CN109655472A - A method of battery core is detected based on X-Ray - Google Patents
A method of battery core is detected based on X-Ray Download PDFInfo
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- CN109655472A CN109655472A CN201811408798.8A CN201811408798A CN109655472A CN 109655472 A CN109655472 A CN 109655472A CN 201811408798 A CN201811408798 A CN 201811408798A CN 109655472 A CN109655472 A CN 109655472A
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- battery core
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8803—Visual inspection
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
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- General Health & Medical Sciences (AREA)
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Abstract
The invention belongs to battery core manufacturing technology fields, more particularly to a kind of method based on X-Ray detection battery core, include the following steps, S1: Preliminary detection: automatic X-Ray machine carries out Preliminary detection to battery core, and visual inspection area will be gone under the battery core of qualification, and unqualified battery core then enters detection in next step；S2: system determines: transferring the pictorial information of substandard product in S1, generates virtual screen ruler, detected using the screen ruler to battery core, detects and go to visual inspection area under qualified battery core；S3: visual inspection: visual inspection is carried out to lower turn in S1 and S2 of battery core, visual inspection passes through offline to finished room；S4: reinspection: X-Ray detection is carried out again before battery core shipment.Through the above steps, the present invention is effectively prevented the presence of unqualified battery core, improves the quality of battery core, while the objective judgement as system, reduces artificial subjective factor, in addition, also improving production efficiency, save production cost.
Description
Technical field
The invention belongs to battery core manufacturing technology fields, and in particular to a method of battery core is detected based on X-Ray.
Background technique
The efficient green energy of the battery core as a new generation, with small in size, operating voltage is high, energy density is big, memoryless
The advantages that effect, is widely used in all trades and professions.And in the manufacturing of battery core, battery core generally requires pair after packaging
It carries out X-Ray detection and (utilizes the transmission principle of X-ray under the premise of not damaging battery core, battery core is penetrated, according in battery core
Each material obtains battery core clearly image of internal structure, to quickly detect inside battery core to the difference of X-ray degree of absorption
Flaw, to judge whether battery core meets the requirements), still, in the prior art, battery core manufacturer in this process, can be first with
Automatically X-ray detection machine carries out Preliminary detection, and not qualified battery core is passed through manual X-Ray detection machine again and is carried out manually
Measurement and judgement, are finally confirmed whether it is qualification by visual inspection again, there are more drawbacks for such process:
1) it after automatic X-ray test, crosses and kills that (" cross and kill " refers to that when determining one product quality, judgement data are in critical
Point, in order to guarantee that this process exports the product for being all, just those not only seemed but also to seem that bad product is determined as bad
Product) battery core can enter in manual X-Ray and subsequent visual inspection, wherein cross kill rejected product in battery core in appearance with normal electricity
Core does not have significant difference, it is easy to be mixed into qualified battery core, can not choose in appearance full inspection；
2) current testing process is mainly artificial judgment, cannot achieve the judgement of objective, and as shipment standard
Foundation；
3) cost of equipment of X-Ray detection and labour cost are huge manually, and production efficiency is low.
Based on this, it is badly in need of a kind of method of accurate, efficient X-Ray detection battery core.
Summary of the invention
It is an object of the invention to: in view of the deficiencies of the prior art, and a kind of side based on X-Ray detection battery core provided
Underproof battery core can be effectively detected out in method, this method, prevent from being mixed into normal product, while the objective judgement as system,
Artificial subjective factor is reduced, the confidence level of detection is improved, in addition, also improving production efficiency, saves production cost.
To achieve the above object, the present invention adopts the following technical scheme:
A method of battery core is detected based on X-Ray, comprising the following steps:
S1: Preliminary detection: automatic X-Ray machine obtains the pictorial information of battery core to be measured, and is examined automatically to the angle of battery core position
It surveys, visual inspection area can be gone to by under through the qualified battery core of detection, and underproof battery core can then be sent to the detection of next step, meanwhile,
The pictorial information of underproof battery core is uploaded in the database of system；
S2: system determines: the pictorial information of the underproof battery core of S1 in system called data library automatically generates virtual screen
Ruler, which can measure the specification at each position in battery core pictorial information whether in the range of technique requires, if requiring
In the range of be then determined as qualification, and will be qualified battery core under go to visual inspection area, if not being judged to not conforming to if desired range
Lattice, and underproof battery core is offline to defective products storehouse；
S3: visual inspection: carrying out visual inspection to the qualified battery core in S1 and S2, offline if not abnormal to arrive finished bin；
S4: reinspection: primary automatic X-ray detection is carried out again before the final shipment of battery core finished product, if it find that there is unqualified battery core
It falls into, is then chosen, and carry out production improvement.Battery core finished product is rechecked, unqualified battery core has been further prevented to infiltrate
The possibility of normal product, improves the quality of battery.
It further include the bar code letter of battery core as the improvement of the method for the present invention based on X-Ray detection battery core, in S1
Breath, wherein the bar code information of qualified battery core can be uploaded in database, and underproof battery core, then can be by bar code information
It is uploaded in database together with pictorial information.
As the improvement of the method for the present invention based on X-Ray detection battery core, system is inputting or is scanning electricity in S2
When the bar code information of core, the pictorial information of corresponding battery core can be obtained in the database.
As the improvement of the method for the present invention based on X-Ray detection battery core, the pictorial information of battery core includes camera lens
The path of multiplying power, the size of measurement and picture storage.
As the improvement of the method for the present invention based on X-Ray detection battery core, system can be according to the battery core of calling
The real lens multiplying power of picture, automatic calibration generate the virtual screen ruler of phase same multiplying.
It further include that item is carried out to battery core in S3 as the improvement of the method for the present invention based on X-Ray detection battery core
The scanning of code information, wherein testing result is only shown by lower turn of battery core of S1, and testing result is then shown by lower turn of S2 of battery core
With the pictorial information of battery core, system can intercept unqualified battery core, and qualified battery core then directly offline can arrive finished bin.
As the improvement of the method for the present invention based on X-Ray detection battery core, system is determined as to battery core in S2
The judgement of the battery core in database can be changed while qualified as a result, and recording personnel and the temporal information of operation.It is arranged in this way
The link to go wrong can be rapidly traced in subsequent operation, to preferably improve to production, improve production
Excellent rate.
The beneficial effects of the present invention are: the present invention is effectively prevented by Preliminary detection, system judgement, visual inspection and reinspection
Only underproof battery core is mixed into qualified battery core, improves the quality of battery core, while the objective judgement as system, reduces people
The subjective factor of work, improves the confidence level of detection, in addition, also improving production efficiency, saves production cost.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes a part of the invention, this hair
Bright exemplary embodiment and its explanation is used to explain the present invention, and is not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is work flow diagram of the invention.
Specific embodiment
As used some vocabulary to censure specific components in the specification and claims.Those skilled in the art answer
It is understood that hardware manufacturer may call the same component with different nouns.This specification and claims are not with name
The difference of title is as the mode for distinguishing component, but with the difference of component functionally as the criterion of differentiation.Such as logical
The "comprising" of piece specification and claim mentioned in is an open language, therefore should be construed to " include but do not limit
In "." substantially " refer within an acceptable error range, those skilled in the art can within a certain error range solve described in
Technical problem basically reaches the technical effect.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right", level "
The orientation or positional relationship of equal instructions is to be based on the orientation or positional relationship shown in the drawings, be merely for convenience of the description present invention and
Simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation construction
And operation, therefore be not considered as limiting the invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be
Mechanical connection, is also possible to be electrically connected；It can be directly connected, two can also be can be indirectly connected through an intermediary
Connection inside element.For the ordinary skill in the art, above-mentioned term can be understood at this as the case may be
Concrete meaning in invention.
Below in conjunction with attached drawing, invention is further described in detail, but not as a limitation of the invention.
As shown in Figure 1, a kind of method based on X-Ray detection battery core, comprising the following steps:
S1: Preliminary detection: automatic X-Ray machine utilizes the transmission principle of X-ray, battery core is penetrated, according to material each in battery core to X-ray
The difference of degree of absorption obtains battery core clearly image of internal structure, and is detected automatically to the angle of battery core position, closes through detection
The battery core of lattice can go to visual inspection area by under, and bar code information can be recorded in database, and underproof battery core can then be sent under
The detection of one step, meanwhile, bar code information and pictorial information can be uploaded to together in the database of system；
S2: system determines: system obtains the picture letter of corresponding battery core in the bar code information for inputting or scanning unqualified battery core in S1
Breath, which includes: the path of lens ratio, the size of measurement and picture storage, at this point, system can be according to electricity
The practical multiplying power of core picture, automatically generates the virtual screen ruler of phase same multiplying, which can measure in battery core pictorial information
The specification at each position is determined as qualification whether in the range of technique requires if in the range of requiring, and by the battery core
Judgement result in system database is changed to qualified products, and records personnel and the temporal information of operation, and setting can in this way
To provide the function of retrospect for subsequent operation, once the root that can quickly search problem that goes wrong, thus preferably to life
Production is improved, and production excellence rate is improved.Finally, by visual inspection area is gone under qualified battery core, if not determining if desired range
To be unqualified, and underproof battery core is offline to defective products storehouse.By the step, detected instead of original manual X-Ray,
The objective judgement for realizing battery core detection, reduces artificial subjective factor and causes to misjudge, meanwhile, also eliminate hand
The expense of dynamic X-Ray machine and human resources, dramatically saves the cost of production, improves the efficiency of production；
S3: visual inspection: visual inspection is carried out to the qualified battery core in S1 and S2, in addition, being scanned again to the bar code information of battery core, by S1
The battery core turned down only shows testing result, and the pictorial information of testing result and battery core is then shown by lower turn of S2 of battery core, system
Unqualified battery core can be intercepted, and qualified battery core then directly offline can arrive finished bin.It is offline if not abnormal to arrive finished product
Fool proof, is played the role of at the phenomenon that being mixed into normal product by the substandard product that the step effectively prevented killing in storehouse；
S4: reinspection: primary automatic X-ray detection is carried out again before the final shipment of battery core finished product, if it find that there is unqualified battery core
It falls into, is then chosen, and carry out production improvement.Battery core finished product is rechecked in the step, has been further prevented unqualified
Battery core infiltrates the possibility of normal product, improves the quality of battery.
Several preferred embodiments of the invention have shown and described in above description, but as previously described, it should be understood that this hair
It is bright to be not limited to forms disclosed herein, it is not to be taken as the exclusion to other embodiments, and can be used for various other
Combination, modification and environment, and can within that scope of the inventive concept describe herein, by the technology of above-mentioned introduction or related fields or
Knowledge is modified.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, then it all should be
In the protection scope of appended claims of the present invention.
Claims (7)
1. a kind of method based on X-Ray detection battery core, which comprises the following steps:
S1: Preliminary detection: automatic X-Ray machine obtains the pictorial information of battery core to be measured, and is examined automatically to the angle of battery core position
It surveys, visual inspection area can be gone to by under through the qualified battery core of detection, and underproof battery core can then be sent to the detection of next step, meanwhile,
The pictorial information of underproof battery core is uploaded in the database of system；
S2: system determines: the pictorial information of the underproof battery core of S1 in system called data library automatically generates virtual screen
Ruler, which can measure the specification at each position in battery core pictorial information whether in the range of technique requires, if requiring
In the range of be then determined as qualification, and will be qualified battery core under go to visual inspection area, if not being judged to not conforming to if desired range
Lattice, and underproof battery core is offline to defective products storehouse；
S3: visual inspection: carrying out visual inspection to the qualified battery core in S1 and S2, offline if not abnormal to arrive finished bin；
S4: reinspection: primary automatic X-ray detection is carried out again before the final shipment of battery core finished product, if it find that there is unqualified battery core
It falls into, is then chosen, and carry out production improvement.
2. the method according to claim 1 based on X-Ray detection battery core, it is characterised in that: further include battery core in S1
Bar code information, wherein the bar code information of qualified battery core can be uploaded in database, and underproof battery core, then can be by item
Code information and pictorial information are uploaded in database together.
3. it is according to claim 2 based on X-Ray detection battery core method, it is characterised in that: in S2 system input or
When scanning the bar code information of battery core, the pictorial information of corresponding battery core can be obtained in the database.
4. the method according to claim 2 based on X-Ray detection battery core, it is characterised in that: the pictorial information packet of battery core
Include the path of lens ratio, the size of measurement and picture storage.
5. the method according to claim 4 based on X-Ray detection battery core, it is characterised in that: system can be according to calling
The real lens multiplying power of the picture of battery core, automatic calibration generate the virtual screen ruler of phase same multiplying.
6. the method according to claim 2 based on X-Ray detection battery core, it is characterised in that: further include to battery core in S3
Carry out the scanning of bar code information, wherein testing result is only shown by lower turn of battery core of S1, and inspection is then shown by lower turn of S2 of battery core
The pictorial information of result and battery core is surveyed, system can intercept unqualified battery core, and qualified battery core then offline can arrive finished bin.
7. the method according to claim 1 based on X-Ray detection battery core, it is characterised in that: system is to battery core in S2
It is judged to change the judgement of the battery core in database while qualification as a result, and recording personnel and the temporal information of operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811408798.8A CN109655472A (en) | 2018-11-23 | 2018-11-23 | A method of battery core is detected based on X-Ray |
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| CN201811408798.8A CN109655472A (en) | 2018-11-23 | 2018-11-23 | A method of battery core is detected based on X-Ray |
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Cited By (2)
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| CN113618356A (en) * | 2021-08-04 | 2021-11-09 | 深圳市亚锐智能科技有限公司 | Based on aluminium utmost point ear multilayer interpolation piece intelligent sample check out test set |
| CN117367283A (en) * | 2023-12-05 | 2024-01-09 | 宁德时代新能源科技股份有限公司 | Detection system and method for cylindrical battery cell |
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