CN109660082A - Motor assembly technology - Google Patents
Motor assembly technology Download PDFInfo
- Publication number
- CN109660082A CN109660082A CN201910095482.6A CN201910095482A CN109660082A CN 109660082 A CN109660082 A CN 109660082A CN 201910095482 A CN201910095482 A CN 201910095482A CN 109660082 A CN109660082 A CN 109660082A
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- China
- Prior art keywords
- lower casing
- soft board
- unit
- assembling
- motor assembly
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
Abstract
The present invention relates to motors to assemble field, and in particular to motor assembly technology includes the following steps: step 1: preparing the equipment for assembling motor；Step 2: after the lower casing in discharge plate is transferred in arrangement seat, the welded disc on lower casing being calibrated towards same direction by calibration unit, then the lower casing arranged in seat is transferred in mounting base by transfer unit；Step 3: after positioning unit positions soft board, soft board is affixed to the bottom of lower casing by assembling unit；Then viscose glue is coated to the bottom of lower casing；Later soft board protect strong；Step 4: after the magnet steel after magnetizing to be affixed to the bottom of lower casing, the position contacted to magnet steel with viscose glue solidifies；Step 5: then rotor is assembled on lower casing, and machine oil is injected into rotor bearing by detection brush height；Step 6: riveting is fixed after upper casing is assembled on lower casing.When using the technical program, motor assembly rate can be improved.
Description
Technical field
The present invention relates to motors to assemble field, and in particular to motor assembly technology.
Background technique
Micromotor is generally used for generating vibrating effect above mobile phone, specifically at the rotor bearing both ends of micromotor
Respectively one group of adjustable eccentric block of installation obtains exciting force using the centrifugal force that axis and eccentric block high speed rotation generate, to generate vibration
It is dynamic.The volume of micromotor, capacity are smaller, but are related to a variety of components, for example lower casing, soft board (are equipped with electricity on soft board
Brush), magnet steel, rotor, upper casing etc., traditional assembly process, which substantially passes through, manually to be assembled, and lower casing is placed to installation
After on seat, the welded disc on lower casing is positioned, manually soft board is torn from carrying tablet then and is pasted onto lower casing
Bottom, assembly efficiency is extremely low, has not met production requirement.
Summary of the invention
The purpose of the present invention is to provide the techniques that process portion in a kind of micromotor assembling process uses automatic assembling.
In order to achieve the above objectives, technical solution of the present invention provides motor assembly technology, includes the following steps:
Step 1: prepare the equipment for assembling motor, including discharge mechanism, transfer correcting mechanism and positioning assembling mechanism,
Discharge mechanism includes discharge plate and arrangement seat, and transfer correcting mechanism includes transfer unit and calibration unit, positions assembling mechanism packet
Include positioning unit and assembling unit；
Step 2: after the lower casing in discharge plate is transferred in arrangement seat, by calibration unit by the welding on lower casing
Disk is calibrated towards same direction, and then the lower casing arranged in seat is transferred in mounting base by transfer unit；
Step 3: after positioning unit positions soft board, soft board is affixed to the bottom of lower casing by assembling unit；Then
Viscose glue is coated to the bottom of lower casing, viscose glue is located at around soft board；Later the plumb joint of conducting wire on soft board protect strong
Glue coating；
Step 4: after the magnet steel after magnetizing to be affixed to the bottom of lower casing, the position contacted to magnet steel with viscose glue is consolidated
Change；
Step 5: by the height of observation detection soft board power up brush, then manually rotor is assembled on lower casing, and to
Machine oil is injected in rotor bearing；
Step 6: after upper casing is assembled on lower casing, the position riveting that upper casing is contacted with lower casing is fixed.
This programme have the technical effect that by the lower casing in discharge plate be transferred to arrangement seat in after, pass through calibration unit will
Welded disc on lower casing is calibrated towards same direction, and the lower casing arranged in seat is then transferred to installation by transfer unit
In seat, the time of positioning lower casing can be greatlyd improve, and after lower casing positioning, lower casing is remained stationary in subsequent handling,
It can be convenient for assembly；After positioning unit positions soft board simultaneously, soft board is affixed to the bottom of lower casing by assembling unit, is compared
For soft board is manually affixed to lower casing bottom, the efficiency of assembly is improved, is more in line with the demand efficiently produced.
Further, assembling unit described in step 1 includes contractibility and several adsorption heads, between two neighboring adsorption head
It is connected with elastic component；During soft board is affixed to lower casing bottom by assembling unit in step 3, contractibility pushes several absorption
Head rest adsorbs soft board after holding together, and contractibility separates the bottom that the soft board on adsorption head is affixed to after several adsorption heads lower casing
Portion.Having the technical effect that for this programme is mutually drawn close during adsorbing soft board due to several adsorption heads, phase on carrying tablet
No setting is required between adjacent two pieces of soft boards certain distance, thus solves the carrying tablet waste of material for also producer not being caused to pay attention at present
Problem.
It further, is by ball screw assembly, cutting mechanism before positioning unit described in step 3 positions soft board
Soft board is placed to positioning unit with clamping device.This programme has the technical effect that clamping device to the edge of carrying tablet
After being clamped, after ball screw assembly, drives carrying tablet to be moved at positioning unit, cutting cylinder cuts carrying tablet, from
And realize carrying tablet and be transported at positioning unit automatically, in batches, labor intensity is reduced, expense expenditure has been saved.
Further, the ball screw assembly, includes screw rod, and one end of screw rod is provided with hairbrush, during screw rod rotates
Hairbrush is cleared up the carrying tablet separated at positioning unit and with soft board is located at.Having the technical effect that for this programme turns in screw rod
In dynamic process, screw rod band electric brush is rotated, to clear up the carrying tablet separated with soft board at positioning unit, nothing
Manual cleaning carrying tablet is needed, assembling rate is improved.
Further, calibration unit described in step 1 includes calibrating column and the eccentric push rod for being fixed on calibration styletable face,
After the lower casing in discharge plate is transferred in arrangement seat in step 2, after lower casing is transferred on calibration column by transfer unit, school
The welded disc on lower casing is calibrated towards same direction by push rod during quasi- column rotation.The technical effect of this programme
Be: push rod unifies the direction of welded disc automatically during calibration column rotation, improves the rate of lower casing positioning.
Detailed description of the invention
Fig. 1 is the top view that correcting mechanism and part discharge mechanism are transferred in the embodiment of the present invention；
Fig. 2 is the front view of No. two supporting blocks in Fig. 1；
Fig. 3 is the top view of blowing slideway；
Fig. 4 is the top view that assembling mechanism is positioned in the embodiment of the present invention；
Fig. 5 is the A of Fig. 4 to half sectional view；
Fig. 6 is the partial enlarged view in Fig. 5 at B；
Fig. 7 is the left view of clamping unit in Fig. 6；
Fig. 8 be Fig. 5 in adsorption head draw close after schematic diagram (wherein clipped structure)；
The left view of adsorption head in Fig. 9 Fig. 5；
Figure 10 is the schematic diagram of punching mechanism.
Specific embodiment
It is further described below by specific embodiment:
Appended drawing reference in Figure of description includes: supporting table 1, conveyer belt 2, mounting base 3, lower casing 4, welded disc 5, pushes away
Cylinder 6, lifting cylinder 7 are drawn, cylinder 8, adsorption head 9 is shunk, stretches riglet 10, support plate 11, slide bar 12, the first spring 13, push
Cylinder 14, placement rack 15, separation frame 16, through slot 17, servo motor 18, screw rod 19, nut seat 20, hairbrush 21, cutting cylinder 22,
Cutter 23 press air cylinder 24, the first clamping strip 25, the second clamping strip 26, boss 27, carrying tablet 28, soft board 29, blowing slideway
30, arrange seat 31, blowing cylinder 32, upper volume portion 33, No.1 transfer the transfer cylinder 35, three of cylinder 34, two transfer cylinder 36,
37, No. two supporting blocks 38 of No.1 supporting block, suction tray 39, stepper motor 40, feed belt 41, calibration column 42, push rod 43, punching press
Machine 44, impact tube 45, second spring 46, pushing block 47.
Motor assembly technology, includes the following steps:
Step 1: prepare equipment for assembling motor, the equipment include transfer correcting mechanism as shown in Figure 1, 2, 3 and
Discharge mechanism and supporting table 1 as shown in Figure 4,5, conveyer belt 2, positioning assembling mechanism and press machine as shown in Figure 10
Structure.Supporting table 1 and conveyer belt 2 are wherein also equipped in Fig. 1, supporting table 1 is mounted on the rack by bolt, and conveyer belt 2 runs through
Whole motor assembling line, conveyer belt 2 are provided with circular groove and placement in mounting base 3 for transmitting mounting base 3 as shown in Figure 1
Slot, circular groove are used to place the welded disc 5 on lower casing 4 for placing lower casing 4, placing groove, and the center of lower casing 4 is provided with
Convex needle.
As shown in Figure 1,3, discharge mechanism includes discharge plate (not shown), blowing slideway 30, arrangement seat 31 and blowing
Cylinder 32, blowing pan bottom are provided with swivel plate, and swivel plate is driven by torque motor to be rotated, and lower casing 4 is contained in discharge plate
Interior, the side wall of discharge plate is provided with helical duct, and helical duct is connected to blowing slideway 30, and the bottom of blowing slideway 30 is provided with
Upper volume portion 33.
As shown in Figure 1, blowing cylinder 32 is mounted on supporting table 1 (supporting table 1 in Fig. 1 is not shown) by bolt, row
The output shaft of column seat 31 and blowing cylinder 32 welds, and arrangement seat 31 is slideably positioned in supporting table 1, arranges and is provided with eight on seat 31
Groove forms interval between adjacent grooves；The side wall of groove and the lateral wall of arrangement seat 31 are equipped with channel, groove and blowing slideway
30 are connected to by channel, and channel can only pass through for single lower casing 4, since lower casing 4 is too thin, prevent lower casing 4 from stacking.
Transferring correcting mechanism includes transfer unit and calibration unit, and transfer unit includes that No.1 transfers cylinder 34, two shiftings
35, No. three transfer cylinders 36 of rotaring cylinder, No.1 supporting block 37 and No. two supporting blocks 38, No.1 supporting block 37 and No. two supporting blocks 38
Output shaft after connection with No.1 transfer cylinder 34 welds, and No. two transfer cylinders 35 are mounted in No.1 supporting block 37, No. three shiftings
Rotaring cylinder 36 is mounted in No. two supporting blocks 38.As shown in Fig. 2, connecting plate is welded on No. three transfer cylinders 36, on connecting plate
It is welded with eight suction trays 39.
As shown in Fig. 2, calibration unit includes stepper motor 40, feed belt 41 and eight calibration columns 42,42 turns of column are calibrated
Dynamic to be set in rack, the upper surface bias of calibration column 42 is fixed with push rod 43, and stepper motor 40 is mounted on rack by bolt
On, the output shaft of stepper motor 40 and eight calibration columns 42 are connected by feed belt 41.
Positioning assembling mechanism as shown in Figure 4, including positioning unit and assembling unit further include ball screw assembly, cutting
Mechanism and clamping device.As shown in Figure 4,5, assembling unit includes push-and-pull cylinder 6, lifting cylinder 7, shrinks cylinder 8 and eight suctions
Attached head 9, adsorption head 9 provides adsorption capacity by vacuum generator for it, as shown in figure 9, being welded with stretching for bent on adsorption head 9
Riglet 10 is correspondingly arranged on a placing groove in mounting base 3 because lower casing 4 is equipped with the welded disc 5 of a protrusion,
So during being placed lower casing 4 to mounting base 3 by manipulator, when welded disc 5 is not aligned completely with placing groove
When, the pressure generated in manipulator placement process can make the edge of welded disc 5 generate slight curl phenomenon, this is for subsequent motor
The processes such as assembly and conducting wire welding have an impact, and directly affect motor quality, other producers do not pay attention to the problem, institute at present
To stretch riglet 10 by installing on adsorption head 9, flattening-out can be carried out to welded disc 5 while assembling soft board 29.Push and pull gas
Cylinder 6 is mounted on the rack by bolt, and the output shaft of lifting cylinder 7 and push-and-pull cylinder 6 welds；Pass through pin on lifting cylinder 7
It is fixed with support plate 11, cylinder 8 is shunk and is fixedly mounted in support plate 11.
As shown in figure 5, an adsorption head 9 of the rightmost side and support plate 11 are welded, and slide bar is welded on the adsorption head 9
12, remaining adsorption head 9 is slidably connected with support plate 11 and slide bar 12.Shrink the output shaft of cylinder 8 and the adsorption head 9 of the leftmost side
It welds, is connected between two neighboring adsorption head 9 by the first spring 13.
As shown in Figure 4,5, positioning mechanism include push cylinder 14, placement rack 15 and separation frame 16, push cylinder 14 and point
It is fixedly installed in supporting table 1 from frame 16, separates the through slot 17 for being provided on frame 16 and being inserted into for adsorption head 9, the sliding of placement rack 15 is set
It is placed in supporting table 1, and the output shaft of placement rack 15 and push cylinder 14 welds.
Ball screw assembly, includes servo motor 18, screw rod 19 and nut seat 20, and servo motor 18 is mounted in supporting table 1,
The left end of screw rod 19 and the output shaft of servo motor 18 weld, and the right end of screw rod 19 is fixed with hairbrush 21, hairbrush 21 by iron wire
With plasticity, nut seat 20 is threadedly coupled with screw rod 19, and the guide rod being oriented to nut seat 20 is equipped in rack (in figure
It is not shown).Cutting mechanism includes cutting cylinder 22 and cutter 23, and cutting cylinder 22 is fixedly installed in supporting table 1, cutter
23 weld with the output shaft for cutting cylinder 22.
Clamping device includes two clamping units, and as shown in Figure 6,7, each clamping unit includes pressing air cylinder 24, first
Clamping strip 25 and the second clamping strip 26 pass through bolt welding on nut seat 20 by air cylinder 24, and the first clamping strip 25 passes through branch
Strut is welded with by the casing of air cylinder 24, and the middle part of the middle part of the second clamping strip 26 and the first clamping strip 25 is cut with scissors by pin shaft
Connect, the right one end of the second clamping strip 26 with by the output shaft of air cylinder 24 pass through pin-hinges.Wherein as shown in Figure 5,6, supporting table 1
On be provided with boss 27, carrying tablet 28 is placed on boss 27, and the width of boss 27 is less than the width of carrying tablet 28, convenient as schemed
First clamping strip 25 and the second clamping strip 26 shown in 7 clamp the edge of carrying tablet 28.
As shown in Figure 10, punching mechanism includes press machine 44 and impact tube 45, and press machine 44 is mounted on the rack, impact tube
45 with the output shaft coaxial welding of press machine 44, be welded with second spring 46 on the output shaft of press machine 44, second spring 46
Lower end is welded with pushing block 47, and pushing block 47 and the inner tubal wall of impact tube 45 are slidably connected.
Step 2: during torque motor drives the rotation of blowing pan bottom swivel plate, lower casing 4 in discharge plate along
Helical duct as shown in Figure 1 enters in blowing slideway 30, since the center of lower casing 4 is provided with convex needle, and such as Fig. 3 institute
The bottom of the blowing slideway 30 shown is provided with volume portion 33, so the lower casing 4 after blowing slideway 30 is equipped with convex needle one side
Upward；During lower casing 4 enters the groove of arrangement seat 31 along blowing slideway 30 as shown in Figure 1, blowing cylinder 32 is opened
It is dynamic, push arrangement seat 31 to be moved to the left, to successively be packed into lower casing 4 in the groove of arrangement seat 31；
Then No.1 as shown in Figure 1 transfer cylinder 34 starts, and pushes No.1 supporting block 37 and No. two supporting blocks 38 downward
It is mobile, after being aligned in No.1 supporting block 37 with the lower casing 4 on arrangement seat 31, No. two transfer cylinder 35 startings, to pass through
Lower casing 4 on 39 pairs of suction tray arrangement seats 31 adsorbs, after No.1 transfers cylinder 34 and No. two transfer cylinders 35 resets, two
Number transfer cylinder 35 be again started up, the lower casing 4 on suction tray 39 is transferred on calibration column 42 as shown in Figure 2；No.1 is moved
After rotaring cylinder 34 is again started up, after the suction tray 39 that No. three as shown in Figure 2 transfer on cylinder 36 is aligned with calibration column 42, No. three
It transfers cylinder 36 to start, and suction tray 39 is driven to contact with lower casing 4, stepper motor 40 starts at this time, and drives calibration column 42
Rotation one is enclosed, and after the push rod 43 on calibration column 42 is contacted with the welded disc 5 on lower casing 4, pushes the welded disc 5 on lower casing 4
Towards same direction；After No.1 transfer cylinder 34 resets again, as shown in Figure 1, the suction tray 39 on No. three transfer cylinders 36 will
Lower casing 4 is transferred to the position being aligned with mounting base 3, and lower casing 4 is transferred to installation after No. three transfer cylinder 36 startings later
In seat 3；
Step 3: as shown in figure 5, after the carrying tablet 28 for being pasted with several soft boards 29 is placed to boss 27, such as Fig. 7 institute
Show by air cylinder 24 start after push the right end of the second clamping strip 26 to rotate down so that the first clamping strip 25 and second
26 left end of clamping strip clamps the edge of carrying tablet 28；
Then servo motor 18 starts, and the output shaft of servo motor 18, which rotates forward, drives screw rod 19 to rotate forward, thus
The pulling of nut seat 20 is driven to move right by air cylinder 24, the first clamping strip 25, the second clamping strip 26 and carrying tablet 28, when holding
After slide glass 28 is moved in placement rack 15, cutting cylinder 22 as shown in Figure 4 starts, and cutter 23 is driven to carry out carrying tablet 28
Cutting, the carrying tablet 28 after cutting are fallen into placement rack 15, there was only eight pieces of soft boards 29 on the carrying tablet 28 after cutting.Then it pushes
Cylinder 14 starts, and placement rack 15 is pushed to slide into separation frame 16；
During placement rack 15 slides into separation frame 16, push-and-pull cylinder 6 as shown in Figure 4 starts, and pushes lifting cylinder
7, support plate 11, contraction cylinder 8 and eight adsorption heads 9 are moved downward to 15 position of placement rack, contraction cylinder 8 during this
Starting pushes eight adsorption heads 9 as shown in Figure 8 mutually to draw close；When eight adsorption heads 9 are moved to 15 top of placement rack, lifting
Cylinder 7 starts and drives support plate 11, contraction cylinder 8 and eight adsorption heads 9 to move down, and eight adsorption heads 9 pass through through slot 17
The soft board 29 on carrying tablet 28 is adsorbed afterwards；Then lifting cylinder 7 resets, the soft board 29 under the barrier effect of separation frame 16
It is separated with carrying tablet 28, carrying tablet 28 stays in placement rack 15.Push-and-pull cylinder 6 drives placement rack 15 to reset later, while such as Fig. 5
Shown servo motor 18 also rotates backward, to drive hairbrush 21 to rotate during driving screw rod 19 to rotate backward, and then makes
Hairbrush 21 is obtained to clear up the carrying tablet 28 in placement rack 15；
After push-and-pull cylinder 6 drives lifting cylinder 7, contraction cylinder 8 and eight adsorption heads 9 to be reset to state as shown in Figure 4,
Lifting cylinder 7 is again started up, so that support plate 11 and adsorption head 9 is driven to move down, since mounting base 3 is located on conveyer belt 2,
To which the soft board 29 on adsorption head 9 to be affixed in the lower casing 4 in mounting base 3 as shown in Figure 1 to (installation as shown in Figure 1 at this time
Seat 3 has been run to the underface of adsorption head 9 as shown in Figure 5)；
Step 3: manually in one circle viscose glue of the bottom of lower casing 4 coating, viscose glue is located at around soft board 29；It will protect later strong
At glue (such as UV glue) coating to the plumb joint of conducting wire on soft board 29；
Step 4: and then the magnet steel after magnetizing is affixed to the bottom of lower casing 4, and to the position that magnet steel is contacted with viscose glue
Heating cure is carried out, heating cure temperature is 55 DEG C；
Step 5: mounting base 3 carries lower casing 4 in the process of moving, is carried out by camera to 29 power up brush of soft board
Then camera shooting soft board 29 is imaged to screen, the artificial upper and lower graticule by setting in advance on viewing screen, to sentence
Whether in the reasonable scope to power off the height of brush；Then manually rotor is assembled on lower casing 4, and is injected into rotor bearing
Machine oil；
Step 6: after upper casing is assembled on lower casing 4, upper casing and lower casing 4 being put to support as shown in Figure 10
On platform 1, then starting press machine 44, the output shaft of press machine 44 drives impact tube 45 to move down during extending downwards,
After the inner tubal wall of impact tube 45 and the side wall of upper casing contact, upper casing and lower casing 4 are carried out by being riveted, motor assembles
It completes, second spring 46 is compressed during this；During the output shaft of press machine 44 moves up, second spring 46 is multiple
Position is released to be rushed motor from impact tube 45 by pushing block 47.
Claims (5)
1. motor assembly technology, which comprises the steps of:
Step 1: preparing the equipment for assembling motor, including discharge mechanism, transfer correcting mechanism and positioning assembling mechanism, blowing
Mechanism includes discharge plate and arrangement seat, and transfer correcting mechanism includes transfer unit and calibration unit, and positioning assembling mechanism includes fixed
Bit location and assembling unit；
Step 2: after the lower casing in discharge plate is transferred in arrangement seat, by calibration unit by the welded disc school on lower casing
Then the lower casing arranged in seat is transferred in mounting base by standard towards same direction by transfer unit；
Step 3: after positioning unit positions soft board, soft board is affixed to the bottom of lower casing by assembling unit；Then it will glue
Glue is coated to the bottom of lower casing, and viscose glue is located at around soft board；The plumb joint of conducting wire on soft board is carried out later to protect strong rubber painting
It covers；
Step 4: after the magnet steel after magnetizing to be affixed to the bottom of lower casing, the position contacted to magnet steel with viscose glue solidifies；
Step 5: by the height of observation detection soft board power up brush, then manually rotor being assembled on lower casing, and to rotor
Machine oil is injected in bearing；
Step 6: after upper casing is assembled on lower casing, the position riveting that upper casing is contacted with lower casing is fixed.
2. motor assembly technology according to claim 1, it is characterised in that: assembling unit described in step 1 includes shrinking
Part and several adsorption heads are connected with elastic component between two neighboring adsorption head；Soft board is affixed to lower machine by assembling unit in step 3
During shell bottom, contractibility adsorbs soft board after pushing several adsorption heads to draw close, and contractibility separates several adsorption heads
Soft board on adsorption head is affixed to the bottom of lower casing afterwards.
3. motor assembly technology according to claim 2, it is characterised in that: positioning unit described in step 3 to soft board into
It is to be placed soft board to positioning unit by ball screw assembly, cutting mechanism and clamping device before row positioning.
4. motor assembly technology according to claim 3, it is characterised in that: the ball screw assembly, includes screw rod, screw rod
One end be provided with hairbrush, during screw rod rotates hairbrush to be located at the carrying tablet that separates at positioning unit and with soft board into
Row cleaning.
5. motor assembly technology according to claim 4, it is characterised in that: calibration unit described in step 1 includes calibration
Column and the eccentric push rod for calibrating styletable face that is fixed on move after the lower casing in discharge plate is transferred in arrangement seat in step 2
Turn after lower casing is transferred on calibration column by unit, by push rod by the welded disc school on lower casing during calibration column rotation
Standard is towards same direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910095482.6A CN109660082B (en) | 2019-01-31 | 2019-01-31 | Motor assembly process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910095482.6A CN109660082B (en) | 2019-01-31 | 2019-01-31 | Motor assembly process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109660082A true CN109660082A (en) | 2019-04-19 |
| CN109660082B CN109660082B (en) | 2023-10-20 |
Family
ID=66122634
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910095482.6A Active CN109660082B (en) | 2019-01-31 | 2019-01-31 | Motor assembly process |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109660082B (en) | 2023-10-20 |
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