CN109655000A - Cotton fiber length measuring system and method - Google Patents
Cotton fiber length measuring system and method Download PDFInfo
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- CN109655000A CN109655000A CN201910069984.1A CN201910069984A CN109655000A CN 109655000 A CN109655000 A CN 109655000A CN 201910069984 A CN201910069984 A CN 201910069984A CN 109655000 A CN109655000 A CN 109655000A
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- comb
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- cotton fiber
- measuring system
- length measuring
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 121
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000000835 fiber Substances 0.000 claims abstract description 56
- 238000005259 measurement Methods 0.000 claims abstract description 17
- 238000005070 sampling Methods 0.000 claims description 44
- 238000012360 testing method Methods 0.000 claims description 37
- 238000003860 storage Methods 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 26
- 239000004744 fabric Substances 0.000 claims description 9
- 238000009960 carding Methods 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 238000007639 printing Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims 1
- 239000000523 sample Substances 0.000 description 17
- 238000004891 communication Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 238000012790 confirmation Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
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- 230000003287 optical effect Effects 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- -1 2.1 Substances 0.000 description 1
- 241000208340 Araliaceae Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000021186 dishes Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000007916 tablet composition Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses cotton fiber length measuring system and method, the cotton fiber length measuring systems, comprising: sampler, host and analyzer, method includes the following steps: 1) obtaining cotton fiber using sampler；2) cotton fiber is placed in host, the data of measurement position of fibers and the luminous intensity through fiber；3) host passes to analyzer, parser generation correlation curve by position of fibers and through the data of the luminous intensity of fiber；The present invention provides a kind of high degree of automations, high-efficient, measurement accurately cotton fiber length measuring system and method.
Description
Technical field
The present invention relates to cotton manufacture fields, more particularly, to cotton fiber length measuring system and method.
Background technique
Cotton fiber length refers to the distance between both ends when a cotton fiber stretches.Cotton fiber length and cotton yarn quality
It is in close relations.When other conditions are identical, the yarn strength that longer cotton fiber is spun into is larger, and spinnable yarn is thinner, and item is dry relatively
It is even, therefore cotton fiber length is one of the important indicator for expressing the quality of raw cotton.It is fine in yarn during yarn is stretched to fracture
Cohesive force between dimension and fiber is improved with the increase of fibre length, and the slippage rate between fiber and fiber is then opposite to be reduced,
Increase the intensity of resultant yarn, end breakage rate accordingly reduces in spinning.The short fiber content of raw cotton is to influence resultant yarn strand and row yielding
Key factor, the item of the big raw cotton spun yarn of short fiber content are dry also poor.Cotton fiber length is also to adjust or design spinning process ginseng
One of several foundation.
Cotton fiber length, which is examined, generally pulls tape measurement inspection cotton fiber length using hand in business receipt and payment.Due to spinner
, there is the fibre length method of inspection of diversified forms and instrument gradually in needs in skill, for example, array diagram method, comb tablet formula, thickness measuring formula,
Photo-electric, air-flowing type, condenser type etc..Length index measured by various methods and instrument is not exactly the same.With the hair of science
There is semi-automatic and Full-automatic fiber Length Instrument again in exhibition, develops towards correct, quick and multi objective measurement direction.But
The method of the prior art, there are various drawbacks.For example, hand pulls tape measurement, speed is very slow, since the gimmick difference of operator is pulled
Error in length out is larger.It is the length of span (Span length) that length has been introduced the nineties according to the length index that shadow instrument is tested,
It is international, domestic that the length index of cotton is changed to upper half mean length (Upper Half Mean however to 21 century
Length) with uniformity index (Regularity Index), the length of span originally is eliminated.
In conclusion the prior art also lacks a kind of high degree of automation, accurately cotton fiber length is surveyed for high-efficient, measurement
Measure system and method.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of high degree of automations, high-efficient, measurement accurately cotton
Fibre length measuring system and method.
The first aspect of the invention provides a kind of cotton fiber length measuring system, comprising: sampler, host and point
Parser；
The sampler, comprising: storage cotton cylinder, porous plate, rotating mechanism, bracket, sampling comb；The barrel one of the storage cotton cylinder
Part hollow out, the porous plate are set on the barrel of the hollow-out parts of the storage cotton cylinder, and the storage cotton cylinder is set to the bracket
On, the rotating mechanism connects the bracket and can rotate around the storage cotton drum outer wall, and sampling comb side is equipped with card wire,
The slot that the rotating mechanism is equipped with for the sampling comb insertion, the rotating mechanism can drive the sampling comb around described
Cotton cylinder rotation is stored up, and obtains the cotton fiber in the storage cotton cylinder at the porous plate；
The host, comprising: shell, comb chassis, sampling comb, cotton carding platform, light source R-T unit, comb chassis driving equipment and control
Device；The one side of the shell is opening face, and the controller connects the shell, and covers the lower part in the opening face, described
Comb chassis is connected with the cotton carding platform, and is placed on the controller, and the sampling comb is placed in the comb chassis, the comb chassis driving
Equipment is placed in the shell, and connects the comb chassis, and drives the comb chassis mobile, and light source R-T unit one end can revolve
It is connected between the shell and the controller with turning, the light source R-T unit can cover the upper of the opening face when being closed
Portion, and it is placed in the top of the sampling comb；
The analyzer, including display and data processor, the data processor and display electrical connection, institute
It states data processor and receives the measurement position of fibers of the light source R-T unit acquisition and the data of the luminous intensity through fiber, and
The correlation curve of two data is drawn, the correlation curve is shown on the display.
Preferably, the controller includes micro computer, display screen and control panel；The micro computer and the comb chassis drive
Equipment, the light source R-T unit are connected by electric signal, and the display screen can show the comb chassis driving equipment and the light
The operating status of source R-T unit, the control panel can be used for operator and control the comb chassis driving equipment and the light source
R-T unit.
Preferably, the comb chassis driving equipment includes power supply, stepper motor, shaft coupling and screw rod；The stepper motor is logical
It crosses the shaft coupling and connects the screw rod, the screw rod connects the comb chassis, and the power supply connects the stepping horse by electric wire
It reaches, and powers for the stepper motor, the stepper motor is connect with the controller by electric signal.
Preferably, cotton fiber length measuring system further includes limiting device, and the limiting device includes front limit, rear limit
And positive stop strip；The front limit and the rear limit are respectively arranged on the front and rear of the inner walls, the screw rod connection
The positive stop strip, the front limit and the rear limit are equipped with the card slot for stopping the positive stop strip to vertically move.
Preferably, the analyzer includes the computer that the software of two data dependence images is drawn in insertion.
Preferably, the analyzer further includes printing device, and the printing device is for printing the correlation curve.
Preferably, cotton fiber length measuring system further includes needle cloth, and the needle cloth is set on the outer wall of the storage cotton cylinder.
The second aspect of the invention provides a kind of method of cotton fiber length measuring system, comprising the following steps:
1) cotton fiber is obtained using the sampler；
2) cotton fiber is placed in the host, the data of measurement position of fibers and the luminous intensity through fiber；
3) host passes to the analyzer, the analysis by position of fibers and through the data of the luminous intensity of fiber
Device generates the correlation curve.
Preferably, step 1) is that an empty sampling comb is inserted into the slot of the rotating mechanism, card wire
Upper, test specimen is put into the storage cotton cylinder of the sampler, and is pressed on the porous plate, the rotating mechanism with
A turn over is rotated counterclockwise, drives sampling comb by grabbing fiber at random when porous plate.
Preferably, step 2) is that the comb chassis driving equipment drives the comb movement of the sampling in the comb chassis, the light
Source R-T unit measures the data of position of fibers and the luminous intensity through fiber.
The beneficial effect of technical solution of the present invention compared with the existing technology is: the present invention provides a kind of the degree of automation
High, high-efficient, measurement accurately cotton fiber length measuring system and method.
Detailed description of the invention
Fig. 1 is cotton fiber length measuring system structural schematic diagram in the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of the sampler of cotton fiber length measuring system in the embodiment of the present invention；
Fig. 3 is the structural schematic diagram of the sampling comb of cotton fiber length measuring system in the embodiment of the present invention；
Fig. 4 is the plan view of cotton fiber length measuring system host in the embodiment of the present invention；
Fig. 5 is the three-dimensional structure diagram of cotton fiber length measuring system host in the embodiment of the present invention；
Fig. 6 is the circuit diagram of cotton fiber length measuring system in the embodiment of the present invention；
Fig. 7 is the method figure of cotton fiber length measuring system in the embodiment of the present invention；
Fig. 8 is that cotton fiber length measuring system measures cotton fiber result figure in the embodiment of the present invention；
In attached drawing: 1, sampler, 2, host, 3, analyzer, 1.1, storage cotton cylinder, 1.2, porous plate, 1.3, needle cloth, 1.4, rotation
Rotation mechanism, 1.5, bracket, 1.6, sampling comb, 1.7, cotton fiber, 1.6.1, sampling comb ontology, 1.6.2, sampling probe, 2.1, shell,
2.2, power supply, 2.3, stepper motor, 2.4, shaft coupling, 2.5, screw rod, 2.6, front limit, 2.7, rear limit, 2.8, positive stop strip,
2.9, comb chassis, 2.10, sampling comb, 2.11, light source R-T unit, 2.12, cotton carding platform, 2.13, controller, 2.14, intermediate slider.
Specific embodiment:
The present invention will be further explained below with reference to the attached drawings and specific examples, but not as the limitation of the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of
The description present invention and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with spy
Fixed orientation construction and operation, therefore be not considered as limiting the invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be machine
Tool connection, is also possible to be electrically connected；It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
Embodiment 1
It is shown in Figure 1, show the structure chart of cotton fiber length measuring system, wherein including sampler 1, host
2, analyzer 3；Sampler 1 obtains the fiber for detection, and host 2 is for detecting fiber, and analyzer 3 is for analyzing and showing inspection
Survey result.
In the present embodiment, analyzer 3 is computer.
Refer to and show the structure chart of sampler shown in Fig. 2 and Fig. 3, wherein including storage cotton cylinder 1.1, porous plate 1.2,
Needle cloth 1.3, rotating mechanism 1.4, bracket 1.5, sampling comb 1.6, cotton fiber 1.7, sampling comb ontology 1.6.1, sampling probe 1.6.2.
The cylinder that cotton 1.1 general structures of cylinder are inner hollow is stored up, outwardly, closed end is fixed on bracket 1.5 1.1 open ends of storage cotton cylinder,
It stores up cotton 1.1 right side walls of cylinder and is equipped with opening, the wall external groove shape by opening, needle cloth 1.3 is fixed on the groove-like of storage cotton cylinder 1.1
The left side of wall, porous plate 1.2 are fixed on the right side of the wall of the groove-like of storage cotton cylinder 1.1, and cover storage cotton 1.1 right side walls of cylinder and be equipped with
Opening.Rotating mechanism 1.4 is movably coupled to storage cotton cylinder 1.1 in 1.5 junction of bracket, and specific connection type is one
Connecting rod both ends are fixed on storage cotton cylinder 1.1 and bracket 1.5, are arranged rotation in the connecting rod among storage cotton cylinder 1.1 and bracket 1.5
Rotation mechanism 1.4, rotating mechanism 1.4 can be rotated around connecting rod, and rotating mechanism 1.4 storage cotton cylinder 1.1 outer wall outside, rotating mechanism
Also around storage cotton cylinder 1.1 outer walls rotation when 1.4 rotation.Sampling comb 1.6 is fixed on rotating mechanism 1.4.
In the present embodiment, rotating mechanism 1.4 includes the first arm, the second arm and handle；First arm is parallel to outside storage cotton cylinder 1.1
Wall, sampling comb 1.6 are set in the slot of the first arm, and the second arm is vertically connected at the first arm end, and handle is set to the second arm
End.
In the present embodiment, bracket 1.5 includes branch and pedestal, and strut is fixed on the base, storage cotton cylinder 1.1, rotating mechanism
1.4 are set on strut, and universal wheel is set on pedestal.
It refers to and shows the structure chart of host shown in Fig. 4 and Fig. 5, wherein including shell 2.1, power supply 2.2, stepping horse
Up to 2.3, shaft coupling 2.4, screw rod 2.5, front limit 2.6, afterwards limit 2.7, positive stop strip 2.8, comb chassis 2.9, sampling comb 2.10, light source
R-T unit 2.11, cotton carding platform 2.12, controller 2.13, intermediate slider 2.14；Shell 2.1 is tetragonal body, the shell of tetragonal body
In 2.1 6 faces 1 face opening, power supply 2.2, stepper motor 2.3, shaft coupling 2.4, screw rod 2.5 in shell 2.1, and according to
Secondary connection.The right side wall of shell 2.1 is arranged in front limit 2.6, rear limit 2.7, and the setting of intermediate slider 2.14 is at 2.5 end of screw rod
End, positive stop strip 2.8 connects intermediate slider 2.14, and screw rod 2.5 can be existed by positive stop strip 2.8, front limit 2.6, rear limit 2.7
Movement in vertical direction is limited；Controller 2.13 is fixed on the face of eating dishes without rice or wine of shell 2.1, comb chassis 2.9, cotton carding platform 2.12 according to
Secondary connection, and be arranged above controller 2.13,2.9 connection wire rod 2.5 of comb chassis.2.11 one end of light source R-T unit is rotatably
It is connected between shell 2.1 and controller 2.13, and the upper of face that be open of shell 2.1 can be covered when the closure of light source R-T unit 2.11
Portion.
In the present embodiment, controller 2.13 includes micro computer, display screen and control panel；Micro computer and stepper motor 2.3
It is connected with light source R-T unit 2.11 by electric signal, display screen can show stepper motor 2.3 and light source R-T unit 2.11
Operating status, control panel can be used for operator and control stepper motor 2.3 and light source R-T unit 2.11.
It include that number key from 0-9 totally 10, in hardware calibration, can set number on control panel in the present embodiment；With
Function key, by nine key groups such as Reset " self-test " " hardware calibration " " test " " confirmation " " Amount " " length " " A0 " " motor "
At.Its function is as follows: 1) reset key: when driving platform due to some, be not parked in designated position, can make to drive by reset key
Dynamic platform is restored to initial position；2) self-test key: check whether instrument is arranged just with the length ruler of the optics template of standard and standard
Really；3) hardware calibration is strong: with the optics template of standard and the length ruler of standard come calibration instrument；4) test is strong: routine test is equal
This key need to be pressed, therefore other than having feeler switch on control panel, a testing button, function phase have also been filled on cabinet panel
Together, so in test by any one feeler switch；5) confirmation is strong: using when display screen prompt need to be by acknowledgement key；6)
Amount key: it is used in self-test and hardware calibration Amount value；7) length key: make in self-test and hardware calibration length value
With；8) A0: when in light source transmitting-receiving emitter without anything, Amount zero can be checked；9) motor key: check that motor operation is
It is no normal.
Refer to the circuit that cotton fiber length measuring system is shown shown in Fig. 6 and Fig. 7 and method figure, cotton of the invention
The application method of fibre length measuring system the following steps are included:
1) cotton fiber is obtained using the sampler；
2) cotton fiber is placed in the host, the data of measurement position of fibers and the luminous intensity through fiber；
3) host passes to the analyzer, the analysis by position of fibers and through the data of the luminous intensity of fiber
Device generates the correlation curve.
Wherein, the application method of sampler specifically:
1) by an empty 6 insertion rotating mechanisms 4 of sampling comb, cotton fiber 7 is put into storage cotton tin 1 upper by card wire 6.2
It is interior, it is pressed on porous plate 2, the surface of sample keeps uniform pressure, and rotating mechanism 4 rotates in a counter-clockwise direction a turn over, band
Dynamic sampling comb 6 grabs fiber when passing through porous plate 2 at random, combs using needle cloth 3, when sampling comb 6 has formed string proof test palpus
Clump takes out sampling comb 6；
2) when sampling again, must overturning sample, a new surface to be presented on porous plate 2, then repeatedly aforesaid operations.
3) it is periodically spent with the waste cotton on cleaning brush cleaning needle cloth 3, to keep effective combing effect.When renewing sample,
Waste cotton on needle cloth 3 must be spent and all be cleaned down.
Wherein, the application method of host specifically:
1) stepper motor driving screw rod drives the sampling comb in comb chassis to move in vertical direction；
2) sampling comb top light source R-T unit sampling comb moving process in obtain in real time cotton fiber position and thoroughly
Cross the data of the luminous intensity of fiber.
Embodiment 2
Short and long cotton samples are tested using the system of the embodiment of the present invention 1, method specifically includes that
One, the preparation of sample
One empty sampling comb is inserted into the slot of the rotating mechanism, card wire is upper, by test specimen
It is put into the storage cotton cylinder of the sampler, and is pressed on the porous plate, the rotating mechanism rotates in a counter-clockwise direction
One turn over drives sampling comb by grabbing fiber at random when porous plate.
Two, the preparation of environment
1, damping and test atmosphere should meet GB 6529D regulation, temperature be (20 ± 2) DEG C, relative humidity (65 ±
3) %.
2, test specimen damping to test is balanced each other with normal atmosphere.
3, damping will be since more dry state.Damping usually requires to be exposed in moving air at least 2 hours.
Three, host hardware calibration and self-test
1, hardware calibration
After opening instrument power source, instrument acts Initialize installation certainly,
1) Amount zero adjustment: not putting anything on driving platform, presses " hardware calibration " key, then press " A0" key is direct
Make the calibration of Amount zero.(if you need to hardware corrected, it is necessary to first correct Amount zero-bit)
2) Amount is calibrated: being opened light source transmitting lid, normalized optical template is inserted into the hook of driving platform, shuts transmitting
Lid, press " calibration " key, then press " Amount " key, input normalized optical template standard value, if show Amount value and will
The numerical value of input is consistent, then directly presses " confirmation " key, make Amount calibration.
3, full-length is calibrated:
Light source transmitting lid is opened, full-length ruler is inserted into the hook of driving platform, transmitting lid is shut, presses " calibration " key,
" length " key is pressed again, inputs full-length value, if the length value of display is consistent with the numerical value that will be inputted, directly presses " confirmation "
Key makees lengthy calibration.
2, self-test:
1) light source transmitting lid is opened, normalized optical template is inserted into the hook of driving platform, transmitting lid is shut, presses " self-test "
Key, then " Amount " key is pressed, whether verification Amount value is correct；
2) light source transmitting lid is opened, full-length ruler is inserted into the hook of driving platform, transmitting lid is shut, presses " self-test "
Key, then " Amount " key is pressed, whether check length is correct.
Hereafter, whether the numerical value of the Amount value and full-length ruler that only need self-test normalized optical template is in critical field
It is interior, if there is no need to do hardware calibration again in standard value.If going beyond the scope, then do hardware calibration.
Four, the communication between computer and host is established
1, the communication cable of host and computer is connected.Then, it opens computer power and host power supply (pays attention to opening master
When electromechanical source the lid of host must be box).
2, communication is established
1) menu on computer desktop is clicked, into login interface；
2) account and password are inputted, enters by " login " and welcomes interface；
3) calibration is clicked；
4) cotton samples parameter is modified
When the numerical value that the standard sample taken and computer are shown is inconsistent, then need to modify numerical value.Click calibration window
Lower left " parameter " inserts standard specimen numerical value in window.Staple fiber is filled out on the left side, and long fibre is filled out on the right.It has filled in and has returned to
Calibrate window.If the numerical value shown on the standard cotton sample and computer taken is consistent, this step is not needed, and is directly entered down
One step.If the numerical value shown on the standard cotton sample and computer taken is consistent, this step is not needed, and is directly entered next
Step.
5) " starting " is clicked in calibration window, then clicks " confirmation "；
6) serial ports is selected, is clicked " reception ", the communication connection between computer and host is normal, can start to calibrate.
Five, it calibrates
Communication window can be moved on into other positions in calibration window and not block test result.
1, standard specimen 1 (short cotton samples) are tested
1) light source R-T unit is opened, the sampling comb of the short cotton sample taken is inserted into the slot of rotating device, with hair
Brush is with the stable multiple brush fiber of movement, to remove wandering fibre and tie other straightening of fibers, ready closing not and again
Light source R-T unit.
2) press " test " key or " test " switch on host panel tested (because to press number many for feeler switch,
Therefore a test switch is separately mounted on the panel of instrument, function is identical as " test " key).If desired shadow is shone in display on computer
Curve then makes hook in the white edge that each measurement terminates display curve, does not make hook if being not required to display curve.
3) test data rolls in communication information column, shows step number and numerical value, until the data transfer ends, show short fibre
The test result of dimension.Same standard cotton sample at least takes 10 times, tests repeatedly, deletes the most short of a upper half mean length
Value, deletes the greatest length of a upper half mean length, then be averaged, and the error of upper half mean length is less than 0.5mm,
Same uniformity index will also delete the minimum of a uniformity index, delete the peak of a uniformity index, then take
The error of average value, uniformity index is less than 2%, if having it is a small amount of beyond can repeatedly take several times standard specimen tested, then
It is averaged, various factor bring errors can be reduced in this way.Test terminates to click " completion " key.
2, standard specimen 2 (long cotton samples) are tested
Test method is consistent with staple fiber step is surveyed.
3, terminate when short with long standard sample test, it is necessary to " calibration " key among window lower left, Cai Nengshi
Now calibrate.Electronic data processing accounting calculates the slope after this calibration, the data such as offset.Calibration finishes click " holding ".It clicks and " returns again
Return " return to welcome window." holding " can not be clicked if being not desired to retain this calibration result, clicks directly on " return ".
Six, it measures
In welcome window, clicks Section 2 " detection ", show following picture.
1, it modifies the length standard value of short flannel and establishes the communication of host and computer
1) length value in " shortenning suede " upper right side of window lower left becomes blue, at this point it is possible to modify short flannel length
Standard figures.It does not need to click " shortenning suede " if not needing modification.The standard that the length value of this short flannel must be held with you
Sample is consistent；
2) it if desired checks every time according to shadow curve, is then checked in the box according to shadow curve every time in upper right side and make hook, be not required to
Hook is not made then.
3) communication is established when clicking " starting " because calibrating just now, therefore click " starting " is only needed just to show following window
Mouthful.
2, transmitting lid is opened, in the hook folder that the sampling for having taken cotton samples is combed to insertion driving platform, with hairbrush with stable
Movement to remove wandering fibre and tie other straightening of fibers not and again, has prepared towards leaving the multiple brush fiber in direction of defeated folder
Finish and closes transmitting lid.
3, " test " key on host panel is pressed, test data rolls in communication information column, shows step number and numerical value, directly
To the data transfer ends, upper half mean length, uniformity index, the short fibre content value of cotton fiber are shown.Each sample
Pendulous frequency can be decided in its sole discretion according to user demand.More preferably greater than 8 times, then it is averaged.
4, test terminates, and clicks " return " key of communication information window, and communication window is closed.It is clicked to save data
" preservation " can also click " return " on the wicket of pop-up if " cancelling " directly return welcome window can be clicked by not needing to save
Measurement window is exited in click.Can result be printed or be saved in this window.
Six, it inquires
" inquiry " key of this window lower left is clicked, the originally frame and word of grey mostly can be light, at this point it is possible to select to appoint
Where formula is inquired.Inquiry can also be clicked.
1, detection odd numbers frame is chosen then according to detection odd numbers inquiry；
2, sample number into spectrum frame is chosen then to be inquired according to sample number into spectrum；
3, censorship unit frame is chosen then to be inquired according to censorship unit；
4, operator's frame is chosen then to be inquired according to operator；
5, it chooses and remark information frame is sent then to be inquired according to remark information；
6, detection time frame and time range frame are chosen, then inquires the test result of a period of time；
7, several frames can also be chosen to be combined inquiry.
Embodiment 3
The one-shot measurement result of 2 middle short fiber of embodiment is as shown in figure 8, in figure, average length, according in shadow curve graph,
Make to shine shadow curve near tangent, length value shown by tangent line and length coordinate axis crosspoint from fiber number 100%；The upper half
Average length is made from fiber number 50% according to shadow curve near tangent, tangent line intersects with length coordinate axis according in shadow curve graph
The shown length value of point；Uniformity index, when testing cotton length, average length accounts for the percentage of upper half mean length.
10 result statistical results of long and short fiber are as follows in embodiment 2:
1, cotton fiber length range: 18mm -50mm；
2, cotton fiber sampling amount (AMOUNT): 550-900；
3, it is continuously tested 10 times repeatedly with same cotton, measures the maxima and minima of resulting upper half mean length
Between difference be not more than ± 0.3mm, the difference between the measured value of Length Regularity index is not more than ± 1.0%.
As it can be seen that systematic survey cotton fiber result of the invention is stable and accurate.
In addition, the stability to system of the invention is tested as follows: detecting, detect after system continuous operation 4h
As a result as follows:
1, with metal length standard self-test, difference is no more than 0.25mm；
2, with optics template self-test, difference is no more than 10；
3, tested with lengthy calibration cotton sample (HVICC), the difference between the measured value of upper half mean length no more than ±
0.5mm, the difference between the measured value of Length Regularity index are not more than ± 1.5%.
As it can be seen that system of the invention stability with higher, is suitable for industrial production.
The above is only preferred embodiments of the present invention, are not intended to limit the implementation manners and the protection scope of the present invention, right
For those skilled in the art, it should can appreciate that and all replace with being equal made by description of the invention and diagramatic content
It changes and obviously changes obtained scheme, should all be included within the scope of the present invention.
Claims (10)
1. a kind of cotton fiber length measuring system characterized by comprising sampler, host and analyzer；
The sampler, comprising: storage cotton cylinder, porous plate, rotating mechanism, bracket, sampling comb；Barrel a part of the storage cotton cylinder
Hollow out, the porous plate are set on the barrel of the hollow-out parts of the storage cotton cylinder, and the storage cotton cylinder is arranged on the bracket, institute
It states rotating mechanism to connect the bracket and can rotate around the storage cotton drum outer wall, sampling comb side is equipped with card wire, the rotation
The slot that rotation mechanism is equipped with for the sampling comb insertion, the rotating mechanism can drive the sampling comb around the storage cotton cylinder
Rotation, and the cotton fiber stored up in cotton cylinder is obtained at the porous plate；
The host, comprising: shell, comb chassis, sampling comb, cotton carding platform, light source R-T unit, comb chassis driving equipment and controller；
The one side of the shell is opening face, and the controller connects the shell, and covers the lower part in the opening face, the comb chassis
It connects, and is placed on the controller with the cotton carding platform, the sampling comb is placed in the comb chassis, the comb chassis driving equipment
It is placed in the shell, and connects the comb chassis, and drive the comb chassis mobile, light source R-T unit one end is rotatably
It being connected between the shell and the controller, the light source R-T unit can cover the top in the opening face when being closed, and
It is placed in the top of the sampling comb；
The analyzer, including display and data processor, the data processor and display electrical connection, the number
The measurement position of fibers of the light source R-T unit acquisition and the data of the luminous intensity through fiber are received according to processor, and are drawn
The correlation curve of two data, the correlation curve are shown on the display.
2. cotton fiber length measuring system according to claim 1, which is characterized in that the controller include micro computer,
Display screen and control panel；The micro computer is connect with the comb chassis driving equipment, the light source R-T unit by electric signal,
The display screen can show the operating status of the comb chassis driving equipment and the light source R-T unit, and the control panel is available
The comb chassis driving equipment and the light source R-T unit are controlled in operator.
3. cotton fiber length measuring system according to claim 1, which is characterized in that the comb chassis driving equipment includes electricity
Source, stepper motor, shaft coupling and screw rod；The stepper motor connects the screw rod, the screw rod connection by the shaft coupling
The comb chassis, the power supply connect the stepper motor by electric wire, and power for the stepper motor, the stepper motor with
The controller is connected by electric signal.
4. cotton fiber length measuring system according to claim 1, which is characterized in that it further include limiting device, the limit
Position device includes front limit, rear limit and positive stop strip；The front limit and the rear limit are respectively arranged on the inner walls
Front and rear, the screw rod connect the positive stop strip, and the front limit and the rear limit are equipped with and stop the positive stop strip
The card slot vertically moved.
5. cotton fiber length measuring system according to claim 1, which is characterized in that the analyzer includes that insertion is drawn
The computer of the software of two data dependence images.
6. cotton fiber length measuring system according to claim 1, which is characterized in that the analyzer further includes that printing is set
Standby, the printing device is for printing the correlation curve.
7. cotton fiber length measuring system according to claim 1, which is characterized in that further include needle cloth, the needle is laid
It is placed on the outer wall of the storage cotton cylinder.
8. the method for cotton fiber length measuring system described in claim 1-7 any one, which is characterized in that including following step
It is rapid:
1) cotton fiber is obtained using the sampler；
2) cotton fiber is placed in the host, the data of measurement position of fibers and the luminous intensity through fiber；
3) host passes to the analyzer by position of fibers and through the data of the luminous intensity of fiber, and the analyzer is raw
At the correlation curve.
9. method according to claim 8, which is characterized in that step 1) is that an empty sampling comb is inserted into the rotation
In the slot of rotation mechanism, test specimen is put into the storage cotton cylinder of the sampler upper by card wire, and is pressed in described
On porous plate, the rotating mechanism rotates in a counter-clockwise direction a turn over, drives sampling comb by grabbing fibre at random when porous plate
Dimension.
10. method according to claim 8, which is characterized in that step 2) is that the comb chassis driving equipment drives the comb chassis
On the sampling comb movement, the data of the light source R-T unit measurement position of fibers and the luminous intensity through fiber.
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| CN201910069984.1A CN109655000A (en) | 2019-01-24 | 2019-01-24 | Cotton fiber length measuring system and method |
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| CN201910069984.1A CN109655000A (en) | 2019-01-24 | 2019-01-24 | Cotton fiber length measuring system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112268905A (en) * | 2020-10-27 | 2021-01-26 | 泉州师范学院 | Image detection method for content of short fibers in textile fibers |
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