CN109659247B - Device for detecting photovoltaic module - Google Patents
Device for detecting photovoltaic module Download PDFInfo
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- CN109659247B CN109659247B CN201811483380.3A CN201811483380A CN109659247B CN 109659247 B CN109659247 B CN 109659247B CN 201811483380 A CN201811483380 A CN 201811483380A CN 109659247 B CN109659247 B CN 109659247B
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- 238000001514 detection method Methods 0.000 claims abstract description 86
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 description 6
- 238000000926 separation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/10—Measuring as part of the manufacturing process
- H01L22/12—Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Microelectronics & Electronic Packaging (AREA)
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- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Geophysics And Detection Of Objects (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to a device for detecting a photovoltaic module, which comprises a machine base, a fixed cross beam, an electric telescopic rod, a support and a first fixed frame, wherein a detection plate is arranged inside the machine base, the surface of the machine base is provided with the support, a first clamp and a second clamp are arranged inside the support, the other end of the electric telescopic rod is connected with one side of the detection plate, a connecting shaft is arranged inside a fixed shaft seat, an LED lamp strip is arranged inside the machine base opposite to a light perforation, and a projection plate is arranged at the bottom of the support opposite to the light perforation; the support sets up on the surface of frame, first mount is adjacent the support inboard is provided with the second mount, the inside in activity groove is connected with the second anchor clamps. This a pick-up plate for photovoltaic module detects uses device is following the in-process that the conveyer belt moved forward, through the detection of twice different angles to improve the comprehensive detection effect of the device, avoid the production of defective work.
Description
Technical Field
The invention relates to the technical field of photovoltaic module detection, in particular to a device for detecting a photovoltaic module.
Background
The photovoltaic module (also called solar panel) is a core part in a solar power generation system and is also the most important part in the solar power generation system. The solar energy is converted into electric energy and then is transmitted to a storage battery for storage or the load is pushed to work. The single solar cell cannot be directly used as a power supply. The power supply must be composed of several single batteries connected in series, parallel and tightly packed.
In order to ensure the quality of the photovoltaic module in the production process of the photovoltaic module, the quality of the produced photovoltaic module needs to be detected, and at the moment, the detection work needs to be completed through a detection device.
Traditional photovoltaic module detection device has single detection mechanism only, detects photovoltaic module once, and photovoltaic module all is that the level is placed and is detected, can not detect from photovoltaic module's two sides for it is not comprehensive enough to detect photovoltaic module.
Disclosure of Invention
The invention aims to provide a device for detecting a photovoltaic module, and the device is used for solving the problem that the traditional photovoltaic module detecting device provided in the background technology only has a single detecting mechanism, the photovoltaic module is detected only once, and the photovoltaic module is horizontally placed for detection, so that the detection on two sides of the photovoltaic module cannot be performed, and the detection on the photovoltaic module is not comprehensive.
In order to achieve the purpose, the invention provides the following technical scheme: a device for detecting a photovoltaic module comprises a machine base, a fixed cross beam, an electric telescopic rod, a bracket and a first fixed frame, wherein a detection plate is arranged inside the machine base, the surface of the machine base is provided with the bracket, a first clamp and a second clamp are arranged inside the bracket, wherein,
the LED lamp stand is characterized in that supporting legs are installed at the bottom of the stand, the fixed cross beam is fixed inside the stand, conveying wheels are arranged at two ends of the fixed cross beam, a conveying belt is installed on the outer side of each conveying wheel, each conveying wheel is connected with a motor through a belt, the motor is installed inside the stand, one end of each electric telescopic rod is fixed inside the stand, the other end of each electric telescopic rod is connected with one side of a detection plate, a connecting shaft is arranged on one side, away from each electric telescopic rod, of the detection plate, the connecting shaft is installed inside a fixed shaft seat, the fixed shaft seat is arranged inside the stand, a photovoltaic module is arranged on the surface of the detection plate, light perforations are formed in the stand opposite to the detection plates, LED lamp strips are installed in the stand opposite to the light perforations, and, a sensor is arranged in the projection plate;
the support is arranged on the surface of the base, the first fixing frame is arranged on the inner side of the support, an electric telescopic arm is connected inside the support, a first clamp is arranged at the bottom of the electric telescopic arm, a second fixing frame is arranged on the inner side of the support adjacent to the first fixing frame, a fixing rod is arranged on the inner side of the second fixing frame, a movable groove is formed in the fixing rod, the interior of the movable groove is connected with the second clamp, and a central processing unit is arranged in the base; the first clamp (20) and the second clamp (24) are arranged on the surface of the base (1) at intervals, the first clamp (20) is installed longitudinally, and the second clamp (24) is installed transversely and symmetrically.
Preferably, the conveying wheels are provided with a group, the conveying wheels are symmetrically arranged about a middle vertical line of the fixed cross beam, and the conveying wheels are in transmission through a conveying belt.
Preferably, the motor is in transmission with the transmission wheel through a belt.
Preferably, the electric telescopic rod is connected close to the edge of the detection plate, and the detection plate is rotatably connected with the electric telescopic rod.
Preferably, two ends of the inner portion of the detection plate are arranged to be L-shaped structures, and the area of an L-shaped groove in the inner portion of the detection plate is larger than the surface area of the photovoltaic module.
Preferably, the connecting shaft is rotatably connected with the fixed shaft seat.
Preferably, the light perforation is arranged right opposite to the detection plate, and the area of the light perforation is equal to the bottom area of the detection plate.
Preferably, the LED lamp strips and the projection plate are respectively provided with two groups, and each group of LED lamp strips and the projection plate are arranged in the same vertical plane.
Preferably, the first clamp and the second clamp are arranged on the surface of the base at intervals, the first clamp is longitudinally mounted, and the second clamp is transversely symmetrically mounted.
Preferably, the second clamp, the first clamp and the sensor are electrically connected with the central processing unit.
Compared with the prior art, the invention has the beneficial effects that: this be used for photovoltaic module to detect and use device:
1. the detection device is provided with detection mechanisms consisting of an electric telescopic rod, a detection plate, a connecting shaft, a fixed shaft seat, a photovoltaic module, a light perforation, LED lamp strips, a projection plate and a sensor, wherein the two detection mechanisms are arranged at intervals;
2. the detection plate is firstly placed flatly in the process of moving forwards along with the conveyor belt, primary detection is carried out through the irradiation of the LED lamp bar in the first detection mechanism, when finding the unqualified photovoltaic component, the central processing unit controls the first clamp to clamp the unqualified product for separation, when the photovoltaic component is qualified after primary detection, the central processing unit continues to move forward along with the detection plate, meanwhile, the electric telescopic rod extends to lift one side of the detection plate, so that the detection plate and the photovoltaic module are in an inclined state, and the LED lamp bars in the second detection mechanism irradiate the detection plate for secondary detection, when unqualified products are detected, the central processing unit controls the second clamp to clamp the unqualified products for separation treatment to complete the secondary detection, through twice detection at different angles, the comprehensive detection effect of the device is improved, and unqualified products are avoided;
3. first anchor clamps set up to vertical centre gripping, and the second anchor clamps set up to the horizontal centre gripping of symmetry, and when photovoltaic module detected for the first time, the pick-up plate was in the horizontality with its inside photovoltaic module, and vertical first anchor clamps of fore-and-aft are convenient for press from both sides unqualified photovoltaic module vertically, and when photovoltaic module detected once more, it was in the tilt state to examine board and its inside photovoltaic module, and the unqualified photovoltaic module of slope is convenient for press from both sides to the second anchor clamps of horizontal symmetry.
Drawings
FIG. 1 is a schematic front view of an apparatus for inspecting a photovoltaic module according to the present invention;
FIG. 2 is a schematic top view of an apparatus for inspecting photovoltaic modules according to the present invention;
FIG. 3 is a schematic left-view structural diagram of an apparatus for inspecting a photovoltaic module according to the present invention;
FIG. 4 is a schematic diagram of a right-view structure of an apparatus for inspecting a photovoltaic module according to the present invention;
FIG. 5 is a schematic view of a detection board of the apparatus for detecting photovoltaic modules according to the present invention;
FIG. 6 is an enlarged view of a portion of the apparatus for inspecting photovoltaic modules shown in FIG. 3;
fig. 7 is a schematic flow chart of an apparatus for detecting a photovoltaic module according to the present invention.
In the figure: 1. the frame, 2, the supporting leg, 3, fixed cross beam, 4, the transfer gear, 5, the conveyer belt, 6, the belt, 7, the motor, 8, electric telescopic handle, 9, the pick-up plate, 10, the connecting axle, 11, fixed axle bed, 12, photovoltaic module, 13, the light is perforated, 14, LED lamp strip, 15, the projection board, 16, the sensor, 17, the support, 18, first mount, 19, electric telescopic arm, 20, first anchor clamps, 21, the second mount, 22, the dead lever, 23, the activity groove, 24, the second anchor clamps, 25, central processing unit.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a device for detecting a photovoltaic module comprises a machine base 1, supporting legs 2, a fixed cross beam 3, a conveying wheel 4, a conveying belt 5, a belt 6, a motor 7, an electric telescopic rod 8, a detecting plate 9, a connecting shaft 10, a fixed shaft seat 11, a photovoltaic module 12, a light perforation 13, an LED lamp strip 14, a projection plate 15, a sensor 16, a support 17, a first fixing frame 18, an electric telescopic arm 19, a first clamp 20, a second fixing frame 21, a fixing rod 22, a movable groove 23, a second clamp 24 and a central processing unit 25, wherein the detecting plate 9 is arranged inside the machine base 1, the support 17 is arranged on the surface of the machine base 1, the first clamp 20 and the second clamp 24 are arranged inside the support 17,
the device comprises a base 1, supporting legs 2 are installed at the bottom of the base 1, a fixed cross beam 3 is fixed inside the base 1, conveying wheels 4 are arranged at two ends of the fixed cross beam 3, a group of conveying wheels 4 are arranged on each group of conveying wheels 4, the conveying wheels 4 are symmetrically arranged about a perpendicular bisector of the fixed cross beam 3, the conveying wheels 4 are driven by a conveying belt 5, the conveying belt 5 drives a photovoltaic module 12 to move and detect along with the conveying belt 5 conveniently, manual carrying is not needed, the detection working efficiency is improved, the conveying belt 5 is installed on the outer side of each conveying wheel 4, the conveying wheels 4 are connected with a motor 7 through a belt 6, the motor 7 is driven by the conveying wheels 4 through the belt 6, the motor 7 provides power for the conveying wheels 4, the device can continuously perform detection work, the motor 7 is installed inside the base 1, and one end of an electric telescopic, the other end of the electric telescopic rod 8 is connected with one side of the detection plate 9, the electric telescopic rod 8 is connected with the edge close to the detection plate 9, the detection plate 9 is rotatably connected with the electric telescopic rod 8, the electric telescopic rod 8 is connected with the edge close to the detection plate 9, the light source of the detection plate 9 can be prevented from being shielded by the electric telescopic rod 8, the detection precision is improved, the detection plate 9 is rotatably connected with the electric telescopic rod 8, so that the electric telescopic rod 8 can be conveniently extended or shortened, two ends inside the detection plate 9 are arranged to be L-shaped structures, the area of an L-shaped groove inside the detection plate 9 is larger than that of the photovoltaic component 12, the surface of the detection plate 9 is arranged to be L-shaped, the photovoltaic component 12 can be conveniently and directly placed on the surface of the detection plate 9, the deviation of the position of the photovoltaic component 12 when, the connecting shaft 10 is rotatably connected with the fixed shaft seat 11, when the length of the electric telescopic rod 8 changes, one side of the detection plate 9 can be pushed to be lifted, the other side of the detection plate 9 rotates relative to the fixed shaft seat 11, so that the detection plate 9 drives the photovoltaic component 12 to incline relative to a light source, the photovoltaic component 12 is detected from different angles, the detection accuracy is improved, the connecting shaft 10 is installed inside the fixed shaft seat 11, the fixed shaft seat 11 is arranged inside the machine base 1, the photovoltaic component 12 is arranged on the surface of the detection plate 9, the machine base 1 opposite to the detection plate 9 is internally provided with the light perforation 13, the light perforation 13 is arranged right opposite to the detection plate 9, the area of the light perforation 13 is equal to the area of the bottom surface of the detection plate 9, and a light source can penetrate through the light perforation 13 to irradiate the surface of, the LED lamp strips 14 are installed inside the base 1 opposite to the light through holes 13, two groups of LED lamp strips 14 and two groups of projection plates 15 are respectively arranged, each group of LED lamp strips 14 and the projection plate 15 are arranged in the same vertical plane, the LED lamp strips 14 and the projection plates 15 can enable light sources of the LED lamp strips 14 to penetrate through the photovoltaic module 12 and be completely projected onto the surface of the projection plate 15 in the same vertical plane, projection conditions can be directly observed conveniently, the quality of the photovoltaic module 12 can be screened, the projection plates 15 are installed at the bottoms of the supports 17 opposite to the light through holes 13, and sensors 16 are installed inside the projection plates 15;
the support 17 is arranged on the surface of the base 1, the first fixing frame 18 is arranged on the inner side of the support 17, the electric telescopic arm 19 is connected inside the support 17, the first clamp 20 is arranged at the bottom of the electric telescopic arm 19, the first clamp 20 and the second clamp 24 are arranged on the surface of the base 1 at intervals, the first clamp 20 is longitudinally arranged, the second clamp 24 is transversely and symmetrically arranged, the first clamp 20 is convenient for clamping unqualified products detected by the first detection plate 9, the second clamp 24 is used for clamping unqualified products detected by the second detection plate 9, the first clamp 20 is convenient for vertically clamping photovoltaic modules 12 in a horizontal position, the second clamp 24 is convenient for clamping photovoltaic modules 12 in an inclined position, the second fixing frame 21 is arranged on the inner side of the support 17 adjacent to the first fixing frame 18, and the fixing rod 22 is arranged on the inner side of the second fixing frame 21, the fixing rod 22 is internally provided with a movable groove 23, the movable groove 23 is internally connected with a second clamp 24, the first clamp 20 and the sensor 16 are electrically connected with a central processing unit 25, the sensor 16 detects whether the photovoltaic module 12 is qualified, the central processing unit 25 of the unqualified photovoltaic module 12 controls the first clamp 20 or the second clamp 24 to separate, and then defective products are processed, and the central processing unit 25 is arranged in the base 1.
The working principle of the embodiment is as follows: before the device is used, firstly, the device is stably fixed on a specific working place and is connected with a power supply, when a photovoltaic module 12 is detected, an electric telescopic rod 8 is contracted and reset firstly, an LED lamp strip 14 is opened, a motor 7 is started, the motor 7 drives a conveying wheel 4 to rotate through a belt 6, so that the conveying wheel 4 drives a conveying belt 5 on the surface to rotate, the detection work of the photovoltaic module 12 can be normally carried out, the photovoltaic module 12 is stably placed in a detection plate 9, the photovoltaic module 12 on the surface is driven to start moving by the detection plate 9 under the driving of the conveying belt 5, when the detection plate 9 moves right above the LED lamp strip 14, a light source of the LED lamp strip 14 penetrates through a lamp light perforation 13 and irradiates on the surface of the photovoltaic module 12, the light source is projected to a projection plate 15 through the photovoltaic module 12, and a sensor 16 in the projection plate 15 detects the projection condition, thereby detecting and judging whether the photovoltaic component 12 is qualified or not, controlling the electric telescopic arm 19 in the first fixing frame 18 to extend by the central processing unit 25 when the photovoltaic component 12 is not qualified, the unqualified photovoltaic modules 12 are clamped out of the detection plate 9 by the first clamp 20, separation treatment is carried out, for the photovoltaic module 12 qualified in the primary detection, the photovoltaic module continues to move forwards along with the detection plate 9, meanwhile, the electric telescopic rod 8 extends to lift one side of the detection plate 9, so that the detection board 9 and the photovoltaic module 12 therein are inclined until the second LED light bar 14 passes through and the projection condition of the projection board 15 corresponding to the detection board is observed, the quality of the photovoltaic module 12 at the detection position, when the product is unqualified, the cpu 25 controls the second clamp 24 in the second fixing frame 21 to clamp the unqualified product, so as to complete the secondary inspection of the photovoltaic module 12.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides a be used for photovoltaic module to detect and use device, includes frame (1), fixed cross beam (3), electric telescopic handle (8), support (17) and first mount (18), its characterized in that: a detection plate (9) is arranged inside the machine base (1), a support (17) is arranged on the surface of the machine base (1), a first clamp (20) and a second clamp (24) are arranged inside the support (17), wherein,
the support leg (2) is installed at the bottom of the stand (1), the fixed cross beam (3) is fixed in the stand (1), the transmission wheels (4) are arranged at two ends of the fixed cross beam (3), the conveying belt (5) is installed on the outer side of the transmission wheels (4), the transmission wheels (4) are connected with the motor (7) through the belt (6), the motor (7) is installed in the stand (1), one end of the electric telescopic rod (8) is fixed in the stand (1), the other end of the electric telescopic rod (8) is connected with one side of the detection plate (9), one side, far away from the electric telescopic rod (8), of the detection plate (9) is provided with the connecting shaft (10), the connecting shaft (10) is installed in the fixed shaft seat (11), the fixed shaft seat (11) is arranged in the stand (1), the photovoltaic module (12) is arranged on the surface of the detection plate (9), a light perforation hole (13) is formed in the base (1) opposite to the detection plate (9), an LED lamp strip (14) is installed in the base (1) opposite to the light perforation hole (13), a projection plate (15) is installed at the bottom of the support (17) opposite to the light perforation hole (13), and a sensor (16) is installed in the projection plate (15);
the support (17) is arranged on the surface of the base (1), the first fixing frame (18) is arranged on the inner side of the support (17), an electric telescopic arm (19) is connected to the inside of the support (17), a first clamp (20) is installed at the bottom of the electric telescopic arm (19), a second fixing frame (21) is arranged on the inner side of the support (17) adjacent to the first fixing frame (18), a fixing rod (22) is arranged on the inner side of the second fixing frame (21), a movable groove (23) is formed in the fixing rod (22), the inner portion of the movable groove (23) is connected with a second clamp (24), and a central processing unit (25) is installed in the base (1);
the electric telescopic rod (8) is connected with the edge close to the detection plate (9), and the detection plate (9) is rotatably connected with the electric telescopic rod (8);
the first clamp (20) and the second clamp (24) are arranged on the surface of the base (1) at intervals, the first clamp (20) is installed longitudinally, and the second clamp (24) is installed transversely and symmetrically.
2. The device for photovoltaic module inspection according to claim 1, characterized in that: the conveying wheels (4) are arranged in a group, the conveying wheels (4) are symmetrically arranged relative to the perpendicular bisector of the fixed cross beam (3), and the conveying wheels (4) are driven by the conveying belt (5).
3. The device for photovoltaic module inspection according to claim 1, characterized in that: the motor (7) is in transmission with the transmission wheel (4) through a belt (6).
4. The device for photovoltaic module inspection according to claim 1, characterized in that: the two ends inside the detection plate (9) are arranged to be L-shaped structures, and the area of an L-shaped groove inside the detection plate (9) is larger than the surface area of the photovoltaic module (12).
5. The device for photovoltaic module inspection according to claim 1, characterized in that: the connecting shaft (10) is rotatably connected with the fixed shaft seat (11).
6. The device for photovoltaic module inspection according to claim 1, characterized in that: the light perforation (13) is arranged right opposite to the detection plate (9), and the area of the light perforation (13) is equal to the bottom area of the detection plate (9).
7. The device for photovoltaic module inspection according to claim 1, characterized in that: the LED lamp strips (14) and the projection plate (15) are respectively provided with two groups, and each group of LED lamp strips (14) and the projection plate (15) are arranged on the same vertical plane.
8. The device for photovoltaic module inspection according to claim 1, characterized in that: the second clamp (24), the first clamp (20), the sensor (16) and the central processing unit (25) are electrically connected.
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CN110624844B (en) * | 2019-08-22 | 2021-04-09 | 盐城工业职业技术学院 | Electric commercial goods grading and sorting device |
CN111239580B (en) * | 2020-03-06 | 2020-11-13 | 盐城智享科技咨询服务有限公司 | Diode manufacturing detection system and detection method thereof |
CN115132603B (en) * | 2022-08-31 | 2022-11-15 | 徐州领测半导体科技有限公司 | Semiconductor chip detection device |
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CN204993250U (en) * | 2015-08-21 | 2016-01-20 | 合肥中南光电有限公司 | Two -sided detection device of solar cell panel |
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