CN102001160B - Molding, punching and cutting integrated device and realizing method thereof - Google Patents
Molding, punching and cutting integrated device and realizing method thereof Download PDFInfo
- Publication number
- CN102001160B CN102001160B CN201010548004.5A CN201010548004A CN102001160B CN 102001160 B CN102001160 B CN 102001160B CN 201010548004 A CN201010548004 A CN 201010548004A CN 102001160 B CN102001160 B CN 102001160B
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- injection moulding
- plate
- die
- ejector retainner
- knife
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Abstract
The invention relates to a molding, punching and cutting integrated device comprising a front die holder, a rear die holder, an automatic feeding machine, an ejector plate, a front die plate, a rear die plate, a front die cutter blade, a rear die cutter blade and a hardware belt. The ejector plate is fixed on the rear die plate, the automatic feeding machine is mounted above the ejector plate, the rear die cutter blade is arranged on the rear die plate, the front die cutter blade is arranged on the front die plate, and the hardware belt is conveyed by the automatic feeding machine to a gap formed by the combination of the front die plate and the rear die plate. The invention also discloses a realizing method of the molding, punching and cutting integrated device. The molding, punching and cutting integrated device effectively saves various resources, decreases the production cost, further stabilizes the product dimension and improves the production efficiency. The production cycle of a single product can be shortened to be 2.4S.
Description
Technical field
The present invention relates to injection machine, particularly relate to a kind of injection moulding punching press cutting material integrated apparatus and its implementation.
Background technology
Due to the limitation of product structure, originally injection moulding process need complete on three-dimensional injection machine.Vertical injection molding machine is characterized in that the axis of mold closing mechanism and injection device is a line arrangement and perpendicular to the ground, have floor space little, mould mounting or dismounting are convenient, and inserts is installed easily, falling into material from hopper can plastify more equably, easily realizes the advantage such as automation and the management of many machine transfer matics.Shortcoming be eject goods can not Automatic-falling, need artificial or other method to take out, be difficult for realizing full-automatic operation and massive article injection.
That is to say, former injection molding mould is one to go out eight, the each row (every row 4PCS) in mould left and right, and five metals material strip cuts into mono-of 4PCS after electroplating, utilize craft to be positioned in mould, cuts into single-piece finished product after injection formed again.Mould is two template die structures, gets injection molding stub bar by hand, then cast gate is scabbled.The production cycle of single-piece finished product needs 23s.
Hence one can see that, and the operation of prior art is more, and personnel configure needs people of one section of operation, and production cost is higher, product fraction defective is high, efficiency is lower, cannot reach client's production requirement.
Summary of the invention
The object of this invention is to provide a kind of injection moulding punching press cutting material integrated apparatus and its implementation, can reduce production costs, enhance productivity to reach the object economizing on resources.
Technical scheme of the present invention: a kind of injection moulding punching press cutting material integrated apparatus, comprises front die holder, rear die holder, autoloader, ejector retainner plate, front template, rear pattern plate, the front mould edge of a knife, the rear mold edge of a knife and five metals material strip, die; Described die is arranged on rear pattern plate and front template; On described die, be also provided with and eject feeding-guiding mechanism; The described feeding-guiding mechanism that ejects comprises and ejects stock guide, push rod, jacking block;
Ejector retainner plate is fixed on rear pattern plate, and autoloader is installed above ejector retainner plate, is provided with the rear mold edge of a knife above rear pattern plate, is provided with the front mould edge of a knife above front template, and five metals material strip is sent on the gap of rear pattern plate and front template matched moulds by autoloader.
The present invention also discloses a kind of implementation method of injection moulding punching press cutting material integrated apparatus simultaneously, comprises the following steps:
In the time that injection moulding completes mould in die opening state, ejector retainner plate ejects rear slack;
Autoloader send four product centers to complete apart from finishing rear also feeding downwards five metals material strip, and ejector retainner plate resets;
Mould starts to carry out matched moulds and cuts process;
In the time that matched moulds gap equals five metals material strip thickness, the edge of a knife starts to cut single-piece finished product, and mould cuts end after closing closely completely;
Enter second and take turns injection moulding process.
In the present invention, also comprise the steps:
Injection moulding completes rear mold and opens, and ejector retainner plate ejects, the now smooth demoulding of finished product that cuts of the first round, and autoloader starts feeding simultaneously.
The beneficial effect that the present invention has: injection moulding punching press cutting material integrated apparatus of the present invention has effectively been saved various resources, reduced production cost, product size is more stable and has improved production efficiency, realizing and the invention enables the production cycle of single-piece finished product is 2.4S.
Brief description of the drawings
Fig. 1 is the schematic diagram of injection moulding punching press cutting material integrated apparatus of the present invention;
Fig. 2 is that the die sinking of injection moulding punching press cutting material integrated apparatus of the present invention ejects view;
Fig. 3 is the using die stock layout figure of injection moulding punching press cutting material integrated apparatus of the present invention;
Fig. 4 be injection moulding punching press cutting material integrated apparatus of the present invention eject feeding-guiding mechanism schematic diagram.
[figure number is to as directed]
The rear die holder of 1 front die holder 2
3 autoloader 4 ejector retainner plates
5 front template 6 rear pattern plates
The 7 front mould edge of a knife 8 rear mold edges of a knife
9 five metals material strip 10 dies
11 eject stock guide 12 rear cavities
13 release link 14 push rods
15 jacking blocks
Detailed description of the invention
For making that architectural feature of the present invention and effect of reaching are had a better understanding and awareness, coordinate detailed explanation in order to preferred embodiment and accompanying drawing, be described as follows:
Injection moulding punching press cutting material integrated apparatus of the present invention, the main production principle that adopts " continuous stamping die ", integrate above-mentioned rear three process (injection moulding, punching press, cutting material) to a mold, thereby reach the final purpose that economizes on resources, enhances productivity, reduces production costs.
Concrete, please refer to Fig. 1, Fig. 2, Fig. 1 is the schematic diagram of injection moulding punching press cutting material integrated apparatus of the present invention, Fig. 2 is that the die sinking of injection moulding punching press cutting material integrated apparatus of the present invention ejects view, comprises front die holder 1, rear die holder 2, autoloader 3, ejector retainner plate 4, front template 5, rear pattern plate 6, the front mould edge of a knife 7, the rear mold edge of a knife 8 and five metals material strip 9.
Ejector retainner plate 4 is fixed on rear pattern plate 6, autoloader 3 is installed above ejector retainner plate 4, rear pattern plate 6 is provided with the rear mold edge of a knife 8 above, and front template 5 is provided with the front mould edge of a knife 7 above, and five metals material strip 9 is sent on the gap of rear pattern plate 6 and front template 5 matched moulds by autoloader 3.
Please refer to Fig. 3, Fig. 3 is the using die stock layout figure of injection moulding punching press cutting material integrated apparatus of the present invention.Also comprise the die 10 being arranged on rear pattern plate 6 and front template 5, rear pattern plate 6 is provided with release link 13.
On rear pattern plate (6) and front template (5), be equipped with the edge of a knife
Utilize the mold clamping force of injection machine in injection moulding process, to cut single-piece finished product and tailing, concrete steps are as follows:
Die main body structure is the thin gate mould of three template dies, so that injection molding stub bar (waste material) energy Automatic-falling is to realize fully-automatic production.Mold well number is 8 caves, the each discharge band in die 10 both sides, and when feeding, two material strips are synchronized with the movement.
Please refer to Fig. 4, Fig. 4 injection moulding punching press of the present invention cutting material integrated apparatus eject feeding-guiding mechanism schematic diagram.Autoloader 3 is installed above mould ejector plate 4, is ejected feeding while stopping to reach, feeding finishes back center plate 4 rollbacks.
In the time that injection moulding completes mould in die opening state, ejector retainner plate 4 ejects rear slack, and after waiting autoloader 3 to send four product centers distances to finish downwards five metals material strip 9, after feeding completes, ejector retainner plate 4 resets by release link 13.Mould starts to carry out matched moulds and cuts process, and in the time that matched moulds gap equals five metals material strip 9 thickness, the edge of a knife starts to cut single-piece finished product, and mould cuts end (now product is also in mould) after closing closely completely, enters second and takes turns injection moulding process.Injection moulding completes rear mold and opens, and ejector retainner plate 4 ejects, the now smooth demoulding of finished product that cuts of the first round, and autoloader 3 starts feeding simultaneously.
Injection moulding punching press cutting material integrated apparatus of the present invention has effectively been saved various resources, has been reduced production cost, product size is more stable and has improved production efficiency, and realizing and the invention enables the production cycle of single-piece finished product is 2.4S.
In sum, it is only preferred embodiment of the present invention, not be used for limiting scope of the invention process, all equalizations of doing according to the shape described in the claims in the present invention scope, structure, feature and spirit change and modify, and all should be included within the scope of claim of the present invention.
Claims (3)
1. an injection moulding punching press cutting material integrated apparatus, it is characterized in that, comprise front die holder (1), rear die holder (2), autoloader (3), ejector retainner plate (4), front template (5), rear pattern plate (6), the front mould edge of a knife (7), the rear mold edge of a knife (8) and five metals material strip (9), die (10); Described die (10) is arranged on rear pattern plate (6) and front template (5); On described die (10), be also provided with and eject feeding-guiding mechanism; The described feeding-guiding mechanism that ejects comprises and ejects stock guide (11), push rod (14), jacking block (15);
Ejector retainner plate (4) is fixed on rear pattern plate (6), in the top of ejector retainner plate (4), autoloader (3) is installed, rear pattern plate (6) is provided with the rear mold edge of a knife (8) above, front template (5) is provided with the front mould edge of a knife (7) above, and five metals material strip (9) is sent on the gap of rear pattern plate (6) and front template (5) matched moulds by autoloader (3).
2. an implementation method for injection moulding punching press cutting material integrated apparatus, is characterized in that, comprises the following steps:
In the time that injection moulding completes mould in die opening state, ejector retainner plate ejects rear slack;
Autoloader send four product centers to complete apart from finishing rear also feeding downwards five metals material strip, and ejector retainner plate resets;
Mould starts to carry out matched moulds and cuts process;
In the time that matched moulds gap equals five metals material strip thickness, the edge of a knife starts to cut single-piece finished product, and mould cuts end after closing closely completely;
Enter second and take turns injection moulding process.
3. the implementation method of injection moulding punching press cutting material integrated apparatus according to claim 2, is characterized in that, also comprises the steps:
Injection moulding completes rear mold and opens, and ejector retainner plate ejects, the now smooth demoulding of finished product that cuts of the first round, and autoloader starts feeding simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010548004.5A CN102001160B (en) | 2010-11-17 | 2010-11-17 | Molding, punching and cutting integrated device and realizing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010548004.5A CN102001160B (en) | 2010-11-17 | 2010-11-17 | Molding, punching and cutting integrated device and realizing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102001160A CN102001160A (en) | 2011-04-06 |
| CN102001160B true CN102001160B (en) | 2014-07-09 |
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ID=43808991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010548004.5A Expired - Fee Related CN102001160B (en) | 2010-11-17 | 2010-11-17 | Molding, punching and cutting integrated device and realizing method thereof |
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| Country | Link |
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| CN (1) | CN102001160B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108127867A (en) * | 2018-01-23 | 2018-06-08 | 东莞利铿电子有限公司 | Material belt type injection mold |
| CN110154324A (en) * | 2019-05-17 | 2019-08-23 | 浙江普兴电子科技有限公司 | A kind of punching press injection mold and mould link molding method |
| CN111516207B (en) * | 2020-04-23 | 2021-11-23 | 武汉威利佳汽车配件有限公司 | Adjustable injection mold and injection molding method thereof |
| CN112497646B (en) * | 2020-10-30 | 2022-05-27 | 东莞市佰特汽车零部件有限公司 | Device for intelligently manufacturing tails of plastic injection molding automatic cutting injection molding parts |
| CN112810045A (en) * | 2021-02-05 | 2021-05-18 | 昆山贝松精密电子有限公司 | Automatic punching press injection moulding cutting system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5284608A (en) * | 1991-12-16 | 1994-02-08 | Devi S.P.A. | Process for moulding composite plastic material |
| CN101513763A (en) * | 2008-02-21 | 2009-08-26 | 翔渝实业股份有限公司 | Processing procedures for cutting membrane in mold |
| CN201371469Y (en) * | 2009-02-24 | 2009-12-30 | 昆山圣田纺织制品有限公司 | Forming die-cutting device for three-dimensional dunnage |
| CN202062588U (en) * | 2010-11-17 | 2011-12-07 | 上海精卫模具有限公司 | Integral injection molding, stamping and cutting device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19515192C2 (en) * | 1994-04-25 | 1997-08-21 | Dainippon Printing Co Ltd | Process for forming a pattern on an article during its injection molding and device for this purpose |
-
2010
- 2010-11-17 CN CN201010548004.5A patent/CN102001160B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5284608A (en) * | 1991-12-16 | 1994-02-08 | Devi S.P.A. | Process for moulding composite plastic material |
| CN101513763A (en) * | 2008-02-21 | 2009-08-26 | 翔渝实业股份有限公司 | Processing procedures for cutting membrane in mold |
| CN201371469Y (en) * | 2009-02-24 | 2009-12-30 | 昆山圣田纺织制品有限公司 | Forming die-cutting device for three-dimensional dunnage |
| CN202062588U (en) * | 2010-11-17 | 2011-12-07 | 上海精卫模具有限公司 | Integral injection molding, stamping and cutting device |
Also Published As
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|---|---|
| CN102001160A (en) | 2011-04-06 |
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