CN1096983A

CN1096983A - Man-made tourist site stone and method for making thereof

Info

Publication number: CN1096983A
Application number: CN 93107752
Authority: CN
Inventors: 黄权和
Original assignee: Individual
Current assignee: Individual
Priority date: 1993-06-30
Filing date: 1993-06-30
Publication date: 1995-01-04

Abstract

The present invention relates to a kind of man-made tourist site stone and method for making thereof, be characterized in that method for making comprises: raw material is handled, mould typing and four steps such as reinforcement processing, the demoulding and surface treatment are handled, irritated in stock mould bottoming colouring, produce a kind of man-made tourist site stone that has as shape, quality, sense of touch, color and luster as the true stone, this stone weight is about 1/3 of the true stone weight of equal-volume; Labour and man-hour are easily carried, construct, economized to product of the present invention, cost is low, and have fire prevention, heat insulation, alleviate the loading of decorateing building and safeguard characteristics such as natural landscape.

Description

Man-made tourist site stone and method for making thereof

The present invention relates to a kind of man-made tourist site stone and method for making thereof, but be meant especially a kind of weight light far beyond true stone, easily carrying construction fire-proof and thermal-insulation, have man-made tourist site stone and method for making thereof with the identical texture of true stone.

Live in the Nature scene of the people's predilection beauty in the city that is small in area but densely populated, thereby the architects in city fall over each other to adopt the scape design of making of natural landscape to come beautifying city, hotel, school, factory, so that family; Yet, to make the required stone material of scape and all pick up from mountain forest or beach, this is labor intensive, material resources not only, also consume no small financial resources; The natural landscape district also is subjected to serious destruction simultaneously, has again, and lithotome is heavier, as when indoor or roof are decorateed, and the structure that may jeopardize building; Therefore, have in building industry with polymer such as epoxy resin and make the artificial hillock imitation stone, but it relatively differs greatly with the quality of true stone, what more can consider is resin, plastics, is combustible material, uses dangerous, and when discarding in the future, easy contaminated environment.

The objective of the invention is to provide a kind of shape, quality, sense of touch, color and luster and true stone much at one, and draw materials easily, manufacturing is easy, cost is low, also has the man-made tourist site stone and the method for making thereof of fire-proof and thermal-insulation.

The object of the present invention is achieved like this: it is to be cooperated by colorant, reinforcement material and painted coloured drawing pigment in inserts, the bottoming to form; Inserts is to add water and blowing agent mixes with hydraulicity material; Colorant is to add water with hydraulicity material and pigment mixes with the on-hydraulic inanimate matter material in the bottoming; The reinforcement material is that the metal material that the steel bar, steel mesh, steelframe with hard etc. has a stretching resistance constitutes; Painted coloured drawing pigment is painted to be applicable to inanimate matter such as stone material, and its pigment with lithotome color and luster is formed.

Owing to adopt such scheme, product of the present invention has the view stone of quality as the natural stone, decorative pattern and color and luster, in light weight, can reduce view and decorate the cost of building materials, the saving of labor, save time, construct fast, and the energy fire-proof and thermal-insulation also alleviates the loading of decorateing building, service life and the safety of safeguarding the decoration building, more can make making scape design beautifying the in a large number urban while of natural landscape, has protected the mountain forest of the Nature, refined stone; Reach and beautify people's living environment and safeguard the natural, ecological view.

The present invention is described in more detail below by accompanying drawing and embodiment.

Fig. 1 is an embodiment of the invention process chart.

Referring to Fig. 1; Method for making of the present invention comprises: 1 raw material is handled; 2 stock moulds bottoming colouring is handled; 3 irritate the mould typing handles with reinforcement; Key steps such as 4 demouldings and surface treatment;

1, raw material is handled: main filling raw material of the present invention is with the hydraulicity materials such as cement of about 100 parts of weight, the polymolecularity blowing agent of about 0.1 to 1 part of weight, the water of 30 to the 60 parts of weight of having an appointment is formed, also can add an amount of coloring pigment according to the background color of the imitated true stone of desire mixes with it, wherein the polymolecularity blowing agent is to contain the blowing agent that tools such as same first polymer of the ethene unsaturated carboxylic acid monomer of C1～C12 alkyl and its esters or co-polymer are stablized foaminess, when raw material is filled in modulation, earlier blowing agent and water are placed the machine of making that stirs, made 2～4 minutes with the about 250～650rpm of rotating speed stirring earlier, add raw materials such as cement and colorant again, stirring was made 3～6 minutes, blowing agent is bubbled fully and be uniformly mixed into-foam the filling raw material of shape with cement, density after the bigger then sclerosis of the foam volume of foamed cement filling raw material is littler, thereby the reduction foamed cement is filled the compression strength of raw material, so for making not only light weight of view stone, also can keep light good intensity must control use amount in the blowing agent, to adjust air content and the compression strength thereof in the foamed cement, foamed cement weight after the control sclerosis is maintained at about 1/3rd (promptly contain air capacity and be about 33%) of the true stone weight of equal-volume approximately, can reach quality and carry easily, and the desirable compression strength of tool.Provide the test data of a blowing agent use amount and air capacity and compression strength for reference below.

Blowing agent actuating quantity %	Air capacity %	28 days kg/cm of compression strength
			0.2	31.5	29
0.4	43.2	17
			0.6	48.6	12
1.0	57.7	7

2, the rubber pattern bottoming in advance that will have true stone shape is handled-is needed in the bottoming colouring of rubber pattern before material filling, leave flaws such as bubble or appearance be full of cracks to prevent the view stone surface after the material filling demoulding, and make view stone surface have quality as the true stone, in the bottoming composition of colorant by the on-hydraulic inanimate matter material of hydraulicity materials such as the cement of 3 parts of weight or gypsum and 1 part of weight (as natural stone-powder or calcium carbonate, silicon sand, bentonite, sliding soil, diatomaceous earth, clay, oxidation silicon powder, flying dust, the silicon stone powder, kaolin, the material of single or at least two kinds of mixing such as blast-furnace slag.) and an amount of coloring pigment mix stirring with water, make into colorant in the bottoming of dense consistence, with even coating or be sprayed at the rubber pattern inwall, the color of coloring pigment can be as the criterion according to the true stone desiring to duplicate.

3, typing of filling mould and reinforcement processing-rubber pattern can pour into the raw material foamed cement in the rubber pattern after painting through feeling secure and handling slowly, make foamed cement can fill up each interior calixconcavity face of rubber pattern, remain in the rubber die wall to prevent air pocket; When if made finished-product volume is bigger or longer, for increasing its stretching resistance and intensity, can leave standstill about 1 hour or look its hardenability irritating mould, treat that foamed cement begins sclerosis and is when partly condensing shape, required according to finished form volume or length again, be pressed into default steelframe or steel bar, steel mesh is in the foamed cement that partly condenses, make it stay in the rubber pattern central part, evenly smear topped steel bar or steel mesh and the indenture place of being pressed into the foamed cement of redistribution again.Shape of the present invention have drawn from natural former stone or other art of stone carving product etc., backed stamper and material with toughness soft with quality such as rubber is for well, and it can make careful bag duplicate out clearly, reaches the effect of reappearing former stone.

4, the artificial view stone of the demoulding and surface treatment-the present invention left standstill 24 hours after handling through typing and reinforcement approximately, treating that it hardens fully gets final product the demoulding after solidifying, visual its of finished product after the demoulding needs and modifies processing such as edging, when if finished surface need be deepened its color or desire to have color more than two kinds, to spray paint or colored drawing carries out surface treatment, make finished product reappear decorative pattern, color and luster and the texture of natural former stone at finished surface.

Claims

1, a kind of man-made tourist site stone is characterized in that it is to be cooperated by colorant, reinforcement material and painted coloured drawing pigment in inserts, the bottoming to form:

A, inserts add water and blowing agent mixes with hydraulicity material;

B, colorant is to add water with hydraulicity material and pigment mixes with the on-hydraulic inanimate matter material in the bottoming;

C, reinforcement material are that the metal material that the steel bar, steel mesh, steelframe with hard etc. has a stretching resistance constitutes;

D, painted coloured drawing pigment are painted to be applicable to inanimate matter such as stone material, and its pigment with lithotome color and luster is formed.

2, man-made tourist site stone as claimed in claim 1, it is characterized in that the hydraulicity material in the inserts is a cement, blowing agent is to contain the ethene unsaturated carboxylic acid monomer of C1～C12 alkyl and the same first polymer or the co-polymer of salt, the constituent composition adds the blowing agent of 0.1～1 part of weight and the water of 30～60 parts of weight than the cement that is 100 parts of weight, in filler, also can add an amount of coloring pigment, make colorant evenly painted therein.

3, man-made tourist site stone as claimed in claim 1, it is characterized in that the hydraulicity material in the colorant is cement or gypsum on daub, and the on-hydraulic inanimate matter material to be natural stone-powder or calcium carbonate, silicon sand, bentonite, sliding soil, sand algae soil, clay, oxidation silicon powder, flying dust, silicon stone powder, kaolin, blast-furnace slag etc. single or at least two kinds mix; The composition of colorant is the on-hydraulic inanimate matter material of the hydraulicity thing of 3 parts of weight than 1 part of weight in the bottoming, and adds an amount of coloring pigment and moisture content is modulated into thick.

4, a kind of method for making of man-made tourist site stone is characterized in that method for making divides four steps:

Raw material handle-is inserted the blowing agent of 0.1～1 part of weight in the inserts and the water of 30～60 parts of weight in the mixer, rotating speed with 250～650rpm stirred 2～4 minutes, the cement that adds 100 parts of weight again continues to stir 3～6 minutes, becomes a kind of foamed cement;

The stock mould bottoming colouring processing-even spray coating of colorant is gone up in stock mould inside to feel secure;

Irritate the mould typing and handle-inserts is poured in the stock mould, and put into the reinforcement material with reinforcement;

But demoulding behind the demoulding and surface treatment-material setting and harden to be filled, in addition edging is modified, and the after stain coloured drawing pigment by spraying or surface treatment is carried out in coating, makes its color and luster with true stone and decorative pattern.

5, the method for making of man-made tourist site stone as claimed in claim 4, it is characterized in that stock mould makes with macromolecular materials soft, toughness such as rubber, and colorant need be uniformly coated on the typing die wall in the bottoming, make the bottoming upper strata can prevent be full of cracks or produce crafters, and view stone surface can be formed as the top layer as the true stone.

6, the method for making of man-made tourist site stone as claimed in claim 4, it is characterized in that in irritating mould typing and reinforcement processing, when reinforcement material palpus material to be filled is half coagulated state, can being pressed into the appropriate location in the inserts, and fill and lead up impression with foamed cement, leave standstill setting and hardening.

7, as the method for making of claim 4,6 described man-made tourist site stones, it is characterized in that leaving standstill the sclerosis shaping time and be about 24 hours, and then the demoulding and surface treatment.