CN109719797A - A kind of production method of seamless asynchronous product - Google Patents
A kind of production method of seamless asynchronous product Download PDFInfo
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- CN109719797A CN109719797A CN201811614704.2A CN201811614704A CN109719797A CN 109719797 A CN109719797 A CN 109719797A CN 201811614704 A CN201811614704 A CN 201811614704A CN 109719797 A CN109719797 A CN 109719797A
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Abstract
The present invention provides a kind of production methods of seamless asynchronous product, including A+B material strip, C are expected that band is separately mounted to the different discharge mechanisms of three groups of make-up machines, and C, A+B material strip are admitted to the high-speed asynchronous set position die-cutting machine of 300 types;A+B material strip passes through the seamless asynchronous hardware die holder, is stripped into individual A material and B material, and B material is recycled by three groups of make-up machines, and A material and C material enter the rejecting that the one or four group of make-up machine completes waste material, is admitted to 200 types high speed set position die-cutting machine;A material and C material form A+C material after the stamping die two times punch on 200 types high speed set position die-cutting machine;The A+C material completes the rejecting of waste material in the two or the four group of make-up machine, and completes the winding of finished product.The production method of seamless asynchronous product of the present invention, it realizes that the aperture set technique production of high degree of automation is die cut seamless asynchronous handicraft product, greatly reduces cost, reduce operation difficulty, the efficiency for improving process promotes the competitiveness and production capacity of enterprise.
Description
Technical field
The invention belongs to electronics cutting part fields, more particularly, to a kind of production method of seamless asynchronous product.
Background technique
It is die cut seamless asynchronous handicraft product in existing technology, temporarily only dise knife technique can produce, existing aperture set
Technique cannot achieve seamless asynchronous.And the process costs of the dise knife production seamless quality requirements product of Cover are than aperture set technique
Cost is higher by 30% or so, in Red sea with keen competition, is unfavorable for Long-term planning and the development of company.
Summary of the invention
In view of this, the present invention is directed to propose a kind of production method of seamless asynchronous product, with provide it is a kind of it is easy to operate,
The production method that high degree of automation, finished product go out the high seamless asynchronous product of part qualification rate.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
A kind of production method of seamless asynchronous product, including step 1: C material strip is by the first pressing device of three groups of make-up machines
It is sent into the high-speed asynchronous set position die-cutting machine of 300 types, one end of A+B material strip is admitted to the high-speed asynchronous set position die-cutting machine of 300 type
First material pulling mechanism;Step 2: seamless asynchronous hardware die holder, A+B material strip are installed on the high-speed asynchronous set position die-cutting machine of 300 type
By the seamless asynchronous hardware die holder, it is stripped into individual A material and B material, B material is recovered, and A material and C material are high by 300 types
Second material pulling mechanism of speed asynchronous set position die-cutting machine enters the one or four group of make-up machine;Step 3: A material and C material are in the one or four group of patch
Conjunction machine completes the rejecting of waste material, and the semi-finished product completed the process are sent into 200 types high speed set position die-cutting machine by the one or four group of make-up machine;Step
Rapid four: common stamping die, A material and C material being installed through 200 types high speed set position die-cutting machine on the 200 type high speed set position die-cutting machine
On stamping die two times punch after, formed A+C expect and be admitted to the two or four group of make-up machine;Step 5: the A+C material is described
The rejecting of waste material is completed in two or four group of make-up machine, and completes the winding of finished product;
The seamless asynchronous hardware die holder includes upper die and lower die, and the upper mold includes upper mold frame plate, fixed plate, de- material
The fixed plate and the buffer spring, the buffer spring is fixedly mounted on the inner wall of the upper mold frame plate in plate, buffer spring
It is connected to the stripper plate across the fixed plate, and makes to form buffer area between the stripper plate and the fixed plate, institute
The lower section for stating stripper plate is equipped with the No.1 region for installing the first mold and No. two regions for installing the second mold, described
The edge of upper mold frame plate is equipped with guide post, is symmetrically arranged with fool proof FPD positioning column and activity at the both sides of the edge in No. two regions
Mold insert zone of action, the movable insert zone of action side installation it is several can mating common locating device, top activity peace
Fill the movable insert with correcting needle;The lower die includes guide sleeve, the first concave template, the second concave template, lower die frame plate, the lower die
First concave template and second concave template are installed in the top of frame plate, between second concave template and the lower die frame plate
Equipped with material path, and second concave template can walk to expect direction activity, the lower mold holder edges of boards relative to the lower die frame plate
It is equipped with the guide sleeve connecting with the guide post at edge, pressure plate, the position of the pressure plate is fixedly mounted above first concave template
It sets and is corresponded with the position in the movable camera activity region, first concave template is equipped with tool bore under positioning device, institute
Pressure plate is stated equipped with bit-avoiding slot, movable insert correcting needle bit-avoiding slot and limits stock column, the edge of a knife is located at described under the positioning device
In bit-avoiding slot, for placing the positioning device, the movable insert correcting needle bit-avoiding slot is used for the edge of a knife under the positioning device
Place the correcting needle.
Further, the model DTH320 of three groups of make-up machines.
Further, the model DTH320 of the one or the four group of make-up machine and the two or the four group of make-up machine.
Further, the detailed process of the step 2 are as follows: C material strip enters seamless asynchronous hardware by the second Xian Liao mechanism
On die holder, A+B material strip passes through the seamless asynchronous hardware die holder, is stripped into individual A material and B material, and one end of B material is fixed
After on to the second receiving mechanism, the later period is recycled automatically, and the B material of recycling is wrapped on second receiving mechanism, A material and C
Material enters the one or four group of make-up machine by the second material pulling mechanism.
Further, the detailed process of the step 3 are as follows: A material and C material are by the third limit material machine of the one or four group of make-up machine
Structure is sent into the second pressing device, completes the rejecting of waste material, the semi-finished product completed the process are by the receiving mechanism of the one or four group of make-up machine
It is sent into 200 types high speed set position die-cutting machine.
Further, the detailed process of the step 4 are as follows: install common punching press on the 200 type high speed set position die-cutting machine
Mold, A material and C material are expected after the 4th Xian Liao mechanism of 200 types high speed set position die-cutting machine brings stamping die two times punch by drawing
Mechanism expects A+C to be sent into the two or four group of make-up machine.
Further, the step 5 specifically: the A+C material is sent by the 5th Xian Liao mechanism of the two or four group of make-up machine
Third pressing device completes the rejecting of waste material, completes the waste discharge of product, is finally completed by the receiving mechanism of the two or four group of make-up machine
The winding of finished product.
Compared with the existing technology, the production method of seamless asynchronous product of the present invention has the advantage that
(1) production method of seamless asynchronous product of the present invention realizes the aperture set technique system of high degree of automation
Make to be die cut seamless asynchronous handicraft product, greatly reduce cost, reduce operation difficulty, improve the efficiency of process, promotes enterprise
The competitiveness and production capacity of industry.
(2) production method of seamless asynchronous product of the present invention, with anti-on seamless asynchronous hardware die holder stripper plate
Slow-witted FPD positioning column, can load and unload mold, and every money product only need to be with changing small etching mould, no replacement is required hardware die holder.
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide further understanding of the present invention, schematic reality of the invention
It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the side view of seamless asynchronous hardware die holder described in the embodiment of the present invention;
Fig. 2 is the knife spine figure of upper mold described in the embodiment of the present invention;
Fig. 3 is the knife spine figure of lower die described in the embodiment of the present invention;
Fig. 4 is the location diagram of three groups of make-up machines and the high-speed asynchronous set position die-cutting machine of 300 types described in the embodiment of the present invention;
Fig. 5 is the structural schematic diagram of the one or four group of make-up machine described in the embodiment of the present invention;
Fig. 6 is the structural schematic diagram that the high speed of 200 types described in the embodiment of the present invention covers position die-cutting machine;
Fig. 7 is the structural schematic diagram of the two or four group of make-up machine described in the embodiment of the present invention.
Description of symbols:
Tri- groups of make-up machines of a-;The first discharge mechanism of a1-;On the second discharge mechanism of a2-;The second receiving mechanism of a3-;A4-
One Xian Liao mechanism;The first pressing device of a5-;The high-speed asynchronous set position die-cutting machine of b-300 type;The first material pulling mechanism of b1-;B3- second
Material pulling mechanism;The one or four group of make-up machine of c-;C1- third Xian Liao mechanism;D-200 type high speed set position die-cutting machine;D1- the 4th limits material machine
Structure;D2- stamping die;D3- material pulling mechanism;The two or four group of make-up machine of e-;The 4th Xian Liao mechanism of e1-;E2- receiving mechanism;E3-
Five pressing devices;1- upper mold;11- upper mold frame plate;12- fixed plate;13- stripper plate;14- buffer spring;15- guide post;16- fool proof
FPD positioning column;17- movable insert;18- correcting needle;19- positioning device;110- movable insert zone of action;111- movable insert
Fixed device;2- lower die;21- guide sleeve;The first concave template of 22-;The second concave template of 23-;24- lower die frame plate;Under 25- positioning device
Tool bore;26- pressure plate;27- movable insert correcting needle bit-avoiding slot;28- limits stock column;29- material path;The second concave template of 210- is fixed
Loose slot;211- binder board fixer;The first mold of 3-;The second mold of 4-;Arrow-is walked to expect direction.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply phase
To importance or implicitly indicate the quantity of indicated technical characteristic.The feature for defining " first ", " second " etc. as a result, can
To explicitly or implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, " multiple "
It is meant that two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition
Concrete meaning in the present invention.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
A kind of production method of seamless asynchronous product includes the following steps: as shown in Figures 1 to 7
Step 1: A+B material strip, C material strip are separately mounted to the first discharge mechanism a1 and the second blowing of three groups of make-up machine a
In mechanism on a2, C material strip is sent into the first pressing device a5 by the first Xian Liao mechanism a4, and it is high-speed asynchronous to be finally fed to 300 types
One end of set position die-cutting machine b, A+B material strip is admitted to the first material pulling mechanism b1 of the high-speed asynchronous set position die-cutting machine b of 300 type;
Step 2: C material strip is entered on seamless asynchronous hardware die holder by the second Xian Liao mechanism b2, described in A+B material strip process
Seamless asynchronous hardware die holder is stripped into individual A material and B material, after one end of B material is fixed on the second receiving mechanism a3,
Later period is recycled automatically, and the B material of recycling is wrapped on the second receiving mechanism a3, and A material and C material pass through the second material pulling mechanism
B3 enters the one or four group of make-up machine c;The side of the high-speed asynchronous set position die-cutting machine b of 300 type is equipped with waste material recovery device, extra
B material can also be recycled by waste material recovery device;
Step 3: A material and C material are completed by third Xian Liao mechanism c1 the second pressing device of feeding of the one or four group of make-up machine c
The rejecting of waste material, the semi-finished product completed the process are sent into 200 types high speed set position die-cutting machine d by the one or four group of make-up machine c;
Step 4: common stamping die d2 is installed, A material and C material are through 200 types height on the 200 type high speed set position die-cutting machine d
After 4th Xian Liao mechanism d1 of speed set position die-cutting machine brings stamping die d2 two times punch into, A+C material is formed, the A+C material is by drawing
Expect that mechanism d3 expects A+C to be sent into the two or four group of make-up machine e;
Step 5: the A+C material is sent into the 5th pressing device by the 4th Xian Liao mechanism e1 of the two or the four group of make-up machine e
E3 completes the rejecting of waste material, completes the waste discharge of product, finally completes finished product by the receiving mechanism e2 of the two or four group of make-up machine e
Winding.Product structure requirement is answered, the subsequent same type type that is further added by completes subsequent multi-process, until finished product completes winding.
The entire production line is all to automatically control, and one stops all stopping, and a starting all starts, high-efficient automatic.
The seamless asynchronous hardware die holder includes upper mold 1 and lower die 2, and the upper mold 1 includes upper mold frame plate 11, fixed plate
12, the fixed plate 12 and the buffering elastic is fixedly mounted on the inner wall of the upper mold frame plate 11 in stripper plate 13, buffer spring 14
Spring 14, the buffer spring 14 pass through the fixed plate 12 and are connected to the stripper plate 13, and make the stripper plate 13 and described
Form buffer area between fixed plate 12, the lower section of the stripper plate 13 be equipped with No.1 region for install the first mold 3 with
For installing No. two regions of the second mold 4, the edge of the upper mold frame plate 11 is equipped with guide post 15, and the two of No. two regions
Fool proof FPD positioning column 16 and movable insert zone of action 110, the movable insert zone of action 110 are symmetrically arranged at side edge
Side installation it is several can mating common locating device 19, top activity install the movable insert 17 with correcting needle 18;
The lower die 2 includes guide sleeve 21, the first concave template 22, the second concave template 23, lower die frame plate 24, the lower die frame plate
24 top is installed by first concave template 22 and second concave template 23, second concave template 23 and the lower die frame plate
Material path 29 is equipped between 24, and second concave template 23 can walk to expect direction activity, institute relative to the lower die frame plate 24
It states 24 edge of lower die frame plate and is equipped with the guide sleeve 21 connecting with the guide post 15, pressure is fixedly mounted above first concave template 22
The position in flitch 26, the position of the pressure plate 26 and the movable camera activity region 110 corresponds, first cavity plate
Plate 22 is equipped with tool bore 25 under positioning device, and the pressure plate 26 is equipped with bit-avoiding slot, 27 and of movable insert correcting needle bit-avoiding slot
Stock column 28 is limited, the edge of a knife 25 is located in the bit-avoiding slot under the positioning device, and the edge of a knife 25 is for placing institute under the positioning device
Positioning device 19 is stated, the movable insert correcting needle bit-avoiding slot 27 is for placing the correcting needle 18.
Fool proof FPD positioning column is had on seamless asynchronous hardware die holder stripper plate, can load and unload mold, every money product only needs
With changing small etching mould, no replacement is required hardware die holder.
The model DTH320 of three groups of make-up machine a.
The model DTH320 of one or the four group of make-up machine c and the two or the four group of make-up machine e.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of production method of seamless asynchronous product, it is characterised in that: including
Step 1: C material strip is sent into the high-speed asynchronous set position die-cutting machine of 300 types, A+B material strip by the first pressing device of three groups of make-up machines
One end be admitted to the first material pulling mechanism of the high-speed asynchronous set position die-cutting machine of 300 type;
Step 2: installing seamless asynchronous hardware die holder on the high-speed asynchronous set position die-cutting machine of 300 type, described in A+B material strip passes through
Seamless asynchronous hardware die holder is stripped into individual A material and B material, and B material is recovered, and A material and C material pass through the high-speed asynchronous set of 300 types
Second material pulling mechanism of position die-cutting machine enters the one or four group of make-up machine;
Step 3: A material and C material are in the rejecting of the one or four group of make-up machine completion waste material, and the semi-finished product completed the process are by the one or four group
Make-up machine is sent into 200 types high speed set position die-cutting machine;
Step 4: common stamping die, A material and C material are installed through 200 types high speed set position on the 200 type high speed set position die-cutting machine
A+C material is formed after stamping die two times punch on die-cutting machine, and is admitted to the two or four group of make-up machine;
Step 5: the A+C material completes the rejecting of waste material in the two or the four group of make-up machine, and completes the winding of finished product;
The seamless asynchronous hardware die holder includes upper die and lower die, and the upper mold includes upper mold frame plate, fixed plate, stripper plate, delays
Spring is rushed, the fixed plate and the buffer spring are fixedly mounted on the inner wall of the upper mold frame plate, the buffer spring passes through
The fixed plate is connected to the stripper plate, and makes to form buffer area between the stripper plate and the fixed plate, described de-
The lower section of flitch is equipped with the No.1 region for installing the first mold and No. two regions for installing the second mold, the upper mold
The edge of frame plate is equipped with guide post, is symmetrically arranged with fool proof FPD positioning column and movable insert at the both sides of the edge in No. two regions
Zone of action, the movable insert zone of action side installation it is several can mating common locating device, top activity install band
The movable insert of correcting needle;The lower die includes guide sleeve, the first concave template, the second concave template, lower die frame plate, the lower die frame plate
Top first concave template and second concave template are installed, be equipped between second concave template and the lower die frame plate
Material path, and second concave template can walk to expect direction activity, lower mold holder plate edge relative to the lower die frame plate
Equipped with the guide sleeve connecting with the guide post, be fixedly mounted pressure plate above first concave template, the position of the pressure plate with
The position in the activity camera activity region corresponds, and first concave template is equipped with tool bore under positioning device, the pressure
Flitch is equipped with bit-avoiding slot, movable insert correcting needle bit-avoiding slot and limit stock column, and the edge of a knife keeps away position positioned at described under the positioning device
In slot, the edge of a knife is for placing the positioning device under the positioning device, and the movable insert correcting needle bit-avoiding slot is for placing
The correcting needle.
2. the production method of the seamless asynchronous product of one kind according to claim 1, it is characterised in that: three groups of make-up machines
Model DTH320.
3. the production method of the seamless asynchronous product of one kind according to claim 1, it is characterised in that: the one or the four group of patch
The model DTH320 of conjunction machine and the two or the four group of make-up machine.
4. the production method of the seamless asynchronous product of one kind according to claim 1, it is characterised in that: the tool of the step 1
Body process are as follows: be separately mounted to A+B material strip, C material strip on first discharge mechanism and the second discharge mechanism of three groups of make-up machines, C
Material strip is sent into the first pressing device by the first Xian Liao mechanism, and is finally fed to the high-speed asynchronous set position die-cutting machine of 300 types, A+B material
One end of band is admitted to the first material pulling mechanism of the high-speed asynchronous set position die-cutting machine of 300 type.
5. the production method of the seamless asynchronous product of one kind according to claim 1, it is characterised in that: the tool of the step 2
Body process are as follows: C material strip is entered on seamless asynchronous hardware die holder by the second Xian Liao mechanism, and A+B material strip is by described seamless asynchronous
Hardware die holder is stripped into individual A and expects to expect with B, and after one end of B material is fixed on the second receiving mechanism, the later period is carried out certainly
The B material of dynamic recycling, recycling is wrapped on second receiving mechanism, and A material and C material enter the one or four group by the second material pulling mechanism
Make-up machine.
6. the production method of the seamless asynchronous product of one kind according to claim 1, it is characterised in that: the tool of the step 3
Body process are as follows: A material and C material complete picking for waste material by third Xian Liao mechanism the second pressing device of feeding of the one or four group of make-up machine
It removes, the semi-finished product completed the process are sent into 200 types high speed set position die-cutting machine by the one or four group of make-up machine.
7. the production method of the seamless asynchronous product of one kind according to claim 1, it is characterised in that: the tool of the step 4
Body process are as follows: common stamping die, A material and C material are installed on the 200 type high speed set position die-cutting machine through 200 types high speed set position mould
Cut machine the 4th Xian Liao mechanism bring stamping die two times punch into after, by material pulling mechanism by A+C expect be sent into the two or four group of make-up machine.
8. the production method of the seamless asynchronous product of one kind according to claim 1, it is characterised in that: the step 5 is specific
Are as follows: the A+C material is sent into third pressing device by the 5th Xian Liao mechanism of the two or four group of make-up machine, completes the rejecting of waste material, complete
At the waste discharge of product, the winding of finished product is finally completed by the receiving mechanism of the two or four group of make-up machine.
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CN109719797B CN109719797B (en) | 2020-12-29 |
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