet of air heat-exchange tube 63 is equipped with wind
Machine 64;The flue includes the first flue 11 and the second flue 12, and the outlet flue of the combustion chamber 2 passes through the
One flue 11 is exchanged with water the gas inlet connection of pipe 5, and the exhanst gas outlet of the hydrothermal exchange pipe 5 passes through the second flue gas
Pipeline 12 is connected to the gas inlet of flue gas heat-exchange tube 62, the air outlet slit and air inlet duct of the air heat-exchange tube 63
The air intlet in road 31 is connected to.
Specifically, the incubator 61 is the double-deck box structure that internal layer is ceramic case, outer layer is Box of foamed plastics, incubator
61 play heat insulation effect, prevent thermal loss;Wherein, ceramic case plays certain heat-blocking action, prevent Box of foamed plastics by
The heat of excessive temperature and damage, i.e., ceramic case is protection Box of foamed plastics and is arranged, and Box of foamed plastics heat-insulation and heat-preservation
Effect is very good, the two perfect combination.
As shown in Fig. 1, the burner 3 of the natural gas steam boiler body 1 also has natural gas input channel 32, institute
State the starting point connection gas source of natural gas input channel 32;The top of the natural gas steam boiler body 1 is provided with steaming
Vapour outlet 10 carries out steam conveying to install steam conveying pipe.
A kind of working method of efficient natural steam pot furnace system, gas source pass through natural gas input channel 32 to burner
3 input natural gases start blower 64, blower 64 is by air heat-exchange tube 63, air inlet pipe 31 to burning at the same time
3 input air of device, point burner 3 burn to add to the water in natural gas steam boiler body 1 to combustion chamber 2
Heat;
In heating process, lateral screw conveyor 41 and lower lateral screw conveyor 42 are carried out water defeated in intermittent start
It send to form circulating water, four water blocking plates 43 stop circulating water to change its flow direction respectively, erect so that circulating water is constituted
To rectangle water circulate frame 100, to realize stirring to water, keep temperature in natural gas steam boiler body 1 uneven
Water be sufficiently mixed, reach boiling point to accelerate water;
The flue gas that combustion of natural gas generates in combustion chamber 2 is guided to hydrothermal exchange pipe 5 by the first flue 11, has
The flue gas of temperature and the water in natural gas steam boiler body 1 carry out heat exchange, and partial heat is transmitted water supply by flue gas, improve water
Temperature;During this, the flue gas of water conservancy diversion stops diverging by flue gas resistance piece in hydrothermal exchange pipe 5, warm in hydrothermal exchange pipe 5 to promote
The uneven flue gas of degree is sufficiently mixed, and improves the heat exchanger effectiveness of flue gas and water;
Flue gas in hydrothermal exchange pipe 5 is guided to flue gas heat-exchange tube 62, flue gas heat exchange by the second flue 12
The air in flue gas and air heat-exchange tube 63 in pipe 62 carries out heat exchange, and partial heat is passed to air by flue gas, is improved
Air themperature realizes that the air to preheating of air, after preheating is input to burner 3 by air inlet pipe 31, reduces heat
It is lost while making natural gas full combustion;Last flue gas is discharged by the exhanst gas outlet of flue gas heat-exchange tube 62;
After the water in natural gas steam boiler body 1 reaches boiling point, the upper lateral screw conveyor 41 of duration starting
Conveying is carried out to water with lower lateral screw conveyor 42 and forms circulating water, inclination water fender 431 belonging to each water blocking plate 43
Circulating water is stopped to change its flow direction respectively, so that circulating water constitutes vertical rectangle water and circulates frame 100, from
And promote the water evaporation in natural gas steam boiler body 1, it improves evaporated quantity of water and water evaporation efficiency, vapor passes through steam
The steam conveying pipe that outlet 10 is installed transfers out.
The above is only a preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.