CN109664107A - Motor flange drilling and cutting integrated equipment - Google Patents
Motor flange drilling and cutting integrated equipment Download PDFInfo
- Publication number
- CN109664107A CN109664107A CN201910066998.8A CN201910066998A CN109664107A CN 109664107 A CN109664107 A CN 109664107A CN 201910066998 A CN201910066998 A CN 201910066998A CN 109664107 A CN109664107 A CN 109664107A
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- drilling
- motor
- cylinder
- fixed
- integrated equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention relates to the field of part processing, in particular to integrated drilling equipment for a motor flange plate, which comprises a workbench, a cutting mechanism, a drilling mechanism, a displacement mechanism, a positioning mechanism, a feeding manipulator, a feeding conveyor belt, a discharging conveyor belt and a discharging manipulator, wherein the cutting mechanism and the drilling mechanism are arranged on the same straight line above the workbench, the displacement mechanism is fixed on the workbench and is arranged below the cutting mechanism and the drilling mechanism, the feeding manipulator and the feeding conveyor belt are arranged at the same end part of the displacement mechanism, the discharging manipulator and the discharging conveyor belt are arranged at the other end part of the displacement mechanism, and the positioning mechanism is arranged at the moving end of the displacement mechanism. The automatic cutting and drilling device disclosed by the invention realizes automatic cutting and drilling operations of the flange plate, can increase the working efficiency, reduces the labor intensity and reduces the labor cost.
Description
Technical field
The present invention relates to part manufacture field, in particular to a kind of motor flange disk drilling integration apparatus.
Background technique
Flange (Flange), is called flange flange disk, all to be bolted while closed in two planar perimeter uses
Union piece, generally referred to as " flange ".Ring flange be widely used in chemical industry, building, water supply, draining, petroleum, weight industry, it is cold
The foundation engineerings such as jelly, health, hot-water heating, fire-fighting, electric power, space flight, shipbuilding.
Ring flange is one of the standard component largely used in production and living, and China is main ring flange production in the world
Ground has huge industrial colony.
-- turning -- turning -- drilling -- drilling currently, main production in the prior art are as follows: blank
-- cleaning -- typewriting mark -- immersion oil antirust treatment -- packaging.
In turning process, the end face of flange is processed mainly on lathe, when processing, is needed through artificial side
Flange is fixed on clamping tool by formula, and is positioned to it, school position, for high-volume processing, artificial mode, and efficiency
Excessively low, large labor intensity, human cost is big, and is usually that gas is utilized to press from both sides in the flange machining production line of automation
After clamping workpiece, by a series of traversing, lifting means, the feeding of automation is realized, but its structure is mostly very complicated, and
And function is more single.
Summary of the invention
It is set in view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide an a kind of motor flange disk drilling integration
It is standby.
To solve the above problems, the present invention the following technical schemes are provided:
A kind of motor flange disk drilling integration apparatus, including workbench, cutting mechanism, borehole drill construction, displacement mechanism, localization machine
Structure, feeding manipulator, feeding conveyer belt, blanking conveyer belt and blanking mechanical hand, cutting mechanism and borehole drill construction setting are working
On same straight line above platform, displacement mechanism is fixed on the table and it is arranged under cutting mechanism and borehole drill construction
The same end of displacement mechanism, blanking mechanical hand and the setting of blanking conveyer belt is arranged in side, feeding manipulator and feeding conveyer belt
In the other end of displacement mechanism, positioning mechanism is mounted on the mobile terminal of displacement mechanism.
Further, displacement mechanism includes screw rod slide unit, and screw rod slide unit is equipped with the slide unit that can make straight-line displacement campaign, institute
It states positioning mechanism to be mounted on the slide unit, the mobile terminal of displacement mechanism is the slide unit.
Further, cutting mechanism includes the first portal frame, is equipped with horizontally disposed first at the top of the first portal frame
Electric cylinders are equipped with the second electric cylinders being vertically arranged on the mobile terminal of the first electric cylinders, are equipped with first on the mobile terminal of the second electric cylinders
Motor is equipped with cutting head on the output shaft of first motor.
Further, borehole drill construction includes the second portal frame, is equipped with horizontally disposed third at the top of the second portal frame
Electric cylinders are equipped with the 4th electric cylinders being vertically arranged on the mobile terminal of third electric cylinders, are equipped with second on the mobile terminal of the 4th electric cylinders
Motor is equipped with drill bit on the output shaft of the second motor.
Further, borehole drill construction includes the second portal frame, is equipped with the 4th be vertically arranged at the top of the second portal frame
Electric cylinders are equipped with the second motor on the mobile terminal of the 4th electric cylinders, and drill bit, slide unit and positioning are equipped on the output shaft of the second motor
Driving mechanism for driving the positioning mechanism rotated stepwise is installed between mechanism
Further, driving mechanism includes third motor, active driver plate and driven sheave, is equipped with straight pin on active driver plate,
Offer several in the radial slot being angularly distributed on driven sheave, active driver plate is mounted on above slide unit, the installation of third motor
It is sequentially connected below slide unit and with the active driver plate, driven sheave is hinged on above slide unit, and third motor driven is actively
When driver plate rotates, by the cooperation of straight pin and radial slot, the continuous movement of active driver plate is converted to the interval of driven sheave
Movement.
Further, positioning mechanism is mounted on the driven sheave, and the positioning mechanism is described driven including being fixed on
Fixed plate on sheave is equipped with guide rail in fixed plate, and guide rail one end is equipped with fixed block, and guide rail is equipped with and its slide-and-guide
The movable block of cooperation, the other end of guide rail are equipped with the first cylinder with movable block transmission connection, are located on guide rail described
Bolster stake is installed between fixed block and movable block, offers dovetail groove on the opposite side of movable block and fixed block.
Further, the feeding manipulator includes third portal frame, and third portal frame is equipped with about two side by side
The horizontal slide rail of setting, be equipped on two horizontal slide rails with both slide-and-guide cooperation sliding block, third portal frame is equipped with
The front end face of the second cylinder for driving the sliding block to slide along horizontal slide rail, sliding block is equipped with two vertical cunnings being set side by side
Rail, be equipped on two upright slide rails with both slide-and-guide cooperation mounting rack, the top of sliding block, which is equipped with, drives the installation
The lower section of the third cylinder that frame is slided along upright slide rail, mounting rack is equipped with chuck.
Further, the chuck is movably connected on mounting rack, is equipped with several guide rods at the top of chuck, guide rod is inserted vertically
It connects on mounting rack, the top of mounting rack corresponds to each guide rod and is equipped with a guide sleeve, and setting of standing upside down is fixed on mounting rack
4th cylinder, the output rod of the 4th cylinder are sequentially connected after passing through mounting rack straight down with the chuck.
Further, buffer unit is equipped between chuck and third cylinder;Buffer unit include up and down it is spaced on
Plate and lower plate, chuck are fixed in lower plate, and the output rod of all guide rods and third cylinder is both connected on upper plate, and upper plate is under
It is set between plate there are four the spring guide pillar in matrix distribution, spring guide pillar is fixed on the upper surface of lower plate, and spring guide pillar is interspersed in
On upper plate, the top of spring guide pillar is bolted with stop nut, and stop nut and upper plate constitute limit cooperation, and each spring is led
A spring is set on column, the both ends of spring contradict on upper plate and lower plate respectively.
The utility model has the advantages that a kind of motor flange disk drilling integration apparatus of the invention, is passed feeding by feeding manipulator
It send the workpiece to be processed taken to be moved on positioning mechanism, workpiece is fixed by positioning mechanism, in the driving of displacement mechanism
Under, workpiece can successively pass through cutting mechanism and borehole drill construction, and stop in the lower section of the two, cutting and bore operation are carried out,
Workpiece after processing will be moved on blanking conveyer belt by blanking mechanical hand on its self-positioning mechanism, to realize cutting for automation
It cuts, bore operation, to increase working efficiency, reduces labor intensity, reduce human cost.
Detailed description of the invention
Fig. 1 is the schematic perspective view of equipment;
Fig. 2 is the schematic side view of equipment;
Fig. 3 is the schematic top plan view of equipment;
Fig. 4 is the partial structural diagram of equipment;
Fig. 5 is the partial enlarged view of Fig. 4;
Fig. 6 is the schematic perspective view one of feeding manipulator;
Fig. 7 is the schematic perspective view two of feeding manipulator;
Description of symbols: workbench 1, cutting mechanism 2, the first portal frame 2a, the first electric cylinders 2b, the second electric cylinders 2c, cutting head
2d, borehole drill construction 3, the second portal frame 3a, third electric cylinders 3b, the 4th electric cylinders 3c, drill bit 3d, screw rod slide unit 4, slide unit 4a, positioning
Mechanism 5, fixed plate 5a, guide rail 5b, fixed block 5c, movable block 5d, the first cylinder 5e, bolster stake 5f, feeding manipulator 6, third
Portal frame 6a, horizontal slide rail 6b, sliding block 6c, the second cylinder 6d, upright slide rail 6e, mounting rack 6f, third cylinder 6g, chuck 6h,
Guide rod 6j, guide sleeve 6k, the 4th cylinder 6m, feeding conveyer belt 7, driving mechanism 8, third motor 8a, active driver plate 8b, straight pin
8b1, driven sheave 8c, upper plate 9a, lower plate 9b, spring guide pillar 9c, stop nut 9d, spring 9e.
Specific embodiment
With reference to the accompanying drawings of the specification and embodiment, specific embodiments of the present invention are described in further detail:
A kind of motor flange disk drilling integration apparatus shown in referring to Figure 1 to Figure 7, including workbench 1, cutting mechanism 2, drilling
Mechanism 3, displacement mechanism, positioning mechanism 5, feeding manipulator 6, feeding conveyer belt 7, blanking conveyer belt and blanking mechanical hand, cutting
Mechanism 2 and borehole drill construction 3 are arranged on the same straight line of 1 top of workbench, and displacement mechanism is fixed on workbench 1 and it
The lower section of cutting mechanism 2 and borehole drill construction 3 is set, and the same of displacement mechanism is arranged in feeding manipulator 6 and feeding conveyer belt 7
The other end of displacement mechanism is arranged in end, blanking mechanical hand and blanking conveyer belt, and positioning mechanism 5 is mounted on displacement mechanism
On mobile terminal;Feeding manipulator 6 is used to the workpiece to be processed on feeding conveyer belt 7 being moved to positioning mechanism 5, by localization machine
Workpiece is fixed in structure 5, and under the driving of displacement mechanism, workpiece can successively pass through cutting mechanism 2 and borehole drill construction 3, and
It is stopped in the lower section of the two, carries out cutting and bore operation, the workpiece after processing will be on its self-positioning mechanism 5 by blanking mechanical hand
It is moved on blanking conveyer belt, cutting, the bore operation of automation is realized with this.
Displacement mechanism includes screw rod slide unit 4, and screw rod slide unit 4 is equipped with the slide unit 4a that can make straight-line displacement campaign, described fixed
Position mechanism 5 is mounted on slide unit 4a, and the mobile terminal of displacement mechanism is the slide unit 4a.
Cutting mechanism 2 includes being equipped with horizontally disposed first electric cylinders at the top of the first portal frame 2a, the first portal frame 2a
2b is equipped with the second electric cylinders 2c being vertically arranged on the mobile terminal of the first electric cylinders 2b, is equipped on the mobile terminal of the second electric cylinders 2c
First motor is equipped with cutting head 2d on the output shaft of first motor;First portal frame 2a is erected on above-mentioned screw rod slide unit 4,
When screw rod slide unit 4 works, slide unit 4a is stopped below cutting head 2d by the first lower section portal frame 2a, and cutting head 2d passes through
The driving of first electric cylinders 2b and the second electric cylinders 2c can moved laterally with vertical enterprising line position, on slide unit 4a by positioning mechanism 5
The workpiece fixed by the driving of screw rod slide unit 4 can be opposite be displaced in the longitudinal direction, three axis can be realized with this and add
Work cuts the end face of ring flange.
Borehole drill construction 3 includes being equipped with horizontally disposed third electric cylinders at the top of the second portal frame 3a, the second portal frame 3a
3b is equipped with the 4th electric cylinders 3c being vertically arranged on the mobile terminal of third electric cylinders 3b, is equipped on the mobile terminal of the 4th electric cylinders 3c
Second motor is equipped with drill bit 3d on the output shaft of the second motor;Second portal frame 3a is erected on above-mentioned screw rod slide unit 4, silk
When bar slide unit 4 works, slide unit 4a is stopped below drill bit 3d by the second lower section portal frame 3a, and drill bit 3d passes through third electricity
The driving of cylinder 3b and the 4th electric cylinders 3c can moved laterally with vertical enterprising line position, being fixed on slide unit 4a by positioning mechanism 5
Workpiece by the driving of screw rod slide unit 4 can be opposite be displaced in the longitudinal direction, three axis machining can be realized with this, to method
Blue disk drills.
The scheme for realizing drilling can be in addition to above-mentioned other than are as follows: borehole drill construction 3 includes the second portal frame 3a, second gantry
The 4th electric cylinders 3c being vertically arranged is installed at the top of frame 3a, the second motor is installed on the mobile terminal of the 4th electric cylinders 3c, second
Drill bit 3d is installed on the output shaft of motor, is equipped between slide unit 4a and positioning mechanism 5 for driving 5 step of positioning mechanism
The driving mechanism 8 rotated into formula;Second portal frame 3a is erected on above-mentioned screw rod slide unit 4, when screw rod slide unit 4 works, slide unit 4a
Below the second portal frame 3a, and stopped below drill bit 3d, drill bit 3d by the driving of the 4th electric cylinders 3c can it is vertical on
It is displaced, so that the single position to ring flange drills, borehole drill construction 3 and driving mechanism 8 cooperate, 8 band of driving mechanism
The workpiece that dynamic positioning mechanism 5 and its top are fixed is rotated along certain angle, and workpiece rotation is primary, and borehole drill construction 3 bores one
A hole, workpiece are rotated after a week, a collar aperture are processed on workpiece, the drilling demand of ring flange is completed with this.The program with it is upper
State being distinguished as scheme, do not need on the second portal frame 3a a third electric cylinders 3b is installed, but need slide unit 4a with
Driving mechanism 8 is installed between positioning mechanism 5, its advantage is that, can guarantee the accurate of bore position, pitch of holes it is uniform.
Driving mechanism 8 includes third motor 8a, active driver plate 8b and driven sheave 8c, is equipped with cylinder on active driver plate 8b
8b1 is sold, offers on driven sheave 8c several in the radial slot being angularly distributed, active driver plate 8b is mounted on the top slide unit 4a,
Third motor 8a is mounted below slide unit 4a and is sequentially connected with the active driver plate 8b, and driven sheave 8c is hinged on slide unit 4a
Top, when third motor 8a drives active driver plate 8b rotation, by the cooperation of straight pin 8b1 and radial slot, by active driver plate 8b
Continuous movement be converted to the intermittent movement of driven sheave 8c, the number of radial slot is in the hole for needing to open up on ring flange
Number, when aperture number needs to change, adjustment replacement radial slot.
Positioning mechanism 5 is mounted on the driven sheave 8c, and the positioning mechanism 5 includes being fixed on the driven sheave 8c
On fixed plate 5a, guide rail 5b is installed on fixed plate 5a, the one end guide rail 5b is equipped with fixed block 5c, and guide rail 5b is equipped with and it
The movable block 5d of slide-and-guide cooperation, the other end of guide rail 5b are equipped with the first cylinder with movable block 5d transmission connection
Bolster stake 5f, movable block 5d and fixed block 5c are installed between the fixed block 5c and movable block 5d on 5e, guide rail 5b
Dovetail groove is offered on opposite side;Workpiece can be moved on bolster stake 5f by feeding manipulator 6, the first cylinder 5e driving
Movable block 5d is moved to the direction fixed block 5c, can be clamping between movable block 5d and fixed block 5c by workpiece, and dovetail groove is set
Meter can increase the contact area of blocks and excircle of workpiece circumferential surface and workpiece is prevented to be subjected to displacement.
The processing of ring flange needs to be ground two end faces, makes two end face keeping parallelisms;The present invention is actually only
One end face of ring flange can be processed, therefore the processing in order to realize two end faces of ring flange, be needed two equipment parallel connections
It uses, after an end face of ring flange processes, by conveying equipment and turning device, ring flange is turned out together
Afterwards, next equipment is sent to process another end face, and because drilling can be completed on one device, two
The borehole drill construction 3 of platform equipment only need one can, therefore the borehole drill construction 3 of another equipment can be removed, simplify processing and set
It is standby.
Feeding manipulator 6 includes third portal frame 6a, and third portal frame 6a is equipped with about two levels being set side by side
Sliding block 6c with the two slide-and-guide cooperation is installed, third portal frame 6a, which is equipped with, to be driven on sliding rail 6b, two horizontal slide rail 6b
The second cylinder 6d that the sliding block 6c is slided along horizontal slide rail 6b is moved, the front end face of sliding block 6c is set side by side perpendicular equipped with two
Mounting rack 6f with the two slide-and-guide cooperation is installed, the top of sliding block 6c is equipped on straight sliding rail 6e, two upright slide rail 6e
The mounting rack 6f is driven to be equipped with chuck 6h, the second gas along the lower section of upright slide rail 6e third the cylinder 6g, mounting rack 6f slided
When cylinder 6d drives sliding block 6c sliding, it is driven to move between feeding conveyer belt 7 and screw rod slide unit 4, third cylinder 6g can drive
Dynamic chuck 6h is gone up and down, and chuck 6h can block the inner circle of ring flange, after chuck 6h blocks ring flange, by going up and down,
Chuck 6h is moved on screw rod slide unit 4 by traversing movement.
The chuck 6h is movably connected on mounting rack 6f, is equipped with several guide rod 6j at the top of chuck 6h, guide rod 6j is vertical
It is plugged on mounting rack 6f, the top of mounting rack 6f corresponds to each guide rod 6j and is equipped with a guide sleeve 6k, and mounting rack 6f is fixed with
Stand upside down the 4th cylinder 6m being arranged, and the output rod of the 4th cylinder 6m is driven after passing through mounting rack 6f straight down with the chuck 6h
Connection;Workpiece is placed on the process on screw rod slide unit 4 by chuck 6h, should be divided into two strokes, and first stroke is by third cylinder 6g
Mounting rack 6f entire lowering is driven, chuck 6h is made to drop to the adjacent place of localization tool on slide unit 4a, when reaching the position, card
Disk 6h unclamps workpiece, and on the plummer of workpiece free-falling to localization tool, second stroke is by the 4th cylinder 6m driving card
Disk 6h individually declines, and chuck 6h is integrally pushed and supported and is located on workpiece, smooths to workpiece, to guarantee machining accuracy.
Buffer unit is equipped between chuck 6h and third cylinder 6g makes card with the impact force for reducing third cylinder 6g
Disk 6h gradually can apply pressure to workpiece, prevent pressure excessive and cause to damage or cause workpiece shift to workpiece.
Buffer unit includes upper and lower spaced upper plate 9a and lower plate 9b, and chuck 6h is fixed on lower plate 9b, all to lead
The output rod of bar 6j and third cylinder 6g are both connected on upper plate 9a, set that there are four in matrix point between upper plate 9a and lower plate 9b
The spring guide pillar 9c of cloth, spring guide pillar 9c are fixed on the upper surface of lower plate 9b, and spring guide pillar 9c is interspersed on upper plate 9a, and spring is led
The top of column 9c is bolted with stop nut 9d, stop nut 9d and upper plate 9a and constitutes limit cooperation, each spring guide pillar 9c
On be set with a spring 9e, the both ends of spring 9e are contradicted respectively on upper plate 9a and lower plate 9b.
The above described is only a preferred embodiment of the present invention, not making any limit to technical scope of the invention
System, therefore any subtle modifications, equivalent variations and modifications to the above embodiments according to the technical essence of the invention,
In the range of still falling within technical solution of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910066998.8A CN109664107A (en) | 2019-01-24 | 2019-01-24 | Motor flange drilling and cutting integrated equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910066998.8A CN109664107A (en) | 2019-01-24 | 2019-01-24 | Motor flange drilling and cutting integrated equipment |
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CN109664107A true CN109664107A (en) | 2019-04-23 |
Family
ID=66149744
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CN201910066998.8A Withdrawn CN109664107A (en) | 2019-01-24 | 2019-01-24 | Motor flange drilling and cutting integrated equipment |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110722355A (en) * | 2019-09-29 | 2020-01-24 | 江苏金洋机械有限公司 | High-speed railway shock attenuation backing plate processing integration equipment of different patterns |
CN110757810A (en) * | 2019-10-11 | 2020-02-07 | 厦门阿匹斯智能制造系统有限公司 | Servo hot plate welding machine and method thereof |
CN110976956A (en) * | 2019-12-20 | 2020-04-10 | 东台立讯精密电子技术有限公司 | Full-automatic perforating device of cell-phone shell fixed orifices |
CN111730355A (en) * | 2020-07-14 | 2020-10-02 | 东阳市刚刚电器销售有限公司 | A fully automatic forming production line for hardware |
CN112077458A (en) * | 2020-08-17 | 2020-12-15 | 东莞理工学院 | But automatic feeding has laser cutting machine of garbage collection function |
CN114769665A (en) * | 2022-06-17 | 2022-07-22 | 立之达(徐州)智能装备有限公司 | Efficient punching equipment for steel plate parts |
CN115106793A (en) * | 2022-07-25 | 2022-09-27 | 重庆海獒精密锻造有限公司 | Clamping tool for motorcycle steering knuckle production and processing |
CN117644396A (en) * | 2023-12-13 | 2024-03-05 | 江苏天力建机电科技发展有限公司 | Railway turnout flat pad drilling device and method |
CN118513866A (en) * | 2024-07-22 | 2024-08-20 | 泰州市超威机电设备制造有限公司 | Automatic perforating processing device of pipe receiving flange plate |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110722355A (en) * | 2019-09-29 | 2020-01-24 | 江苏金洋机械有限公司 | High-speed railway shock attenuation backing plate processing integration equipment of different patterns |
CN110757810A (en) * | 2019-10-11 | 2020-02-07 | 厦门阿匹斯智能制造系统有限公司 | Servo hot plate welding machine and method thereof |
CN110976956A (en) * | 2019-12-20 | 2020-04-10 | 东台立讯精密电子技术有限公司 | Full-automatic perforating device of cell-phone shell fixed orifices |
CN111730355A (en) * | 2020-07-14 | 2020-10-02 | 东阳市刚刚电器销售有限公司 | A fully automatic forming production line for hardware |
CN112077458A (en) * | 2020-08-17 | 2020-12-15 | 东莞理工学院 | But automatic feeding has laser cutting machine of garbage collection function |
CN114769665A (en) * | 2022-06-17 | 2022-07-22 | 立之达(徐州)智能装备有限公司 | Efficient punching equipment for steel plate parts |
CN115106793A (en) * | 2022-07-25 | 2022-09-27 | 重庆海獒精密锻造有限公司 | Clamping tool for motorcycle steering knuckle production and processing |
CN117644396A (en) * | 2023-12-13 | 2024-03-05 | 江苏天力建机电科技发展有限公司 | Railway turnout flat pad drilling device and method |
CN117644396B (en) * | 2023-12-13 | 2025-01-14 | 江苏天力建机电科技发展有限公司 | Railway turnout flat plate drilling device and method |
CN118513866A (en) * | 2024-07-22 | 2024-08-20 | 泰州市超威机电设备制造有限公司 | Automatic perforating processing device of pipe receiving flange plate |
CN118513866B (en) * | 2024-07-22 | 2024-10-11 | 泰州市超威机电设备制造有限公司 | Automatic perforating processing device of pipe receiving flange plate |
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Application publication date: 20190423 |