CN109676718A - A kind of process that bamboo wood flattens in length and breadth - Google Patents

A kind of process that bamboo wood flattens in length and breadth Download PDF

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Publication number
CN109676718A
CN109676718A CN201811652901.3A CN201811652901A CN109676718A CN 109676718 A CN109676718 A CN 109676718A CN 201811652901 A CN201811652901 A CN 201811652901A CN 109676718 A CN109676718 A CN 109676718A
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China
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thick bamboo
bamboo tube
flattening
breadth
flattens
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CN201811652901.3A
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CN109676718B (en
Inventor
李延军
张海洋
王新洲
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Nanjing Forestry University
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Nanjing Forestry University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27JMECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00Mechanical working of cane or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The invention discloses a kind of process that bamboo wood flattens in length and breadth, thick bamboo tube is successively truncated, removes internal segment, removes acromere and is gone bamboo blueness to handle by S01;The thick bamboo tube that S01 is handled well is carried out longitudinal direction and cracked, and carries out hot mastication processing by S02;Thick bamboo tube after the softening of S02 high temperature is carried out longitudinal pre- flattening by S03;The thick bamboo tube flattened in advance longitudinal in S03 is carried out lateral flattening by S04;It is dry to be carried out two-sided planing, pressurization fixation and stacking by S05 for the thick bamboo tube laterally flattened in S04.The process that a kind of bamboo wood provided by the invention flattens in length and breadth using longitudinal respective advantage flattened and laterally flatten, and cooperates relevant softening process, the multistage flattening for realizing Mao bamboo tube, solves original production technology operational hazards, volume recovery is low, effect is bad, inefficient equal disadvantage.

Description

A kind of process that bamboo wood flattens in length and breadth
Technical field
The present invention relates to a kind of processes that bamboo wood flattens in length and breadth, belong to BAMBOO UNFOLDING technical field.
Background technique
China is the big country of bamboo kind a plant and bamboo industry, and Bamboo products are closely related with people's lives, penetrate into The every aspect of the clothing, food, lodging and transportion -- basic necessities of life of common people.However the thin hollow structure of wall that bamboo wood is natural, and outer surface has bamboo green, and inside has Bamboo every and tabasheer, these characteristics all bring difficulty to the processing of bamboo wood.At this stage in production moso bamboo chopping block, general bamboo flooring, bamboo In the product process such as integrated timber, in order to improve the surface aesthetics of product, the loss for cuing open bamboo is reduced, moso bamboo surfaces externally and internally is reduced and cuts The amount of cutting, the whole utilization rate and production efficiency for improving bamboo wood, needs to flatten moso bamboo.However, the prior art is single Longitudinal flattening in suitable bamboo fiber direction needs to carry out indentation in moso bamboo inner surface, and the bamboo clappers after flattening has compared with drastic crack Line, slicing amount are larger;Enterprise is more carried out using the single method laterally flattened perpendicular to bamboo fibre direction simultaneously Production, but this method needs to scribe deeper groove at the back side of bamboo wood using pressure roller to prevent the cracking after flattening, and Thick bamboo tube pre-formed members into after crossing softening process are difficult to open, and need worker to be open using tamper tool moso bamboo, then fill in transverse direction The risk of flattening machine, the operation is very big, and worker's finger repeatedly occurs and is involved in the accident of lateral flattening machine, and joined worker Sled mouth process, easily thick bamboo tube is made to crack, and greatly reduce and production efficiency and improve risk.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of existing technologies, provide a kind of safe and efficient, flattening effect The process that the bamboo wood that fruit is good, utilization rate of bamboo is high flattens in length and breadth.
In order to solve the above technical problems, the technical solution adopted by the present invention are as follows:
A kind of process that bamboo wood flattens in length and breadth, comprising the following steps:
Thick bamboo tube is successively truncated, removes internal segment, removes acromere and is gone bamboo blueness to handle by S01;
The thick bamboo tube that S01 is handled well is carried out longitudinal direction and cracked, and carries out hot mastication processing by S02;
Thick bamboo tube after the softening of S02 high temperature is carried out longitudinal pre- flattening by S03;
The thick bamboo tube flattened in advance longitudinal in S03 is carried out lateral flattening by S04;
It is dry to be carried out two-sided planing, pressurization fixation and stacking by S05 for the thick bamboo tube laterally flattened in S04.
It in S01, goes that stop collar is installed on the green cutter spindle of bamboo blueness processing and applies the air pressure of 0.3~0.7MPa, go green thickness Degree is 0.4~0.6mm.
In S02, longitudinal direction is carried out to thick bamboo tube using saw blade sawing and is cracked, the width longitudinally to crack is 1~3mm;High temperature is soft Change processing carried out in closed pressurized canister, heatings and softening medium be saturated vapor, temperature be 160~180 DEG C, handle the time be 5~20min.
In S03, longitudinal pre- flattening supports thick bamboo tube using flattening carrying roller and nip rolls, flattening carrying roller, and thick bamboo tube cracks upward, exhibition Plain-barreled roll lower part is wedge structure, and nip rolls moves downward, and 100~120mm is reached in thick bamboo tube extension of cracking.
In S04, laterally flattening is squeezed using the adjustable upper nip rolls of spacing and lower nip rolls.
In S05, with a thickness of 0.1~0.2mm, drying mode is to take dry kiln dry for planing.
Beneficial effects of the present invention:
1, by it is longitudinal crack, movement is pried open and filled in hot mastication and longitudinal pre- flattening instead of worker so that The labor intensity of worker reduces significantly, and the labour that worker is also reduced while reducing labour process is dangerous, machine will not occurring The phenomenon that device clamp hand, occurs.
2, the recovery effects for reducing BAMBOO UNFOLDING combine the moso bamboo of flattening road after identical by vertical and horizontal After treatment process, transverse curvature reply is smaller than single flattening treatment process, also just improves the utilization efficiency of bamboo wood.
3, the depth of indentation inside bamboo wood can be reduced using stepped total laterally flattening, to improve moso bamboo after flattening Globality, improve the physical and mechanical property of final products.
4, the time of sofening treatment is reduced, slicing thickness is reduced, improves the utilization rate of bamboo wood.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of lateral flattening device in the present invention.
Appended drawing reference is as follows in figure: 1- thick bamboo tube;The upper nip rolls of 2-;Nip rolls under 3-;4- or more nip rolls spacing is adjusted automatically Regulating device;5- back-flexing discharging device.
Specific embodiment
The present invention will be further described below with reference to examples, and following embodiment is only used for clearly illustrating this hair Bright technical solution, and not intended to limit the protection scope of the present invention.
Specific embodiment 1
A kind of process that bamboo wood flattens in length and breadth, comprising the following steps:
Thick bamboo tube is truncated into required length first by step 1, then carries out internal segment, then removes acromere, and combine Go green processing.Green processing is wherein gone to realize by installing stop collar on removing green cutter spindle and applying the air pressure of 0.3~0.7MPa, Preferably 0.3MPa goes blueness with a thickness of 0.4~0.6mm, preferably 0.4mm.
The thick bamboo tube that step 1 is handled well is carried out longitudinal direction and cracked, longitudinally cracked using saw blade sawing to thick bamboo tube by step 2 It carries out longitudinal direction to crack, the width longitudinally to crack is 1~3mm, preferably 1mm;Then hot mastication processing is carried out, at hot mastication Reason carries out in closed pressurized canister, and heating and softening medium is saturated vapor, and temperature is 160~180 DEG C, preferably 160 DEG C, locates The reason time is 5~20min, preferably 5min.
Thick bamboo tube after the softening of step 2 high temperature is carried out longitudinal pre- flattening by step 3, and longitudinal pre- flattening is using flattening support Roller and nip rolls, flattening carrying roller support thick bamboo tube, and thick bamboo tube cracks upward, and nip rolls lower part is wedge structure, and nip rolls moves downward, 100~120mm, preferably 100mm are reached into thick bamboo tube extension of cracking, treated length 400mm does not need indentation.Practical operation When, nip rolls wants more bigger to the thick bamboo tube width that cracks, and thick bamboo tube is avoided to crack place's rebound.
The thick bamboo tube flattened in advance longitudinal in step 3 is carried out lateral flattening, as shown in Figure 1, laterally flattening uses by step 4 The adjustable upper nip rolls 2 of spacing and lower nip rolls 3 are squeezed.Lower nip rolls 3 is connected with nip rolls spacing automatic adjustment up and down Device 4, thick bamboo tube 1 cracks along thick bamboo tube locates traverse feed, after upper nip rolls 2 and lower nip rolls 3 squeeze, passes through back-flexing Discharging device 5 discharges.
With a thickness of 0.1~0.2mm, then the thick bamboo tube laterally flattened in step 4 is carried out two-sided planing, planing by step 5 It is dry to carry out fixed pressurization, parting bead stacking and dry kiln.
Specific embodiment 2
A kind of process that bamboo wood flattens in length and breadth, comprising the following steps:
Thick bamboo tube is truncated into required length first by step 1, then carries out internal segment, then removes acromere, and combine Go green processing.Green processing is wherein gone to realize by installing stop collar on removing green cutter spindle and applying the air pressure of 0.3~0.7MPa, Preferably 0.5MPa goes blueness with a thickness of 0.4~0.6mm, preferably 0.5mm.
The thick bamboo tube that step 1 is handled well is carried out longitudinal direction and cracked, longitudinally cracked using saw blade sawing to thick bamboo tube by step 2 It carries out longitudinal direction to crack, the width longitudinally to crack is 1~3mm, preferably 2mm;Then hot mastication processing is carried out, at hot mastication Reason carries out in closed pressurized canister, and heating and softening medium is saturated vapor, and temperature is 160~180 DEG C, preferably 160 DEG C, locates The reason time is 5~20min, preferably 5min.
Thick bamboo tube after the softening of step 2 high temperature is carried out longitudinal pre- flattening by step 3, and longitudinal pre- flattening is using flattening support Roller and nip rolls, flattening carrying roller support thick bamboo tube, and thick bamboo tube cracks upward, and nip rolls lower part is wedge structure, and nip rolls moves downward, 100~120mm, preferably 110mm are reached into thick bamboo tube extension of cracking, treated length 400mm does not need indentation.Practical operation When, nip rolls wants more bigger to the thick bamboo tube width that cracks, and thick bamboo tube is avoided to crack place's rebound.
The thick bamboo tube flattened in advance longitudinal in step 3 is carried out lateral flattening, as shown in Figure 1, laterally flattening uses by step 4 The adjustable upper nip rolls 2 of spacing and lower nip rolls 3 are squeezed.Lower nip rolls 3 is connected with nip rolls spacing automatic adjustment up and down Device 4, thick bamboo tube 1 cracks along thick bamboo tube locates traverse feed, after upper nip rolls 2 and lower nip rolls 3 squeeze, passes through back-flexing Discharging device 5 discharges.
With a thickness of 0.1~0.2mm, then the thick bamboo tube laterally flattened in step 4 is carried out two-sided planing, planing by step 5 It is dry to carry out fixed pressurization, parting bead stacking and dry kiln.
Specific embodiment 3
A kind of process that bamboo wood flattens in length and breadth, comprising the following steps:
Thick bamboo tube is truncated into required length first by step 1, then carries out internal segment, then removes acromere, and combine Go green processing.Green processing is wherein gone to realize by installing stop collar on removing green cutter spindle and applying the air pressure of 0.3~0.7MPa, Preferably 0.7MPa goes blueness with a thickness of 0.4~0.6mm, preferably 0.6mm.
The thick bamboo tube that step 1 is handled well is carried out longitudinal direction and cracked, longitudinally cracked using saw blade sawing to thick bamboo tube by step 2 It carries out longitudinal direction to crack, the width longitudinally to crack is 1~3mm, preferably 1mm;Then hot mastication processing is carried out, at hot mastication Reason carries out in closed pressurized canister, and heating and softening medium is saturated vapor, and temperature is 160~180 DEG C, preferably 160 DEG C, locates The reason time is 5~20min, preferably 5min.
Thick bamboo tube after the softening of step 2 high temperature is carried out longitudinal pre- flattening by step 3, and longitudinal pre- flattening is using flattening support Roller and nip rolls, flattening carrying roller support thick bamboo tube, and thick bamboo tube cracks upward, and nip rolls lower part is wedge structure, and nip rolls moves downward, 100~120mm, preferably 120mm are reached into thick bamboo tube extension of cracking, treated length 400mm does not need indentation.Practical operation When, nip rolls wants more bigger to the thick bamboo tube width that cracks, and thick bamboo tube is avoided to crack place's rebound.
The thick bamboo tube flattened in advance longitudinal in step 3 is carried out lateral flattening, as shown in Figure 1, laterally flattening uses by step 4 The adjustable upper nip rolls 2 of spacing and lower nip rolls 3 are squeezed.Lower nip rolls 3 is connected with nip rolls spacing automatic adjustment up and down Device 4, thick bamboo tube 1 cracks along thick bamboo tube locates traverse feed, after upper nip rolls 2 and lower nip rolls 3 squeeze, passes through back-flexing Discharging device 5 discharges.
With a thickness of 0.1~0.2mm, then the thick bamboo tube laterally flattened in step 4 is carried out two-sided planing, planing by step 5 It is dry to carry out fixed pressurization, parting bead stacking and dry kiln.The above is only a preferred embodiment of the present invention, it should be pointed out that: For those skilled in the art, without departing from the principle of the present invention, several change can also be made Into and retouching, these modifications and embellishments should also be considered as the scope of protection of the present invention.

Claims (6)

1. a kind of process that bamboo wood flattens in length and breadth, it is characterised in that: the following steps are included:
Thick bamboo tube is successively truncated, removes internal segment, removes acromere and is gone bamboo blueness to handle by S01;
The thick bamboo tube that S01 is handled well is carried out longitudinal direction and cracked, and carries out hot mastication processing by S02;
Thick bamboo tube after the softening of S02 high temperature is carried out longitudinal pre- flattening by S03;
The thick bamboo tube flattened in advance longitudinal in S03 is carried out lateral flattening by S04;
It is dry to be carried out two-sided planing, pressurization fixation and stacking by S05 for the thick bamboo tube laterally flattened in S04.
2. the process that a kind of bamboo wood according to claim 1 flattens in length and breadth, it is characterised in that: in S01, remove Zhu Qingchu Stop collar is installed on the green cutter spindle of reason and applies the air pressure of 0.3~0.7MPa, goes blueness with a thickness of 0.4~0.6mm.
3. the process that a kind of bamboo wood according to claim 1 flattens in length and breadth, it is characterised in that: in S02, using annular saw Piece sawing carries out longitudinal direction to thick bamboo tube and cracks, and the width longitudinally to crack is 1~3mm;Hot mastication processing is in closed pressurized canister It carries out, heating and softening medium is saturated vapor, and temperature is 160~180 DEG C, and the processing time is 5~20min.
4. the process that a kind of bamboo wood according to claim 1 flattens in length and breadth, it is characterised in that: in S03, longitudinal preview Flat using flattening carrying roller and nip rolls, flattening carrying roller supports thick bamboo tube, and thick bamboo tube cracks upward, and nip rolls lower part is wedge structure, exhibition Plain-barreled roll moves downward, and 100~120mm is reached in thick bamboo tube extension of cracking.
5. the process that a kind of bamboo wood according to claim 1 flattens in length and breadth, it is characterised in that: in S04, laterally flatten It is squeezed using the adjustable upper nip rolls of spacing and lower nip rolls.
6. the process that a kind of bamboo wood according to claim 1 flattens in length and breadth, it is characterised in that: in S05, thickness of planishing For 0.1~0.2mm, drying mode is to take dry kiln dry.
CN201811652901.3A 2018-12-29 2018-12-29 Technological method for longitudinally and transversely flattening bamboo wood Active CN109676718B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113370332A (en) * 2021-06-11 2021-09-10 龙竹科技集团股份有限公司 Full bamboo unfolding process

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JPH06320504A (en) * 1993-05-13 1994-11-22 Nippon Buroaa Kogyo Kk Device and method for producing flat plate out of bamboo material
CN201483606U (en) * 2009-06-08 2010-05-26 杭州大庄地板有限公司 Round bamboo flattening machine
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CN104385397A (en) * 2014-10-09 2015-03-04 浙江农林大学 Progressive continuous crack-free flattening device for bamboo section
CN105196379A (en) * 2015-08-31 2015-12-30 安徽宏宇竹业科技股份有限公司 Green bamboo covering untwining production line
US9962894B1 (en) * 2015-11-09 2018-05-08 Bamcore LLC Press to flatten bamboo stalks
CN105751334A (en) * 2016-04-01 2016-07-13 南京林业大学 Efficient continuous crackless flattening method of bamboo
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CN208005902U (en) * 2017-07-04 2018-10-26 浙江双枪竹木有限公司 Equipment is flattened for the flattening wheel group of bamboo flattening and bamboo

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113370332A (en) * 2021-06-11 2021-09-10 龙竹科技集团股份有限公司 Full bamboo unfolding process

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