CN109663697B - Spraying device suitable for small-batch detection - Google Patents
Spraying device suitable for small-batch detection Download PDFInfo
- Publication number
- CN109663697B CN109663697B CN201910039791.1A CN201910039791A CN109663697B CN 109663697 B CN109663697 B CN 109663697B CN 201910039791 A CN201910039791 A CN 201910039791A CN 109663697 B CN109663697 B CN 109663697B
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- China
- Prior art keywords
- spray gun
- bolts
- fixed
- spray
- gun fixing
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/80—Arrangements in which the spray area is not enclosed, e.g. spray tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/70—Arrangements for moving spray heads automatically to or from the working position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Nozzles (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention discloses a spraying device suitable for small-batch detection, which comprises a machine base and a spraying sample storage bottle, wherein a motor support plate is fixed on one side of the short side of the machine base through bolts, a spray gun platform position control servo motor is fixed on the motor support plate through bolts, two moving guide rails are arranged on the machine base, a moving seat is arranged on the moving guide rails through sliding grooves, a front support plate is fixed on one side of the moving seat through bolts, a spray gun fixing platform is fixed on the upper part of the front support plate through bolts, a spray gun fixing clamp protector is fixed on the cantilever end of the spray gun fixing platform through bolts, and a spray gun fixing clamp is arranged in a mounting groove of the spray gun fixing clamp protector, and a first spraying gun and a second spraying gun are fixed on the upper part of the spray gun fixing clamp through bolts. The beneficial effects are that: by adopting a gravity type automatic spray gun, a spray plate work with a minimum dosage of 100ml can be provided; the device is fixed by screwing the screw by hand, so that the device has better disassembly and assembly property and fixing stability.
Description
Technical Field
The invention relates to the field of spraying equipment, in particular to a spraying device for detection, which is suitable for small batches.
Background
The laboratory spray coating sample preparation is an important content of the work of product trial production, product inspection and the like, and is characterized in that the application amount of the coating is small, and the types of the coating used in sample preparation are large. The currently used plate spraying machine for preparing samples is a single spray gun, and when the plate spraying machine is used in a laboratory, the spray gun is required to be frequently replaced and also is required to be frequently cleaned; meanwhile, as the minimum liquid storage amount of the existing plate spraying machine is required to be more, excessive paint remains, so that the paint is wasted, and the environment is polluted. Therefore, there is a need for a spray device suitable for laboratory use that can accommodate small batches of a wide variety of template spray jobs.
Disclosure of Invention
The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a spray device for detection suitable for small lot sizes.
The invention realizes the above purpose through the following technical scheme:
the utility model provides a be applicable to small batch detect and use spraying device, includes frame, spraying sample storage bottle, frame long limit one side is fixed with two spray gun platform position sensor through bolt and installing support, frame minor face one side is fixed with the motor extension board through the bolt fastening, the motor extension board is last to have spray gun platform position control servo motor through the bolt fastening, install the motion lead screw through the flange on the spray gun platform position control servo motor output shaft, install two motion guide rails on the frame, install the movable seat through the spout on the motion guide rail, movable seat long limit one side is fixed with the position sensor frame through the bolt fastening, movable seat upper portion is provided with the motion guard shield, be close to of movable seat motor extension board one side is fixed with the movable block through the bolt fastening, the movable seat opposite side is fixed with the front bezel through the bolt fastening, the front bezel lower part is inlayed through the mounting hole and is had host computer tracheal joint, the front bezel upper portion is fixed with spray gun fixing platform through the bolt fastening, the cantilever end is fixed with spray gun fixing jig through the bolt fastening, spray gun fixing jig one side is set up to be single side inner gun jig, install the movable seat through the spout mounting bracket, two spray gun fixing jig one side is provided with a cushion, spray gun fixing jig one side is provided with a spray gun pipe joint through the one side is fixed with a hose, two spray gun pipe fixing device is provided with a spray gun pipe joint, one side is provided with a spray gun pipe is fixed with a spray gun, one side is provided with a spray gun and a gun is provided with a spray gun, the base of the second spraying gun is fixedly provided with a second air pipe joint of the spraying gun through pipe threads, and the front sides of the first spraying gun and the second spraying gun are fixedly provided with spraying nozzles through pipe threads.
Preferably, 2-3 rows of counter bores are formed in the bottom of the machine base, so that the machine base is fixedly connected with the working platform through inner hexagon bolts.
Preferably, the moving block is in threaded connection with the moving screw rod.
Preferably, the installation position of the position sensing frame needs to ensure that the position sensing frame just enables the position sensor of the spray gun platform to trigger an instruction when the moving block is located at a limit position close to the side of the position control servo motor of the spray gun platform.
Preferably, the moving shield is a door-shaped sheet metal part, and flanges at two ends of the moving shield are fixed at two sides of the moving seat through 3-5 groups of bolts.
Preferably, the labor-saving hand-screwed bolt is fixed with the spray gun fixing clamp protector through threads, and a connecting thread with self-locking performance is adopted.
Preferably, the inclination of the inclined table of the spray gun fixing clamp is the same as the inclination of the single-side dovetail groove of the spray gun fixing clamp protector, and the nylon buffer rubber pad of the spray gun fixing clamp is aligned with the labor-saving hand-screwed bolt fixed on the spray gun fixing clamp protector.
Preferably, the single-side dovetail part of the spray gun fixing clamp protector is of a detachable and replaceable structure fixed by bolts.
Preferably, the host air pipe connectors are four and are respectively connected with two air pipe connectors of the spray gun and two air pipe connectors of the spray gun through pipelines.
Preferably, the spray gun platform position sensor and the spray gun platform position control servo motor are connected with the upper computer through cables; the host air pipe joint is connected to the total air passage through a pipeline.
The beneficial effects are that: by adopting the gravity type automatic spray gun, the spray plate with the minimum dosage of 100ml can be provided for working, thereby reducing the waste of the paint and reducing the influence on the environment; the device is fixed by screwing the screw by hand, so that the device has better disassembly and assembly property and fixing stability, and the requirements of quick replacement and frequent disassembly and washing are met; through many shower nozzles and many trachea setting for the device can prolong effective operating time, thereby improves the work efficiency of device.
Drawings
FIG. 1 is a schematic view of a forward axial structure of a spray device for small lot size inspection according to the present invention;
FIG. 2 is a schematic view of a rearward axial structure of a spray device for small lot size inspection according to the present invention;
FIG. 3 is a schematic view of a quick assembly disassembly part of a spray device for small lot size inspection according to the present invention;
fig. 4 is a schematic view of the structure of the lower transmission part of the spraying device for detection, which is suitable for small batches.
The reference numerals are explained as follows:
1. a base; 101. a front support plate; 102. a motor support plate; 2. a lance platform position sensor; 201. a position sensing rack; 3. the position of the spray gun platform controls a servo motor; 301. moving the lead screw; 302. a moving block; 4. a spray gun fixing platform; 5. a spray gun fixing clamp protector; 6. spraying a sample storage bottle; 7. a gas pipe joint of the spray gun; 8. a second air pipe joint of the spray gun; 9. a motion shield; 10. a moving guide rail; 1001. a movable seat; 11. a first spraying gun; 12. a second spraying gun; 13. the labor is saved and the bolts are screwed by hand; 1301. nylon buffer rubber cushion; 14. a spray gun fixing clamp; 15. a host air pipe joint; 16. and (5) spraying a spray nozzle.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
as shown in fig. 1 to 4, a spraying device for small lot size detection, comprising a base, a spray sample storage bottle, two spray gun platform position sensors fixed on one side of the long side of the base by bolts and mounting brackets, a motor support plate fixed on one side of the short side of the base by bolts, a spray gun platform position control servo motor fixed on the motor support plate by bolts, a moving screw mounted on the output shaft of the spray gun platform position control servo motor by flanges, two moving guide rails mounted on the base, a movable base mounted on the moving guide rails by runners, a position sensor rack fixed on one side of the long side of the movable base by bolts, a moving shield provided on the upper part of the movable base, a movable block fixed on the other side of the movable base by bolts, a front support plate fixed on the other side of the movable base by bolts, a gun fixing platform fixed on the lower part of the front support plate by bolts, a gun fixing platform cantilever end by bolts, a gun fixing jig, one side of the gun fixing jig provided with a one-side inner groove, a gun fixing jig provided on the other side by bolts, a gun fixing jig provided on the one side of the gun fixing jig by a first spray gun fixing bracket and a second spray gun fixing bracket by a pipe joint, a spray gun fixing base by a spray gun fixing tube mounted on the one side of the movable base by bolts, a spray gun fixing base by a spray gun fixing pipe and a spray gun fixing tube. The front sides of the first spray gun and the second spray gun are fixed with spray nozzles through pipe threads.
Examples
The device is fixed on a working platform through two rows of mounting holes on a machine base 1; the device drives the motion screw 301 to rotate through the spray gun platform position control servo motor 3, so that the movable seat 1001 is driven to slide on the motion guide rail 10, when the device slides, the limit positions on two sides of the movable seat are realized through the two spray gun platform position sensors 2 and the position sensing frame 201, and when the position sensing frame 201 on the movable seat 1001 moves to the position of the spray gun platform position sensor 2, a trigger command is sent, so that an upper computer sends a command for stopping motion to the spray gun platform position control servo motor 3.
When the spray gun needs to be replaced, the labor-saving hand-screwed bolt 13 is unscrewed first, so that the spray gun fixing clamp 14 is separated from the spray gun fixing clamp protector 5, and the spray gun is replaced quickly; the first spray gun 11 and the second spray gun 12 are of combined mounting structures fixed by bolts, so that the quick disassembly and cleaning are facilitated; the single-side dovetail part of the spray gun fixing clamp protector 5 is of a replaceable structure capable of being fixed by bolts, so that the device can be better adapted to the working requirement of frequent disassembly.
The paint is stored in the spraying sample storage bottle 6 and is sunk by gravity, so that the storage in a pipeline is reduced to a great extent, and the device has better economy and environmental protection; the device sprays the paint through high-pressure gas input by a spray gun gas pipe joint 7 and a spray gun two gas pipe joint 8, thereby realizing the spraying work.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and their equivalents.
Claims (8)
1. Spraying device for detection suitable for small batch, its characterized in that: the spray gun comprises a machine base and a spray sample storage bottle, wherein two spray gun platform position sensors are fixed on one side of the long side of the machine base through bolts and mounting brackets, a motor support plate is fixed on one side of the short side of the machine base through bolts, a spray gun platform position control servo motor is fixed on the motor support plate through bolts, a moving screw rod is mounted on an output shaft of the spray gun platform position control servo motor through a flange, two moving guide rails are mounted on the machine base, a movable base is mounted on the moving guide rails through a sliding groove, a position sensing frame is fixed on one side of the long side of the movable base through bolts, a movable block is arranged on the upper portion of the movable base, a front support plate is fixed on the other side of the movable base through bolts, a host air pipe joint is inlaid on the lower portion of the front support plate through a mounting hole, a spray gun fixing platform is fixed on the upper portion of the front support plate through bolts, a spray gun fixing clamp holder is mounted on one side of the spray gun fixing clamp through bolts, a spray gun fixing clamp is mounted on the other side of the spray gun fixing base through a dovetail pipe joint, a first spray gun fixing clamp is mounted on the other side of the spray gun fixing clamp, a first spray gun is mounted on the spray gun fixing pipe joint is mounted on the spray gun fixing base through a second spray gun fixing pipe, a first spray gun fixing clamp is mounted on the spray gun fixing pipe joint is mounted on the other side of the spray gun fixing base, and a second spray gun fixing pipe is mounted on the spray gun fixing pipe, and a spray gun is mounted on the spray gun. The base of the spray gun II is fixedly provided with a spray gun II air pipe joint through pipe threads, the spray gun I and the front side of the spray gun II are fixedly provided with spray nozzles through pipe threads, the moving block is in threaded connection with the moving screw rod, the installation position of the position sensing frame needs to ensure that the moving block is positioned at the limit position close to the side of the spray gun platform position control servo motor, and the position sensing frame just enables the spray gun platform position sensor to trigger instructions.
2. A spray device for inspection suitable for small lot size according to claim 1, wherein: and 2-3 rows of counter bores are formed in the bottom of the machine base, so that the machine base is fixedly connected with the working platform through inner hexagon bolts.
3. A spray device for inspection suitable for small lot size according to claim 1, wherein: the movable shield is a door-shaped sheet metal part, and flanges at two ends of the movable shield are fixed at two sides of the movable seat through 3-5 groups of bolts.
4. A spray device for inspection suitable for small lot size according to claim 1, wherein: the labor-saving hand-screwed bolt is fixed with the spray gun fixing clamp protector through threads, and a connecting thread with self-locking performance is adopted.
5. A spray device for inspection suitable for small lot size according to claim 1, wherein: the inclination of the inclined table of the spray gun fixing clamp is the same as the inclination of the single-side dovetail groove of the spray gun fixing clamp protector, and the nylon buffer rubber cushion of the spray gun fixing clamp is aligned with the labor-saving hand-screwed bolt fixed on the spray gun fixing clamp protector.
6. A spray device for inspection suitable for small lot size according to claim 1, wherein: the single-side dovetail part of the spray gun fixing clamp protector is of a detachable and replaceable structure fixed by bolts.
7. A spray device for inspection suitable for small lot size according to claim 1, wherein: the host air pipe joint is provided with four air pipe joints and is respectively connected with two air pipe joints of the spray gun and two air pipe joints of the spray gun through pipelines.
8. A spray device for inspection suitable for small lot size according to claim 1, wherein: the spray gun platform position sensor and the spray gun platform position control servo motor are connected with the upper computer through cables; the host air pipe joint is connected to the total air passage through a pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910039791.1A CN109663697B (en) | 2019-01-16 | 2019-01-16 | Spraying device suitable for small-batch detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910039791.1A CN109663697B (en) | 2019-01-16 | 2019-01-16 | Spraying device suitable for small-batch detection |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109663697A CN109663697A (en) | 2019-04-23 |
| CN109663697B true CN109663697B (en) | 2023-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910039791.1A Active CN109663697B (en) | 2019-01-16 | 2019-01-16 | Spraying device suitable for small-batch detection |
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| Country | Link |
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| CN (1) | CN109663697B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101693229A (en) * | 2009-10-20 | 2010-04-14 | 清华大学 | Anti-explosion rotary device used for spraying robots |
| KR20110077321A (en) * | 2009-12-30 | 2011-07-07 | 조현식 | Auto painting system for a fire door |
| CN107350104A (en) * | 2017-06-28 | 2017-11-17 | 安徽信陆电子科技有限公司 | A kind of spraying equipment spray gun automatic regulating system |
| CN207254623U (en) * | 2017-09-05 | 2018-04-20 | 昆山星苗涂装设备有限公司 | A kind of comprehensive automatic spray apparatus |
| CN108889519A (en) * | 2018-08-10 | 2018-11-27 | 广州市盛华实业有限公司 | Film preparation unit, film system and film-forming method |
| CN208194753U (en) * | 2018-03-28 | 2018-12-07 | 商丘市震宇涂装设备有限公司 | Semi-automatic small-scale spraying equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7934467B2 (en) * | 2004-02-02 | 2011-05-03 | John Stephen Morton | Cost effective automated preparation and coating methodology for large surfaces |
-
2019
- 2019-01-16 CN CN201910039791.1A patent/CN109663697B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101693229A (en) * | 2009-10-20 | 2010-04-14 | 清华大学 | Anti-explosion rotary device used for spraying robots |
| KR20110077321A (en) * | 2009-12-30 | 2011-07-07 | 조현식 | Auto painting system for a fire door |
| CN107350104A (en) * | 2017-06-28 | 2017-11-17 | 安徽信陆电子科技有限公司 | A kind of spraying equipment spray gun automatic regulating system |
| CN207254623U (en) * | 2017-09-05 | 2018-04-20 | 昆山星苗涂装设备有限公司 | A kind of comprehensive automatic spray apparatus |
| CN208194753U (en) * | 2018-03-28 | 2018-12-07 | 商丘市震宇涂装设备有限公司 | Semi-automatic small-scale spraying equipment |
| CN108889519A (en) * | 2018-08-10 | 2018-11-27 | 广州市盛华实业有限公司 | Film preparation unit, film system and film-forming method |
Non-Patent Citations (1)
| Title |
|---|
| 自动涂装系统和工件形状识别;张少山;材料保护(第10期) * |
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| Publication number | Publication date |
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| CN109663697A (en) | 2019-04-23 |
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