CN109672308A - A kind of small generator liftable rotor automatic placement device - Google Patents

A kind of small generator liftable rotor automatic placement device Download PDF

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Publication number
CN109672308A
CN109672308A CN201910001440.1A CN201910001440A CN109672308A CN 109672308 A CN109672308 A CN 109672308A CN 201910001440 A CN201910001440 A CN 201910001440A CN 109672308 A CN109672308 A CN 109672308A
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CN
China
Prior art keywords
rotor
tailstock
mounting portion
stator
main shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910001440.1A
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Chinese (zh)
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CN109672308B (en
Inventor
严慧萍
吴晓红
李宝栋
孙伟
刘立美
赵永生
冯刚
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Lanzhou Institute of Technology
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Lanzhou Institute of Technology
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Priority to CN201910001440.1A priority Critical patent/CN109672308B/en
Publication of CN109672308A publication Critical patent/CN109672308A/en
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Publication of CN109672308B publication Critical patent/CN109672308B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/16Centering rotors within the stator; Balancing rotors

Abstract

The present invention relates to hair generators to install apparatus field field, specially a kind of small generator liftable rotor automatic placement device;Comprising: lathe bed, lathe bed two sides are seat slot steel, guide rail is mounted on the seat slot steel, one end of guide rail is mounted with control cabinet, fixed main shaft is installed on control cabinet, main shaft end face is equipped with main shaft V-type wedge, moveable stator mounting portion is placed on lathe bed, described lathe bed one end is equipped with moveable rotor mounting portion, cooperated by the tailstock V-arrangement voussoir and main shaft V-type voussoir that are arranged on rotor mounting portion, rotor is placed and is fixed, mobile stator mounting portion makes motor stator and the concentric installation of rotor;It has the advantage that: installation and adjustment mode of the present apparatus by using automation reduces the labor intensity of worker to realize the automatic inserting of small generator rotor, the consistency and efficiency of assembly are improved.

Description

A kind of small generator liftable rotor automatic placement device
Technical field
The present invention relates to generators to install apparatus field field, and specially a kind of small generator liftable rotor is automatic Placement device.
Background technique
Generator stator-rotator attaches together or general assembly includes that rotor is inserted in stator, adjustment air-gap and installation other component, Such as external fan, brushgear.It must also be tested by platform after general assembly.These projects or process flow are because of generator size, class The difference of type and application, or delete or increase and refine, the quality of generator and performance are influenced very big.It must be right before general assembly The quality and quantity of components is checked, is cleaned the greasy dirt dust of each components, is removed insulant outstanding.To component Burr and coat of paint, more should carefully remove clean, otherwise will affect the accuracy and airgap uniformity degree of cooperation, cause electrical or machine Tool failure.When general assembly, it is one of critical process that rotor, which is inserted in stator,.Careless manipulation or operating method are not suitable for, and easily cause The wounding of winding abrades or bearing is impaired.Under special circumstances, shaft distortion is even resulted in.When being inserted in, it must also be noted that axis is stretched and is gone out The relative position of wire box, Ying Fuhe drawing regulation.
The mounting process of generator plays a crucial role whole system movenent performance.By consulting a large amount of texts It offers and investigates, current generator manufacturer is mainly by the inserting work for being accomplished manually small generator rotor.In quality and In larger-size generator assembly, manual assembly is particularly difficult, and a large amount of worker is needed to cooperate.By high level, experience Overhead traveling crane master worker abundant lifts.In assembling process, there is a large amount of human factor, so cause its assembly especially difficult, Precision is low.And worker is not able to maintain the unified state of assembly technology during assembly, so that the institute in same a collection of product The hair generator quality of production also makes a big difference.
Summary of the invention
There is provided a kind of small generator liftable rotor automatic placement devices for an object of the present invention, effective to solve The low and inefficient problem of existing manually installed generator stator-rotator precision of having determined, by using the installation and adjustment side of automation Formula reduces the labor intensity of worker to realize the automatic inserting of small generator rotor, improves the consistency and efficiency mesh of assembly 's.
To achieve the above object, the technical solution adopted by the present invention is specific as follows:
A kind of small generator liftable rotor automatic placement device, comprising: lathe bed 1,1 bottom of lathe bed are equipped with several supports Seat 2,1 two sides of lathe bed are seat slot steel 3, it is characterised in that: guide rail 4 are mounted on the seat slot steel 3, one end of guide rail 4 is equipped with Control cabinet 5 and hydraulic station 7, control cabinet 5 are equipped with fixed main shaft 8 towards 4 end of guide rail, and 8 end face of main shaft is equipped with main shaft V-type and carves Block 9 is placed with moveable stator mounting portion on lathe bed 1, and motor 16 and retarder 17 are equipped on stator mounting portion, and It is fixed with rack gear 18 on present 3 side wall of channel steel, the output gear wheel and rack 18 on retarder 17 engages, and realizes stator mounting portion Movement, described lathe bed one end is equipped with moveable rotor mounting portion, passes through the tailstock V-arrangement wedge being arranged on rotor mounting portion Block 24 and main shaft V-type voussoir 9 cooperate, and rotor 26 is placed and is fixed, and mobile stator mounting portion makes motor stator 15 and electricity The concentric installation of machine rotor 26.
The control cabinet 5 is equipped with the mobile feeding control button 6 of control stator mounting portion transverse and longitudinal.
The main shaft V-type voussoir 9 and tailstock V-arrangement voussoir 24 are equipped with the fixed turning handle 25 of wedge, adjust v-angle.
The stator mounting portion is made of lower plate 10, hydraulic cylinder 13 and upper plate 14, and lower plate 10 is placed in lathe bed 1 On, it is provided with hydraulic cylinder 13 and several guide rods 27, hydraulic cylinder 13 is connected to by pipeline with hydraulic station 7, and upper plate 14 is pacified Upper end loaded on hydraulic cylinder 13 and guide rod 27, motor stator 15 are placed on upper plate 14.
Side frame 11 is provided on the lower plate 10,11 end face of side frame is U-shaped structure, it is mounted therein with idler wheel 12, so that Idler wheel 12 contacts with each other with guide rail 4.
The rotor mounting portion is made of tailstock 19 and tailing axle 23, and tailstock 19 is placed on guide rail 4, is installed on tailstock 19 There is tailing axle 23,23 end face of tailing axle is equipped with tailstock V-arrangement voussoir 24, and rotor 26 is placed in tailstock V-arrangement voussoir 24 and main shaft V-type On voussoir 9.
19 bottom of tailstock is provided with height-adjustable tailstock fixed block 20, and it is solid that adjusting tailstock is equipped on tailstock 19 Determine the tailstock fastening handle 21 of block 20, and guide rail 4 is placed between tailstock 19 and tailstock fixed block 20.
The tailstock handwheel 22 of fine tuning tailing axle 23 is provided on the tailstock 19.
Another object of the present invention is to provide a kind of behaviour based on small generator liftable rotor automatic placement device Make method, the specific operation method is as follows:
Stator mounting portion and rotor mounting portion position on S1, adjustment placement device;
S2, motor stator 15 is placed on stator mounting portion by overhead traveling crane lifting, control hydraulic cylinder 13 is gone up and down to specific After height, control motor 16 works, and stator mounting portion is mobile to the position of the close main shaft 8 of horizontal direction, is moved to specific Stop behind position;
S3,26 one end of rotor is placed on spindle end V-arrangement voussoir 9 by overhead traveling crane lifting, the other end, which is placed in, to be turned On the tailstock 19V voussoir 24 of sub- mounting portion, and it is fixed by the fixed turning handle 25 of wedge;
S4, control stator mounting portion are mobile to rotor mounting portion direction, and motor stator 15 is sleeved on rotor 26, Complete the assembly of a stator and rotor.
The invention has the benefit that 1) present apparatus uses PLC control system, hydraulicdriven scheme, filled by detection It sets and real-time detection is done to this plant machinery moving component, realize the automatic inserting of small generator rotor.
2) present apparatus is safe and reliable, and saving manpower reduces the labor intensity of worker, improves the consistency and efficiency of assembly.
3) present apparatus installation is firm, and installation site is controllable, applied widely, is applicable to various rule in 89mm -315mm The installation of lattice motor stator rotor.
In conclusion installation and adjustment mode of the present apparatus by using automation, with realize small generator rotor from Dynamic inserting, reduces the labor intensity of worker, improves the consistency and efficiency of assembly.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is lathe bed mounting structure schematic diagram of the present invention;
Fig. 3 is retarder rack gear fit structure schematic diagram;
Fig. 4 is stator installation portion structure schematic diagram;
Fig. 5 is rotor installation portion structure schematic diagram
It is as shown in the figure: lathe bed 1, support base 2, seat slot steel 3, guide rail 4, control cabinet 5, feeding control button 6, hydraulic station 7, master Axis 8, main shaft V-type voussoir 9, lower plate 10, side frame 11, idler wheel 12, hydraulic cylinder 13, upper plate 14, motor stator 15, motor 16, retarder 17, rack gear 18, tailstock 19, tailstock fixed block 20, tailstock fastening handle 21, tailstock handwheel 22, tailing axle 23, tailstock V Shape voussoir 24, wedge fixed turning handle 25, rotor 26, guide rod 27.
Specific embodiment
With reference to the accompanying drawing and pass through specific embodiment further instruction technical solution of the present invention:
Embodiment 1
Small generator liftable rotor automatic placement device as shown in Figure 1, it is desirable to provide a kind of substitution manual operation, It can guarantee that the rotor installation equipment of installation accuracy, this equipment can be divided into four parts, respectively lathe bed mounting portion, control unit is determined Sub- mounting portion and rotor mounting portion, specific structure, principle and workflow are as described below.
Lathe bed mounting portion is mounting body with lathe bed 1, and 1 two sides of lathe bed are equipped with seat slot steel 3, and seat slot steel 3 is for installing fixation Guide rail 4.So that the whole U-shaped structure of lathe bed mounting portion, facilitates the installation of subsequent stator mounting portion and rotor mounting portion to fix.
Control unit is control cabinet 5, is provided with feeding control button 6.Control cabinet 5 uses PLC control system, to realize The moving distance of stator mounting portion X and Y-direction is adjusted.
Stator installation portion structure lower plate 10, hydraulic cylinder 13 and upper plate 14 as shown in figure 4, be made of.Stator mounting portion It is as shown in Figure 1 with the mounting structure in lathe bed portion.Lower plate 10 is placed on lathe bed 1.10 two sides of lower plate are provided with side frame 11, 11 end face of side frame is U-shaped structure.Several idler wheels 12 are installed in side frame 11, after side frame 11 wraps up guide rail so that idler wheel 12 with Guide rail 4 is intermeshed, and then limits the motion track of stator mounting portion.It is provided with hydraulic cylinder 13 on lower plate 10 and several leads To bar 27, hydraulic cylinder 13 is connected to by pipeline with hydraulic station 7, the power source of 7 hydraulic cylinders 13 of hydraulic station.Pass through control cabinet 5 Control, hydraulic station 7 provide power, realize moving up and down for hydraulic cylinder 13.Upper plate 14 is installed on the upper end of hydraulic cylinder 13, motor Stator 15 is placed on upper plate 14.
The X of stator mounting portion is realized to the mobile cooperation by 17 output gear wheel and rack 18 of retarder.As shown in figure 3, It is fixed with rack gear 18 on present 3 side wall of channel steel, motor 16 and retarder 17 are installed on stator mounting portion.Pass through deceleration Output gear wheel and rack 18 on device 17 engages, and realizes the movement of stator mounting portion.The revolving speed of motor 16 is controlled by control cabinet 5 System.
As shown in Fig. 2, being equipped with main shaft 8 in 5 side of control cabinet, 8 end face of main shaft is equipped with main shaft V-type wedge 9, by setting The tailstock V-arrangement voussoir 24 and main shaft V-type voussoir 9 set on rotor mounting portion cooperate, and rotor 26 is placed and is fixed.
Rotor installation portion structure tailstock 19 and tailing axle 23 as shown in figure 5, be made of.Entire tailstock 19 is installed on lathe bed 1. To realize that tailstock 19 and bed body 1 can realize adjustable fixation, height-adjustable tailstock fixed block is provided in 19 bottom of tailstock 20, while there are two the tailstock fastening handles 21 that adjusting tailstock fixed block 20 moves up and down for installation on tailstock 19.When installation, make It obtains guide rail 4 to be placed between tailstock 19 and tailstock fixed block 20, when need to be fixed by entire stator mounting portion, rotating tailstock fastens hand Handle 21 realizes consolidating for rotor mounting portion so that the distance between tailstock fixed block 20 and tailstock 19 reduce, and then clamping guide-rail 4 It is fixed.
The installation of rotor is realized by tailstock V-arrangement voussoir 24 and the cooperation of main shaft V-type voussoir 9.As shown in figure 5, in tailstock 19 On tailing axle 23 is installed, 23 end face of tailing axle is equipped with tailstock V-arrangement voussoir 24, and rotor 26 is placed in 24 He of tailstock V-arrangement voussoir On main shaft V-type voussoir 9.When need to fix, by adjusting the fixed turning handle of the wedge on main shaft V-type voussoir 9 and tailstock V-arrangement voussoir 24 25, v-angle is adjusted, so that main shaft V-type voussoir 9 and tailstock V-arrangement voussoir 24 are fixed by rotor 26.Pacify in rotor During dress, the high-precision position for adjusting rotor is needed, the tailstock handwheel 22 of fine tuning tailing axle 23 is provided on tailstock 19, It can carry out adjusting the high-precision of 26 position of rotor.
Concrete operation step is as described below:
In order to realize the automatic inserting of different size, different model generator stator rotor, in the pre-assembly, first have to adjust Complete machine bed is in place.It is lifted by overhead traveling crane and motor stator is placed on stator mounting portion, hydraulic system is controlled by control cabinet 5 and is opened Beginning work, the lifting of hydraulic cylinder 13 drives stator mounting portion to go up and down to vertical direction, until stator mounting portion rises to its pre-determined bit It postpones, 13 stop motion of hydraulic cylinder, mobile work platform is stopped and held on predetermined position.
After the rising of stator mounting portion is adjusted in place, controlled by control cabinet 5, by output gear gear on retarder 17 and Rack gear 18 cooperates, so that stator mounting portion is mobile to the position of the close main shaft 8 of horizontal direction, until touching is located at the machine head of a bed one The limit switch of side, stator mounting portion stop motion, stator mounting portion are adjusted in place.
26 one end of rotor is placed on spindle end V-arrangement voussoir 9 by overhead traveling crane lifting, and the other end is placed in tailstock V voussoir On 24.Due to motor model difference, the rotor length of motor is also different, and tailstock 19 can be according to the length of rotor one Determine to adjust fixed position in range.Tailstock 19 is tentatively adjusted to coarse adjustment, and rotation motion can be turned to tail by tailstock handwheel 22 Moving horizontally for seat V-arrangement voussoir 24, realizes the fine tuning of voussoir.
When installation, stator mounting portion is controlled to the movement of rotor mounting portion direction by control cabinet 5, motor stator is sleeved on On rotor, the assembly of a stator and rotor is completed.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (8)

1. a kind of small generator liftable rotor automatic placement device, comprising: lathe bed, lathe bed bottom are equipped with several support bases, Lathe bed two sides are seat slot steel, it is characterised in that: guide rail are mounted on the seat slot steel, one end of guide rail is equipped with control cabinet and liquid Pressure station, control cabinet are equipped with fixed main shaft towards guide rail end, and main shaft end face is equipped with main shaft V-type wedge, places on lathe bed There is moveable stator mounting portion, motor and retarder is installed, and fixation is set on present channel steel side wall on stator mounting portion There is rack gear, the output gear on retarder is engaged with rack, and realizes the movement of stator mounting portion, described lathe bed one end is equipped with can Mobile rotor mounting portion is cooperated by the tailstock V-arrangement voussoir and main shaft V-type voussoir that are arranged on rotor mounting portion, by motor Rotor, which is placed, to be fixed, and mobile stator mounting portion makes motor stator and the concentric installation of rotor.
2. a kind of small generator liftable rotor automatic placement device according to claim 1, it is characterised in that: described Main shaft V-type voussoir and tailstock V-arrangement voussoir are equipped with the fixed turning handle of wedge, adjust v-angle.
3. a kind of small generator liftable rotor automatic placement device according to claim 1, it is characterised in that: described Stator mounting portion is made of lower plate, hydraulic cylinder and upper plate, and lower plate is placed on lathe bed, if be provided with hydraulic cylinder and Dry guide rod, hydraulic cylinder are connected to by pipeline with hydraulic station, and upper plate is installed on the upper end of hydraulic cylinder and guide rod, motor stator It is placed on upper plate.
4. a kind of small generator liftable rotor automatic placement device according to claim 4, it is characterised in that: described Side frame is provided on lower plate, side frame end face is U-shaped structure, idler wheel is mounted therein with, so that idler wheel contacts with each other with guide rail.
5. a kind of small generator liftable rotor automatic placement device according to claim 1, it is characterised in that: described Rotor mounting portion is made of tailstock and tailing axle, and tailstock is placed on guide rail, and tailing axle is equipped on tailstock, and tailing axle end face is equipped with Tailstock V-arrangement voussoir, rotor are placed on tailstock V-arrangement voussoir and main shaft V-type voussoir.
6. a kind of small generator liftable rotor automatic placement device according to claim 5, it is characterised in that: described Tailstock bottom is provided with height-adjustable tailstock fixed block, and the tailstock fastening hand for adjusting tailstock fixed block is equipped on tailstock Handle, and guide rail is placed between tailstock and tailstock fixed block.
7. a kind of small generator liftable rotor automatic placement device according to claim 6, it is characterised in that: described The tailstock handwheel of fine tuning tailing axle is provided on tailstock.
8. a kind of small generator liftable rotor automatic placement device described according to claim 1-7, which is characterized in that Specific step is as follows:
Stator mounting portion and rotor mounting portion position on S1, adjustment placement device;
S2, motor stator 15 is placed on stator mounting portion by overhead traveling crane lifting, control hydraulic cylinder 13 lifting to certain height Afterwards, control motor 16 works, and stator mounting portion is mobile to the position of the close main shaft 8 of horizontal direction, is moved to specific position After stop;
S3,26 one end of rotor is placed on spindle end V-arrangement voussoir 9 by overhead traveling crane lifting, the other end is placed in rotor peace On the tailstock 19V voussoir 24 in dress portion, and it is fixed by the fixed turning handle 25 of wedge;
S4, control stator mounting portion are mobile to rotor mounting portion direction, and motor stator 15 is sleeved on rotor 26, complete The assembly of a stator and rotor.
CN201910001440.1A 2019-01-02 2019-01-02 Automatic plug-in mounting machine for liftable stator and rotor of small generator Active CN109672308B (en)

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Application Number Priority Date Filing Date Title
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110380583A (en) * 2019-08-05 2019-10-25 湘潭电机股份有限公司 A kind of packer of motor stator and rotor
CN111146911A (en) * 2020-01-07 2020-05-12 浙江金龙电机股份有限公司 High-precision horizontal rotor plug shaft mechanism
CN111843911A (en) * 2020-08-12 2020-10-30 上海元城汽车技术有限公司 Range extender positioning and assembling tool and range extender assembling method
CN111993009A (en) * 2020-07-27 2020-11-27 杭州微光电子股份有限公司 Servo motor assembly detection equipment and method
CN112077591A (en) * 2020-09-05 2020-12-15 赵培培 Large-scale generator assembly production process and assembly device thereof
CN112910189A (en) * 2021-01-26 2021-06-04 南京恒捷达机械制造有限公司 Manufacturing, assembling and assembling machine and assembling method for alternating current motor rotor
CN113977235A (en) * 2021-12-03 2022-01-28 黄山黄泵单螺杆泵有限公司 Single-screw pump tool clamp butt joint equipment and operation method thereof
CN114785074A (en) * 2022-05-25 2022-07-22 瑞昌市森奥达科技有限公司 Motor assembling equipment and operation method thereof
CN114986158A (en) * 2022-08-02 2022-09-02 江苏嘉轩智能工业科技股份有限公司 Horizontal roller assembly machine and assembling method thereof

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110380583A (en) * 2019-08-05 2019-10-25 湘潭电机股份有限公司 A kind of packer of motor stator and rotor
CN110380583B (en) * 2019-08-05 2024-02-06 湘潭电机股份有限公司 Assembling machine for motor stator and rotor
CN111146911A (en) * 2020-01-07 2020-05-12 浙江金龙电机股份有限公司 High-precision horizontal rotor plug shaft mechanism
CN111993009A (en) * 2020-07-27 2020-11-27 杭州微光电子股份有限公司 Servo motor assembly detection equipment and method
CN111843911A (en) * 2020-08-12 2020-10-30 上海元城汽车技术有限公司 Range extender positioning and assembling tool and range extender assembling method
CN112077591A (en) * 2020-09-05 2020-12-15 赵培培 Large-scale generator assembly production process and assembly device thereof
CN112910189A (en) * 2021-01-26 2021-06-04 南京恒捷达机械制造有限公司 Manufacturing, assembling and assembling machine and assembling method for alternating current motor rotor
CN112910189B (en) * 2021-01-26 2021-12-28 浙江铁仁工具制造有限公司 Manufacturing, assembling and assembling machine and assembling method for alternating current motor rotor
CN113977235A (en) * 2021-12-03 2022-01-28 黄山黄泵单螺杆泵有限公司 Single-screw pump tool clamp butt joint equipment and operation method thereof
CN114785074A (en) * 2022-05-25 2022-07-22 瑞昌市森奥达科技有限公司 Motor assembling equipment and operation method thereof
CN114986158A (en) * 2022-08-02 2022-09-02 江苏嘉轩智能工业科技股份有限公司 Horizontal roller assembly machine and assembling method thereof
CN114986158B (en) * 2022-08-02 2022-11-22 江苏嘉轩智能工业科技股份有限公司 Assembling method of horizontal roller assembling machine

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