CN105522652A - Automatic production line for perforated decorating gypsum plates for sound absorption - Google Patents
Automatic production line for perforated decorating gypsum plates for sound absorption Download PDFInfo
- Publication number
- CN105522652A CN105522652A CN201610010391.4A CN201610010391A CN105522652A CN 105522652 A CN105522652 A CN 105522652A CN 201610010391 A CN201610010391 A CN 201610010391A CN 105522652 A CN105522652 A CN 105522652A
- Authority
- CN
- China
- Prior art keywords
- punching
- rollgang
- servo feeder
- production line
- punch press
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/26—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by impact tools, e.g. by chisels or other tools having a cutting edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses an automatic production line for perforated decorating gypsum plates for sound absorption. The automatic production line comprises an automatic plate feeding device, a conveying device, a punching device, a gluing device, a non-woven fabric attaching device, a cutting device, a plate polishing device and an aligning device which are sequentially connected. Automatic operation of the devices is controlled through an automatic control system. The conveying device comprises plate conveying roller beds on the whole production line, the gypsum plates are fed onto the conveying device through the automatic plate feeding device, punching, gluing and non-woven fabric attachment are finished through the punching device, the gluing device and the non-woven fabric attaching device, and cutting, discharging, stacking and packaging of the plates are achieved through the cutting device, the plate polishing device and the aligning device. Automatic production of feeding, discharging, gluing, fabric attaching and stacking of the perforated decorating gypsum plates for sound absorption is achieved, labor is saved, and the production efficiency is improved.
Description
Technical field
The present invention relates to gypsum board manufacture field, the perforation decorated gypsum board automatic production line of a kind of sound absorption specifically.
Background technology
Sound absorption perforating gypsum board has sound-absorbing effect and reduces the function of noise, and along with the requirement of environmental protection is more and more higher, the range of application of sound absorption perforating gypsum board can be more extensive; Existing sound absorption perforating gypsum board material loading, discharging, patch, piling are all manual types, and production efficiency is low.
Summary of the invention
For solving the technical problem of above-mentioned existence, the invention provides a kind of sound absorption perforation decorated gypsum board automatic production line, achieving the automated production of the sound absorption perforation material loading of decorated gypsum board, discharging, applying glue, patch, piling, saving artificial, improve production efficiency.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of sound absorption perforation decorated gypsum board automatic production line, include the automatically upper board device connected in turn, conveying equipment, punching apparatus, sizing equipment, non-woven fabrics abutted equipment, cutting apparatus, throw board device and alignment apparatus, by the automatic operation of automatic controlling system the said equipment, described conveying equipment comprises the sheet material rollgang on whole production line, gypsum sheet material enters on conveying equipment through automatic upper board device, through punching apparatus, sizing equipment, non-woven fabrics abutted equipment completes punching, gluing and non-woven fabrics laminating, through cutting apparatus, throw board device, cutting of sheet material is realized after alignment apparatus, discharging and piling packing.
Described upper board device is automatically set to upper plate manipulator, described conveying equipment is set to the first rollgang, second rollgang and the 3rd rollgang, described punching apparatus is set to gantry punch press and punching machine mold, described sizing equipment is set to sizing applicator, described non-woven fabrics abutted equipment is set to non-woven fabrics make-up machine, described cutting apparatus is set to guillotine, described throwing board device is set to throw plate belt machine, described alignment apparatus is set to hoistable platform and alignment means, described first rollgang is arranged between manipulator and gantry punch press, described second rollgang is arranged between gantry punch press and sizing applicator, described 3rd rollgang is arranged between sizing applicator and non-woven fabrics make-up machine, sheet material throws to hoistable platform by described throwing plate belt machine, pack through alignment means piling again.
Below the punch press of described punching apparatus gantry, front servo feeder and rear servo feeder are set, first rollgang of described conveying equipment is connected with front servo feeder, second rollgang is connected with rear servo feeder, described punching machine mold is arranged between front servo feeder and rear servo feeder, described front servo feeder and rear servo feeder arrange induction installation respectively, when plasterboard to be delivered to after front servo feeder touches induction installation by the first rollgang, control system sends signal and controls gantry punch press and front servo feeder action, realize plasterboard stepping, punching, after after the front end of plasterboard moves to, servo feeder place touches induction installation, control system to send before signal servo feeder and gantry punch press, and action is once again, rear servo feeder stepping, perseveration realizes the punching of whole plasterboard.
Also include waste material conveyer, described waste material conveyer is arranged in the bottom space of gantry punch press.
The present invention devises the arrangement mode of each equipment of automated production perforating gypsum board, control operation is realized by automatic control system, make material loading in perforating gypsum board production process, conveying, punching, discharging, gluing, patch, cut, piling is packed, garbage collection full-automation completes, decrease the quantity of operative employee and the labour intensity of operative employee, operator only need be undertaken operating by the operating desk of control system, improve the quality of production efficiency and product, automaticity is good, is applicable to large-scale promotion application.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the schematic diagram of waste material conveyer.
Detailed description of the invention
Describe the present invention below in conjunction with the drawings and specific embodiments:
As Fig. 1, shown in 2, this sound absorption perforation decorated gypsum board automatic production line, include the automatically upper board device connected in turn, conveying equipment, punching apparatus, sizing equipment, non-woven fabrics abutted equipment, cutting apparatus, throw board device and alignment apparatus, by the automatic operation of automatic controlling system the said equipment, described conveying equipment comprises the sheet material rollgang on whole production line, gypsum sheet material enters on conveying equipment through automatic upper board device, through punching apparatus, sizing equipment, non-woven fabrics abutted equipment completes punching, gluing and non-woven fabrics laminating, through cutting apparatus, throw board device, cutting of sheet material is realized after alignment apparatus, discharging and piling packing.
As preferred mode, described upper board device is automatically set to upper plate manipulator 1, described conveying equipment is set to the first rollgang 2, second rollgang 7 and the 3rd rollgang 9, described punching apparatus is set to gantry punch press 4 and punching machine mold 5, described sizing equipment is set to sizing applicator 8, described non-woven fabrics abutted equipment is set to non-woven fabrics make-up machine 10, described cutting apparatus is set to guillotine 11, described throwing board device is set to throw plate belt machine 12, described alignment apparatus is set to hoistable platform 13 and alignment means 14, described first rollgang 2 is arranged between upper plate manipulator 1 and gantry punch press 4, described second rollgang 7 is arranged between gantry punch press 4 and sizing applicator 8, described 3rd rollgang 9 is arranged between sizing applicator 8 and non-woven fabrics make-up machine 10, sheet material throws to hoistable platform 13 by described throwing plate belt machine 12, pack through alignment means 14 piling again.
As preferred mode, below described punching apparatus gantry punch press 4, front servo feeder 3 and rear servo feeder 6 are set, first rollgang 2 of described conveying equipment is connected with front servo feeder 3, second rollgang 7 is connected with rear servo feeder 6, described punching machine mold 5 is arranged between front servo feeder 3 and rear servo feeder 6, described front servo feeder 3 and rear servo feeder 6 arrange induction installation respectively, when plasterboard to be delivered to after front servo feeder 3 touches induction installation by the first rollgang 2, control system sends signal and controls gantry punch press 4 and front servo feeder 3 action, realize plasterboard stepping, punching, after after the front end of plasterboard moves to, servo feeder 6 place touches induction installation, control system to send before signal servo feeder 3 and gantry punch press 4, and action is once again, the stepping of rear servo feeder 6, perseveration realizes the punching of whole plasterboard.
As preferred mode, described gantry punch press 4 fuselage adopts two air-balance cylinder to drive, and punching machine mold 5 is two row's red needles, is embodied as punching plates in step feeding process.
As preferred mode, this production line also includes waste material conveyer 15, and described waste material conveyer 15 is arranged in the bottom space of gantry punch press 4.
In the present embodiment, the sucker of described upper plate manipulator 1 is vacuum type sucker, be placed on the first rollgang 2 after plasterboard is captured, plasterboard is delivered to front servo feeder 3 place by the first rollgang 2, after plasterboard touches induction installation, transmission of signal is to control system, control system sends instruction, front servo feeder 3 step feeding, gantry punch press 4 starts and carries out punching, complete one-off hole-piercing operation, when after the induction installation of servo feeder 6 after its front end in contact after plasterboard stepping, stepping is once again for front servo feeder 3, gantry punch press 4 punching once, rear servo feeder 6 takes a step forward, so repeatedly carry out stepping, punching, until whole plasterboard punching is complete.Punching machine mold 5 is replaceable, the perforated plate in production difformity hole.Meanwhile, the increase and decrease of mould red needle and the numeral input setting of operating system, can realize the composite figure perforation of the whole plate punching of 1.2m*2.4m gypsum sheet material and the same set of mould in two regions, region to eight.
The plasterboard that punching terminates is delivered to sizing applicator 8 through the second rollgang 7, and described sizing applicator 8 is drum-type, realizes smearing one deck white glue with vinyl in gypsum board surface.After applying glue, the plasterboard of gluing is delivered to non-woven fabrics make-up machine 10 by the 3rd rollgang 9, and described non-woven fabrics make-up machine 10 top has nonwoven fabric roll, and non-woven fabrics make-up machine 10 operates, and is launched by nonwoven fabric roll, fits in and scribbles on white glue with vinyl plasterboard simultaneously.
Plasterboard after patch is temporary on guillotine 11, wait for next put up cloth after plasterboard, when before the end and second plasterboard of first plasterboard during end in contact, guillotine 11 cuts saw blade action, non-woven fabrics is cut off, cuts the position that saw blade contacts with two plates in the position of guillotine 11 identical.Guillotine 11 carries plasterboard on throwing plate belt machine 12, and described throwing plate belt machine 12 is belt-type structure, and plasterboard is thrown on hoistable platform 13, and alignment means 14 action, aligns plasterboard.Plasterboard piles up one, and hoistable platform 13 declines certain altitude, alignment means 14 action once, until the required plasterboard number of plies.The plasterboard that piling is good, forklift is walked, and hoistable platform 13 resets.
Waste material conveyer 15 is arranged at the bottom of gantry punch press 4, and the waste material after punching directly enters into waste material conveyer 15, and waste material conveyer 15 end has tank body, and waste material, through delivering in tank body, completes the collection of waste material.
Certainly, above-mentioned explanation is not limitation of the present invention, and the present invention is also not limited in above-mentioned citing, and the change that those skilled in the art make in essential scope of the present invention, remodeling, interpolation or replacement also should belong to protection scope of the present invention.
Claims (5)
1. a sound absorption perforation decorated gypsum board automatic production line, it is characterized in that, include the automatically upper board device connected in turn, conveying equipment, punching apparatus, sizing equipment, non-woven fabrics abutted equipment, cutting apparatus, throw board device and alignment apparatus, by the automatic operation of automatic controlling system the said equipment, described conveying equipment comprises the sheet material rollgang on whole production line, gypsum sheet material enters on conveying equipment through automatic upper board device, through punching apparatus, sizing equipment, non-woven fabrics abutted equipment completes punching, gluing and non-woven fabrics laminating, through cutting apparatus, throw board device, cutting of sheet material is realized after alignment apparatus, discharging and piling packing.
2. a kind of sound absorption perforation decorated gypsum board automatic production line according to claim 1, it is characterized in that, described upper board device is automatically set to upper plate manipulator (1), described conveying equipment is set to the first rollgang (2), second rollgang (7) and the 3rd rollgang (9), described punching apparatus is set to gantry punch press (4) and punching machine mold (5), described sizing equipment is set to sizing applicator (8), described non-woven fabrics abutted equipment is set to non-woven fabrics make-up machine (10), described cutting apparatus is set to guillotine (11), described throwing board device is set to throw plate belt machine (12), described alignment apparatus is set to hoistable platform (13) and alignment means (14), described first rollgang (2) is arranged between upper plate manipulator (1) and gantry punch press (4), described second rollgang (7) is arranged between gantry punch press (4) and sizing applicator (8), described 3rd rollgang (9) is arranged between sizing applicator (8) and non-woven fabrics make-up machine (10), sheet material throws to hoistable platform (13) by described throwing plate belt machine (12), pack through alignment means (14) piling again.
3. a kind of sound absorption perforation decorated gypsum board automatic production line according to claim 2, it is characterized in that, described punching apparatus gantry punch press (4) below arranges front servo feeder (3) and rear servo feeder (6), first rollgang (2) of described conveying equipment is connected with front servo feeder (3), second rollgang (7) is connected with rear servo feeder (6), described punching machine mold (5) is arranged between front servo feeder (3) and rear servo feeder (6), described front servo feeder (3) and rear servo feeder (6) arrange induction installation respectively, when plasterboard to be delivered to after front servo feeder (3) touches induction installation by the first rollgang (2), control system sends signal and controls gantry punch press (4) and front servo feeder (3) action, realize plasterboard stepping, punching, after after the front end of plasterboard moves to, servo feeder (6) place touches induction installation, control system to send before signal servo feeder (3) and gantry punch press (4), and action is once again, rear servo feeder (6) stepping, perseveration realizes the punching of whole plasterboard.
4. a kind of sound absorption perforation decorated gypsum board automatic production line according to claim 2, it is characterized in that, described gantry punch press (4) fuselage adopts two air-balance cylinder to drive, and punching machine mold (5) is two row's red needles, is embodied as punching plates in step feeding process.
5. the perforation decorated gypsum board automatic production line of the one sound absorption according to any one of claim 1-4, it is characterized in that, also include waste material conveyer (15), described waste material conveyer (15) is arranged in the bottom space of gantry punch press (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610010391.4A CN105522652A (en) | 2016-01-08 | 2016-01-08 | Automatic production line for perforated decorating gypsum plates for sound absorption |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610010391.4A CN105522652A (en) | 2016-01-08 | 2016-01-08 | Automatic production line for perforated decorating gypsum plates for sound absorption |
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| Publication Number | Publication Date |
|---|---|
| CN105522652A true CN105522652A (en) | 2016-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610010391.4A Pending CN105522652A (en) | 2016-01-08 | 2016-01-08 | Automatic production line for perforated decorating gypsum plates for sound absorption |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113205A (en) * | 2016-06-24 | 2016-11-16 | 陈吉美 | A kind of transmission is sent into formula sheet material moulding baby's bed special processing integrated machine |
| CN106976144A (en) * | 2017-04-07 | 2017-07-25 | 南京师范大学 | The preparation facilities and installation and operating method of the prefabricated glass magnesium board bloop of cement matrix |
| CN109629738A (en) * | 2019-01-08 | 2019-04-16 | 苏州镓祥新材料科技有限公司 | A kind of automatic assembly line and production technology of integral bathroom wallboard |
| CN109689318A (en) * | 2016-09-08 | 2019-04-26 | 美国石膏公司 | Plasterboard and its manufacture system and method with perforation cover board |
| CN112008538A (en) * | 2020-09-14 | 2020-12-01 | 石小凡 | Intelligent processing equipment for slitting and polishing glass plate |
| CN112356228A (en) * | 2020-10-27 | 2021-02-12 | 郑州三迪建筑科技有限公司 | Production method of paperless gypsum board |
| CN113589768A (en) * | 2021-07-29 | 2021-11-02 | 湖北北新建材有限公司 | Three-control system for processing finished product after gypsum board is dried and control method |
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| CN104453150A (en) * | 2014-12-23 | 2015-03-25 | 肯特河北建材有限公司 | Embossed paper gypsum sound-absorbing board, embossing device for producing sound-absorbing board and embossing production method |
| CN104626370A (en) * | 2015-02-06 | 2015-05-20 | 福建卓越鸿昌环保智能装备股份有限公司 | Automatic cutting production line for ceramsite blocks |
| CN204773039U (en) * | 2015-07-15 | 2015-11-18 | 湖北京山潭龙石材有限公司 | Automatic change marble plate production line |
| CN205380786U (en) * | 2016-01-08 | 2016-07-13 | 泰山石膏股份有限公司 | Perforation decorated gypsum board automation line is used in sound absorption |
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| CN103862565A (en) * | 2014-02-21 | 2014-06-18 | 泰山石膏股份有限公司 | Large-sized paper-surface gypsum board production process with annual yield of 60,000,000 square meters and production line thereof |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113205A (en) * | 2016-06-24 | 2016-11-16 | 陈吉美 | A kind of transmission is sent into formula sheet material moulding baby's bed special processing integrated machine |
| CN106113205B (en) * | 2016-06-24 | 2018-08-28 | 徐州好百年家具有限公司 | A kind of transmission feeding formula plank moulding baby's bed special processing integrated machine |
| CN109689318A (en) * | 2016-09-08 | 2019-04-26 | 美国石膏公司 | Plasterboard and its manufacture system and method with perforation cover board |
| US11225046B2 (en) | 2016-09-08 | 2022-01-18 | United States Gypsum Company | Gypsum board with perforated cover sheet and system and method for manufacturing same |
| CN106976144A (en) * | 2017-04-07 | 2017-07-25 | 南京师范大学 | The preparation facilities and installation and operating method of the prefabricated glass magnesium board bloop of cement matrix |
| CN106976144B (en) * | 2017-04-07 | 2022-09-16 | 南京师范大学 | Preparation device of concrete matrix prefabricated glass magnesium board silencing hole and installation and operation method |
| CN109629738A (en) * | 2019-01-08 | 2019-04-16 | 苏州镓祥新材料科技有限公司 | A kind of automatic assembly line and production technology of integral bathroom wallboard |
| CN112008538A (en) * | 2020-09-14 | 2020-12-01 | 石小凡 | Intelligent processing equipment for slitting and polishing glass plate |
| CN112356228A (en) * | 2020-10-27 | 2021-02-12 | 郑州三迪建筑科技有限公司 | Production method of paperless gypsum board |
| CN113589768A (en) * | 2021-07-29 | 2021-11-02 | 湖北北新建材有限公司 | Three-control system for processing finished product after gypsum board is dried and control method |
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Application publication date: 20160427 |
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