CN109652157A - A kind of towed intelligent biological matter fuel forming machine - Google Patents
A kind of towed intelligent biological matter fuel forming machine Download PDFInfo
- Publication number
- CN109652157A CN109652157A CN201811444911.8A CN201811444911A CN109652157A CN 109652157 A CN109652157 A CN 109652157A CN 201811444911 A CN201811444911 A CN 201811444911A CN 109652157 A CN109652157 A CN 109652157A
- Authority
- CN
- China
- Prior art keywords
- stalk
- fuel forming
- fuel
- forming machine
- towed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of towed intelligent biological matter fuel forming machines, including car body, transmission device, crushing device, grinding device, helix transporting device, pneumatic conveyor, stalk separator, fuel forming unit, cyclone separator, and fuel storage box, the crushing device, grinding device, helix transporting device shares same housing, the stalk separator is connect with wind conducting pipe, for isolating long stalk from smashed material, small stalk and dust, wherein, the long stalk isolated drops down onto ground by stalk channel, the small stalk isolated enters the fuel forming unit by powder channel, the dust isolated enters in the cyclone separator after filter screen filters for the first time, carry out secondary dust removing and filtering.The present invention solves the problems, such as that the molding of towed biological substance fuel forming machine fuel rod currently on the market is more loose.
Description
Technical field
The present invention relates to biological substance fuel forming machine more particularly to a kind of towed intelligent biological matter fuel forming machines.
Background technique
In agricultural production, the every annual periodicity of agricultural crop straw largely generates, and the recycling of stalk is always agricultural
Important subject in production, and as time goes on, agricultural is gradually intended to mechanization and automation, but in stalk
In recycling mode, recycling is still primarily intended to as traditional approach such as animal feed, straw-returnings.
Being gradually increased with environmentally friendly dynamics in recent years, coal-burning boiler are gradually banned, it is therefore desirable to other fuel conducts
Replacement, and biomass fuel received with its cheap cost, higher calorific value, lower pollutant emission it is more and more extensive
Approve.
Currently used biological substance fuel forming machine be mostly it is fixed, towed biological substance fuel forming machine be in starting
Stage.The structure and its critical component of towed biological substance fuel forming machine can be found in Chinese patent literature CN107376784A,
CN 105034432 B、CN 104303719 B、CN107471714A、CN 202498774U。
Existing biological substance fuel forming machine has the disadvantage that:
First, existing biomass fuel all-in-one machine only considers to simplify equipment, lead to straw equipment integrated combination
It is more loose that stalk crushing is not thorough biomass fuel forming；Second, biomass fuel all-in-one machine uses sieve screen apertures deduster, can only
Reach stalk and dust separation, be unable to reach dust removing effects, pollutes environment；Third, biomass fuel all-in-one machine work in can not
Equipment operation is grasped in real time, leads to fault occurrence frequency height.
Summary of the invention
The purpose of the present invention is to provide a kind of towed intelligent biological matter fuel forming machines, solve life currently on the market
The more loose problem of biomass fuel molding machine fuel forming.
For this purpose, the present invention provides a kind of towed intelligent biological matter fuel forming machine, including it is car body, transmission device, broken
Crushing device, grinding device, helix transporting device, pneumatic conveyor, stalk separator, fuel forming unit, cyclone separator,
And fuel storage box, the crushing device, grinding device, helix transporting device share same housing, wherein the broken dress
It sets for picking up field stalk and being crushed, the grinding device is for crushing broken stalk, the spiral transferring
Send device for gathering smashed material along axial direction to the pneumatic conveyor, the separating conveyer is used for material is defeated
It send to stalk separator；The stalk separator is connect with wind conducting pipe, for separating from smashed material
Long stalk, small stalk and dust out, wherein the long stalk isolated drops down onto ground by stalk channel, the small stalk isolated
Enter the fuel forming unit by powder channel, the dust isolated enters the whirlwind point after filter screen filters for the first time
From in device, secondary dust removing and filtering are carried out.
Further, above-mentioned stalk separator includes arc shell, shaft, is connected with the rotating shaft hydraulic motor, is turning
Four row's comb teeth are distributed on axis, wherein the direction of rotation of shaft is with material approach axis on the contrary, the top side of the arc shell
It is air outlet for feed inlet, opposite side, the filter screen is arranged in the air outlet, the stalk channel and powder channel
The bottom of the arc shell is set.
Further, above-mentioned transmission device by power input shaft, main transmission gearbox, transmission shaft, right angle reductor successively
Connection composition, wherein the main transmission gearbox is fixed in the rack of car body, respectively with the helix transporting device, crushing
Device transmission connection, the right angle reductor are fixed on the bottom of fuel forming unit, are driven and connect with the fuel forming unit
It connects.
Further, above-mentioned towed intelligent biological matter fuel forming machine further includes in the power input shaft, transmission shaft
The torque sensor of upper installation, for detecting transmission shaft torque；The speed probe installed on the traveling wheel of the car body is used
In the monitoring speed of travel；The pressure sensor installed on the helix transporting device, for detecting stalk feeding capacity；Described
The pressure sensor of fuel storage box bottom installation, for measuring biomass fuel weight.
Further, the above-mentioned data acquisition processing system being electrically connected with each sensor, for showing the acquisition of each sensor
The LED display of data and the data transmission unit communicated to connect with Cloud Server.
Further, above-mentioned fuel forming unit is used to stalk powder continuously extruding and molding be rod shape fuel.
Compared with stalk single step crushes, by the way of the present invention is combined using broken and crushing, formed in the housing compared with
Thin continuous powder (particle) stream, and extruded fuel will be caused using stalk separator before biomass fuel forming
The loose long stalk of stick and dust are separated, and overcoming causes extruded fuel stick to form loose problem, obtained extruding combustion
Charge bar is obvious fine and close continuous.
Other than objects, features and advantages described above, there are also other objects, features and advantages by the present invention.
Below with reference to figure, the present invention is described in further detail.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows
Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of towed intelligent biological matter fuel forming machine according to the present invention；
Fig. 2 is that the structural representation of part is picked up in the crushing of towed intelligent biological matter fuel forming machine according to the present invention
Figure；
Fig. 3 shows the structural schematic diagram along hatching A-A shown in Fig. 2 for crushing and picking up part；
Fig. 4 is the schematic diagram of the stalk separator of towed intelligent biological matter fuel forming machine according to the present invention；
Fig. 5 is the schematic illustration of the comb teeth of towed intelligent biological matter fuel forming machine according to the present invention；And
Fig. 6 is the intelligent control monitoring principle figure of towed intelligent biological matter fuel forming machine according to the present invention.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
After study it was found that causing the molding of extruded fuel stick is loose to be known as: grain fineness, long stalk, dust,
Humidity etc. is suitable for the extrusion forming of a variety of stalks by exchanging the extrusion die of fuel forming machine for different stalks.
Different from fixed type biological matter fuel forming production line, towed biological substance fuel forming machine is defeated by tractor dynamic power
Shaft provides power, and stalk crushes the uniformity for being unable to reach expected granular size, existing towed biomass fuel at
Type eedle is to stalk using crushing single step processing is picked up, and granulation uniformity is worse, and there are long stalks.
The present invention improves the uniformity of grain fineness and granular size in such a way that broken and crushing combines, for length
Stalk is separated by the way of combing by stalk separator, the introduction of stalk separator so that complete machine equipment cloth
Office, drive mechanism produce great variety, to adapt to towed operation, the present invention redesigned towed biomass fuel at
Type machine.
Present invention is alternatively directed to biological substance fuel forming machine high production cost, intelligence degree currently on the market is low, artificial
Large labor intensity, pollution environment, the common problems such as failure rate height are designed, thus obtain high-efficient, at low cost, pollution less,
The good biomass fuel of quality.
Fig. 1 to Fig. 6 is shown according to some embodiments of the present invention.
In conjunction with referring to figs. 1 to Fig. 6, in one embodiment, towed intelligent biological matter fuel forming machine of the invention includes
Car body 2, transmission device 3, crushing device 4, grinding device 5, helix transporting device 6, pneumatic conveyor 7, stalk separator 8,
Fuel forming unit 9, cyclone dust collectors 10, fuel storage box 11 and intelligence control system 12.
The car body 2 has a rack 2-1, has hitch frame 2-2 to connect with tractor 1 in front of rack 2-1, front two sides
It follows an example and takes turns 2-3, there are traveling wheel 2-4 in rear two sides.
Transmission device 3 above the rack is by power input shaft 3-1, main transmission gearbox 3-2, transmission shaft 3-3, right angle
Speed reducer 3-4 is sequentially connected composition.Wherein, it is connect in front of power input shaft 3-1 with tractor 1, main transmission gearbox 3-2 is fixed
On rack 2-1, right angle reductor 3-4 is fixed on 9 bottom of fuel forming unit.
Fuel forming unit 9 is mounted on rack 2-1, and top is stalk separator 8, and rear is fuel storage box 11.
The fuel of fuel forming unit extrusion forming is in rodlike, and according to the difference of mold design, there are many section form, examples
Such as rounded or rectangle, fuel here are not limited to boiler combustion use, are also used as the purposes such as feed.
The rear contour wheel 2-3 is followed successively by crushing device 4, grinding device 5, helix transporting device 6, wind-force by being connected by power
Conveyer 7 is each attached on rack 2-1.
Pneumatic conveyor 7 is connect by delivery pipe 7-3 with stalk separator 8, and it is rotation that stalk separator 8, which connects rear,
Wind deduster 10, cyclone dust collectors 10 are fixed on rack 2-1.
In conjunction with referring to Fig. 2 and Fig. 3, there are left output shaft 3-5 and right output shaft 3- in the two sides the main transmission gearbox 3-2 respectively
6 and first pulley 3-7 and the second belt wheel 3-8.
Second belt wheel 3-8 of the end right output shaft 3-6 is connected by V band and the third belt wheel 5-1 on 5 right side of grinding device
It connects, the first sprocket wheel 5-2 in 5 left side of grinding device is connect by chain with the second sprocket wheel 4-1 in 4 left side of crushing device, main in this way
The power exported on the right side of uni-drive gear box 3-2 successively drives grinding device 5, crushing device 4 to operate.
Another side, the first pulley 3-7 of the end left output shaft 3-5 pass through V band and 6 left side of helix transporting device the
Four belt wheel 6-1 connections, the impeller 7-1 of pneumatic conveyor 7 are fixed on 6 right axle end of helix transporting device, impeller 7-1 and helical feed
6 synchronous rotary of device, the power that such left side main transmission gearbox 3-2 exports successively drive helix transporting device 6, wind model
Machine 7.
The stalk separator 8 has an arc shell 8-1, and there is a shaft 8-2 in centre, shaft 8-2 be fixed on
Hydraulic motor 8-3 connection on shell 8-1 is distributed four row comb teeth 8-4 on shaft 8-2, and comb teeth spacing is adjustable, hydraulic motor with drag
The connection of 1 hydraulic cylinder of machine drawing, can drive comb teeth 8-5 to rotate, and direction of rotation is opposite with material approach axis.
Pneumatic conveyor 7 exports 7-2 and is connect with the feed inlet 8-5 of stalk separator 8 by pipeline 7-3, material from into
Material mouth 8-5 is entered in shell 8-1, can be by powder stalk and a small amount of long stalk point into after crossing the comb teeth 8-4 combing of rotation
From powder stalk enters powder channel 8-6 under wind-force drive, and long stalk enters stalk channel 8- under the drive of comb teeth 8-4
7。
It is connected below the powder channel 8-6 with fuel forming unit 9, carries out biomass fuel forming processing, stalk is logical
A small amount of long stalk is discharged to ground by road 8-7, is processed with subsequent pick up together of stalk not harvested on ground.
Dust in the shell 8-1 passes through filter screen 8-8 under the action of the wind and enters air outlet 8-9, discharges into whirlwind and remove
Dirt device 10；Filter screen 8-8 carries out primary filtration to the stalk in shell 8-1, and dust enters cyclone dust collectors 10 and carries out secondary drop
Dirt and filtering can be purified by filter bag etc., dust avoided to discharge into air.
The entire operation process of this biological substance fuel forming machine is as follows:
Tractor drives reduction gear box operating by transmission shaft, and gear-box is exported by multiaxis, and chain, belt wheel combination pass
Dynamic, drive is crushed the operating of the mechanisms such as 4, crushing 5 and is brought together after stalk is broken, crushing, pickup by helix transporting device 6
It is transported to stalk separator 8 by blower 7, dust is purified by deduster 10, and then the big stalk of stalk separator 8 is fallen on
Ground, small stalk enter fuel forming unit 9, and 11 the inside of hopper is entered after granular fuel molding.
In a preferred embodiment, in conjunction with referring to Fig. 6, torque is installed on the power input shaft 3-1, transmission shaft 3-3
Sensor, for detecting transmission shaft torque；Speed probe is installed on traveling wheel 2-4, for monitoring the speed of travel；Spiral transferring
Send device 6 that pressure sensor is installed, for detecting stalk feeding capacity；11 bottom of fuel storage box is equipped with pressure sensor,
For measuring biomass fuel weight.
GPS positioning module is installed inside rack 2-1, equipment can be positioned in real time, the operation of monitoring device
Or halted state；The data that all the sensors will test are transferred to data acquisition processing system, are shown in above tractor 1
LED display, tractor driver can grasp torque transmission shaft, hub rotation speed, stalk feeding capacity, equipment forward speed, list in real time
The working report of position time and the same day, prevent clogging preferably to regulate the speed, the generation of failure are excluded in advance, if
It is standby break down also can on LED display warning note.
The information of acquisition can also be uploaded to Cloud Server by data transmission unit by data acquisition processing system, with
Internet of Things, big data information technology are to rely on, using wireless telecommunication system, GPS GPS and GIS electronic map
The intelligentized supervision management and running of system altitude and integrated information service platform.
Apparatus manager and manufacturer can access Cloud Server by the end PC and cell phone application, understand the operating of equipment
Situation carries out reasonable after-sale service；Information include: torque transmission shaft, hub rotation speed, stalk feeding capacity, equipment forward speed,
When the real time position of the working report and equipment on unit time and the same day, start and stop state, working area, same day mileage, the same day
Long, running track etc..
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (6)
1. a kind of towed intelligent biological matter fuel forming machine, including car body, transmission device, crushing device, grinding device, spiral
Conveying device, pneumatic conveyor, stalk separator, fuel forming unit, cyclone separator and fuel storage box,
The crushing device, grinding device, helix transporting device share same housing, wherein the crushing device is for picking up
It field stalk and is crushed, for crushing broken stalk, the helix transporting device is used for the grinding device
Smashed material is gathered along axial direction to the pneumatic conveyor, the separating conveyer is used to for material to be delivered to stalk point
From device,
The stalk separator is connect with wind conducting pipe, for isolating long stalk, small straw from smashed material
Stalk and dust, wherein the long stalk isolated drops down onto ground by stalk channel, the small stalk isolated by powder channel into
Enter the fuel forming unit, the dust isolated enters in the cyclone separator after filter screen filters for the first time, carries out two
Secondary depositing dust and filtering.
2. towed intelligent biological matter fuel forming machine according to claim 1, which is characterized in that the stalk separation dress
It sets including arc shell, shaft, be connected with the rotating shaft hydraulic motor, be distributed four row's comb teeth in shaft, wherein the rotation of shaft
Direction and material approach axis are on the contrary, the top side of the arc shell is feed inlet, opposite side is air outlet, the mistake
Strainer is arranged in the air outlet, and the bottom of the arc shell is arranged in the stalk channel and powder channel.
3. towed intelligent biological matter fuel forming machine according to claim 1, which is characterized in that the transmission device by
Power input shaft, main transmission gearbox, transmission shaft, right angle reductor are sequentially connected composition, wherein the main transmission gearbox is solid
It is scheduled in the rack of car body, is sequentially connected respectively with the helix transporting device, grinding device, the right angle reductor is fixed on
The bottom of fuel forming unit is sequentially connected with the fuel forming unit.
4. towed intelligent biological matter fuel forming machine according to claim 3, which is characterized in that further include described dynamic
The torque sensor installed on power input shaft, transmission shaft, for detecting transmission shaft torque；It is installed on the traveling wheel of the car body
Speed probe, for monitoring the speed of travel；The pressure sensor installed on the helix transporting device, for detecting straw
Stalk feeding capacity；In the pressure sensor of fuel storage box bottom installation, for measuring biomass fuel weight.
5. towed intelligent biological matter fuel forming machine according to claim 4, which is characterized in that further include and each sensing
The data acquisition processing system of device electrical connection, LED display and and Cloud Server for showing each sensor acquisition data
The data transmission unit of communication connection.
6. towed intelligent biological matter fuel forming machine according to claim 1, which is characterized in that the fuel forming machine
Group is for being rod shape fuel by powder continuously extruding and molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811444911.8A CN109652157B (en) | 2018-11-29 | 2018-11-29 | Traction type intelligent biomass fuel forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811444911.8A CN109652157B (en) | 2018-11-29 | 2018-11-29 | Traction type intelligent biomass fuel forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109652157A true CN109652157A (en) | 2019-04-19 |
| CN109652157B CN109652157B (en) | 2023-09-12 |
Family
ID=66112062
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811444911.8A Active CN109652157B (en) | 2018-11-29 | 2018-11-29 | Traction type intelligent biomass fuel forming machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN109652157B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111073720A (en) * | 2019-12-27 | 2020-04-28 | 安徽科技学院 | Towed intelligent biomass fuel make-up machine |
| CN112387210A (en) * | 2020-09-28 | 2021-02-23 | 安徽科技学院 | Movable intelligent straw granulator |
| WO2024082160A1 (en) * | 2022-10-19 | 2024-04-25 | 安徽科技学院 | Movable straw crushing and pelletizing integrated apparatus |
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| WO2024082160A1 (en) * | 2022-10-19 | 2024-04-25 | 安徽科技学院 | Movable straw crushing and pelletizing integrated apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109652157B (en) | 2023-09-12 |
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