CN109637712A - Superpower, super soft, high temperature photoelectric mixed cable and its manufacturing method and winding machine - Google Patents
Superpower, super soft, high temperature photoelectric mixed cable and its manufacturing method and winding machine Download PDFInfo
- Publication number
- CN109637712A CN109637712A CN201811386810.XA CN201811386810A CN109637712A CN 109637712 A CN109637712 A CN 109637712A CN 201811386810 A CN201811386810 A CN 201811386810A CN 109637712 A CN109637712 A CN 109637712A
- Authority
- CN
- China
- Prior art keywords
- wrapped
- belt
- wheel
- winding machine
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
- H01B13/2686—Pretreatment
Abstract
The invention discloses superpower, super soft, high temperature photoelectric mixed cable and its manufacturing method and winding machines, it is related to photoelectric mixed cable manufacturing field, the photoelectric mixed cable includes cable core, cable core is that electric wire and optical fiber are made on reinforcing aramid yarn internal layer in star twisting, successively braiding aramid fiber external layer of yarn is wrapped up in wrapped laminated polyester film and fire-retardant belt, fire-retardant belt outsourcing outside cable core；The winding machine includes rack, lapping device, puts tape handler, wrapped transmission mechanism and speed measuring device；Lapping device includes wrapped disk, band volume, central tube, puts tape spool and wrapped axis, it puts tape handler and wrapped transmission mechanism is made of motor, speed reducer and belt driver, speed measuring device includes fixed frame, spring a, lower pressure wheel, fast pulley, guide pipe and velocity sensor, is additionally provided with the controller for being controlled according to detection signal.The photoelectric mixed cable is applicable in the environment of high temperature, Qiang Shouli narrow space, and fabricates simple, the achievable each wrapped process of the winding machine.
Description
Technical field
The present invention relates to photoelectric mixed cable manufacturing field, specially superpower, super soft, high temperature photoelectric mixed cable and its manufacture
Method and winding machine.
Background technique
Photoelectric mixed cable is due to an available cable simultaneous transmission optical signal and electric signal, relative to individual optical cable or electricity
Cable has wider application environment.
In the prior art, photoelectric mixed cable structure, including cable core and the outer jacket being covered on outside cable core.Wherein cable core includes
Several electric wires (conveying equipment electricity consumption), signal transmssion line and optical fiber is distributed in center strengthening core, center strengthening core outside.It is filled out in cable core
Filled with gasket for packing and water-blocking material.Outer jacket polyester belting layer, water blocking tape layer, wrinkle steel belt layer and external sheath layer composition, and by upper
Sequence is stated to be wrapped on cable core from inside to outside.Usual external sheath layer is made of polyethylene or polyvinyl chloride.Electric wire is by conducting wire
It is constituted with insulating protective layer, optical fiber is made of more fibre cores with covering, and ointment has been also filled up between fibre core and covering.
There is many lack since structure is complicated and is limited by used material property in the photoelectric mixed cable of the prior art
Fall into: one, optical fiber surface covering use extrusion process, double-deck coated, not only increase production cost but also since photoelectricity mixes
The component of cable is more, production process is more, caused by hidden danger of quality it is also more, fill waterproofing unction between fibre core and covering, increase cost simultaneously
Increase its structure size, influences bending property；Secondly, polyethylene or pvc material used in external sheath layer, for height
Molecularly Imprinted Polymer simultaneously has certain thickness, makes volume increase and high temperature resistance is poor, cause this kind of photoelectric mixed cable to be only used for general
In logical fire prevention grade environment (environment that common mixing cable uses is -40-70 degree), and the aggregated rear bending property of high molecular material is not
The good softness for also affecting photoelectric mixed cable；Thirdly, due to using metal material wrinkle steel belt layer and steel wire center to reinforce
Core guarantees the mechanical performance of photoelectric mixed cable, so that the volume and weight increase is more affected the flexibility of photoelectric mixed cable
Energy.
Above-mentioned photoelectric mixed cable is influenced by its structure, can not be applied in high temperature, strong stress and narrow environment, when out
It, in use, can only inside aircraft, steamer, mainframe computer such as Aeronautics and Astronautics, navigational field when existing such application environment
Using individual optical cable or cable, it is respectively used to transmission optical signal and electric signal.
With the development of communication technology, photoelectric device is more and more, and there is an urgent need to a kind of photoelectric mixed cables, can not only be simultaneously
Optical signal and electric signal are transmitted, and can be suitably used in the environment of high temperature, Qiang Shouli, narrow space.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of superpower, super soft, high temperature photoelectric mixing
Cable, not only can simultaneous transmission optical signal and electric signal, moreover it is possible to suitable for high temperature, Qiang Shouli narrow space environment.It mentions simultaneously
Used winding machine, meets flow line production when superpower for this, super soft, high temperature photoelectric mixed cable production method and production
Needs.
The purpose of the present invention is achieved through the following technical solutions:
A kind of superpower, super soft, high temperature photoelectric mixed cable, including cable core and oversheath, the cable core include optical fiber, electric wire and add
Strong aramid yarn internal layer, the optical fiber include fibre core and covering, and the covering presses predetermined pitch on the fibre core, the light
Fine and electric wire is in star twisting on the periphery for reinforcing aramid yarn internal layer；The oversheath includes laminated polyester film, fire-retardant
Belt and aramid fiber external layer of yarn, the laminated polyester film is by predetermined pitch on the cable core, and the fire-retardant belt is by predetermined
Pitch is on the laminated polyester film, and the aramid yarn outer layer covers are on the periphery of the fire-retardant belt.
Further, the aramid fiber external layer of yarn is braiding layer, count 80%.
A kind of superpower, super soft, high temperature photoelectric mixed cable manufacturing method includes the following steps:
S1. coiled electric wire is prepared by extrusion process；Covering is prepared on fibre core by predetermined pitch through winding machine
The optical fiber of volume；
S2. it will reinforce aramid yarn internal layer to be set on pipeline, several volume optical fiber and several volume electric wires be installed on star quadding machine,
And several optical fiber and several electric wires are prepared on reinforcing aramid yarn internal layer in star twisting by cable core by star quadding machine；
S3. the cable core through star quadding machine output enters the first winding machine by pipeline, by the first winding machine by laminated polyester film
On cable core；
S4. the cable core wrapped through laminated polyester film of the first winding machine output enters the second winding machine through pipeline, passes through second
Winding machine is by fire-retardant belt outside laminated polyester film；
S5. the second winding machine output the cable core for being surrounded with laminated polyester film and fire-retardant belt through entering braider through pipeline,
Aramid fiber external layer of yarn is woven in outside fire-retardant belt by the count of % by braider, prepares finished product photoelectric mixed cable；
S6. the finished product photoelectric mixed cable of braider output completes product collection through take-up and automatic drum handler.
A kind of winding machine, including rack, lapping device, put tape handler, wrapped transmission mechanism and speed measuring device；
The rack includes bottom plate, and several brackets are fixedly installed on the bottom plate, are fixedly installed respectively on several brackets
There is wrapped bearing block, put band bearing block and support；
The lapping device includes central tube, puts tape spool, wrapped axis, wrapped disk and with volume, described to put tape spool and wrapped axis is
Hollow structure, the central tube put tape spool and wrapped axis is arranged concentrically, and the central tube is fixedly installed in the support, institute
State put tape spool by bearing be set to it is described put in band bearing block, the wrapped axis is set to the wrapped bearing block by bearing
Interior, one end of the wrapped axis is fixedly installed wrapped disk, and the tape spool of putting is arranged in wrapped axis, one end pass through it is described around
Packet axis close to wrapped disk one end and be removably connected with band volume, the central tube is arranged in the wrapped axis, it is described in
Mold core is fixedly installed in heart pipe；
The tape handler of putting includes motor a, speed reducer a, belt wheel a, belt wheel b and belt a, the motor a and speed reducer a logical
It crosses bolt to be fixedly connected with the bottom plate, the output shaft of the motor a is fixedly connected with the input shaft of the speed reducer a, described
The output shaft of speed reducer a is fixedly connected with the belt wheel a, the belt wheel b be fixedly attached to it is described put on tape spool, the belt wheel a
It is sequentially connected with belt wheel b by the belt a；
The wrapped transmission mechanism includes motor b, speed reducer b, belt wheel c, belt wheel d and belt b, the motor b and speed reducer b logical
It crosses bolt to be fixedly connected with the bottom plate, the output shaft of the motor b is fixedly connected with the input shaft of the speed reducer b, described
The output shaft of speed reducer b is fixedly connected with the belt wheel c, and the belt wheel d is fixedly attached on the wrapped axis, the belt wheel c
It is sequentially connected with belt wheel d by the belt b；
The speed measuring device includes fixed frame, spring a, lower pressure wheel, fast pulley and guide pipe, and the guide pipe is fixed by support
It is set on bracket, the fast pulley and fixed frame are fixedly installed on another bracket, one end of the spring a and the fixation
Frame is fixedly connected, and the other end is fixedly connected with the lower pressure wheel, and the lower pressure wheel is oppositely arranged with the fast pulley；
It further include controller and velocity sensor, the velocity sensor is set on the fast pulley, the controller and institute
State velocity sensor, motor a and the equal Electricity Federation motor b.
Further, it is rotatably provided on the wrapped disk and dials belt roller, be machined with annular groove on the wrapped disk,
Idler wheel is provided in the annular groove, the idler wheel central movable is provided with guide wheel shaft, and the idler wheel two sides are provided with block,
The block is flexibly connected with the guide wheel shaft, and the end movable sleeve of the guide wheel shaft is connected to guide wheel, the two sides of the wrapped disk
Be movably set with link block by pin shaft, further include two spring b and position sensor, the both ends of the spring b respectively with institute
Link block is stated to be fixedly connected with block, the position sensor is used to detect the tensile elongation of the spring b, the controller with
The position sensor Electricity Federation.
Further, the wrapped bearing block, put band bearing block and support be up and down separate structure, upper part under
Portion is bolted to connection.
Further, rubber sleeve is fixedly installed on the wheel face of the fast pulley and lower pressure wheel.
Further, the motor a and motor b selects variable-frequency motor, the belt wheel a, belt wheel b, belt wheel c and belt wheel d
Synchronous pulley is selected, the belt a and belt b select synchronous belt.
The beneficial effects of the present invention are:
Photoelectric mixed cable of the present invention, by the way that electric wire and optical fiber are carried out twisted and shape centered on reinforcing aramid yarn internal layer
At cable core, power suffered by electric wire and optical fiber can be transferred to and reinforce aramid fiber sand internal layer and absorbed, thus avoid electric wire and
Optical fiber damages under strong pressure.Oversheath is no longer made with the high molecular material extruded in the outside of cable core, but with by aramid yarn silk
The aramid yarn braiding layer being woven into, such aramid yarn braiding layer can just reach the requirement of anti-strong pressure in conjunction with cable core, and
And the thickness of aramid yarn braiding layer is thinner compared with the thickness of the oversheath extruded, therefore also has superior bending property.
It can be used in environment inside aircraft, steamer, the mainframe computer etc..
Photoelectric mixed cable manufacturing method of the present invention, the wherein laminated polyester film outside optical fiber and fibre core and fire-retardant
Belt passes through around-packing technology and product is made, and extrusion process compared with the prior art, technical process is simpler, and can be used as giving birth to
Producing line operation, high production efficiency.
Winding machine of the present invention enters fibre core by speed measuring device monitoring or cable core enters the speed of winding machine, control
Device is according to the revolving speed for controlling wrapped disk, to realize the accurate control of lay of lapping with the speed detected.Meanwhile on wrapped disk
It is provided with tension-adjusting gear, it is controllable to put tape speed by detecting guide wheel misalignment feedback signal, realize wrapped tension control
System.In addition, being removably attachable on wrapped axis with volume, this kind of winding machine is applicable to above-mentioned manufacturing method by replacement band volume
Middle optical fiber is wrapped, the wrapped various operating conditions of the wrapped and fire-retardant belt of laminated polyester film.Identical winding machine is selected in each operating condition, it is wrapped
The spare part of machine is used interchangeably, easy to maintain, and management cost is low.
Detailed description of the invention
Fig. 1 is superpower, super soft, high temperature photoelectric mixed cable the sectional schematic diagram of the present invention；
Fig. 2 is superpower, super soft, high temperature photoelectric mixed cable the axial arrangement schematic diagram of the present invention；
Fig. 3 is a kind of structural schematic diagram a of winding machine of the present invention；
Fig. 4 is a kind of structural schematic diagram b of winding machine of the present invention；
Fig. 5 is the structural schematic diagram of lapping device；
Fig. 6 is the structural schematic diagram of wrapped disk；
Fig. 7 is the structural schematic diagram for putting tape handler and wrapped rotating mechanism；
Fig. 8 is the structural schematic diagram of speed measuring device.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing, but protection scope of the present invention is not limited to
It is as described below.
As shown in Figure 1 to Figure 2, a kind of superpower, super soft, high temperature photoelectric mixed cable, including cable core and oversheath.Cable core packet
It includes optical fiber, electric wire 3 and reinforces aramid yarn internal layer 4.Optical fiber includes fibre core 1 and covering 2, and covering 2 is by predetermined pitch around fibre core 1
On, optical fiber and electric wire 3 are in star twisting on the periphery for reinforcing aramid yarn internal layer 4.Oversheath includes laminated polyester film 5, fire-retardant
Belt 6 and aramid fiber external layer of yarn 7, for laminated polyester film 5 by predetermined pitch on cable core, fire-retardant belt 6 is wrapped by predetermined pitch
On laminated polyester film 5, aramid fiber external layer of yarn 7 is wrapped on the periphery of fire-retardant belt 6.Aramid fiber external layer of yarn 7 is braiding layer, braiding
Density is 80%.
It, can be by electric wire by the way that cable core is twisted and formed centered on reinforcing aramid yarn internal layer 4 by electric wire 3 and optical fiber
3 and optical fiber suffered by power be transferred to and reinforce aramid yarn internal layer 4 and being absorbed, to avoid electric wire 3 and optical fiber under strong pressure
Damage.Oversheath is no longer made with the high molecular material extruded in the outside of cable core, but selects the aramid fiber being woven by aramid yarn silk
Yarn braiding layer 7, such aramid yarn braiding layer 7 can reach the requirement of anti-strong pressure, and aramid yarn braiding layer 7 in conjunction with cable core
Thickness it is thinner compared with the thickness of the oversheath extruded, therefore also have superior bending property.
Optical fiber is all made of around-packing technology with oversheath and is made, and the photoelectric mixed cable is made to have good flexibility.Virtue
The count of synthetic fibre external layer of yarn 7 is 80%, on the one hand has stronger protective performance, on the other hand also will not be because of braiding excessively
Closely damage its flexibility.
Aramid yarn material itself has good high temperature resistance, by being arranged between cable core and aramid yarn braiding layer 7
Fire-retardant belt 6 can further improve the fire resistance of mixing cable, can work normally under harsher environment
The photoelectric mixed cable has superpower, super soft characteristic resistant to high temperature, can be inside aircraft, steamer, mainframe computer etc.
It is used in environment.
A kind of superpower, super soft, high temperature photoelectric mixed cable manufacturing method, includes the following steps:
S1. coiled electric wire 3 is prepared by extrusion process；Covering 2 is prepared on fibre core 1 by predetermined pitch through winding machine
Coiled optical fiber；
S2. it will reinforce aramid yarn internal layer 4 to be set on pipeline, several volume optical fiber and several volume electric wires 3 be installed on star quadding machine
On, and several optical fiber and several electric wires 3 are prepared on reinforcing aramid yarn internal layer 4 in star twisting by cable core by star quadding machine；
S3. the cable core through star quadding machine output enters the first winding machine by pipeline, by the first winding machine by laminated polyester film 5
On cable core；
S4. the cable core wrapped through laminated polyester film 5 of the first winding machine output enters the second winding machine through pipeline, passes through second
Winding machine is by fire-retardant belt 6 outside laminated polyester film 5；
S5. the cable core for being surrounded with laminated polyester film 5 and fire-retardant belt 6 of the second winding machine output is through entering braiding through pipeline
Aramid fiber external layer of yarn 7 is woven in outside fire-retardant belt 6 by machine by braider by 100% count, prepares the mixing of finished product photoelectricity
Cable；
S6. the finished product photoelectric mixed cable of braider output completes product collection through take-up and automatic drum handler.
The photoelectric mixed cable manufacturing method for manufacturing above-mentioned superpower, super soft, high temperature photoelectric mixed cable, wherein optical fiber with
And laminated polyester film outside fibre core and fire-retardant belt pass through around-packing technology and product are made, extrusion work compared with the prior art
Skill, technical process is simpler, and can be used as production line operation, high production efficiency.
As shown in Figures 3 to 8, a kind of winding machine, including rack 100, lapping device 200, put tape handler 300, around
Packet transmission mechanism 400 and speed measuring device 500.The winding machine can be used for above-mentioned superpower, super soft, high temperature photoelectric mixed cable manufacture
The oversheath around-packing technology of the optical fiber preparation and step S3, S4 of step S1 in method.
Rack 100 includes bottom plate 101, and several brackets 102 are fixedly installed on bottom plate 101, are consolidated respectively on several brackets 102
Surely it is provided with wrapped bearing block 103, puts band bearing block 104 and support 105.
Lapping device 200 include central tube 201, put tape spool 202, wrapped axis 203, wrapped disk 204 and with volume 205, put band
Axis 202 and wrapped axis 203 are hollow structure, and central tube 201 puts tape spool 202 and wrapped axis 203 is arranged concentrically, central tube 201
Be fixedly installed in support 105, put tape spool 202 be set to by bearing put band bearing block 104 in, wrapped axis 203 passes through bearing
Be set in wrapped bearing block 103, one end of wrapped axis 203 is fixedly installed wrapped disk 204, put tape spool 202 be arranged in it is wrapped
In axis 203, one end passes through wrapped axis 203 close to one end of wrapped disk 204 and is removably connected with volume 205, central tube
201 are arranged in wrapped axis 203, are fixedly installed mold core in central tube 201.
Putting tape handler 300 includes motor a301, speed reducer a302, belt wheel a303, belt wheel b304 and belt a305, electricity
Machine a301 and speed reducer a302 is fixedly connected by bolt with bottom plate 101, and the output shaft of motor a301 is defeated with speed reducer a302's
Enter axis to be fixedly connected, the output shaft of speed reducer a302 is fixedly connected with belt wheel a303, and belt wheel b304, which is fixedly attached to, puts tape spool 202
On, belt wheel a303 and belt wheel b304 is sequentially connected by belt a305.Motor a301 passes through speed reducer a302 band movable belt pulley a303
Rotation, under the action of belt a305, belt wheel b304 is rotated therewith, and is further driven to put the rotation of tape spool 202, then be driven
Put 205 rotation of band volume.
Wrapped transmission mechanism 400 includes motor b401, speed reducer b402, belt wheel c403, belt wheel d404 and belt b405, electricity
Machine b401 and speed reducer b402 is fixedly connected by bolt with bottom plate 101, and the output shaft of motor b401 is defeated with speed reducer b402's
Enter axis to be fixedly connected, the output shaft of speed reducer b402 is fixedly connected with belt wheel c403, and belt wheel d404 is fixedly attached to wrapped axis 203
On, belt wheel c403 and belt wheel d404 is sequentially connected by belt b405.Motor b401 passes through speed reducer b402 band movable belt pulley c403
Rotation, belt wheel d404 is rotated therewith under the action of belt b405, is further driven to wrapped axis 203 and is rotated, wrapped disk 204
It rotates therewith.
Speed measuring device 500 includes fixed frame 501, spring a502, lower pressure wheel 503, fast pulley 504 and guide pipe 505, guiding
Pipe 505 is fixedly installed on bracket 102 by support 105, and fast pulley 504 and fixed frame 501 are fixedly installed on another bracket 102
On, one end of spring a502 is fixedly connected with fixed frame 501, and the other end is fixedly connected with lower pressure wheel 503, lower pressure wheel 503 with
Fast pulley 504 is oppositely arranged.It further include controller and velocity sensor, velocity sensor is set on fast pulley 501, controller
With velocity sensor, motor a301 and the equal Electricity Federation motor b401.
It is backed through between lower pressure wheel 503 and fast pulley 504 when it is implemented, being led to wrapped cable through guide pipe 505,
And pass through central tube 201, when being pierced by from central tube 201, band roll up 205 on strip under the drive of wrapped disk 204 around
On the cable.In the process, lower pressure wheel 503 compresses cable under the action of spring a502, and with rotation in turn before cable.
It is monitored by the real-time speed that the speed that velocity sensor detects lower pressure wheel rotation can advance to cable, and by the speed
Signal feeds back to controller.Controller is according to the revolving speed of the signal control motor b401 of the feedback, to control wrapped disk 204
Revolving speed is adjusted lay of lapping with this in real time.In addition, controller can be according to the rate signal control motor a301 of the detection
Revolving speed, tape speed is put with volume 205 to control, to control wrapped tension.
Further, it is rotatably provided on wrapped disk 204 and dials belt roller 210, be machined with annular groove on wrapped disk 204
211, idler wheel is provided in annular groove 211, and idler wheel central movable is provided with guide wheel shaft, and idler wheel two sides are provided with block 206, gear
Block 206 is flexibly connected with guide wheel shaft, and the end movable sleeve of guide wheel shaft is connected to guide wheel 209, and the two sides of wrapped disk 204 are living by pin shaft
It is dynamic to be provided with link block 207, further include two spring b208 and position sensor, the both ends of spring b208 respectively with link block
207 are fixedly connected with block 206, and position sensor is used for the tensile elongation of detection spring b208, controller and position sensor
Electricity Federation.
Strip with volume 205, which is dialled, to be carried out wrapped after belt roller 210 is oriented to, be first set around guide wheel 209 before group belt roller 210
Outside.During wrapped, spent slowly if putting belt speed, guide wheel 209 will receive the pulling force from strip, and guide wheel shaft can be in annular at this time
Sliding, spring b208 are drawn high in groove 211.Incude the amount of drawing high of spring b208 in real time by position sensor, and feeds back to
Controller can determine to put the revolving speed that the whether normal simultaneously via controller of tape speed controls to adjust motor a301 accordingly, then adjust
Tape speed is put, the control with tension is put in guarantee.
Further, wrapped bearing block 103, put band bearing block 104 and support 105 be up and down separate structure, thereon
Portion is bolted to connection with lower part, can very easily be dismounted, be safeguarded to the winding machine.
Further, rubber sleeve is fixedly installed on the wheel face of fast pulley 504 and lower pressure wheel 503, on the one hand increases and rubs
Power is wiped, keeps the monitoring of cable real-time speed more accurate, on the other hand, because the material is soft for rubber sleeve, can prevent from causing cable
Damage.
Further, motor a301 and motor b401 selects variable-frequency motor, belt wheel a303, belt wheel b304, belt wheel c403
Synchronous pulley is selected with belt wheel d404, belt a305 and belt b405 select synchronous belt, make around speed packet and put belt speed
The adjusting of degree is more accurate.
The above is only a preferred embodiment of the present invention, it should be understood that the present invention is not limited to described herein
Form should not be regarded as an exclusion of other examples, and can be used for other combinations, modifications, and environments, and can be at this
In the text contemplated scope, modifications can be made through the above teachings or related fields of technology or knowledge.And those skilled in the art institute into
Capable modifications and changes do not depart from the spirit and scope of the present invention, then all should be in the protection scope of appended claims of the present invention
It is interior.
Claims (8)
1. a kind of superpower, super soft, high temperature photoelectric mixed cable, including cable core and oversheath, which is characterized in that the cable core includes
Optical fiber, electric wire (3) and reinforcement aramid yarn internal layer (4), the optical fiber include fibre core (1) and covering (2), and the covering (2) is by pre-
For constant pitch on the fibre core (1), the optical fiber and electric wire (3) are in star twisting in the reinforcement aramid yarn internal layer (4)
Periphery on；The oversheath includes laminated polyester film (5), fire-retardant belt (6) and aramid fiber external layer of yarn (7), the polyester film
Layer (5) is by predetermined pitch on the cable core, and the fire-retardant belt (6) is by predetermined pitch around the laminated polyester film
(5) on, the aramid fiber external layer of yarn (7) is wrapped on the periphery of the fire-retardant belt (6).
2. one kind according to claim 1 is superpower, super soft, high temperature photoelectric mixed cable, which is characterized in that the aramid yarn
Outer layer (7) is braiding layer, count 80%.
3. a kind of superpower, super soft, high temperature photoelectric mixed cable manufacturing method, which comprises the steps of:
S1. coiled electric wire (3) are prepared by extrusion process；Predetermined pitch is pressed by covering (2) around fibre core (1) through winding machine
It is upper to prepare coiled optical fiber；
S2. it will reinforce aramid yarn internal layer (4) to be set on pipeline, several volume optical fiber and several volume electric wires (3) are installed on star
On winch, and several optical fiber and several electric wires (3) are prepared on reinforcing aramid yarn internal layer (4) in star twisting by star quadding machine
Cable core；
S3. the cable core through star quadding machine output enters the first winding machine by pipeline, by the first winding machine by laminated polyester film
(5) on cable core；
S4. the cable core wrapped through laminated polyester film (5) of the first winding machine output enters the second winding machine through pipeline, by the
Two winding machines by fire-retardant belt (6) around laminated polyester film (5) outside；
S5. the cable core for being surrounded with laminated polyester film (5) and fire-retardant belt (6) of the second winding machine output is through entering volume through pipeline
Aramid fiber external layer of yarn (7) is woven in fire-retardant belt (6) outside by 100% count by braider, prepares finished product light by loom
Electricity mixing cable；
S6. the finished product photoelectric mixed cable of braider output completes product collection through take-up and automatic drum handler.
4. a kind of winding machine, which is characterized in that including rack (100), lapping device (200), put tape handler (300), around
Packet transmission mechanism (400) and speed measuring device (500)；
The rack (100) includes bottom plate (101), is fixedly installed several brackets (102), Ruo Gansuo on the bottom plate (101)
It states and is fixedly installed wrapped bearing block (103) on bracket (102) respectively, puts band bearing block (104) and support (105)；
The lapping device (200) includes central tube (201), puts tape spool (202), wrapped axis (203), wrapped disk (204) and band
It rolls up (205), the tape spool (202) and wrapped axis (203) put is hollow structure, and the central tube (201) puts tape spool (202)
It is arranged concentrically with wrapped axis (203), the central tube (201) is fixedly installed in the support (105), described to put tape spool
(202) by bearing be set to it is described put in band bearing block (104), the wrapped axis (203) by bearing be set to described in around
In bearing packet seat (103), one end of the wrapped axis (203) is fixedly installed wrapped disk (204), and the tape spool (202) of putting is worn
In wrapped axis (203), one end passes through the wrapped axis (203) close to the one end of wrapped disk (204) and removably connects
It is connected to band volume (205), the central tube (201) is arranged in the wrapped axis (203), and fixation is set in the central tube (201)
It is equipped with mold core；
The tape handler (300) of putting includes motor a(301), speed reducer a(302), belt wheel a(303), belt wheel b(304) and
Belt a(305), the motor a(301) and speed reducer a(302) be fixedly connected by bolt with the bottom plate (101), the electricity
Machine a(301) output shaft be fixedly connected with the input shaft of the speed reducer a(302), the speed reducer a(302) output shaft with
The belt wheel a(303) be fixedly connected, the belt wheel b(304) be fixedly attached to it is described put on tape spool (202), the belt wheel a
(303) pass through the belt a(305 with belt wheel b(304)) transmission connection；
The wrapped transmission mechanism (400) includes motor b(401), speed reducer b(402), belt wheel c(403), belt wheel d(404) and
Belt b(405), the motor b(401) and speed reducer b(402) be fixedly connected by bolt with the bottom plate (101), the electricity
Machine b(401) output shaft be fixedly connected with the input shaft of the speed reducer b(402), the speed reducer b(402) output shaft with
The belt wheel c(403) be fixedly connected, the belt wheel d(404) be fixedly attached on the wrapped axis (203), the belt wheel c
(403) pass through the belt b(405 with belt wheel d(404)) transmission connection；
The speed measuring device (500) includes fixed frame (501), spring a(502), lower pressure wheel (503), fast pulley (504) and guiding
It manages (505), the guide pipe (505) is fixedly installed on bracket (102) by support (105), the fast pulley (504) and is consolidated
Determine frame (501) to be fixedly installed on another bracket (102), the spring a(502) one end and the fixed frame (501) it is fixed
Connection, the other end are fixedly connected with the lower pressure wheel (503), and the lower pressure wheel (503) is opposite with the fast pulley (504) to be set
It sets；
It further include controller and velocity sensor, the velocity sensor is set on the fast pulley (501), the controller
With the velocity sensor, motor a(301) and motor b(401) equal Electricity Federation.
5. a kind of winding machine according to claim 4, which is characterized in that be rotatably arranged on the wrapped disk (204)
Have and dial belt roller (210), be machined with annular groove (211) on the wrapped disk (204), is provided in the annular groove (211)
Idler wheel, the idler wheel central movable are provided with guide wheel shaft, and the idler wheel two sides are provided with block (206), the block (206) with
The guide wheel shaft is flexibly connected, and the end movable sleeve of the guide wheel shaft is connected to guide wheel (209), the two sides of the wrapped disk (204)
Link block (207) are movably set with by pin shaft, further include two spring b(208) and position sensor, the spring b(208)
Both ends be fixedly connected respectively with the link block (207) and block (206), the position sensor is for detecting the spring
B(208 tensile elongation), the controller and the position sensor Electricity Federation.
6. a kind of winding machine according to claim 4, which is characterized in that the wrapped bearing block (103) puts band bearing block
(104) and support (105) is that separate structure, upper part are bolted to connection with lower part up and down.
7. a kind of winding machine according to claim 4, which is characterized in that the fast pulley (504) and lower pressure wheel (503)
Rubber sleeve is fixedly installed on wheel face.
8. a kind of winding machine according to claim 4, which is characterized in that the motor a(301) and motor b(401) select
Synchronous pulley, institute are selected with variable-frequency motor, the belt wheel a(303), belt wheel b(304), belt wheel c(403) and belt wheel d(404)
State belt a(305) and belt b(405) select synchronous belt.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910907393.7A CN110610784B (en) | 2018-11-20 | 2018-11-20 | Wrapping machine for producing super-strong, super-soft and high-temperature-resistant photoelectric hybrid cable |
| CN201811386810.XA CN109637712B (en) | 2018-11-20 | 2018-11-20 | Super-strong, super-flexible and high-temperature-resistant photoelectric hybrid cable and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811386810.XA CN109637712B (en) | 2018-11-20 | 2018-11-20 | Super-strong, super-flexible and high-temperature-resistant photoelectric hybrid cable and manufacturing method thereof |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910907393.7A Division CN110610784B (en) | 2018-11-20 | 2018-11-20 | Wrapping machine for producing super-strong, super-soft and high-temperature-resistant photoelectric hybrid cable |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109637712A true CN109637712A (en) | 2019-04-16 |
| CN109637712B CN109637712B (en) | 2019-12-24 |
Family
ID=66068555
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811386810.XA Active CN109637712B (en) | 2018-11-20 | 2018-11-20 | Super-strong, super-flexible and high-temperature-resistant photoelectric hybrid cable and manufacturing method thereof |
| CN201910907393.7A Active CN110610784B (en) | 2018-11-20 | 2018-11-20 | Wrapping machine for producing super-strong, super-soft and high-temperature-resistant photoelectric hybrid cable |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910907393.7A Active CN110610784B (en) | 2018-11-20 | 2018-11-20 | Wrapping machine for producing super-strong, super-soft and high-temperature-resistant photoelectric hybrid cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN109637712B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111354518A (en) * | 2020-03-23 | 2020-06-30 | 江苏硕杰精密机械有限公司 | Concentric type power belt-releasing belt-wrapping machine |
| CN112786250A (en) * | 2020-12-18 | 2021-05-11 | 江苏俊知光电通信有限公司 | Cabling machine for butterfly-shaped optical unit photoelectric hybrid cable |
| CN112951519A (en) * | 2021-03-16 | 2021-06-11 | 国家电网有限公司 | Flame retarded cable apparatus for producing |
| CN113674922A (en) * | 2021-07-22 | 2021-11-19 | 浙江亿宁电缆科技股份有限公司 | Full-automatic pair twister pitch adjusting device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112002490A (en) * | 2020-09-27 | 2020-11-27 | 昆山奂新洋电工设备有限公司 | Wrapping equipment with wrapping belt and unwinding belt synchronously controlled by double-motor speed |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2724155Y (en) * | 2004-07-16 | 2005-09-07 | 大唐电信科技股份有限公司 | Super strong, super flexible and anti-high temperature photoelectric mixed cable |
| CN102800402A (en) * | 2012-08-08 | 2012-11-28 | 成都大唐线缆有限公司 | Optical and electric composite cable and production method thereof |
| CN202711869U (en) * | 2012-04-24 | 2013-01-30 | 华开明 | High torque wrapping machine with independent motor |
| CN202917262U (en) * | 2012-11-23 | 2013-05-01 | 浙江亘古电缆有限公司 | Tension control device of copper tape shield machine |
| JP2016018072A (en) * | 2014-07-08 | 2016-02-01 | 住友電気工業株式会社 | Manufacturing method and manufacturing apparatus of optical fiber cable |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2109668C (en) * | 1993-11-22 | 1998-02-24 | Frederick H.G. Simmons | Automatic control of armour tape tension |
| JP3966675B2 (en) * | 2000-05-31 | 2007-08-29 | 東京特殊電線株式会社 | Tape winding device |
| CN103439989B (en) * | 2013-09-03 | 2015-11-11 | 湖南工业大学 | The wrapped speed synchronizing control method of a kind of winding machine |
| JP6379734B2 (en) * | 2014-06-27 | 2018-08-29 | 住友電気工業株式会社 | Tape tension control method and tape winding material manufacturing method |
| CN204916362U (en) * | 2015-06-26 | 2015-12-30 | 湖南工业大学 | Around chartered plane around package speed synchronization controlling means |
| JP6535541B2 (en) * | 2015-08-04 | 2019-06-26 | 日特エンジニアリング株式会社 | Wire rod twisting device and method of manufacturing stranded wire |
| CN205945448U (en) * | 2016-08-17 | 2017-02-08 | 株洲南方机电制造有限公司 | Continuous synchronous operation device is wrapped to wire winding and insulated tape of coiling machine |
| CN106847424B (en) * | 2017-03-24 | 2018-08-31 | 苏州贯龙电磁线有限公司 | A kind of tension automatically keeps constant winding machine |
-
2018
- 2018-11-20 CN CN201811386810.XA patent/CN109637712B/en active Active
- 2018-11-20 CN CN201910907393.7A patent/CN110610784B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2724155Y (en) * | 2004-07-16 | 2005-09-07 | 大唐电信科技股份有限公司 | Super strong, super flexible and anti-high temperature photoelectric mixed cable |
| CN202711869U (en) * | 2012-04-24 | 2013-01-30 | 华开明 | High torque wrapping machine with independent motor |
| CN102800402A (en) * | 2012-08-08 | 2012-11-28 | 成都大唐线缆有限公司 | Optical and electric composite cable and production method thereof |
| CN202917262U (en) * | 2012-11-23 | 2013-05-01 | 浙江亘古电缆有限公司 | Tension control device of copper tape shield machine |
| JP2016018072A (en) * | 2014-07-08 | 2016-02-01 | 住友電気工業株式会社 | Manufacturing method and manufacturing apparatus of optical fiber cable |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111354518A (en) * | 2020-03-23 | 2020-06-30 | 江苏硕杰精密机械有限公司 | Concentric type power belt-releasing belt-wrapping machine |
| CN111354518B (en) * | 2020-03-23 | 2021-11-26 | 江苏硕杰精密机械有限公司 | Concentric type power belt-releasing belt-wrapping machine |
| CN112786250A (en) * | 2020-12-18 | 2021-05-11 | 江苏俊知光电通信有限公司 | Cabling machine for butterfly-shaped optical unit photoelectric hybrid cable |
| CN112951519A (en) * | 2021-03-16 | 2021-06-11 | 国家电网有限公司 | Flame retarded cable apparatus for producing |
| CN112951519B (en) * | 2021-03-16 | 2022-06-24 | 国家电网有限公司 | Flame retarded cable apparatus for producing |
| CN113674922A (en) * | 2021-07-22 | 2021-11-19 | 浙江亿宁电缆科技股份有限公司 | Full-automatic pair twister pitch adjusting device |
| CN113674922B (en) * | 2021-07-22 | 2023-03-10 | 浙江亿宁电缆科技股份有限公司 | Full-automatic pair twister pitch adjusting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110610784B (en) | 2022-09-02 |
| CN109637712B (en) | 2019-12-24 |
| CN110610784A (en) | 2019-12-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109637712A (en) | Superpower, super soft, high temperature photoelectric mixed cable and its manufacturing method and winding machine | |
| CN108766646A (en) | A kind of HDMI composite optical/electrical cables and its manufacturing method | |
| CN108824043A (en) | A kind of metal filament doubling twisting equipment of low abrasion | |
| US2998694A (en) | Cable twisting system | |
| CN102313946A (en) | Butterfly-shaped cluster optical cable and manufacturing method thereof | |
| CN108597689A (en) | A kind of communications cable cabling device tension force breaking line preventive automatic adjusting control device | |
| CN107219601A (en) | A kind of stranded bundling machines of high speed optical cable SZ with low upset number | |
| US5263309A (en) | Method of and apparatus for balancing the load of a cabling apparatus | |
| US3431718A (en) | Method and machines for twisting together strands of material | |
| CN208737943U (en) | A kind of Horizontal back-twist pairing device | |
| ITMI952721A1 (en) | METALLIC STRENGTHENING CORD TO BE USED PARTICULARLY IN COMPOSITE ELASTOMERIC MATRIX PRODUCTS PROCEDURE AND APPARATUS | |
| CN207966534U (en) | A kind of HDMI composite optical/electrical cables | |
| CN112164515B (en) | Dragging photoelectric composite cable for overground mining engineering and production process | |
| CN210314727U (en) | Micro-tension adjusting device for rope core of fiber rope | |
| CN202339427U (en) | Bunched butterfly-form optical cable | |
| CN208460482U (en) | A kind of cabling device speed regulating mechanism | |
| CN209066180U (en) | A kind of online simulation detection device of strander laying tension | |
| CN215163551U (en) | Wear-resistant and high-temperature-resistant cable for operation on tree | |
| CN113529454A (en) | Double-twisting machine combined traction device for producing high-elongation steel cord | |
| CN108550423A (en) | A kind of anti-interference buggy ladle cable of high strength flexible and preparation method thereof | |
| CN210596402U (en) | Rope core manufacturing equipment for fiber rope | |
| CN107938409A (en) | A kind of carbon fiber rope producing device and equipment | |
| CN209015729U (en) | A kind of super soft twist resistant cable of Halogen | |
| CN112164514B (en) | Winding photoelectric composite cable for mining engineering and production process | |
| CN208753053U (en) | A kind of communications cable cabling device tension force breaking line preventive automatic adjusting control device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |