CN109629270A - A kind of soap enzyme and its preparation process for denim fabric washing - Google Patents
A kind of soap enzyme and its preparation process for denim fabric washing Download PDFInfo
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- CN109629270A CN109629270A CN201811428919.5A CN201811428919A CN109629270A CN 109629270 A CN109629270 A CN 109629270A CN 201811428919 A CN201811428919 A CN 201811428919A CN 109629270 A CN109629270 A CN 109629270A
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- soaping
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
- D06P5/08—After-treatment with organic compounds macromolecular
Abstract
The present invention relates to a kind of soap enzyme and its preparation processes for denim, the enzyme of soaping is by 50-200 parts of peroxidase, 10-50 parts of cellulases, 50-200 parts of SODIUM PERCARBONATEs, 50-100 parts of alcohol ethers, 100-300 parts of smart adipic acids, 200-300 parts of sodium citrates, 10-50 parts of desiccant and 0-200 parts of sodium sulphate intersect being dosed to react in stainless steel double helix taper agitator tank and are made.Compared with prior art, enzyme provided by the invention of soaping can use under 20-35 DEG C of cryogenic conditions, and short processing time, only 5-10min, cooperation denim garment moves back ferment one and bathes efficiently all-round enzyme use, it can be shortened the processing time of the efficiently all-round enzyme of ferment, the three-dimensional sense that rockets than efficient all-round enzyme is used alone is stronger.Enzyme of soaping can substitute traditional washing powder+a conduit made of long bamboo oil cleaning after spraying PP, do not use washing powder, reduce the discharge of P elements, and the sand position clarity after enzymatic treatment of soaping is higher, the texture of cloth cover is more clear, and it is also lower to return staining.
Description
Technical field
It soaps enzyme and its preparation process the present invention relates to one kind, and in particular to a kind of enzyme of soaping for denim fabric washing
And its preparation process.
Background technique
Jeans develop to and have gone through more than 100 years history today, the jeans also overalls development since most
At instantly popular fashion dress ornament, almost manpower at least one, an either line is famous, light luxurious brand, fast fashion, chain super
City, even night market roadside stands can see the presence of cowboy.Though the difference that price has dozens of yuan not wait to thousands of members, washing
Technique but will not all be lacked for one.The technique of existing denim routine has: manual (hanging mill, hand wipes cat's whisker, embroiders), desizing,
Ferment stone washing, rinsing (potassium permanganate bleaching, sodium hypochlorite bleaching, hydrogen peroxide bleaching) neutralize and wash, crumple arrangement (i.e. resin
Arrange), chromatography, fry snowflake, protect color arrange, soft finish etc..According to the design requirement of designer, washing process can not
Equally, have that GARMENT WASH (desizing+softness), ferment wear away (desizing+ENZYME WASH+softness etc.), snowflake washes (desizing+ENZYME WASH+stir-fry snowflake
Deng), or even there are also " cowboying races " that a batch chases fashion, buy a genuine jeans, process without any washing, lean on
The overall effect that occurs after oneself dress friction, show different personal style.
Denim fabric passes through the development of many years, has from fabric, washing processing technology, chemicals, mechanical equipment etc.
Very big variation.Fabric by the single thick and heavy wear-resisting pure-cotton fabric of roving count in the past till now contain Lycra, day
A variety of completely new fabric selections such as silk, cotton ramie blended spinning;Processing technology is washed also by common in the past cat's whisker, stone washing, rinsing etc.
Embroidering till now, snowflake is washed, gold stamping the new processing technology such as arranges;Chemicals by containing APEO, NPEO, formaldehyde etc. in the past
Product not environmentally is changed into the product now without the environmental protection such as APEO, NPEO, formaldehyde, by the biological enzyme of fully biodegradable
Preparation substitutes the chemicals of traditional high-alkali, high content of phosphorus, difficult for biological degradation;Then developing faster, Duo Yihuan in terms of mechanical equipment
Guarantor, energy conservation, water-saving are developing direction, and rinsing machine is all that elution is integrally full-automatic till now by pervious single wash water function development
Change, liquid medicine addition can automation control, reduce human error.The processes such as traditional artificial hand wiping are also swashed gradually at present
The radium-shine equipment replacement of light, although radium-shine equipment, at present there is also at high cost, up-front investment is big, factory technics apply jejune shape
State, but with the raising of people's environmental protection concept, it is certain to largely come into operation in the near future.Ozone rinsing machine without using
Chemicals can save great lot of water resources, and ozone is pure substance, pollution-free, easily be decomposed into oxygen and oxygen atom at normal temperature, can
The health risk of operator is reduced, therefore meets the requirement of ecological, environmental protective.Ozone process can also substitute diffusion type chemicals
The effect of matter removes and returns dye transfer note on pocket and weft yarn, while without using PP spray and sodium pyrosulfite.In addition, ozone
Bleaching agent or N-process can be exempted, to reduce the batch machining time, and reduce the loss to fabric fibre strength.Washing
The fast development of equipment is more leading with some enterprise technologies of the country such as Spain, Turkey at present, such as: Jeanologia,
Macsaid etc., domestic there are also enterprises, such as: light doctor, gold fortune laser.
Although technology is all constantly updating iteration, new mechanical equipment is also used in investment factory slowly, with regard to mesh
Preceding entire washing industry accomplishes the requirement for without using chemicals and reaching washing again without method, and most factory still passes
Based on the processing technology of system, still a conduit made of long bamboo oil, desizing enzyme, cellulase, potassium permanganate, sodium hypochlorite, silicone oil, hydroxide are being used
The chemicals such as sodium, hydrogen peroxide, washing powder, resist printing powder.It is washed in factory's ferment stone washing technique with acidic cellulase ferment, is neutral fine
Wash, acidic cellulase+float stone is worn away, neutral cellulase+float stone is worn away by enzyme ferment for dimension element.Cellulase is applied alone in ferment stone washing
Ferment is washed, and part order is extremely difficult to the stereoscopic effect to rocket, and especially American-European order requires the effect three-dimensional sense that cowboy rockets
It is eager to excel;And with cellulase+float stone together ferment stone washing, float stone can wear during wearing away and remain in jean
Pocket or folding inside front cover are difficult to clear up, uncomfortable to dress, the float stone slag in addition generated after the abrasion of float stone to sewerage very
It is unfavorable, sludge cleaning periodically must be carried out to sewerage.The principle that cellulase ferment is washed is exactly that cellulase is utilized to decompose fiber
Cellulose fiber, in addition mechanical equipment active force, thus achieve the effect that cowboy rockets, but cellulase decomposes fiber surface,
Fibrous inside can be decomposed, therefore cellulase carries out during ferment is washed if controlling bad usage amount and technique, just
Cause the dress ornament strength damage of processing excessive out.Although float stone only to fiber surface wear, jeans because sewing because
Element, has that local area is partially hard, causes partially hard local serious wear even to be ground rotten, and the problem of float stone maximum is exactly floating of generating
Rock ballast can remain in garment pocket, have a certain impact to dress, especially garment for children, and the float stone slag in addition generated is to dirt
There are serious influences for water system.For cowboy's processing after spray PP and neutralisation treatment, part factory can carry out washing powder or a conduit made of long bamboo oil again
Deng washing analog assistant cleaned, with improve spray the position PP clarity and improve cloth cover releasing pornographic condition, washing powder with
And the washing analog assistant such as a conduit made of long bamboo oil has a certain impact to sewerage, and return the dyestuff being stained on clothes there are phosphorus content height, one
It is to be difficult to wash down by the auxiliary agent for washing class, therefore ideal definition effect is not achieved in conjunction with fiber.
In summary existing processing method has the disadvantage that: 1, cellulase dosage is excessive or technique is too long, will lead to
Fiber strength damage is big, and fabric is tendering serious;2, the cleaning of float stone slag is not clean, can damage to human skin, especially
It is virgin;3, float stone slag can block treatment tank, must periodic cleaning, i.e., the operation cost of increase factory also can to production effect and
The order period impacts;4, phosphorus content is excessively high, if processing, which is not thorough, will cause water eutrophication, influences ecological environment.
Traditional cowboy's desizing and ferment stone washing technique are carried out in two steps, and first desizing carries out ferment stone washing, patent again
ZL200810040257.4 announces a kind of manufacturing process of all-round ferment of energy saving and environment friendly denim, which also discloses
Using the all-round ferment of the energy saving and environment friendly denim, under the conditions of 60 DEG C, desizing, ferment is washed and soft three process closes
And complete, to simplify process flow, the working time is shortened, has reached energy-saving and emission-reduction, has improved production efficiency, reduces production
Cost reduces environmental pollution, the purpose of specification jean water-washing technique, but the invention product is not asked in effect rocketing
Topic, but float stone style can not be replaced, and anti-staining effect Shortcomings.Patent ZL201410828847.9 announce a kind of pure cotton and
The biological enzyme desizing ferment of the blended denim garment of class containing cotton washes a bath process, which, which also discloses, washes a bath using the desizing ferment
Desizing, ferment are washed two procedures and merged by enzyme under the conditions of 40-50 DEG C, and average 100 pairs of jeans of every processing reduce by 3 cylinders in total
Water reduces the use of chemical assistant, and reaching reduces COD/BOD, comprehensive to achieve the purpose that " water-saving, energy saving, consumption reduction, emission reduction ", whole
A technical process is time saving, simple, easily-controllable, reasonable, generates without harmful toxic matter, and production efficiency significantly improves, and product quality is more
Stablize, production overall cost is greatly reduced, but there is no problem rocketing in effect for the invention product, but can not replace float stone wind
Lattice, and anti-staining effect Shortcomings.The denim garment of recent development moves back ferment one and bathes efficiently all-round enzyme, patent application
201810835037.4, which announce a kind of denim garment, moves back ferment one and bathes efficiently all-round enzyme and its preparation process, the invention mention cowboy at
Clothing move back ferment one bathe efficiently all can enzymatic process desizing, ferment washed into two bath process merge into a bath process, more water-saving, power saving, time saving;
Lower using temperature, highest, which only needs 35 DEG C, can reach extraordinary desizing, ferment stone-wash effect;Do not have to elastic polyurethane fiber fabric
Have any influence, not will cause jeans in water-washing process become large-sized or local foaming phenomena;Float stone can be replaced, reached
The rough flower point style that float stone is washed, reduces the use of float stone, it is possible to reduce since the deposition of float stone slag causes dirt in sewerage
A large amount of depositions of water system sludge;The use for reducing float stone, can be improved the service life of washing equipment;Reduce making for float stone
With, it can be improved in water-washing process and wasted due to clearing up the float stone bring time, raising washing efficiency, although this method is rising
It is all good in colored, anti-staining effect, but strength damage is relatively higher.
Traditional denim in monkey wash and then in being carried out using sodium pyrosulfite and, then with washing powder and an a conduit made of long bamboo
Oil is cleaned, then the clarity and cloth cover brightness for reaching the spray position PP with this technique together is cleaned with clear water, but factory
Most of washing powder now used is all the very high regular powder of phosphorus content, and a large amount of uses have very big shadow to water environment
It rings, and returns and be stained with the dyestuff of cloth cover and be also difficult to wash down by washing powder and a conduit made of long bamboo oil.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide one kind to be used with low temperature,
Soap enzyme and its preparation process for denim fabric washing of short processing time.
The purpose of the present invention can be achieved through the following technical solutions: a kind of enzyme of soaping for denim fabric washing,
It is characterized in that, its component and parts by weight content include
Further, a kind of enzyme of soaping for denim fabric washing, which is characterized in that the peroxide
Enzyme, enzymatic activity 4000-6000U/ml.The peroxidase is commercial product, such as the peroxidating that Novozymes Company provides
Object enzyme etc.
Further, a kind of enzyme of soaping for denim fabric washing, which is characterized in that the cellulose
Enzyme, enzymatic activity 50000-60000IU/ml.The cellulase is commercial product.
Further, a kind of enzyme of soaping for denim fabric washing, which is characterized in that the percarbonic acid
Sodium, active o content 10-15%.The SODIUM PERCARBONATE is commercial product, the SODIUM PERCARBONATE provided such as Zhejiang gold section.
Further, a kind of enzyme of soaping for denim fabric washing, which is characterized in that the alcohol ether,
Structure is isomerous tridecanol polyoxyethylene ether.The alcohol ether is commercial product, such as the alcohol ether that Hai'an petrochemical industry provides.
Further, described a kind of enzyme of soaping for denim fabric washing, which is characterized in that the desiccant is
Silica-based desiccant.Smart adipic acid, sodium citrate, sodium sulphate are commercially available technical grade raw material.
A kind of preparation process of the enzyme of soaping for denim fabric washing, which is characterized in that it is made by the following method,
(1) by weight, by 50-200 parts of peroxidase, 50-200 parts of SODIUM PERCARBONATEs, 50-100 parts of alcohol ethers, 100-
300 parts of smart adipic acids, 200-300 parts of sodium citrates, 10-50 parts of desiccant and 0-200 parts of sodium sulphate, which intersect, to be dosed to
In agitator tank;
(2) by material, (20-40 DEG C) stirring 10-20min, revolving speed are controlled in 30-45r/min under normal temperature conditions;
(3) 50-100 parts are released from stirring pot bottom, then is put into from agitator tank tank deck, continue to stir 5-15min;
(4) after mixing evenly, blowing is filling while stirring, obtains enzyme of soaping.
Further, the preparation process of a kind of enzyme of soaping for denim fabric washing, which is characterized in that described
Agitator tank use frequency conversion stainless steel double helix taper agitator tank.
Compared with prior art, a kind of enzyme of soaping for denim provided by the present invention can be under cryogenic
It uses, the use of temperature is 20-35 DEG C, and short processing time, only 5-10min, cooperation denim garment moves back ferment one and bathes efficiently entirely
Can enzyme (referred to as efficiently all-round enzyme) use, can be shortened the processing time of the efficiently all-round enzyme of ferment, than efficient all-round enzyme is used alone
The three-dimensional sense that rockets is stronger, thick spacious degree of the flower degree closer to float stone;It the time for shortening efficiently all-round enzymatic treatment, reduces because efficiently complete
It can enzyme cellulase long time treatment and the big problem of the strength damage that occurs;Enable efficiently all can enzyme substitute 5 packets/machine or less
Float stone+common ferment powder ferment stone washing, and the style that the three-dimensional sense that rockets worked it out is worn away close to float stone;Enzyme of soaping exists
Traditional washing powder+a conduit made of long bamboo oil cleaning is substituted after spray PP, is not used washing powder, is reduced the discharge of P elements, and enzyme of soaping
Sand position clarity after processing is higher, and the texture of cloth cover is more clear, and it is also lower to return staining.
Two bath process are washed compared to traditional desizing ferment, and denim enzyme of soaping can reduce making for float stone during ferment is washed
Dosage can be shortened the processing time of ferment stone washing, and it is bigger than normal to reduce the damage of fiber strength caused by cellulase long time treatment
The problem of, entire technique does not increase the use of water, and only after ferment stone washing, addition soaps enzyme together during crossing clear water
Cleaning;The efficiently all-round enzymatic process of a bath is washed compared to newest desizing ferment, denim is that cooperation is efficiently all-round with enzyme of soaping
Enzyme is used together, and improves the treatment effect of efficiently all-round enzyme, solve efficiently all can enzyme can not substitute the water of the above float stone of 5 packets/machine
Wash effect, solve the problems, such as efficiently all can enzyme because long-time ferment wash fiber strength is damaged it is bigger than normal;Compared to after traditional spray PP again
With washing powder+a conduit made of long bamboo oil treatment process, enzyme of soaping can equally reach preferably processing effect under conditions of low temperature, in the short time
Fruit, sand position are more clear, and cloth cover glossiness is more preferable, anti-to return that staining effect is more preferable, and reduce the discharge of phosphor in sewage, more
Environmental protection.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment carries out under the premise of the technical scheme of the present invention
Implement, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to following implementation
Example.
Embodiment 1
A kind of enzyme of soaping for denim fabric washing, preparation method are as follows
By 50 parts of peroxidase, 20 parts of cellulases, 50 parts of SODIUM PERCARBONATEs, 350 parts of smart adipic acids, 350 parts of citric acids
All raw materials are put into stainless steel double helix taper agitator tank by way of intersecting and feeding intake by sodium, 150 parts of alcohol ethers, 30 parts of desiccant
In, 15min is then stirred under the revolving speed of 35r/min, then release 50-100 parts from stirring pot bottom, they are thrown from tank deck
Enter, continue stir 10min, it is to be mixed uniformly after, blowing is filling while stirring, obtains enzyme of soaping.
Embodiment 2
A kind of enzyme of soaping for denim fabric washing, preparation method are as follows
By 50 parts of peroxidase, 20 parts of cellulases, 50 parts of SODIUM PERCARBONATEs, 300 parts of smart adipic acids, 350 parts of citric acids
All raw materials are put into stainless steel double helix taper agitator tank by way of intersecting and feeding intake by sodium, 200 parts of alcohol ethers, 30 parts of desiccant
In, 15min is then stirred under the revolving speed of 35r/min, then release 50-100 parts from stirring pot bottom, they are thrown from tank deck
Enter, continue stir 10min, it is to be mixed uniformly after, blowing is filling while stirring, obtains enzyme of soaping.
Embodiment 3
A kind of enzyme of soaping for denim fabric washing, preparation method are as follows
By 100 parts of peroxidase, 50 parts of cellulases, 100 parts of SODIUM PERCARBONATEs, 300 parts of smart adipic acids, 300 portions of lemons
All raw materials are put into the stirring of stainless steel double helix taper by way of intersecting and feeding intake by sour sodium, 100 parts of alcohol ethers, 50 parts of desiccant
In tank, 15min is then stirred under the revolving speed of 35r/min, then release 50-100 parts from stirring pot bottom, they are thrown from tank deck
Enter, continue stir 10min, it is to be mixed uniformly after, blowing is filling while stirring, obtains enzyme of soaping.
Embodiment 4
A kind of technique with enzyme washing of soaping is as follows
(hand is wiped cat's whisker+sand position+and embroidered) by hand, by 10s/1 × 10s/1 tatting without playing blue-black jeans 100, weight is about
In the jeans investment industrial washing machine of 60kg, float stone 3 is added and wraps, adds water to 800L, total hardness of water about 180ppm, pH value is about
7.2, water temperature is risen to 55 DEG C, revolving speed 30r/min by steam heating, first positive and negative crawl rinsing machine, crawl 3 times, are opened back and forth
Rotation industrial washing machine is opened, a conduit made of long bamboo oil 1000g, resist printing powder 300g, caustic soda 500g, hydrogen peroxide 1500g are added in rotation, heat preservation turns
Dynamic 15min, drain;1200L, citric acid 500g are added water, room temperature cleans 5min, drain;Fishing machine, which is cut, embroiders line;Add water 1000L,
Total hardness of water about 180ppm, pH value about 7.2 are heated by steam water temperature rising to 45 DEG C, be added in rotation a conduit made of long bamboo oil 1000g,
Resist printing powder 300g, neutral aqueous enzyme 500g, heat preservation rotation 25min, drain;Add water 800L, total hardness of water about 180ppm, pH value is about
7.2, the enzyme 500g that soaps prepared in embodiment 1 is added in rotation, room temperature rotates 5min, drain;Add water 1200L, room temperature
Clean 3min, drain;Dewatered drying obtains cloth Y1.Performance detection is as described in Table 1.
Comparative example 1
A kind of technique washed with conventional method is as follows
(hand is wiped cat's whisker+sand position+and embroidered) by hand, by 10s/1 × 10s/1 tatting without playing blue-black jeans 100, weight is about
In the jeans investment industrial washing machine of 60kg, float stone 3 is added and wraps, adds water to 800L, total hardness of water about 180ppm, pH value is about
7.2, water temperature is risen to 55 DEG C, revolving speed 30r/min by steam heating, first positive and negative crawl rinsing machine, crawl 3 times, are opened back and forth
Rotation industrial washing machine is opened, a conduit made of long bamboo oil 1000g, resist printing powder 300g, caustic soda 500g, hydrogen peroxide 1500g are added in rotation, heat preservation turns
Dynamic 15min, drain;1200L, citric acid 500g are added water, room temperature cleans 5min, drain;Fishing machine, which is cut, embroiders line;Add water 1000L,
Total hardness of water about 180ppm, pH value about 7.1 are heated by steam water temperature rising to 45 DEG C, be added in rotation a conduit made of long bamboo oil 1000g,
Resist printing powder 300g, neutral aqueous enzyme 500g, heat preservation rotation 40min, drain;1200L is added water, room temperature cleans 3min, drain;Again
Add water 1200L, room temperature cleans 3min, drain;Dewatered drying obtains cloth C1.Performance detection is as described in Table 1.
1 traditional handicraft of table and enzymatic process tearing brute force damage measure data of soaping
Testing time | 1 | 2 | 3 | Average value | Strength loss rate |
Original cloth | 42.5N | 41.8N | 42.2N | 42.2N | |
Traditional handicraft C1 | 28.5N | 29.6N | 29.2N | 29.1N | 37.92% |
Soap enzymatic process Y1 | 32.4N | 33.2N | 32.8N | 32.8N | 22.27% |
Embodiment 5
A kind of technique with enzyme washing of soaping is as follows
By hand (hand wipe cat's whisker+sand position), by tatting elastic polyurethane fiber blue-black jeans 120, the jeans of weight about 55kg
It puts into industrial washing machine, adds water to 1000L, total hardness of water about 120ppm, pH value about 7.2, revolving speed 30r/min, elder generation is positive and negative
Rotation industrial washing machine is opened in crawl rinsing machine, back and forth crawl 10 times, water temperature is risen to 30 DEG C by steam heating, side rotation
Side addition denim garment moves back ferment one and bathes efficiently all-round enzyme solid product 800g, and denim garment moves back ferment one and bathes efficiently all-round enzyme solution body production
Product 200g, heat preservation operating 35min, drain;1000L is added water, the enzyme 800g that soaps prepared in embodiment 2 is added in the side Bian Yunzhuan,
Room temperature operates 8min;Drain;1200L is added water, room temperature cleans 3min;Dewatered drying obtains cloth Y2.Performance detection such as 2 institute of table
It states.
Comparative example 2
A kind of technique with the efficiently all-round enzyme washing of tradition is as follows
By hand (hand wipe cat's whisker+sand position), by tatting elastic polyurethane fiber blue-black jeans 120, the jeans of weight about 55kg
It puts into industrial washing machine, adds water to 1000L, total hardness of water about 120ppm, pH value about 7.2, revolving speed 30r/min, elder generation is positive and negative
Rotation industrial washing machine is opened in crawl rinsing machine, back and forth crawl 10 times, water temperature is risen to 30 DEG C by steam heating, side rotation
Side addition denim garment moves back ferment one and bathes efficiently all-round enzyme solid product 800g, and denim garment moves back ferment one and bathes efficiently all-round enzyme solution body production
Product 200g, heat preservation operating 35min, drain;1000L is added water, the enzyme 800g that soaps is added in the side Bian Yunzhuan, and room temperature operates 8min;Row
Liquid;1200L is added water, room temperature cleans 3min;Dewatered drying obtains cloth C2.Performance detection is as described in Table 2.
Table 2 efficiently all can enzymatic process and enzymatic process tearing brute force damage measure data of soaping
Testing time | 1 | 2 | 3 | Average value | Strength loss rate |
Original cloth | 48.2N | 49.1N | 48.8N | 48.7N | |
Efficiently all-round enzymatic process C2 | 34.1N | 34.5N | 33.8N | 34.1N | 29.98% |
Soap enzymatic process Y2 | 36.8N | 37.3N | 37.6N | 37.2N | 23.61% |
Embodiment 6
A kind of technique with enzyme washing of soaping is as follows
By hand (hand wipe cat's whisker+sand position+embroider), by sulphur black band elastic polyurethane fiber tatting cowboy 120, weight about 45kg's
Jeans are put into industrial washing machine, and float stone 3 is added and wraps, adds water to 800L, total hardness of water about 200ppm, pH value about 6.9 passes through
Water temperature is risen to 60 DEG C, revolving speed 30r/min by steam heating, first positive and negative crawl rinsing machine, crawl 3 times back and forth, opens rotation work
A conduit made of long bamboo oil 1000g, resist printing powder 200g, caustic soda 1000g, hydrogen peroxide 3000g, heat preservation rotation are added in rotation for industry rinsing machine
20min, drain;1200L, citric acid 500g are added water, room temperature cleans 5min, drain;1200L is added water, room temperature cleans 3min,
Drain;Add water 800L, total hardness of water about 200ppm, pH value about 7.6 is heated by steam water temperature rising to 40 DEG C, in rotation
A conduit made of long bamboo oil 1000g, resist printing powder 200g, neutral ferment powder 800g, heat preservation rotation 20min, drain is added;Add water 1000L, side rotation
The enzyme 500g that soaps prepared in embodiment 3 is added in side, and room temperature cleans 5min, drain;1200L is added water, room temperature cleans 3min, row
Liquid;Dewatered drying obtains cloth Y3.Performance detection is as described in Table 3.
Comparative example 3
A kind of technique washed with conventional method is as follows
(hand is wiped cat's whisker+sand position+and embroidered) by hand, sulphur black band elastic polyurethane fiber tatting cowboy 120, the ox of weight about 45kg
Jean is put into industrial washing machine, and float stone 3 is added and wraps, adds water to 800L, total hardness of water about 200ppm, pH value about 6.9 passes through steaming
Water temperature is risen to 60 DEG C, revolving speed 30r/min by vapour heating, first positive and negative crawl rinsing machine, crawl 3 times back and forth, opens rotation industry
A conduit made of long bamboo oil 1000g, resist printing powder 200g, caustic soda 1000g, hydrogen peroxide 3000g are added in rotation for rinsing machine, and heat preservation rotates 20min,
Drain;1200L, citric acid 500g are added water, room temperature cleans 5min, drain;1200L is added water, room temperature cleans 3min, drain;
Add water 800L, total hardness of water about 200ppm, pH value about 7.4 is heated by steam water temperature rising to 40 DEG C, and an a conduit made of long bamboo is added in rotation
Oily 1000g, resist printing powder 200g, neutral ferment powder 800g, heat preservation rotation 30min, drain;Add water 1200L, room temperature cleaning
3min, drain;1200L is added water, room temperature cleans 3min, drain;Dewatered drying.Obtain cloth C3.Performance detection such as 3 institute of table
It states.
Table 3: traditional handicraft and enzymatic process tearing brute force damage measure data of soaping
Testing time | 1 | 2 | 3 | Average value | Strength loss rate |
Original cloth | 38.8N | 38.5N | 39.2N | 38.8N | |
Traditional handicraft C3 | 23.2N | 23.5N | 22.8N | 23.2N | 40.21% |
Soap enzymatic process Y3 | 26.8NN | 26.8N | 27.1N | 26.9N | 30.67% |
Embodiment 7
A kind of technique with enzyme washing of soaping is as follows
(hand is wiped cat's whisker+sand position+and embroidered) by hand puts into the jeans of in men's style blue-black jeans 100, weight about 50kg
In industrial washing machine, add water to 800L, total hardness of water about 120ppm, pH value about 7.3 is heated by steam water temperature rising to 45
DEG C, revolving speed 30r/min, first positive and negative crawl rinsing machine, back and forth crawl 3 times are opened rotation industrial washing machine, are added in rotation
A conduit made of long bamboo oil 1000g, resist printing powder 300g, desizing enzyme 200g, aqueous enzyme 100g, heat preservation rotation 20min, drain;1200L is added water, often
Temperature cleaning 3min, drain;Dewatered drying;Spray PP;Add water 1200L, room temperature cleans 3min, drain;Add water 800L, adds pyrosulfurous acid
Sodium 1000g, room temperature clean 8min, drain;800L is added water, the enzyme 500g that soaps prepared in embodiment 1, room temperature cleans 5min,
Drain;Add water 800L, softening agent 1000g, room temperature operates 3min, drain;Dewatered drying obtains cloth Y4.
Comparative example 4
A kind of technique washed with conventional method is as follows
(hand is wiped cat's whisker+sand position+and embroidered) by hand puts into the jeans of in men's style blue-black jeans 100, weight about 50kg
In industrial washing machine, add water to 800L, total hardness of water about 120ppm, pH value about 7.3 is heated by steam water temperature rising to 45
DEG C, revolving speed 30r/min, first positive and negative crawl rinsing machine, back and forth crawl 3 times are opened rotation industrial washing machine, are added in rotation
A conduit made of long bamboo oil 1000g, resist printing powder 300g, desizing enzyme 200g, aqueous enzyme 100g, heat preservation rotation 20min, drain;1200L is added water, often
Temperature cleaning 3min, drain;Dewatered drying;Spray PP;Add water 1200L, room temperature cleans 3min, drain;Add water 800L, adds pyrosulfurous acid
Sodium 1000g, room temperature clean 8min, drain;Add water 800L, an a conduit made of long bamboo oil 1000g, washing powder 500g, room temperature cleaning 5min, drain;
800L, citric acid 300g are added water, room temperature cleans 5min, drain;Add water 800L, softening agent 1000g, room temperature operates 3min, row
Liquid;Dewatered drying obtains cloth C4.
Table 4: traditional handicraft and enzymatic process tearing brute force damage measure data of soaping
Testing time | 1 | 2 | 3 | Average value | Strength loss rate |
Original cloth | 39.8N | 39.5N | 10.2N | 39.8N | |
Traditional handicraft C4 | 24.2N | 24.5N | 24.8N | 24.2N | 41.21% |
Soap enzymatic process Y4 | 27.8NN | 27.8N | 28.1N | 27.9N | 38.67% |
It is compared with traditional handicraft, enzymatic process water consumption of soaping reduces 400L, and the time shortens 13min, when shortening processing
Between, it improves work efficiency;It may determine that from strength test data, enzymatic process strength damage of soaping is improved than traditional handicraft
10-20% preferably maintains the strength of fabric;Enzymatic process of the soaping effect that rockets is substantially consistent with traditional handicraft, but cloth cover
Anti- return be stained with that effect is more preferable, and sack cloth is cleaner, the texture of cloth cover is more clear.
Claims (8)
1. a kind of enzyme of soaping for denim fabric washing, which is characterized in that its component and parts by weight content include
2. a kind of enzyme of soaping for denim fabric washing according to claim 1, which is characterized in that the peroxidating
Object enzyme, enzymatic activity 4000-6000U/ml.
3. a kind of enzyme of soaping for denim fabric washing according to claim 1, which is characterized in that the cellulose
Enzyme, enzymatic activity 50000-60000IU/g.
4. a kind of enzyme of soaping for denim fabric washing according to claim 1, which is characterized in that the percarbonic acid
Sodium, active o content 10-15%.
5. a kind of enzyme of soaping for denim fabric washing according to claim 1, which is characterized in that the alcohol ether,
Its structure is isomerous tridecanol polyoxyethylene ether.
6. a kind of enzyme of soaping for denim fabric washing according to claim 1, which is characterized in that the desiccant
For silica-based desiccant.
7. a kind of preparation process of the enzyme of soaping as claimed in any one of claims 1 to 6 for denim fabric washing, feature
It is, is made by the following method,
(1) by weight, by 50-200 parts of peroxidase, 10-50 parts of cellulases, 50-200 parts of SODIUM PERCARBONATEs, 50-100
Part alcohol ether, 100-300 parts of smart adipic acids, 200-300 parts of sodium citrates, 10-50 parts of desiccant and 0-200 parts of sodium sulphate carry out
Intersection is dosed in agitator tank;
(2) by material in 20-40 DEG C of stirring 10-20min, revolving speed is controlled in 30-45r/min;
(3) 50-100 parts are released from stirring pot bottom, then is put into from agitator tank tank deck, continue to stir 5-15min;
(4) after mixing evenly, blowing is filling while stirring, obtains enzyme of soaping.
8. a kind of preparation process of enzyme of soaping for denim fabric washing according to claim 7, which is characterized in that institute
The agitator tank stated uses frequency conversion stainless steel double helix taper agitator tank.
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CN111926595A (en) * | 2020-08-24 | 2020-11-13 | 清远瑞华助剂有限公司 | Low-temperature foamless phosphate-less soaping enzyme |
CN113605081A (en) * | 2021-07-23 | 2021-11-05 | 中山市鸿盛生物科技有限公司 | Atomizing and washing treatment method for denim garment |
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