CN109629738A - A kind of automatic assembly line and production technology of integral bathroom wallboard - Google Patents
A kind of automatic assembly line and production technology of integral bathroom wallboard Download PDFInfo
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- CN109629738A CN109629738A CN201910014028.3A CN201910014028A CN109629738A CN 109629738 A CN109629738 A CN 109629738A CN 201910014028 A CN201910014028 A CN 201910014028A CN 109629738 A CN109629738 A CN 109629738A
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- unit
- plasterboard
- automatic assembly
- turnover mechanism
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000005516 engineering process Methods 0.000 title claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 146
- 239000010959 steel Substances 0.000 claims abstract description 146
- 239000003292 glue Substances 0.000 claims abstract description 21
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 17
- 239000010440 gypsum Substances 0.000 claims abstract description 17
- 238000007761 roller coating Methods 0.000 claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000002788 crimping Methods 0.000 claims abstract description 9
- 238000003475 lamination Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 54
- 238000005452 bending Methods 0.000 claims description 53
- 230000007306 turnover Effects 0.000 claims description 41
- 238000009957 hemming Methods 0.000 claims description 22
- 239000011324 bead Substances 0.000 claims description 20
- 230000001154 acute effect Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 230000007480 spreading Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/02—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
- B32B2607/02—Wall papers, wall coverings
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses the automatic assembly lines and production technology of a kind of integral bathroom wallboard, automatic assembly line includes steel plate production line, gypsum board production line, recombiner unit, lamination unit, wherein steel plate production line includes corner cutting unit, is used for four clipped corners of steel plate；Curling unit is used to for four edge for being notched the good steel plate of cell processing being folded upward at, and forms accommodating chamber；Roll-over unit, is used to that cell processing will to be crimped that good steel plate is overturn；Gypsum board production line includes the first centering unit, is used to ajust gypsum Board position；Roller coating unit, for plasterboard roller coating glue；Second centering unit, the gypsum Board position for being used to cross roller coating glue are ajusted；Steel plate automatically can be carried out corner cut by the automatic assembly line, crimping forms an accommodating chamber, and plasterboard is placed in the accommodating chamber, steel plate and plasterboard pass through heating pipe sensitive adhesion and wallboard are made, and the production line automation degree is high, production efficiency is higher, saves human cost.
Description
Technical field
The present invention relates to the automatic assembly lines and production technology of a kind of integral bathroom wallboard.
Background technique
Due between integral bathroom compared to traditional bathroom have be easily installed, waterproof effect is excellent and thermal insulation property is outstanding
The advantages of, so more and more people are more partial between installation integral bathroom when carrying out bathroom finishing now.Wallboard is
Most-often used one of the part of integral bathroom, the relations of production of the wallboard cost and production efficiency entire to integral bathroom.
Summary of the invention
The object of the present invention is to provide a kind of automatic assembly lines of integral bathroom wallboard, and it is raw to can be improved integral bathroom wallboard
The degree of automation of production reduces the production cost of wallboard.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of automatic assembly line of integral bathroom wallboard, packet
Steel plate production line, gypsum board production line are included, the steel plate production line includes corner cutting unit, is used for the quadrangle of the steel plate
Excision；Curling unit is used to for four edge of the steel plate handled well by the corner cutting unit being folded upward at, and forms receiving
Chamber；Roll-over unit, the steel plate for being used to be handled well by the curling unit carry out 180 ° of overturning；The gypsum board production line packet
It includes, the first centering unit, is used to ajust gypsum Board position；Roller coating unit is used for the surface roller coating glue to plasterboard；
Second centering unit, the gypsum Board position for being used to cross roller coating glue are ajusted；The automatic assembly line further includes compound list
Member is used to the steel plate after overturning being fastened on the plasterboard that roller coating crosses glue, and the plasterboard is contained within the receiving
In chamber；Lamination unit is used to plasterboard and steel plate heating pressing forming the wallboard.
Preferably, the steel plate includes steel plate ontology and positioned at two of steel plate body width direction two sides
One flanging part, the curling unit steel plate automatic rolling equipment include the first hemming device, and first hemming device includes edge
Several curling mechanisms of the length direction arrangement of the steel plate, each curling mechanism includes along the width side of the steel plate
To symmetrically arranged a pair of of group of rollers, group of rollers described in every group all includes all extending along the width direction of the steel plate and one on one
The first roller and the second roller being arranged lowerly, first roller include truncated cone-shaped the first bead segments, with the first volume
The cylindrical first horizontal segment that one end that side section is relatively large in diameter is connected, second roller includes the second crimping of truncated cone-shaped
Section, the cylindrical first horizontal segment being connected with described lesser one end of second bead segments diameter, the steel plate ontology setting
Between the first horizontal segment and the second horizontal segment, first flanging part setting the first bead segments and the second flanging part it
Between, any contour lines of first bead segments and horizontal line it is folded at acute angle be the first bending angle, second bead segments
Any contour line and horizontal line it is folded at acute angle be the second bending angle, along the direction of transfer of the steel plate, each volume
Side mechanism is arranged according to the trend that first bending angle and the second bending angle are all sequentially increased.
It is further preferred that first roller in each group of rollers is all located at the top of second roller.
It is further preferred that several supporting rollers are provided between the group of rollers in the width direction of the steel plate,
The extending direction of the supporting roller is parallel with the width direction of the steel plate.
It is further preferred that the two sides in the steel plate length direction are each provided with second flanging part, the automatic volume
Edge equipment further includes the second hemming device, and second hemming device includes rack, is arranged in the rack and for transmitting
The conveyer belt of the steel plate, the conveyer belt are symmetrically provided with two apparatus for bending, the bending at the both ends of direction of transfer
Device includes above the conveyer belt and capableing of the compact heap of the relatively described conveyer belt up and down motion, being rotatably disposed at institute
State the bending plate in rack and the driving device for driving the bending plate rotation.
Preferably, the roll-over unit is used for steel plate from placing after overturning in second conveyer to the second transmission
It being transmitted on device, the second conveyer includes several support members being alternatively arranged and extending direction is parallel to each other,
The second conveyer includes several support rods being alternatively arranged and extending direction is parallel to each other, and the roll-over unit includes setting
In the turnover mechanism in the second conveyer, the auxiliary turnover mechanism in the second conveyer, the overturning
Mechanism includes several turning rods that is arranged in and can overturn between the support member and in the vertical direction, each overturning
Bar rotates coaxially, and the auxiliary turnover mechanism includes several settings between the support rod and can overturn in the vertical direction
Auxiliary rod, each auxiliary rod rotates coaxially, the rotation center of the rotation centerline of the turning rod and the auxiliary rod
Line is parallel, and the turnover mechanism and the auxiliary turnover mechanism position are corresponding.
It is further preferred that the support member be conveyer belt, the direction of transfer of each conveyer belt it is all identical and with
Its extending direction is parallel.
It is further preferred that the turning rod is provided with for being sent to the transmission at its rotation centerline
The limited block that the steel plate taken is limited, the extending direction of the limited block is vertical with the turning rod, turns over when described
When rotation mechanism is in the armed state, the upper end of the limited block is higher than the upper surface of the conveyer belt.
It is further preferred that the turnover mechanism and auxiliary turnover mechanism all have armed state and rollover states, work as institute
When stating turnover mechanism and being in the armed state, the turning rod is between the support member and turning rod is lower than described
The upper surface of support member；When the turnover mechanism is in the rollover states, the turning rod is overturn to the support rod
Top；When the auxiliary turnover mechanism is in the armed state, the auxiliary rod is between the support rod and auxiliary
Bar is helped to be lower than the upper surface of the support rod；When the auxiliary turnover mechanism is in the rollover states, the auxiliary rod is turned over
It goes to and vertically extends.
It is a further object to provide a kind of production technology of integral bathroom wallboard, high degree of automation, sections
About cost of labor.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of production technology of integral bathroom wallboard, use
The automatic assembly line of integral bathroom wallboard as described in front of right, includes the following steps,
(1), steel plate is handled；
(1.1), steel plate corner cut: using corner cutting unit, to four clipped corners of steel plate, forms the first flanging part and the second crimping
Portion；
(1.2), steel panel hem: curling unit is used, by the first flanging part of steel plate and the upward bending of the second flanging part, and is formed
Accommodating chamber；
(1.3), steel plate is overturn: use roll-over unit, by after bending steel plate overturning, make its accommodating chamber Open Side Down that ground is placed；
(2), plasterboard is handled；
(2.1), plasterboard first time centering: the first centering unit is used, will be ajusted in the position pair of plasterboard；
(2.2), plasterboard gluing: roller unit is used, in the upper surface spreading glue of plasterboard；
(2.3), second of centering of plasterboard: the second centering unit is used, the plasterboard centering again of glue will be coated；
(3), steel plate and plasterboard is compound: fastening to the accommodating chamber of steel plate using recombiner unit and is coated with glue and secondary
On the plasterboard of centering, the upper surface of plasterboard and the bottom surface of accommodating chamber are bonded；
(4), the heating pressing of steel plate and plasterboard: using lamination unit, and the plasterboard in accommodating chamber is pressed with steel plate heating,
The wallboard of integral bathroom is made.
Due to the application of the above technical scheme, compared with the prior art, the invention has the following advantages: the automatic assembly line
Steel plate automatically can be subjected to corner cut, crimping forms an accommodating chamber, and the plasterboard that roller coating has glue is placed on the receiving
In chamber, steel plate and plasterboard are bonded together after heating pressing, are finally made wallboard, and the production line automation degree is high,
Production efficiency is higher, saves human cost.
Detailed description of the invention
Attached drawing 1 is the structural schematic diagram of the automatic assembly line of integral bathroom wallboard of the invention；
Attached drawing 2 is the front view through the processed steel plate of corner cutting unit；
Attached drawing 3 is the side view of the first hemming device of curling unit；
Attached drawing 4 is cross-sectional view of the Fig. 3 at A-A；
Attached drawing 5 is cross-sectional view of the Fig. 3 at B-B；
Attached drawing 6 is the side view of the second hemming device of curling unit；
Attached drawing 7 is the second hemming device by after the second flanging part bending, the side view of the second hemming device；
Attached drawing 8 is the side view of roll-over unit, and turnover mechanism is standby at this time；
Attached drawing 9 is the side view of roll-over unit, and turnover mechanism is in half rollover states at this time；
Attached drawing 10 is the side view of roll-over unit, and turnover mechanism is in rollover states at this time；
Attached drawing 11 is the side view of roll-over unit, and steel plate is transferred on support rod with being reversed at this time；
Attached drawing 12 is the top view of roll-over unit；
Wherein: 100, steel plate；101, the first flanging part；102, the second flanging part；103, steel plate ontology；110, accommodating chamber；200,
Corner cutting unit；
300, curling unit；31, the first roller；311, first horizontal segment；312, the first bead segments；32, the second roller；321,
Two horizontal segments；322, the second bead segments；33, supporting roller；34, conveyer belt；35, apparatus for bending；351, compact heap；352, bending
Plate；353, gear；354, rack gear；α, the first bending angle；β, the second bending angle；
400, roll-over unit；41, supporting block (conveyer belt)；42, turning rod；421, locating piece；43, support rod；44, auxiliary rod；
441, receiving block；45, cylinder；451, cylinder body；452, push rod；
500, the first centering unit；600, roller coating unit；700, the second centering unit；800, recombiner unit；900, lamination unit.
Specific embodiment
The technical solution of the present invention will be further described below with reference to the accompanying drawings.
Automatic assembly line shown in Figure 1 for integral bathroom wallboard of the invention, including steel plate production line, plasterboard are raw
Producing line.Steel plate production line includes corner cutting unit 200, is used for four clipped corners of steel plate 100, forms the first volume on steel plate 100
Edge 101, the second flanging part 102(are as shown in Figure 2)；Curling unit 300 is used to be notched the steel that unit 200 is handled well
Four edge of plate 100 are folded upward at, and form accommodating chamber 110；Roll-over unit 400 is used to be crimped unit 300 and handles well
Steel plate 100 overturn.
Gypsum board production line includes: the first centering unit 500, is used to ajust gypsum Board position；Roller coating unit 600,
It is used for plasterboard roller coating glue；Second centering unit 700, the gypsum Board position for being used to cross roller coating glue are ajusted.
Automatic assembly line of the invention further includes；Recombiner unit 800 is used to the steel plate 100 after overturning being fastened on roller
On the plasterboard of coated glue, plasterboard is contained in accommodating chamber 110；Lamination unit 900, being used for will be in accommodating chamber 110
Plasterboard and steel plate 100 heating press.The automatic assembly line is realized is made wallboard for the cladding of steel plate 100 on gypsum,
Automation of Manufacturing Process degree is high, and production efficiency is higher, saves human cost.The wallboard of automatic assembly line production, in gypsum
It is coated with steel plate on plate, it is light-weight, intensity is higher, thinner thickness, there is the effects of good fire prevention, moisture-proof, antistatic, ten
Divide low-carbon environment-friendly.
Shown in Figure 2, steel plate 100 includes steel plate ontology 103, positioned at two of 103 width direction two sides of steel plate ontology
First flanging part 101, two the second flanging parts 102 positioned at 103 length direction two sides of steel plate ontology.Referring to shown in Fig. 3 to Fig. 7
For curling unit of the invention comprising carry out the first hemming device of bending for the first flanging part 101 to steel plate 100
(as shown in Figures 3 to 5), the second hemming device (such as Fig. 6 and figure that bending is carried out for the second flanging part 102 to steel plate 100
Shown in 7).
First hemming device includes several curling mechanisms arranged along the length direction of steel plate 100, each curling mechanism
Including symmetrically arranged a pair of of the group of rollers of the width direction along steel plate 100.
Every group of group of rollers all includes the first roller 31 for all extending along the width direction of steel plate 100 and being arranged one on the other
The one end for including the first bead segments 312 of truncated cone-shaped with the second roller 32, the first roller 1, being relatively large in diameter with the first bead segments 312
The cylindrical first horizontal segment 311 being connected, the second roller 32 include the second bead segments 322 and the second crimping of truncated cone-shaped
The cylindrical first horizontal segment 321 that the lesser one end of 322 diameters of section is connected, steel plate ontology 103 are arranged in first horizontal segment
311 and second between horizontal segment 321, and the first flanging part 101 is arranged between the first bead segments 312 and the second flanging part 322.The
Any contour lines of one bead segments 312 and horizontal line it is folded at acute angle be the first bending angle α, any of the second bead segments 322
Contour line and horizontal line it is folded at acute angle be the second bending angle beta, along the direction of transfer of steel plate 100, each curling mechanism according to
The trend arrangement that first bending angle α and the second bending angle beta are all sequentially increased.
Steel plate 100 is transmitted on the first hemming device under the drive that group of rollers rotates, the first flanging part 101
Each group of rollers is passed sequentially through, as the first bending angle α and the second bending angle beta are gradually increased, the first flanging part 101 is gradually rolled over
It is curved, therefore be achieved that when conveying steel plate 100 bending to the first flanging part 101, and no matter the length of the first flanging part 101
Have how long, the first hemming device can be realized to its bending, therefore the steel plate automatic rolling equipment adapts to the of sizes
One flanging part 101, cost are more cheap compared to direct bending.
In the present embodiment, the first roller 31 in each group of rollers is all located at the top of the second roller 32, therefore first
Flanging part 101 all by upward bending, further transmits on a moving belt convenient for steel plate 100.
Several supporting rollers 33, the extension of supporting roller 33 are provided in the width direction of steel plate 100, between group of rollers
Direction is parallel with the width direction of steel plate 100, and supporting roller 33 plays the role of Auxiliary support steel plate 100.
In same group of rollers, the first bending angle α and the second bending angle beta are equal, and such first flanging part 101 is just bent
When its stress it is more uniform, bending effect it is preferable.
Along the direction of transfer of steel plate 100, the first bending angle α progressively increases to 90 ° from 0 °, such first flanging part, 101 energy
It is bent 90 °.
The diameter of the first horizontal segment 311 of each first roller 31 is all equal, the second horizontal segment of each second roller 32
321 diameter is all equal, and setting in this way reduces difficulty of processing, has and utilizes reduction processing cost.
The spacing of first horizontal segment 311 and the second horizontal segment 321 in each group of rollers is equal to the thickness of steel plate 100,
Steel plate 100 more can be smoothly transmitted in this way.
Shown in referring to figs. 5 and 6, the second hemming device includes rack, is arranged on the rack and for transmitting steel plate 100
Conveyer belt 34, the both ends of 34 direction of transfer of conveyer belt are symmetrically provided with two apparatus for bending 35, and apparatus for bending 35 includes being located at
34 top of conveyer belt and the compact heap 351 that can be moved up and down with respect to conveyer belt 34, the bending plate being rotatably disposed in rack
352 and for drive bending plate 352 rotate driving device.When steel plate 100 is placed on conveyer belt 34 and the second crimping
When the position in portion 102 is corresponding with bending plate 352, compact heap 351 compresses fix steel plate 100 downwards, drives two bending plates
352 are rotated up, and drive the bending of the second flanging part 102.
First hemming device and the second hemming device are set gradually along the direction of transfer of steel plate 100, when steel plate 100 is first
After bending the first flanging part 101 on hemming device, it is transferred directly on the conveyer belt of the second hemming device, then by volume Two
Edge 102 is bent.
In the present embodiment, driving device includes the gear 353 and tooth being fixedly connected with rotating coaxially with bending plate 352
The rack gear 354 that wheel 353 is meshed and the hydraulic cylinder for pushing rack gear 354 to move, the movement of hydraulic cylinder drive bending plate
352 overturning.
Referring to Fig. 8 to Figure 12 show roll-over unit, can by steel plate 100 from second conveyer after overturning
It is transmitted in placement to second conveyer.Second conveyer includes several is alternatively arranged and extending direction is parallel to each other
Support member 41, second conveyer include several support rods 43 being alternatively arranged and extending direction is parallel to each other, roll-over unit
Turnover mechanism including being set in second conveyer, the auxiliary turnover mechanism in second conveyer, turnover mechanism packet
Several turning rods 42 that is arranged in and can overturn between support member 41 and in the vertical direction are included, each turning rod 42 coaxially turns
Dynamic, turning rod 42, which is flipped up, to be able to drive steel plate 100 and overturns therewith.Auxiliary turnover mechanism includes several is arranged in support rod 43
Between and the auxiliary rod 44 that can overturn in the vertical direction, each auxiliary rod 44 rotate coaxially, the rotation center of turning rod 42
Line is parallel with the rotation centerline of auxiliary rod 44, and turnover mechanism is corresponding with auxiliary turnover mechanism position, when steel plate 100 is with turning over
When rotation mechanism is overturn to vertical position, auxiliary turnover mechanism is also flipped up to vertical position, so that steel plate 100 keeps stablizing,
It will not topple, damage.
Turnover mechanism and auxiliary turnover mechanism all have armed state and rollover states, when turnover mechanism is standby
When (as shown in Figure 8), turning rod 42 is between support member 41 and turning rod 42 is lower than the upper surface of support member 41, with
The top of turning rod 42 is transported convenient for steel plate 100；When turnover mechanism is in rollover states (as shown in Figure 10), turning rod 42
Overturning completes the overturning to steel plate 100 to the top of support rod 43.When assisting turnover mechanism standby, auxiliary rod
Between support rod 43 and auxiliary rod 44 is lower than the upper surface of support rod 43；When assisting turnover mechanism to be in rollover states,
The overturning of auxiliary rod 44 is perpendicular to the ground to its, can be fixed steel plate 100 in a vertical state.
The overturning range of turning rod 2 is -30 ° ~ 135 °, and the overturning range of auxiliary rod 4 is -45 ° ~ 100 °.It can protect in this way
The material transfer of card wallboard 10 will not interfere.
Referring to shown in each attached drawing, as preferred embodiment, supporting block 41 is conveyer belt, the transmission of each conveyer belt 41
Direction is all identical and parallel with its extending direction, and direction of transfer is as shown by the arrows in Figure 5, it is achieved that steel plate 100 transports
With the combination of overturning.
Turning rod 2 is provided with locating piece 421, the extending direction and turning rod of locating piece 421 at its rotation centerline
42 is vertical.Referring to shown in Fig. 8 and Figure 11, when turnover mechanism is standby, the upper end of locating piece 421 is higher than conveyer belt
41 upper surface, the steel plate 100 on conveyer belt 41 can be blocked when forwarding by locating piece 421, realize turning rod 42 and steel
The positioning of plate 100.And when turning rod 42 is in a vertical position, locating piece 421 plays the supporting role to steel plate 100.
In certain embodiments, it is provided on automatic conveying device for detecting position locating for the steel plate 100 on conveyer belt 41
The detection sensor set.For example pressure sensor can be set on locating piece 421, and when locating piece 421 experiences pressure, table
Bright steel plate 100 is contacted with locating piece 421, turnover mechanism can be driven to overturn.
Auxiliary rod 44 is installed with receiving block 441, and the extending direction of receiving block 441 is vertical with the extending direction of auxiliary rod 44,
When steel plate 100 is located on auxiliary rod 44, receiving block 41 is supported on the lower section of steel plate 100, and steel plate 100 can be prevented from auxiliary rod
It slides and on 44.
Shown in Figure 12, in certain embodiments, support rod 43 is the rotating roller that can be rotated around self-axis line, steel
Plate 100 can easily be transported to next station after being turned in rotating roller.
Conveyer belt 41 and support rod 43 are all horizontally extending and highly all identical, and transhipment setting is convenient for steel plate 100
Overturning and placement.
The length of support rod 43 is greater than steel plate 100 in the size of 43 extending direction of support rod, avoids steel plate 100 from support rod
It is fallen on 43.
Roll-over unit further includes cylinder 45, and cylinder 45 includes cylinder body 451 and can be with respect to the flexible fortune of cylinder body 451
Dynamic push rod 452, the end of push rod 452 are rotationally connected on turning rod 42, and cylinder body 451 is rotationally connect with ground,
Cylinder body 451, push rod 452, turning rod 42 constitute slider-crank mechanism.
When producing wallboard using automatic assembly line of the invention, using following steps:
(1), steel plate is handled；
(1.1), steel plate corner cut: using corner cutting unit, to four clipped corners of steel plate, forms the first flanging part and the second crimping
Portion；
(1.2), steel panel hem: curling unit is used, by the first flanging part of steel plate and the upward bending of the second flanging part, and is formed
Accommodating chamber；
(1.3), steel plate is overturn: use roll-over unit, by after bending steel plate overturning, make its accommodating chamber Open Side Down that ground is placed；
(2), plasterboard is handled；
(2.1), plasterboard first time centering: the first centering unit is used, will be ajusted in the position pair of plasterboard；
(2.2), plasterboard gluing: roller unit is used, in the upper surface spreading glue of plasterboard；
(2.3), second of centering of plasterboard: the second centering unit is used, the plasterboard centering again of glue will be coated；
(3), steel plate and plasterboard is compound: fastening to the accommodating chamber of steel plate using recombiner unit and is coated with glue and secondary
On the plasterboard of centering, the upper surface of plasterboard and the bottom surface of accommodating chamber are bonded；
(4), the heating pressing of steel plate and plasterboard: using lamination unit, and the plasterboard in accommodating chamber is pressed with steel plate heating,
The wallboard of integral bathroom is made.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of automatic assembly line of integral bathroom wallboard, it is characterised in that: including steel plate production line, gypsum board production line, institute
Stating steel plate production line includes,
Corner cutting unit is used for four clipped corners of the steel plate；
Curling unit is used to for four edge of the steel plate handled well by the corner cutting unit being folded upward at, and forms accommodating chamber；
Roll-over unit, the steel plate for being used to be handled well by the curling unit carry out 180 ° of overturning；
The gypsum board production line includes,
First centering unit is used to ajust gypsum Board position；
Roller coating unit is used for the surface roller coating glue to plasterboard；
Second centering unit, the gypsum Board position for being used to cross roller coating glue are ajusted；
The automatic assembly line further includes,
Recombiner unit is used to for the steel plate after overturning to be fastened on the plasterboard that roller coating crosses glue, and the plasterboard is inclusive
In the accommodating chamber；
Lamination unit is used to plasterboard and steel plate heating pressing forming the wallboard.
2. a kind of automatic assembly line of integral bathroom wallboard according to claim 1, it is characterised in that: the steel plate includes
Steel plate ontology and two the first flanging parts positioned at steel plate body width direction two sides, the curling unit steel plate from
Dynamic crimping apparatus includes the first hemming device, and first hemming device includes the several of the length direction arrangement along the steel plate
Curling mechanism, each curling mechanism include symmetrically arranged a pair of of the group of rollers of width direction along the steel plate, and every group
The group of rollers all includes all extending along the width direction of the steel plate and the first roller for being arranged and the second rolling one on the other
Column,
One end that first roller includes the first bead segments of truncated cone-shaped, is relatively large in diameter with first bead segments is connected
Cylindrical first horizontal segment, second roller include truncated cone-shaped the second bead segments, with the second bead segments diameter compared with
The cylindrical first horizontal segment that small one end is connected, the steel plate ontology setting are horizontal with second in the first horizontal segment
Between section, first flanging part is arranged between the first bead segments and the second flanging part,
Any contour lines of first bead segments and horizontal line it is folded at acute angle be the first bending angle, second bead segments
Any contour line and horizontal line it is folded at acute angle be the second bending angle, along the direction of transfer of the steel plate, each volume
Side mechanism is arranged according to the trend that first bending angle and the second bending angle are all sequentially increased.
3. a kind of automatic assembly line of integral bathroom wallboard according to claim 2, it is characterised in that: each roller
First roller in group is all located at the top of second roller.
4. a kind of automatic assembly line of integral bathroom wallboard according to claim 2, it is characterised in that: in the steel plate
In width direction, several supporting rollers, the extending direction of the supporting roller and the steel plate are provided between the group of rollers
Width direction it is parallel.
5. a kind of automatic assembly line of integral bathroom wallboard according to claim 2, it is characterised in that: the steel plate length
The two sides in direction are each provided with second flanging part, and the automatic rolling equipment further includes the second hemming device, and described second
Hemming device includes rack, is arranged in the rack and the conveyer belt for transmitting the steel plate, the conveyer belt are transmitting
The both ends in direction are symmetrically provided with two apparatus for bending, and the apparatus for bending includes above the conveyer belt and being capable of phase
The compact heap to move up and down to the conveyer belt, the bending plate that is rotatably disposed in the rack and described for driving
The driving device of bending plate rotation.
6. a kind of automatic assembly line of integral bathroom wallboard according to claim 1, it is characterised in that: the roll-over unit
For by steel plate, from being transmitted in placement to second conveyer after overturning in second conveyer, described first to be transmitted
Device includes several support members being alternatively arranged and extending direction is parallel to each other, and the second conveyer includes several intervals
The support rod that arrangement and extending direction are parallel to each other, the roll-over unit include the tipper in the second conveyer
Structure, the auxiliary turnover mechanism in the second conveyer, the turnover mechanism include several be arranged in the support portion
Between part and the turning rod that can overturn in the vertical direction, each turning rod rotate coaxially, the auxiliary turnover mechanism
The auxiliary rod that can be overturn between the support rod and in the vertical direction is set including several, each auxiliary rod is coaxial
Rotation, the rotation centerline of the turning rod is parallel with the rotation centerline of the auxiliary rod, the turnover mechanism and described auxiliary
Help turnover mechanism position corresponding.
7. a kind of automatic assembly line of integral bathroom wallboard according to claim 6, it is characterised in that: the support member
Direction of transfer for conveyer belt, each conveyer belt is all identical and parallel with its extending direction.
8. a kind of automatic assembly line of integral bathroom wallboard according to claim 7, it is characterised in that: the turning rod leans on
The limited block for being limited to the steel plate being sent on the conveyer belt is provided at its nearly rotation centerline, it is described
The extending direction of limited block is vertical with the turning rod, when the turnover mechanism is in the armed state, the limited block
Upper end be higher than the conveyer belt upper surface.
9. a kind of automatic assembly line of integral bathroom wallboard according to claim 6, it is characterised in that: the turnover mechanism
All there is armed state and rollover states with auxiliary turnover mechanism, it is described when the turnover mechanism is in the armed state
Turning rod is between the support member and turning rod is lower than the upper surface of the support member；At the turnover mechanism
When the rollover states, the turning rod is overturn to the top of the support rod；When the auxiliary turnover mechanism is in described
When armed state, the auxiliary rod is between the support rod and auxiliary rod is lower than the upper surface of the support rod；When described
Auxiliary turnover mechanism is when being in the rollover states, and the auxiliary rod is overturn to vertically extending.
10. a kind of production technology of integral bathroom wallboard, uses integral bathroom wallboard as described in any one of claim 1 to 9
Automatic assembly line, it is characterised in that: include the following steps,
(1), steel plate is handled；
(1.1), steel plate corner cut: using corner cutting unit, to four clipped corners of steel plate, forms the first flanging part and the second crimping
Portion；
(1.2), steel panel hem: curling unit is used, by the first flanging part of steel plate and the upward bending of the second flanging part, and is formed
Accommodating chamber；
(1.3), steel plate is overturn: use roll-over unit, by after bending steel plate overturning, make its accommodating chamber Open Side Down that ground is placed；
(2), plasterboard is handled；
(2.1), plasterboard first time centering: the first centering unit is used, will be ajusted in the position pair of plasterboard；
(2.2), plasterboard gluing: roller unit is used, in the upper surface spreading glue of plasterboard；
(2.3), second of centering of plasterboard: the second centering unit is used, the plasterboard centering again of glue will be coated；
(3), steel plate and plasterboard is compound: fastening to the accommodating chamber of steel plate using recombiner unit and is coated with glue and secondary
On the plasterboard of centering, the upper surface of plasterboard and the bottom surface of accommodating chamber are bonded；
(4), the heating pressing of steel plate and plasterboard: using lamination unit, and the plasterboard in accommodating chamber is pressed with steel plate heating,
The wallboard of integral bathroom is made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910014028.3A CN109629738A (en) | 2019-01-08 | 2019-01-08 | A kind of automatic assembly line and production technology of integral bathroom wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910014028.3A CN109629738A (en) | 2019-01-08 | 2019-01-08 | A kind of automatic assembly line and production technology of integral bathroom wallboard |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910014028.3A Pending CN109629738A (en) | 2019-01-08 | 2019-01-08 | A kind of automatic assembly line and production technology of integral bathroom wallboard |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201900003517A1 (en) * | 2019-03-11 | 2020-09-11 | Isopan S P A | PLANT FOR THE REALIZATION OF CORNER ELEMENTS IN COMPOSITE MATERIAL |
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