CN109732261B - Combined type assembly welding fixture for bus body framework - Google Patents

Combined type assembly welding fixture for bus body framework Download PDF

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Publication number
CN109732261B
CN109732261B CN201910212754.6A CN201910212754A CN109732261B CN 109732261 B CN109732261 B CN 109732261B CN 201910212754 A CN201910212754 A CN 201910212754A CN 109732261 B CN109732261 B CN 109732261B
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assembly
positioning
longitudinal
beams
sliding
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CN109732261A (en
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严易忠
余必云
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Chery and Wanda Guizhou Bus Co Ltd
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Chery and Wanda Guizhou Bus Co Ltd
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Abstract

The invention discloses a combined type assembly welding fixture for a bus body framework, which belongs to the technical field of automobile manufacturing process equipment and comprises a supporting framework of a rectangular frame body structure, wherein the supporting framework comprises a pair of longitudinal beams A and a pair of transverse beams B; a plurality of flat plates which cross the two cross beams B and are parallel to each other are arranged on the top of the cross beams B; a gap serving as a longitudinal positioning chute is reserved between any two adjacent flat plates; the sliding assembly is movably arranged on the upper top end surface of the flat plate through a longitudinal positioning chute; the top of the sliding assembly is provided with a transverse positioning chute; the rotary positioning assembly is arranged on the sliding assembly through the transverse positioning sliding chute, and by adopting the technical scheme of the invention, a new vehicle type and a new structure can be changed by changing the positions of the sliding assembly and the positioning assembly without manufacturing a welding tool again, so that the manufacturing cost and the manufacturing time of the tool and the space utilization rate of a factory building are greatly saved.

Description

Combined type assembly welding fixture for bus body framework
Technical Field
The invention belongs to the technical field of automobile manufacturing process equipment, relates to a welding fixture, and in particular relates to a combined type assembly welding fixture for a bus body framework.
Background
When the assembly welding is carried out on the automobile body framework, a set of framework assembly welding tools are needed to be newly manufactured for each new developed automobile body model, and besides the production cost and the production time, the newly manufactured tools also need to be purchased for materials and man-hour expenses for manual manufacturing, and the left tools also occupy the storage space of the production materials, so that the problem is faced at present.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the utility model provides a combination formula passenger train automobile body skeleton assembly welding anchor clamps to solve the cost of manufacture of current automobile body skeleton assembly welding anchor clamps frock high, the manufacturing time is long, the lower problem of space utilization of factory building.
In order to solve the problems, the invention provides the following technical scheme:
a combined type assembly welding fixture for a bus body framework comprises a supporting framework of a rectangular frame body structure, wherein the supporting framework comprises a pair of longitudinal beams A and a pair of cross beams B; a plurality of flat plates which cross the two cross beams B and are parallel to each other are arranged on the top of the cross beams B; a gap serving as a longitudinal positioning chute is reserved between any two adjacent flat plates; the sliding assembly is movably arranged on the upper top end surface of the flat plate through a longitudinal positioning chute; the top of the sliding assembly is provided with a transverse positioning chute; the rotary positioning assembly is arranged on the sliding assembly through a transverse positioning chute.
Preferably, a plurality of longitudinal beams C are arranged between two opposite end surfaces of the two cross beams B, and a cross beam D is also arranged between the longitudinal beam A and the adjacent longitudinal beams C and between any two adjacent longitudinal beams C; the cross member D is disposed along the central axis of the longitudinal member a in the width direction.
Preferably, the sliding assembly comprises a body bar disposed perpendicular to the width direction of the flat plate; the transverse positioning sliding chute is arranged at the top of the main body bar block and extends along the length direction of the main body bar block; the cross section of the notch of the beam positioning chute is T-shaped; convex plates are respectively arranged on the front side and the rear side of the main body bar along the width direction of the main body bar; the convex plate is movably connected with the first sliding block through a bolt.
Furthermore, angle steel is respectively arranged on the lower bottom surfaces of two adjacent flat plates along the extending direction of the longitudinal positioning sliding groove; the distance between two opposite end surfaces of the two angle steels is matched with the width of the first sliding block.
Further, the rotary positioning assembly comprises an L-shaped plate, and the end face of the L-shaped plate is attached to the upper top surface of the main body bar block; the L-shaped plate is movably connected with the second sliding block through a bolt; the second sliding block is arranged in the transverse positioning sliding groove; the other end of the L-shaped plate is provided with a positioning groove.
Further, the length and the size of the cross beam B are 11-13m; the length and the size of the longitudinal beam A are 2.4-2.55m; the number of the longitudinal beams C is three; the difference in length between any two beams D is not more than 20cm.
Preferably, a height adjustment spacer is removably positioned between the facing end surfaces of the slide assembly and the rotary positioning assembly.
The invention has the beneficial effects that:
according to the invention, the supporting framework is arranged, the flat plate with the longitudinal sliding groove is arranged on the supporting framework so as to facilitate the movement of the sliding assembly, meanwhile, the transverse sliding groove is arranged on the sliding assembly so as to facilitate the movement of the rotary positioning assembly, and finally, the positioning groove on the rotary positioning assembly is used as a welding supporting clamp on the vehicle body framework.
Drawings
FIG. 1 is a schematic three-dimensional structure of the present invention in an embodiment;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic view of the structure of the supporting framework in the present embodiment;
FIG. 4 is an enlarged schematic view of a partial installation of the plate, angle, slide assembly and rotary positioning assembly of the present embodiment;
FIG. 5 is a schematic three-dimensional view of the sliding assembly of the present embodiment;
FIG. 6 is a schematic three-dimensional view of the rotary positioning assembly of the present embodiment;
FIG. 7 is a schematic view of the assembly of FIG. 1 with the combination weld;
FIG. 8 is a top view of FIG. 7;
FIG. 9 is an enlarged schematic view of a portion of FIG. 7
Reference numerals illustrate: 1. the support framework comprises a support framework body, 2, angle steel, 3, flat plates, 4, longitudinal positioning sliding grooves, 5, a sliding assembly, 6, a rotary positioning assembly, 11, longitudinal beams A,12, cross beams B,13, longitudinal beams C,14, cross beams D,51, transverse positioning sliding grooves, 52, main body bars, 53, convex plates, 54, first sliding blocks, 61, L-shaped plates, 62, second sliding blocks, 63 and positioning grooves.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific examples:
examples:
referring to fig. 1, the present embodiment provides a combined type assembly welding fixture for a bus body frame, which comprises a supporting frame 1 with a rectangular frame structure, wherein the supporting frame 1 comprises a pair of longitudinal beams a11 and a pair of cross beams B12; a plurality of flat plates 3 which cross two beams B12 and are parallel to each other are arranged on the top of the beams B12; a gap serving as a longitudinal positioning chute 4 is reserved between any two adjacent flat plates 3; the sliding assembly 5 is movably arranged on the upper top end surface of the flat plate 3 through a longitudinal positioning chute 4; the top of the sliding assembly 5 is provided with a transverse positioning chute 51; the rotary positioning assembly 6 is mounted on the slide assembly 5 by means of a transverse positioning chute 51. In the present embodiment, the length of the beam B12 is 12.076m; the length of the longitudinal beam A11 is 24.88m; the number of the longitudinal beams C13 is three; the width of each plate 3 is 18.6cm; the width of the longitudinal positioning chute 4 between two adjacent flat plates 3 is 14mm; the difference in length between any two beams D14 is not more than 20cm.
3 longitudinal beams C13 are arranged between two opposite end surfaces of the two cross beams B12, and a cross beam D14 is also arranged between the longitudinal beam A11 and the adjacent longitudinal beam C13 and between any two adjacent longitudinal beams C13; the cross member D14 is disposed along the central axis of the longitudinal member a11 in the width direction. In the embodiment, the longitudinal beam A11, the transverse beam B12, the longitudinal beam C13 and the transverse beam D14 all adopt 16-number I-steel; the longitudinal beam C13 and the transverse beam D14 are additionally arranged on the supporting framework 1 of the rectangular frame body structure, so that the bearing capacity of the device can be effectively improved, and the structure of the device is more stable; the joints of the cross beams and the longitudinal beams are connected through welding.
The slide assembly 5 includes a body bar 52 placed perpendicular to the width direction of the flat plate 3; the height of the main body bar 53 is 35mm and the length is 400mm; the transverse positioning chute 51 is opened at the top of the main body bar 52 and extends along the length direction thereof; and the cross section of the notch of the beam positioning chute 51 is T-shaped; convex plates 53 are provided on the front and rear sides of the main body bar 52 in the width direction thereof, respectively; the convex plate 53 is movably connected with the first sliding block 54 through bolts. Angle steel 2 is respectively arranged on the lower bottom surfaces of two adjacent flat plates 3 along the extending direction of a longitudinal positioning chute 6; the distance between the two opposite end surfaces of the two angle steels 2 is matched with the width of the first sliding block 54. In the present embodiment, the number of the convex plates 53 on the sliding assembly 5 is 4, and the convex plates are symmetrically arranged on the front end face and the rear end face of the sliding assembly; the cross section of the notch of the cross beam positioning chute 51 with the T-shaped structure can effectively prevent the rotary positioning assembly 6 from falling out of the notch along the height direction; the purpose of the angle steel 2 is to limit the degree of freedom of the first slider 54, preventing it from rotating below the slab, affecting the accuracy of the sliding assembly 5 along the longitudinal positioning chute 6.
The rotary positioning assembly 6 comprises an L-shaped plate 61 with one end face attached to the upper top surface of the main body bar 52; the L-shaped plate 61 is movably connected with the second sliding block 62 through bolts; the second slider 62 is placed in the lateral positioning chute 51; a positioning groove 63 is formed on the other end of the L-shaped plate 61.
A height-adjusting gasket is detachably arranged between the abutting end surfaces of the sliding assembly 5 and the rotary positioning assembly 6. In this embodiment, the height adjustment shim is not shown in the drawings.
As shown in fig. 7 and 8, when the invention is used for welding a vehicle body framework, the number of the sliding assemblies 5 and the number of the rotary positioning assemblies 6 are determined according to the number of the vehicle body framework moment tubes, one moment tube is positioned by using two rotary positioning assemblies 6, the moment tubes at different longitudinal positions need to be positioned by the rotary positioning assemblies 6 with different heights, and when the height is finely adjusted, the height adjustment can be performed by adding a height adjustment gasket between two end faces of the rotary positioning assemblies 6, which are attached to the sliding assemblies; after the positioning is finished, the rotary positioning assembly 6 and the sliding assembly 5 are fastened through bolts, the sliding assembly 5 and the flat plate 3 are fastened, then first piece production is carried out, and batch production can be carried out after the first piece meets the drawing requirements.
Taking the structure shown in fig. 9 as an example, the type of the local vehicle body framework rectangular tube in the illustration comprises a longitudinal rectangular tube arranged along the extending direction of the longitudinal positioning sliding chute, a transverse rectangular tube arranged perpendicular to the extending direction of the longitudinal positioning sliding chute, an unoriented rectangular tube which is intersected with but not perpendicular to the extending direction of the longitudinal positioning sliding chute, a curved rectangular tube with an arc-shaped structure and a diagonal rectangular tube with an included angle with the plane of the flat plate; as shown in the figure, for the different types of rectangular tubes, two sliding assemblies are generally required to be arranged at the position of a flat plate where the rectangular tube is positioned, and slide to two ends of the rectangular tube along the longitudinal positioning sliding grooves so as to realize the preliminary positioning of the rectangular tube. For the longitudinal rectangular tube, the rotary positioning assembly slides to the lower part of the rectangular tube along the transverse positioning sliding chute on the corresponding sliding assembly, and the positioning slot is ensured to be perpendicular to the extending direction of the notch of the transverse positioning sliding chute; aiming at the transverse rectangular tube, the positioning groove needs to be ensured to be parallel to the extending direction of the notch of the transverse positioning sliding groove; for the non-directional rectangular tube and the curve rectangular tube, the L-shaped plate needs to be rotated, so that the positioning groove presents an angle capable of accommodating the diameter of the non-directional rectangular tube; for the diagonal brace rectangular pipe, the L-shaped plates with different heights are selected according to the included angle between the diagonal brace rectangular pipe and the plane where the flat plate is located, so that the height of the positioning groove is adapted to the height of the diagonal brace rectangular pipe. In this embodiment, the height of the rotational positioning torque tube below all torque tubes parallel to the plane of the flat plate except the diagonal torque tube is 50mm; and finally, the rotary positioning assembly and the sliding assembly are fastened through bolts respectively, and when the height mismatch occurs due to the tolerance of the sizes of parts of the rotary positioning assembly and the sliding assembly and the like in the fastening process, a detachable height adjusting gasket can be arranged between the adjacent end faces of the sliding assembly 5 and the rotary positioning assembly 6, so that the welding positioning of the vehicle body framework rectangular tube is realized.

Claims (1)

1. A combined type passenger car body framework assembly welding fixture is characterized in that: comprises a supporting framework (1) with a rectangular frame body structure, wherein the supporting framework (1) comprises a pair of longitudinal beams A (11) and a pair of transverse beams B (12); a plurality of parallel flat plates (3) which cross two cross beams B (12) and are parallel to each other are arranged on the top of the cross beams B (12); a gap serving as a longitudinal positioning chute (4) is reserved between any two adjacent flat plates (3); the sliding assembly (5) is movably arranged on the upper top end surface of the flat plate (3) through a longitudinal positioning chute (4); the top of the sliding assembly (5) is provided with a transverse positioning chute (51); the rotary positioning assembly (6) is arranged on the sliding assembly (5) through a transverse positioning chute (51); a plurality of longitudinal beams C (13) are arranged between two opposite end surfaces of the two cross beams B (12), and cross beams D (14) are also arranged between the longitudinal beam A (11) and the adjacent longitudinal beams C (13) and between any two adjacent longitudinal beams C (13); the cross beam D (14) is arranged along the central axis of the longitudinal beam A (11) in the width direction; the sliding assembly (5) comprises a main body bar (52) which is arranged perpendicular to the width direction of the flat plate (3); the transverse positioning sliding groove (51) is arranged at the top of the main body bar (52) and extends along the length direction of the main body bar; the cross section of the notch of the transverse positioning chute (51) is T-shaped; convex plates (53) are respectively arranged on the front side and the rear side of the main body bar block (52) along the width direction; the convex plate (53) is movably connected with the first sliding block (54) through bolts; angle steel (2) is respectively arranged on the lower bottom surfaces of two adjacent flat plates (3) along the extending direction of the longitudinal positioning sliding groove (4); the distance between the two opposite end surfaces of the two angle steels (2) is matched with the width of the first sliding block (54); the rotary positioning assembly (6) comprises an L-shaped plate (61) with one end face being attached to the upper top surface of the main body bar block (52); the L-shaped plate (61) is movably connected with the second sliding block (62) through bolts; the second sliding block (62) is arranged in the transverse positioning sliding groove (51); a positioning groove (63) is formed at the other end of the L-shaped plate (61); the length of the cross beam B (12) is 11-13m; the length and the size of the longitudinal beam A (11) are 2.4-2.55m; the number of the longitudinal beams C (13) is three; the length difference of any two cross beams D (14) is not more than 20cm; a height-adjusting gasket is detachably arranged between the opposite end surfaces of the sliding assembly (5) and the rotary positioning assembly (6).
CN201910212754.6A 2019-03-20 2019-03-20 Combined type assembly welding fixture for bus body framework Active CN109732261B (en)

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CN201910212754.6A CN109732261B (en) 2019-03-20 2019-03-20 Combined type assembly welding fixture for bus body framework

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Application Number Priority Date Filing Date Title
CN201910212754.6A CN109732261B (en) 2019-03-20 2019-03-20 Combined type assembly welding fixture for bus body framework

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CN109732261B true CN109732261B (en) 2023-09-12

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110153621B (en) * 2019-06-27 2020-08-04 安徽江淮汽车集团股份有限公司 Truck carriage splicing and welding clamp
CN113579614A (en) * 2021-08-06 2021-11-02 南京中车浦镇城轨车辆有限责任公司 Arc welding and resistance spot welding tool for vehicle

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1468851A (en) * 1974-06-11 1977-03-30 Goodwin F Truck body
WO2009057337A1 (en) * 2007-10-31 2009-05-07 Daihatsu Motor Co., Ltd. Positioning device and method for car body component
CN104874962A (en) * 2015-06-10 2015-09-02 安徽安凯汽车股份有限公司 Universal side wall frame welding tool for buses
CN205085591U (en) * 2015-11-03 2016-03-16 山东盛润汽车有限公司 Solebar erection welding frock

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1468851A (en) * 1974-06-11 1977-03-30 Goodwin F Truck body
WO2009057337A1 (en) * 2007-10-31 2009-05-07 Daihatsu Motor Co., Ltd. Positioning device and method for car body component
CN104874962A (en) * 2015-06-10 2015-09-02 安徽安凯汽车股份有限公司 Universal side wall frame welding tool for buses
CN205085591U (en) * 2015-11-03 2016-03-16 山东盛润汽车有限公司 Solebar erection welding frock

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