CN109662358B - Garment comprising a protective element and method for manufacturing - Google Patents

Garment comprising a protective element and method for manufacturing Download PDF

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Publication number
CN109662358B
CN109662358B CN201910046440.3A CN201910046440A CN109662358B CN 109662358 B CN109662358 B CN 109662358B CN 201910046440 A CN201910046440 A CN 201910046440A CN 109662358 B CN109662358 B CN 109662358B
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China
Prior art keywords
rubber
protective
layer
cloth
layer cloth
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CN201910046440.3A
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Chinese (zh)
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CN109662358A (en
Inventor
顾春华
李敏
卫艺林
卜保国
马翔
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Anhui Polytechnic University
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Anhui Polytechnic University
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Priority to CN201910046440.3A priority Critical patent/CN109662358B/en
Publication of CN109662358A publication Critical patent/CN109662358A/en
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D3/00—Overgarments
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/002—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment
    • A41D13/005—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment with controlled temperature
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/015—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means
    • A41D13/0155—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means having inflatable structure, e.g. non automatic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/02—Layer formed of wires, e.g. mesh
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/046—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/18—Layered products comprising a layer of metal comprising iron or steel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/02—Layered products comprising a layer of synthetic resin in the form of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2400/00—Functions or special features of garments
    • A41D2400/10—Heat retention or warming
    • A41D2400/12—Heat retention or warming using temperature-controlled means
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2400/00—Functions or special features of garments
    • A41D2400/80—Friction or grip reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2437/00—Clothing

Abstract

The invention discloses a garment containing a protective element and a manufacturing method, belonging to the field of garments and comprising a garment body, wherein the garment body comprises an outer layer fabric, a protective mechanism, an inner layer fabric and polypropylene plastic foaming elastic foam, the polypropylene plastic foaming elastic foam is sewn on one side of the inner layer fabric, the edge positions of the outer layer fabric and the polypropylene plastic foaming elastic foam are sewn and fixed, and the protective mechanism is fixed between the outer layer fabric and the polypropylene plastic foaming elastic foam. The garment containing the protective element and the manufacturing method thereof can effectively prevent water and dirt, are breathable and warm, have certain wear resistance and elasticity, protect the human body at the moment of being impacted by external force, effectively slow down the action of impact force at different angles on a single part, reduce the damage of a user to the human body during outdoor sports and increase the protection performance of the garment body.

Description

Garment comprising a protective element and method for manufacturing
Technical Field
The present invention relates to the field of garments, and in particular to a garment comprising a protective element and a method for manufacturing.
Background
At present, people often dress the climbing clothes, also known as "outdoor jacket", carry out outdoor exercises, and the climbing clothes is as climbing clothes, when carrying out outdoor use, need possess waterproof and ventilative function simultaneously to satisfy corresponding outdoor experience, but in the current climbing clothes, do not contain corresponding protective element, can't carry out outdoor exercises at the user when, protect user's health under emergency, reduce the damage of outdoor environment to the human body.
In application publication No. CN 105491901 a, a garment containing a protective element and a method for manufacturing are disclosed, comprising: a panel member (334) and a cushioning member (324), the panel member (334) and cushioning member (324) being secured together by stitching (360) through the panel member, the cushioning member comprising a pair of material layers (311, 312) and at least one pad (313) located between the material layers, the pad of polymer foam material passing through the cushioning member (320) being compressible to protect the wearer when in contact with other players, equipment or the ground. However, it has the following disadvantages: the impact force is still directly acted on the corresponding stress position of the user after being compressed, and if the stress is too large, the impact force cannot be completely compressed, and the problem of damaging the user still exists.
Also disclosed in, for example, application publication No. CN 1747665 a is a protective garment including an outer layer of square penetrating armor, an inflatable bladder and an inflation device for inflating the bladder to provide buoyancy to a wearer of the garment when immersed in water. The garment has an inner support means (130) supporting the inner surface of the bladder (110) and an inflatable bladder located between the inner support means (130) and an outer layer of armour (138). The garment also has wall portions (115) which are held together by releasable interengaging means when the device is deflated and which separate to increase the size of the garment to accommodate the volume of the inflated device when the device is inflated. However, it has the following disadvantages: this clothing is only used for protecting user's upper part of the body truck, can't protect arm elbow position, and full gasbag parcel gas permeability is not good, easily makes to produce stifled hotness after dressing for a long time, and the gasbag need fill through compressed gas cylinder or artifical blowing, and operating time is longer, can't protect the human body in the twinkling of an eye that receives the impact.
Disclosure of Invention
1. Technical problem to be solved
The technical problem to be solved by the invention is to provide a garment comprising a protective element and a manufacturing method thereof, which can effectively prevent water and dirt, ventilate and keep warm, have certain wear resistance and elasticity, protect a human body at the moment of being impacted by external force, effectively slow down the action of impact force at different angles on a single part, and reduce the damage of a user to the human body during outdoor exercise.
2. Technical scheme
In order to solve the problems, the invention adopts the following technical scheme:
a garment comprising a protective element and a manufacturing method thereof comprise a garment body, wherein the garment body comprises an outer layer fabric, a protective mechanism, an inner layer fabric and polypropylene plastic foaming elastic foam, one side of the inner layer fabric is sewn with the polypropylene plastic foaming elastic foam, the edge positions of the outer layer fabric and the polypropylene plastic foaming elastic foam are sewn and fixed, and the protective mechanism is fixed between the outer layer fabric and the polypropylene plastic foaming elastic foam;
the outer-layer cloth comprises aramid fibers, first stainless steel wires and spandex fibers, and is formed by sequentially interlacing, winding and weaving a plurality of aramid fibers, first stainless steel wires and spandex fibers;
the protection mechanism comprises first protection rubber, second protection rubber, an air bag and a rubber protection layer, the edge position of the rubber protection layer is sewn and fixed with polypropylene plastic foaming elastic foam, one side of the rubber protection layer is sequentially connected with the first protection rubber and the second protection rubber in a staggered hot melting mode, a first protection ring is hot-melted in the center of the outer side of the first protection rubber, a second protection ring is uniformly hot-melted in the outer side of the second protection rubber, the second protection ring and the first protection ring are arranged in a staggered mode, the first rubber air nozzle and the second rubber air nozzle are respectively fixed on the rubber protection layer at the bottom of the first protection rubber and the second protection rubber, the air bag is uniformly hot-melted in one side, far away from the first protection rubber and the second protection rubber, of the rubber protection layer, and one end of the air bag is connected with the first rubber air nozzle and the second rubber air nozzle;
the inner layer cloth comprises acrylic fibers, second stainless steel wires and polyester fibers, and is formed by sequentially interlacing, winding and weaving the acrylic fibers, the second stainless steel wires and the polyester fibers; the first protective rubber and the second protective rubber are both in a cone structure, and the centers of the first protective rubber and the second protective rubber are both hollow; and the rubber protective layers at the staggered positions of the first protective ring and the second protective ring are uniformly provided with breathable nets.
The manufacturing method of the protective element garment comprises the following steps when the protective element garment is manufactured:
a. taking 1 aramid fiber, a first stainless steel wire and spandex fibers, winding and twisting the aramid fiber, the first stainless steel wire and the spandex fibers in a staggered mode to form strands, and winding and knitting a plurality of strand-forming fibers through a knitting machine to obtain outer-layer cloth;
b. taking 1 acrylic fiber, a second stainless steel wire and a polyester fiber, winding and twisting the acrylic fiber, the second stainless steel wire and the polyester fiber into strands in a staggered manner, and winding and knitting a plurality of stranded fibers through a knitting machine to obtain inner-layer cloth;
c. performing fabric pretreatment on the outer-layer fabric and the inner-layer fabric, and sequentially performing desizing, scouring, cleaning, drying and singeing for later use;
d. selecting dyes with required colors, and respectively dyeing, cleaning and drying the outer-layer cloth and the inner-layer cloth for later use;
e. selecting and mixing 200 parts of polyurethane resin, 20-40 parts of coupling agent, 30-60 parts of cross-linking agent, 10-30 parts of plasticizer, 10-30 parts of penetrating agent and 600 parts of water 400, stirring to prepare the waterproof and anti-fouling paint, immersing the outer layer cloth and the inner layer cloth into the waterproof and anti-fouling paint for padding, and drying the padded outer layer cloth and the padded inner layer cloth for later use;
f. selecting a mould with a corresponding size, sequentially carrying out injection molding on first protective rubber, a first rubber air nozzle, second protective rubber, a second rubber air nozzle and a rubber protective layer, sequentially carrying out staggered hot melting connection on the first protective rubber and the second protective rubber on one side of the rubber protective layer, sequentially clamping the first rubber air nozzle and the second rubber air nozzle on the rubber protective layer at the bottom of the first protective rubber and the second protective rubber, taking an undeployed air bag with the same size, and sequentially carrying out hot melting connection on the air bag and the first rubber air nozzle and the second rubber air nozzle to prepare a protective element for later use;
g. cutting the outer layer cloth and the inner layer cloth according to a certain size, cutting the polypropylene plastic foamed elastic foam cotton with a corresponding size according to the cut size of the outer layer cloth and the inner layer cloth, stacking the polypropylene plastic foamed elastic foam cotton on the inner layer cloth, and sewing and fixing the polypropylene plastic foamed elastic foam cotton along the corners of the inner layer cloth and the polypropylene plastic foamed elastic foam cotton for later use;
h. taking a protective element with corresponding size, overlapping the rubber protective layer on one side of the air bag on the sewed polypropylene plastic foaming elastic foam, sewing and fixing the edge position of the rubber protective layer and the polypropylene plastic foaming elastic foam, finally taking an outer layer cloth with corresponding size, placing the outer layer cloth on the rubber protective layer on one side of the first protective rubber and the second protective rubber, sewing and fixing the edge position of the outer layer cloth and the rubber protective layer, and preparing the corresponding garment containing the protective element
Specifically, the padding time of the outer layer cloth and the inner layer cloth is 30-60 minutes.
3. Advantageous effects
(1) According to the garment body, the outer layer cloth, the aramid fiber, the first stainless steel wire and the spandex fiber are arranged, so that the strength, elasticity, wear resistance, high temperature resistance, acid and alkali resistance and ageing resistance of the outer layer cloth are improved through the aramid fiber, the first stainless steel wire and the spandex fiber, the insulation effect of the outer layer cloth is improved, the surface of the garment body is protected through the outer layer cloth, and the service life of the garment body is prolonged.
(2) According to the garment, the inner layer cloth, the acrylic fibers, the second stainless steel wires and the polyester fibers are arranged, so that the strength, elasticity, corrosion resistance and insulativity of the inner layer cloth are improved through the acrylic fibers, the second stainless steel wires and the polyester fibers, the softness and lightness of the inner layer cloth are increased, and the heat preservation effect of the inner layer cloth is guaranteed, so that the garment body can be effectively suitable for outdoor exercises such as mountain climbing and the like, and the wearing comfort level of a user is improved.
(3) According to the invention, the outer-layer cloth and the inner-layer cloth are immersed into the waterproof anti-fouling coating and padded, so that the waterproof anti-fouling coating is immersed into the fibers of the outer-layer cloth and the inner-layer cloth, thereby increasing the waterproof anti-fouling performance of the outer-layer cloth and the inner-layer cloth, increasing the anti-fouling performance of the surface of the garment body, and facilitating the wearing and use of the garment body.
(4) According to the invention, the first protection rubber, the first protection ring, the first rubber air nozzle, the second protection rubber, the second protection ring, the second rubber air nozzle and the air bag are arranged, so that when a user is impacted by external force during outdoor movement, the first protection rubber and the second protection rubber at stressed positions are stressed and compressed, and are mutually pulled through the first protection ring and the second protection ring, the force is gradually guided to the first protection rubber and the second protection rubber at other positions, the stressed area is increased, the impact of the force is reduced, meanwhile, internal air is squeezed into the air bag through the first rubber air nozzle and the second rubber air nozzle, so that the air bag is inflated and expanded, the body of the corresponding part is completely wrapped, and the damage of the external force to the body of the user is effectively reduced.
(5) The invention connects the first protective rubber and the second protective rubber on the rubber protective layer in a staggered hot melting way in sequence, so that the first protective ring and the first protective ring which are hot-melted at the centers of the outer sides of the first protective rubber and the second protective rubber are arranged in a staggered way, when the force is the force in the inclined direction, the single first protective rubber or the second protective rubber is stressed and inclined, the corresponding first protective ring or the second protective ring is stressed and inclined, the first protective ring and the second protective ring which are staggered mutually at the periphery are mutually pulled under the traction force, the stress area is increased, the force is gradually dispersed onto the plurality of first protective rubbers or the second protective rubbers, the plurality of first protective rubbers and the second protective rubbers are extruded, the air bags at the corresponding positions are inflated and expanded, the bodies of the corresponding positions are completely wrapped, and the damage of the external force to the bodies of users is effectively reduced, effectively avoid the damage of different angle external force impact to the human body.
(6) According to the garment, the polypropylene plastic foaming elastic foam is arranged, so that impact force buffered by the air bag acts on the polypropylene plastic foaming elastic foam, the impact force is basically absorbed after secondary shock absorption and energy absorption are carried out on the polypropylene plastic foaming elastic foam, the action performance of force is further reduced, the harm of external force to the body of a user is avoided, and the protection performance of the garment body is improved.
(7) The garment is provided with the rubber protective layer and the breathable net, so that the air bag is in a closed state when a user normally wears the garment, the breathable net between the first protective rubber and the second protective rubber and the gap between the air bag can effectively ensure the air permeability between the outer layer cloth and the inner layer cloth of the garment body, and the situation that the user feels stuffy after wearing the garment for a long time is avoided, so that the wearing comfort of the user is improved.
Drawings
FIG. 1 is a schematic view of the structure of a garment body according to the present invention;
FIG. 2 is a schematic view of a partial cross-sectional structure of a garment body according to the present invention;
FIG. 3 is a schematic top view of a portion of the shielding mechanism of the present invention;
FIG. 4 is a partial structure diagram of the outer layer fabric of the present invention;
FIG. 5 is a schematic view of a partial structure of the inner layer fabric of the present invention;
FIG. 6 is a schematic view of a partial cross-sectional structure of the garment body according to the present invention under a positive impact force;
FIG. 7 is a schematic view of a partial cross-sectional structure of the garment body according to the present invention when a lateral impact force is applied thereto.
Reference numerals: 1. a garment body; 2. outer layer cloth; 21. aramid fibers; 22. a first stainless steel wire; 23. spandex fibers; 3. a first protective rubber; 31. a first guard ring; 32. a first rubber air nozzle; 4. a second protective rubber; 41. a second guard ring; 42. a second rubber air nozzle; 5. inner layer cloth; 51. acrylic fibers; 52. a second stainless steel wire; 53. polyester fiber; 6. polypropylene plastic foaming elastic foam; 7. an air bag; 8. a rubber protective layer; 81. and (4) ventilating nets.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, an embodiment of the present invention is shown: a garment comprising a protective element and a manufacturing method thereof comprise a garment body 1, wherein the garment body 1 comprises an outer layer fabric 2, a protective mechanism, an inner layer fabric 5 and polypropylene plastic foamed elastic foam 6, one side of the inner layer fabric 5 is sewn with the polypropylene plastic foamed elastic foam 6, the edge positions of the outer layer fabric 2 and the polypropylene plastic foamed elastic foam 6 are sewn and fixed, and the protective mechanism is fixed between the outer layer fabric 2 and the polypropylene plastic foamed elastic foam 6;
the outer layer cloth 2 comprises aramid fibers 21, first stainless steel wires 22 and spandex fibers 23, and the outer layer cloth 2 is formed by sequentially winding and weaving the aramid fibers 21, the first stainless steel wires 22 and the spandex fibers 23 in a staggered manner;
the protection mechanism comprises a first protection rubber 3, a second protection rubber 4, an air bag 7 and a rubber protection layer 8, the edge position of the rubber protection layer 8 is sewn and fixed with polypropylene plastic foaming elastic foam 6, one side of the rubber protection layer 8 is sequentially connected with the first protection rubber 3 and the second protection rubber 4 in a staggered hot melting mode, a first protection ring 31 is uniformly hot-melted in the center of the outer side of the first protection rubber 3, a second protection ring 41 is uniformly hot-melted in the outer side of the second protection rubber 4, the second protection ring 41 and the first protection ring 31 are arranged in a staggered mode, a ventilation net 81 is uniformly arranged on the rubber protection layer 8 at the staggered position of the first protection ring 31 and the second protection ring 41, the ventilation between the outer layer cloth 2 and the inner layer cloth 5 is increased through the ventilation net 81 in the normal wearing process of clothes, the situation that a stuffy heat feeling is generated after a user wears for a long time is avoided, and the wearing comfort level of the user is, the first rubber air nozzle 32 and the second rubber air nozzle 42 are respectively fixed on the rubber protection layer 8 at the bottom of the first protection rubber 3 and the second protection rubber 4, the air bag 7 is evenly hot-melted at one side of the rubber protection layer 8 far away from the first protection rubber 3 and the second protection rubber 4, one end of the air bag 7 is respectively connected with the first rubber air nozzle 32 and the second rubber air nozzle 42, the first protection rubber 3 and the second protection rubber 4 are both in a cone structure, and the centers of the first protection rubber 3 and the second protection rubber 4 are both hollow, so that when a user is impacted by external force in outdoor motion, the first protection rubber 3 and the second protection rubber 4 at local stress positions are compressed by force, and are mutually pulled through the first protection ring 31 and the second protection ring 41 to gradually guide the force to the first protection rubber 3 and the second protection rubber 4 at other positions, so as to increase the stress area, the impact of force is relieved, and meanwhile, the internal air is squeezed into the air bag 7 through the first rubber air nozzle 32 and the second rubber air nozzle 42, so that the air bag 7 is inflated and expanded to completely wrap the body of the corresponding part, and the damage of external force to the body of a user is effectively reduced;
the inner layer cloth 5 comprises acrylic fibers 51, second stainless steel wires 52 and polyester fibers 53, and the inner layer cloth 5 is formed by sequentially and alternately winding and weaving the acrylic fibers 51, the second stainless steel wires 52 and the polyester fibers 53.
The present invention will be described in further detail with reference to examples.
Example 1
The manufacturing method of the protective element garment comprises the following steps when the protective element garment is manufactured:
a. taking 1 aramid fiber 21, a first stainless steel wire 22 and a spandex fiber 23, winding and twisting the aramid fiber, the first stainless steel wire and the spandex fiber into strands in a staggered manner, and winding and knitting a plurality of strand-forming fibers through a knitting machine to obtain an outer-layer cloth 2;
b. taking 1 piece of the cloth 51, 52 and 53, winding and twisting the cloth into strands in a staggered manner, and winding and knitting a plurality of strand-forming fibers by a knitting machine to obtain an inner layer cloth 5;
c. performing fabric pretreatment on the outer-layer fabric 2 and the inner-layer fabric 5, and sequentially performing desizing, scouring, cleaning, drying and singeing for later use;
d. selecting dyes with required colors, and respectively dyeing, cleaning and drying the outer-layer cloth 2 and the inner-layer cloth 5 for later use;
e. selecting 100 parts of polyurethane resin, 20 parts of coupling agent, 30 parts of cross-linking agent, 10 parts of plasticizer, 10 parts of penetrating agent and 400 parts of water, mixing and stirring to prepare waterproof and anti-fouling paint, immersing the outer-layer cloth 2 and the inner-layer cloth 5 into the waterproof and anti-fouling paint, padding for the outer-layer cloth 2 and the inner-layer cloth 5 for 30 minutes, effectively immersing the waterproof and anti-fouling paint into fibers of the outer-layer cloth 2 and the inner-layer cloth 5, thereby increasing the waterproof and anti-fouling performance of the outer-layer cloth 2 and the inner-layer cloth 5, and drying the padded outer-layer cloth 2 and the padded inner-layer cloth 5 for later use;
f. selecting a mould with a corresponding size, sequentially carrying out injection molding on the first protective rubber 3, the first rubber air tap 32, the second protective rubber 4, the second rubber air tap 42 and the rubber protective layer 8, sequentially carrying out staggered hot melting connection on the first protective rubber 3 and the second protective rubber 4 on one side of the rubber protective layer 8, sequentially clamping the first rubber air tap 32 and the second rubber air tap 42 on the rubber protective layer 8 at the bottom of the first protective rubber 3 and the second protective rubber 4, taking the undeployed air bags 7 with the same size, and sequentially carrying out hot melting connection on the air bags 7 with the first rubber air tap 32 and the second rubber air tap 42 to prepare a protective element for later use;
g. cutting the outer layer cloth 2 and the inner layer cloth 5 according to a certain size, cutting polypropylene plastic foamed elastic foam 6 with a corresponding size according to the size of the cut outer layer cloth 2 and inner layer cloth 5, stacking the polypropylene plastic foamed elastic foam 6 on the inner layer cloth 5, and sewing and fixing the edges of the inner layer cloth 5 and the polypropylene plastic foamed elastic foam 6 for later use;
h. taking a protective element with a corresponding size, enabling a rubber protective layer 8 on one side of an air bag 7 to be stacked on the sewn polypropylene plastic foaming elastic foam 6, sewing and fixing the edge position of the rubber protective layer 8 and the polypropylene plastic foaming elastic foam 6, finally taking an outer layer cloth 2 with a corresponding size, placing the outer layer cloth 2 on the rubber protective layer 8 on one side of the first protective rubber 3 and the second protective rubber 4, and sewing and fixing the edge position of the outer layer cloth 2 and the rubber protective layer 8 to obtain the corresponding protective element-containing garment.
Example 2
This example differs from example 1 in that: in the step e, 150 parts of polyurethane resin, 30 parts of coupling agent, 40 parts of cross-linking agent, 20 parts of plasticizer, 20 parts of penetrating agent and 500 parts of water are mixed and stirred to prepare waterproof and anti-fouling paint, the outer-layer cloth 2 and the inner-layer cloth 5 are immersed into the waterproof and anti-fouling paint and are padded for 45 minutes, the waterproof and anti-fouling paint is effectively immersed into fibers of the outer-layer cloth 2 and the inner-layer cloth 5, so that the waterproof and anti-fouling performance of the outer-layer cloth 2 and the inner-layer cloth 5 is improved, and the outer-layer cloth 2 and the inner-layer cloth 5 which are padded are dried for later use;
the rest is the same as example 1.
Example 3
This example differs from example 1 in that: in the step e, 200 parts of polyurethane resin, 40 parts of coupling agent, 50 parts of cross-linking agent, 30 parts of plasticizer, 30 parts of penetrating agent and 600 parts of water are mixed and stirred to prepare waterproof and anti-fouling paint, the outer-layer cloth 2 and the inner-layer cloth 5 are immersed into the waterproof and anti-fouling paint and are padded for 60 minutes, the waterproof and anti-fouling paint is effectively immersed into fibers of the outer-layer cloth 2 and the inner-layer cloth 5, so that the waterproof and anti-fouling performance of the outer-layer cloth 2 and the inner-layer cloth 5 is improved, and the outer-layer cloth 2 and the inner-layer cloth 5 which are padded are dried for later use;
the rest is the same as example 1.
The working principle is as follows: when a user normally wears the garment, the first protective rubber 3 and the second protective rubber 4 are not deformed, the air bag 7 is in a closed state, the air permeability between the air permeable net 81 between the first protective rubber 3 and the second protective rubber 4 and the air bag 7 can effectively ensure the air permeability between the outer layer cloth 2 and the inner layer cloth 5 of the garment body 1, the stuffiness feeling generated after the user wears the garment body for a long time is avoided, the wearing comfort of the user is improved, the waterproof and anti-fouling performance of the garment body 1 can be effectively improved by the outer layer cloth 2 and the inner layer cloth 5 after padding treatment, the adhesion of water stain stains on the surface of the garment body 1 in the outdoor movement process is reduced, meanwhile, the strength, the elasticity, the wear resistance, the high temperature resistance, the acid and alkali resistance and the ageing resistance of the outer layer cloth 2 can be effectively improved through the aramid fiber 21, the first stainless steel wire 22 and the spandex fiber 23, and the insulating effect of the outer, inlayer cloth 5 passes through acrylic fiber 51, second stainless steel 52 and polyester fiber 53, can effectively increase inlayer cloth 5 intensity, elasticity, corrosion resistance, insulating properties, and increase inlayer cloth 5's compliance and lightness, guarantee inlayer cloth 5's cold-proof effect, thereby make clothing body 1 can effectively be applicable to outdoor exercises such as mountain-climbing, when the user is in carrying out outdoor exercises such as mountain-climbing, receive the stone impact of eminence or when unexpected tumble, if the power that receives this moment is the power of vertical direction, the first protection rubber 3 and the second protection rubber 4 simultaneous compression of atress position department, make first protection ring 31 and second protection ring 41 pull each other, with first protection rubber 3 and the second protection rubber 4 of other positions of power direction department gradually, increase lifting surface, the impact of power is alleviated, and extrude gasbag through first rubber air cock 32 and second rubber air cock 42 with first protection rubber 3 and the inside air of second protection rubber 4, and pass through first rubber air cock 32 and second rubber cock 42 7, the air bag 7 is inflated and expanded, the air bag 7 is in seamless contact with the air bag 7, the body of the corresponding part is completely wrapped, the damage of external force to the body of a user is effectively reduced, impact force acts on the polypropylene plastic foaming elastic foam 6 after being buffered by the air bag 7, the impact force is basically absorbed after secondary shock absorption and energy absorption are carried out on the polypropylene plastic foaming elastic foam 6, the damage to the body of the user is avoided, if the received force is the force in the inclined direction, a single first protective rubber 3 or a single second protective rubber 4 is stressed and inclined, so that the corresponding first protective ring 31 or the corresponding second protective ring 41 is stressed and inclined, but because the first protective ring 31 and the second protective ring 41 on the periphery of the position are arranged in a staggered mode, the first protective ring 31 or the second protective ring 41 on the inclined single first protective rubber 3 or the second protective rubber 4 is pulled under the traction force of the peripheral first protective ring 31 and the second protective ring 41, make the lifting surface area increase, disperse power gradually on a plurality of first protection rubber 3 or second protection rubber 4 to make the gasbag 7 of relevant position department inflate the inflation, wrap up the health of corresponding position completely, effectively reduce the damage of external force to user's health.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that changes and modifications to the above embodiments are within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.

Claims (3)

1. A garment comprising a protective element, comprising a garment body (1), characterized in that: the garment body (1) comprises an outer layer fabric (2), a protection mechanism, an inner layer fabric (5) and polypropylene plastic foaming elastic foam (6), the polypropylene plastic foaming elastic foam (6) is sewn on one side of the inner layer fabric (5), the edge positions of the outer layer fabric (2) and the polypropylene plastic foaming elastic foam (6) are sewn and fixed, and the protection mechanism is fixed between the outer layer fabric (2) and the polypropylene plastic foaming elastic foam (6);
the outer-layer cloth (2) comprises aramid fibers (21), first stainless steel wires (22) and spandex fibers (23), and the outer-layer cloth (2) is formed by sequentially interlacing, winding and weaving the aramid fibers (21), the first stainless steel wires (22) and the spandex fibers (23);
the protective mechanism comprises first protective rubber (3), second protective rubber (4), an air bag (7) and a rubber protective layer (8), the edge position of the rubber protective layer (8) is sewn and fixed with polypropylene plastic foaming elastic foam (6), one side of the rubber protective layer (8) is sequentially connected with the first protective rubber (3) and the second protective rubber (4) in a staggered hot melting mode, a first protective ring (31) is arranged at the center of the outer side of the first protective rubber (3) in a hot melting mode, second protective rings (41) are arranged on the outer sides of the second protective rubber (4) in a uniformly hot melting mode, the second protective rings (41) and the first protective ring (31) are arranged in a staggered mode, and a first rubber air nozzle (32) and a second rubber air nozzle (42) are respectively fixed on the rubber protective layer (8) at the bottoms of the first protective rubber (3) and the second protective rubber (4), one side of the rubber protective layer (8) far away from the first protective rubber (3) and the second protective rubber (4) is uniformly hot-melted with an air bag (7), and one end of the air bag (7) is respectively connected with a first rubber air nozzle (32) and a second rubber air nozzle (42);
the inner layer cloth (5) comprises acrylic fibers (51), second stainless steel wires (52) and polyester fibers (53), and the inner layer cloth (5) is formed by sequentially and alternately winding and weaving the acrylic fibers (51), the second stainless steel wires (52) and the polyester fibers (53); the first protective rubber (3) and the second protective rubber (4) are both in a cone structure, and the centers of the first protective rubber (3) and the second protective rubber (4) are both hollow; the rubber protective layers (8) at the staggered positions of the first protective ring (31) and the second protective ring (41) are uniformly provided with air permeable nets (81).
2. A method of manufacturing a garment comprising a protective element according to claim 1, wherein: when manufacturing the protective element garment, the method comprises the following steps:
a. taking 1 aramid fiber (21), a first stainless steel wire (22) and spandex fibers (23), winding and twisting the aramid fibers, the stainless steel wires and the spandex fibers into strands in a staggered mode, and winding and weaving a plurality of strands of fibers through a weaving machine to obtain an outer-layer cloth (2);
b. taking 1 acrylic fiber (51), a second stainless steel wire (52) and a polyester fiber (53), winding and twisting the fibers into strands in a staggered manner, and winding and weaving a plurality of stranded fibers by a weaving machine to obtain an inner layer cloth (5);
c. performing fabric pretreatment on the outer-layer fabric (2) and the inner-layer fabric (5), and sequentially performing desizing, scouring, cleaning, drying and singeing for later use;
d. selecting dyes with required colors, and respectively dyeing, cleaning and drying the outer layer cloth (2) and the inner layer cloth (5) for later use;
e. selecting and mixing 200 parts of polyurethane resin, 20-40 parts of coupling agent, 30-60 parts of cross-linking agent, 10-30 parts of plasticizer, 10-30 parts of penetrating agent and 600 parts of water 400, stirring to prepare the waterproof and anti-fouling paint, immersing the outer cloth (2) and the inner cloth (5) into the waterproof and anti-fouling paint for padding, and drying the padded outer cloth (2) and the inner cloth (5) for later use;
f. selecting a mould with a corresponding size, sequentially carrying out injection molding on first protective rubber (3), a first rubber air nozzle (32), second protective rubber (4), a second rubber air nozzle (42) and a rubber protective layer (8), sequentially and alternately connecting the first protective rubber (3) and the second protective rubber (4) to one side of the rubber protective layer (8) in a hot melting manner, sequentially clamping the first rubber air nozzle (32) and the second rubber air nozzle (42) to the rubber protective layer (8) at the bottoms of the first protective rubber (3) and the second protective rubber (4), taking an undeployed air bag (7) with the same size, and sequentially connecting the air bag (7) with the first rubber air nozzle (32) and the second rubber air nozzle (42) in a hot melting manner to obtain a protective element for later use;
g. cutting an outer layer cloth (2) and an inner layer cloth (5) according to a certain size, cutting polypropylene plastic foaming elastic foam (6) with a corresponding size according to the size of the cut outer layer cloth (2) and inner layer cloth (5), stacking the polypropylene plastic foaming elastic foam (6) on the inner layer cloth (5), and sewing and fixing the edges of the inner layer cloth (5) and the polypropylene plastic foaming elastic foam (6) for later use;
h. taking a protective element with a corresponding size, overlapping a rubber protective layer (8) on one side of an air bag (7) on sewn polypropylene plastic foamed elastic foam (6), sewing and fixing the edge position of the rubber protective layer (8) and the polypropylene plastic foamed elastic foam (6), finally taking an outer layer cloth (2) with a corresponding size, placing the outer layer cloth (2) on the rubber protective layer (8) on one side of the first protective rubber (3) and the second protective rubber (4), and sewing and fixing the edge position of the outer layer cloth (2) and the rubber protective layer (8) to obtain the corresponding garment containing the protective element.
3. Method for making a garment comprising protective elements according to claim 2, characterised in that said outer layer (2) and inner layer (5) are padded for 30-60 minutes.
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