CN109719797B - Method for manufacturing traceless asynchronous product - Google Patents
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- CN109719797B CN109719797B CN201811614704.2A CN201811614704A CN109719797B CN 109719797 B CN109719797 B CN 109719797B CN 201811614704 A CN201811614704 A CN 201811614704A CN 109719797 B CN109719797 B CN 109719797B
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Abstract
The invention provides a method for manufacturing traceless asynchronous products, which comprises the steps that A + B material belts and C material belts are respectively arranged on different discharging mechanisms of three groups of laminating machines, and C, A + B material belts are sent into a 300-type high-speed asynchronous nesting die-cutting machine; the A + B material belt passes through the traceless asynchronous hardware die holder and is peeled into a material A and a material B which are separated, the material B is recycled by the three groups of laminating machines, the material A and the material C enter the first four groups of laminating machines to remove waste materials, and the materials are sent into a 200-type high-speed nesting die-cutting machine; the material A and the material C are subjected to secondary stamping by a stamping die on a 200-type high-speed nesting die-cutting machine to form a material A + C; and the A + C materials are subjected to waste material elimination in the second four groups of laminating machines, and finished product rolling is completed. The manufacturing method of the traceless asynchronous product realizes the small hole sleeve process with high automation degree to manufacture the die-cut traceless asynchronous process product, greatly reduces the cost, reduces the operation difficulty, improves the efficiency of the working procedure, and improves the competitive capacity and the production capacity of enterprises.
Description
Technical Field
The invention belongs to the field of electronic die-cutting parts, and particularly relates to a manufacturing method of a traceless asynchronous product.
Background
In the prior art, a die-cutting traceless asynchronous process product can be produced only by a circular knife process, and the traceless asynchronization cannot be realized by the existing small hole sleeve process. And the process cost of the product with the Cover traceless quality requirement produced by the circular cutter is about 30 percent higher than that of the small hole sleeve process, and is not beneficial to long-term planning and development of companies in the red sea with intense competition.
Disclosure of Invention
In view of the above, the present invention is directed to a method for manufacturing a traceless asynchronous product, so as to provide a method for manufacturing a traceless asynchronous product, which is simple in operation, high in automation degree, and high in finished product yield.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a method for manufacturing a traceless asynchronous product comprises the following steps: the C material belt is sent into a 300-type high-speed asynchronous nesting die-cutting machine by a first pressing device of three laminating machines, and one end of the A + B material belt is sent into a first material pulling mechanism of the 300-type high-speed asynchronous nesting die-cutting machine; step two: a traceless asynchronous hardware die holder is installed on the 300 type high-speed asynchronous nesting die-cutting machine, an A + B material belt passes through the traceless asynchronous hardware die holder and is peeled into an A material and a B material which are separated, the B material is recovered, and the A material and the C material enter a first four-group laminating machine through a second material pulling mechanism of the 300 type high-speed asynchronous nesting die-cutting machine; step three: the material A and the material C are removed from waste materials in a first four-group laminating machine, and the processed semi-finished product is sent to a 200-type high-speed nesting die-cutting machine by the first four-group laminating machine; step four: a common stamping die is arranged on the 200-type high-speed nesting die-cutting machine, and the A material and the C material are subjected to secondary stamping by the stamping die on the 200-type high-speed nesting die-cutting machine to form an A + C material which is sent to a second four-group laminating machine; step five: the A + C materials are subjected to waste material elimination in the second four groups of laminating machines, and finished product rolling is completed;
the traceless asynchronous hardware die holder comprises an upper die and a lower die, the upper die comprises an upper die frame plate, a fixed plate, a stripper plate and a buffer spring, the fixed plate and the buffer spring are fixedly mounted on the inner wall of the upper die frame plate, the buffer spring penetrates through the fixed plate and is connected to the stripper plate, a buffer area is formed between the stripper plate and the fixed plate, a first area for mounting a first die and a second area for mounting a second die are arranged below the stripper plate, guide pillars are arranged at the edge of the upper die frame plate, foolproof FPD positioning columns and movable insert moving areas are symmetrically arranged at the edges of two sides of the second area, a plurality of universal positioning devices capable of being matched are mounted at one side of the movable insert moving areas, and a movable insert with a guide needle is movably mounted above the movable insert moving areas; the lower die comprises a guide sleeve, a first concave die plate, a second concave die plate and a lower die frame plate, the first concave die plate and the second concave die plate are arranged above the lower die frame plate, a material passing hole is arranged between the second concave die plate and the lower die frame plate, the second concave template can move in the feeding direction relative to the lower die frame plate, a guide sleeve connected with the guide post is arranged at the edge of the lower die frame plate, a material pressing plate is fixedly arranged above the first concave template, the positions of the material pressing plates correspond to the positions of the movable areas of the movable inserts one by one, the first concave template is provided with a positioning device lower knife hole, the material pressing plate is provided with a position avoiding groove, a movable insert positive guide needle position avoiding groove and a material limiting column, the lower knife edge of the positioning device is positioned in the position avoiding groove, the lower knife edge of the positioning device is used for placing the positioning device, and the positive guide needle avoiding groove of the movable insert is used for placing the positive guide needle.
Further, the model of the three laminating machines is DTH 320.
Further, the model of the first four-group laminating machine and the second four-group laminating machine is DTH 320.
Further, the specific process of the first step is as follows: the method comprises the following steps that A + B material belts and C material belts are respectively installed on a first discharging mechanism and a second discharging mechanism of three groups of laminating machines, the C material belts are sent into a first pressing device by a first material limiting mechanism and finally sent into a 300-type high-speed asynchronous nesting die-cutting machine, and one ends of the A + B material belts are sent into a first material pulling mechanism of the 300-type high-speed asynchronous nesting die-cutting machine.
Further, the specific process of the second step is as follows: on C material area passed through the asynchronous five metals die holder of second limit material mechanism entering no trace, the A + B material area process the asynchronous five metals die holder of no trace is peeled off into solitary A material and B material, and the one end of B material is fixed back on the second receiving mechanism, and the later stage is retrieved automatically, and the winding of B material of retrieving is in on the second receiving mechanism, A material and C material draw material mechanism to get into first four sets of rigging machines through the second.
Further, the specific process of the third step is as follows: the material A and the material C are sent to a second pressing device by a third material limiting mechanism of the first four groups of laminating machines to finish the elimination of waste materials, and the processed semi-finished products are sent to a 200-type high-speed sleeve position die-cutting machine by a material receiving mechanism of the first four groups of laminating machines.
Further, the specific process of the step four is as follows: and a common stamping die is arranged on the 200-type high-speed nesting die-cutting machine, and after the A material and the C material are brought into the stamping die by a fourth material limiting mechanism of the 200-type high-speed nesting die-cutting machine for secondary stamping, the A + C material is sent into a second four-group laminating machine by a material pulling mechanism.
Further, the fifth step is specifically: the A + C materials are sent into the third pressing device by a fifth material limiting mechanism of the second four-group laminating machine, waste materials are eliminated, waste discharge of products is completed, and finished product rolling is finally completed by a material receiving mechanism of the second four-group laminating machine.
Compared with the prior art, the manufacturing method of the traceless asynchronous product has the following advantages:
(1) the manufacturing method of the traceless asynchronous product realizes the small hole sleeve process with high automation degree to manufacture the die-cut traceless asynchronous process product, greatly reduces the cost, reduces the operation difficulty, improves the efficiency of the working procedure, and improves the competitive capacity and the production capacity of enterprises.
(2) According to the manufacturing method of the traceless asynchronous product, the traceless asynchronous hardware die holder stripper plate is provided with the foolproof FPD positioning column, the etching die can be assembled and disassembled, each product only needs to be replaced by a small etching die, and the hardware die holder does not need to be replaced.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a side view of a traceless asynchronous hardware die holder according to an embodiment of the invention;
FIG. 2 is a back view of the upper die according to an embodiment of the present invention;
FIG. 3 is a back view of a lower die according to an embodiment of the present invention;
fig. 4 is a position relationship diagram of three laminating machines and a 300-type high-speed asynchronous register die-cutting machine according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a fourth laminating machine according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a 200-type high-speed nesting die-cutting machine according to an embodiment of the invention;
fig. 7 is a schematic structural diagram of a second four-pack laminator according to an embodiment of the present invention.
Description of reference numerals:
a-three laminating machines; a 1-a first discharging mechanism; a 2-on the second discharging mechanism; a 3-a second material receiving mechanism; a 4-first material limiting mechanism; a 5-first stitching device; b-300 type high-speed asynchronous nesting die-cutting machine; b 1-a first pulling mechanism; b 3-a second pulling mechanism; c-a first four-group laminating machine; c 1-a third material limiting mechanism; d-200 type high-speed nesting die-cutting machine; d 1-a fourth material limiting mechanism; d 2-stamping die; d 3-pulling mechanism; e-a second four-group laminating machine; e 1-a fourth material limiting mechanism; e 2-a material receiving mechanism; e 3-fifth stitching device; 1-upper mould; 11-upper die frame plate; 12-a fixing plate; 13-stripping plate; 14-a buffer spring; 15-guide pillar; 16-fool-proof FPD positioning posts; 17-a removable insert; 18-a guide needle; 19-a positioning device; 110-removable insert active area; 111-removable insert fixture; 2-lower mould; 21-guide sleeve; 22-a first cavity plate; 23-a second cavity plate; 24-lower die frame plate; 25-positioning device lower cutter hole; 26-a pressure plate; 27-a movable insert guide needle avoiding groove; 28-a limiting column; 29-a material passing hole; 210-a second cavity plate fixed movable groove; 211-a holding device for the pressure plate; 3-a first mould; 4-a second mold; arrow-direction of feed.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
A method for manufacturing a traceless asynchronous product, as shown in fig. 1 to 7, includes the following steps:
the method comprises the following steps: respectively installing the A + B material belts and the C material belts on a first discharging mechanism a1 and a second discharging mechanism a2 of three groups of laminating machines a, sending the C material belts into a first pressing device a5 by a first material limiting mechanism a4 and finally sending the C material belts into a 300-type high-speed asynchronous nesting die-cutting machine B, and sending one end of the A + B material belts into a first material pulling mechanism B1 of the 300-type high-speed asynchronous nesting die-cutting machine B;
step two: the material belt C enters a traceless asynchronous hardware die holder through a second material limiting mechanism B2, the material belt A + B passes through the traceless asynchronous hardware die holder and is peeled into a material A and a material B, after one end of the material B is fixed to a second material receiving mechanism a3, the material B is automatically recovered at a later stage, the recovered material B is wound on a second material receiving mechanism a3, and the material A and the material C enter a first four-group laminating machine C through a second material pulling mechanism B3; a waste recovery device is arranged on one side of the 300-type high-speed asynchronous nesting die-cutting machine B, and redundant B materials can be recovered by the waste recovery device;
step three: feeding the material A and the material C into a second laminating device by a third material limiting mechanism C1 of the first four-group laminating machine C to remove waste materials, and feeding the processed semi-finished product into a 200-type high-speed sleeve position die-cutting machine d by the first four-group laminating machine C;
step four: a common stamping die d2 is installed on the 200-type high-speed nesting die-cutting machine d, the material A and the material C are brought into the stamping die d2 by a fourth material limiting mechanism d1 of the 200-type high-speed nesting die-cutting machine for secondary stamping to form a material A + C, and the material A + C is sent into a second four-group laminating machine e by a material pulling mechanism d 3;
step five: the A + C materials are conveyed into a fifth laminating device e3 by a fourth material limiting mechanism e1 of the second four-group laminating machine e, waste materials are removed, waste discharge of products is completed, and finally finished product winding is completed by a material receiving mechanism e2 of the second four-group laminating machine e. According to the structural requirements of the product, the same type of machine type can be added subsequently to complete the following multiple processes until the finished product is completely rolled. The whole production line is automatically controlled, and is stopped once stopping and started once starting, so that the production line is efficient and automatic.
The traceless asynchronous hardware die holder comprises an upper die 1 and a lower die 2, wherein the upper die 1 comprises an upper die frame plate 11, a fixed plate 12, a stripper plate 13 and a buffer spring 14, the fixed plate 12 and the buffer spring 14 are fixedly installed on the inner wall of the upper mold frame plate 11, the buffer spring 14 penetrates through the fixed plate 12 and is connected to the stripper plate 13, a buffer area is formed between the stripper plate 13 and the fixed plate 12, a first area for mounting the first die 3 and a second area for mounting the second die 4 are arranged below the stripper plate 13, the edge of the upper die frame plate 11 is provided with a guide post 15, the edges of two sides of the second area are symmetrically provided with a foolproof FPD positioning post 16 and a movable insert movable area 110, a plurality of matched general positioning devices 19 are arranged at one side of the movable insert movable area 110, and a movable insert 17 with a guide needle 18 is movably arranged above the movable insert movable area;
the lower die 2 comprises a guide sleeve 21, a first concave die plate 22, a second concave die plate 23 and a lower die frame plate 24, the first concave die plate 22 and the second concave die plate 23 are mounted above the lower die frame plate 24, a material passing hole 29 is arranged between the second concave die plate 23 and the lower die frame plate 24, the second concave die plate 23 can move in the material moving direction relative to the lower die frame plate 24, the guide sleeve 21 connected with the guide post 15 is arranged at the edge of the lower die frame plate 24, a material pressing plate 26 is fixedly mounted above the first concave die plate 22, the positions of the material pressing plates 26 correspond to the positions of the movable insert movable areas 110 one by one, a positioning device lower knife hole 25 is arranged on the first concave die plate 22, a position avoiding groove, a movable insert guide pin position avoiding groove 27 and a material limiting post 28 are arranged on the material pressing plate 26, the positioning device lower knife edge 25 is positioned in the position avoiding groove, and the positioning device lower knife hole 25 is used for placing the positioning device 19, the active insert guide needle avoiding groove 27 is used for placing the guide needle 18.
The traceless asynchronous hardware die holder stripper plate is provided with a foolproof FPD positioning column, an etching die can be assembled and disassembled, and each product only needs to be replaced by a small etching die without replacing the hardware die holder.
The model of the three-group laminating machine a is DTH 320.
The models of the first four-group laminating machine c and the second four-group laminating machine e are DTH 320.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (6)
1. A method for manufacturing traceless asynchronous products is characterized in that: comprises that
The method comprises the following steps: the C material belt is sent into a 300-type high-speed asynchronous nesting die-cutting machine by a first pressing device of three laminating machines, and one end of the A + B material belt is sent into a first material pulling mechanism of the 300-type high-speed asynchronous nesting die-cutting machine;
step two: a traceless asynchronous hardware die holder is installed on the 300 type high-speed asynchronous nesting die-cutting machine, an A + B material belt passes through the traceless asynchronous hardware die holder and is peeled into an A material and a B material which are separated, the B material is recovered, and the A material and the C material enter a first four-group laminating machine through a second material pulling mechanism of the 300 type high-speed asynchronous nesting die-cutting machine;
step three: the material A and the material C are removed from waste materials in a first four-group laminating machine, and the processed semi-finished product is sent to a 200-type high-speed nesting die-cutting machine by the first four-group laminating machine;
step four: a common stamping die is arranged on the 200-type high-speed nesting die-cutting machine, and after the material A and the material C are brought into the stamping die by a fourth material limiting mechanism of the 200-type high-speed nesting die-cutting machine for secondary stamping, the material A + C material is sent into a second four-group laminating machine by a material pulling mechanism;
step five: the A + C materials are sent into a third pressing device by a fifth material limiting mechanism of the second four-group laminating machine, so that waste materials are removed, waste discharge of products is completed, and finally winding of finished products is completed by a material receiving mechanism of the second four-group laminating machine;
the traceless asynchronous hardware die holder comprises an upper die and a lower die, the upper die comprises an upper die frame plate, a fixed plate, a stripper plate and a buffer spring, the fixed plate and the buffer spring are fixedly mounted on the inner wall of the upper die frame plate, the buffer spring penetrates through the fixed plate and is connected to the stripper plate, a buffer area is formed between the stripper plate and the fixed plate, a first area for mounting a first die and a second area for mounting a second die are arranged below the stripper plate, guide pillars are arranged at the edge of the upper die frame plate, foolproof FPD positioning columns and movable insert moving areas are symmetrically arranged at the edges of two sides of the second area, a plurality of universal positioning devices capable of being matched are mounted at one side of the movable insert moving areas, and a movable insert with a guide needle is movably mounted above the movable insert moving areas; the lower die comprises a guide sleeve, a first concave die plate, a second concave die plate and a lower die frame plate, the first concave die plate and the second concave die plate are arranged above the lower die frame plate, a material passing hole is arranged between the second concave die plate and the lower die frame plate, the second concave template can move in the feeding direction relative to the lower die frame plate, a guide sleeve connected with the guide post is arranged at the edge of the lower die frame plate, a material pressing plate is fixedly arranged above the first concave template, the positions of the material pressing plates correspond to the positions of the movable areas of the movable inserts one by one, the first concave template is provided with a positioning device lower knife hole, the material pressing plate is provided with a position avoiding groove, a movable insert positive guide needle position avoiding groove and a material limiting column, the lower knife edge of the positioning device is positioned in the position avoiding groove, the lower knife edge of the positioning device is used for placing the positioning device, and the positive guide needle avoiding groove of the movable insert is used for placing the positive guide needle.
2. The method for manufacturing a traceless asynchronous product according to claim 1, wherein the method comprises the following steps: the model of the three laminating machines is DTH 320.
3. The method for manufacturing a traceless asynchronous product according to claim 1, wherein the method comprises the following steps: the model of the first four-group laminating machine and the second four-group laminating machine is DTH 320.
4. The method for manufacturing a traceless asynchronous product according to claim 1, wherein the method comprises the following steps: the specific process of the first step is as follows: the method comprises the following steps that A + B material belts and C material belts are respectively installed on a first discharging mechanism and a second discharging mechanism of three groups of laminating machines, the C material belts are sent into a first pressing device by a first material limiting mechanism and finally sent into a 300-type high-speed asynchronous nesting die-cutting machine, and one ends of the A + B material belts are sent into a first material pulling mechanism of the 300-type high-speed asynchronous nesting die-cutting machine.
5. The method for manufacturing a traceless asynchronous product according to claim 1, wherein the method comprises the following steps: the specific process of the second step is as follows: on C material area passed through the asynchronous five metals die holder of second limit material mechanism entering no trace, the A + B material area process the asynchronous five metals die holder of no trace is peeled off into solitary A material and B material, and the one end of B material is fixed back on the second receiving mechanism, and the later stage is retrieved automatically, and the winding of B material of retrieving is in on the second receiving mechanism, A material and C material draw material mechanism to get into first four sets of rigging machines through the second.
6. The method for manufacturing a traceless asynchronous product according to claim 1, wherein the method comprises the following steps: the specific process of the third step is as follows: the material A and the material C are sent to a second pressing device by a third material limiting mechanism of the first four groups of laminating machines to finish the elimination of waste materials, and the processed semi-finished products are sent to a 200-type high-speed sleeve position die-cutting machine by the first four groups of laminating machines.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811614704.2A CN109719797B (en) | 2018-12-27 | 2018-12-27 | Method for manufacturing traceless asynchronous product |
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| CN201811614704.2A CN109719797B (en) | 2018-12-27 | 2018-12-27 | Method for manufacturing traceless asynchronous product |
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| CN109719797A CN109719797A (en) | 2019-05-07 |
| CN109719797B true CN109719797B (en) | 2020-12-29 |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US5136907A (en) * | 1991-05-22 | 1992-08-11 | Amp Incorporated | Prevention of slug pulling in stamping presses |
| JP2004237711A (en) * | 2003-02-04 | 2004-08-26 | Watanabe Denki:Kk | Method of controlling slotter for corrugated fiberboard case-manufacturing machine |
| CN102501533A (en) * | 2011-10-17 | 2012-06-20 | 东莞市坤轮机械有限公司 | High-speed full-linkage type adhesive tape production method and production line |
| CN205521717U (en) * | 2016-03-28 | 2016-08-31 | 东莞市宏文机械科技有限公司 | Asynchronous cross cutting machine |
| CN106078914A (en) * | 2016-07-29 | 2016-11-09 | 天津日津科技股份有限公司 | A kind of electronic equipment gum base part asynchronous cross cutting automatic moulding system |
| CN106142213B (en) * | 2016-08-31 | 2018-01-23 | 天津日津科技股份有限公司 | A kind of cross cutting stamping line of general movable insert hardware die holder |
| CN207189836U (en) * | 2017-09-21 | 2018-04-06 | 苏州飞人自动化设备有限公司 | Asynchronous cross cutting machine of outer integral type of mould centre form |
| CN208277054U (en) * | 2018-05-28 | 2018-12-25 | 昆山尚为新材料有限公司 | A kind of asynchronous die-cutting machine |
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