CN111041809A - Method for frying snowflakes on denim - Google Patents

Method for frying snowflakes on denim Download PDF

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Publication number
CN111041809A
CN111041809A CN201911283641.1A CN201911283641A CN111041809A CN 111041809 A CN111041809 A CN 111041809A CN 201911283641 A CN201911283641 A CN 201911283641A CN 111041809 A CN111041809 A CN 111041809A
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denim
washing
water
agent
snowflake
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李华飞
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Perfect Textile & Garment Manufacturing Co ltd
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Perfect Textile & Garment Manufacturing Co ltd
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Priority to CN201911283641.1A priority Critical patent/CN111041809A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/02Making patterns or designs on fabrics by singeing, teasing, shearing, etching or brushing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/14De-sizing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/20Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen
    • D06L4/22Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents
    • D06L4/24Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents using chlorites or chlorine dioxide
    • D06L4/26Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which contain halogen using inorganic agents using chlorites or chlorine dioxide combined with specific additives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/256Sulfonated compounds esters thereof, e.g. sultones
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/05Cellulose or derivatives thereof
    • D06M15/09Cellulose ethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50Modified hand or grip properties; Softening compositions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention belongs to the field of garment processing and discloses a garmentThe snowflake frying method of the jean is characterized by comprising the following steps: s1: the area of a single surface is 200-300 cm2The terry cloth is soaked in oxidant solution and is dehydrated for standby; s2: after desizing and washing the denim, putting the denim and the terry cloth into a washing machine for rolling to obtain a denim primary product; s3: and (3) soaking and removing the oxidant to treat the denim primary product, then treating with a soaping agent and a softening agent, and drying. The method for frying the snowflakes on the denim can achieve a good snowflake frying effect and has the characteristics of low cost and environmental protection.

Description

Method for frying snowflakes on denim
Technical Field
The invention belongs to the field of garment processing, and particularly relates to a snowflake frying method for denim.
Background
The snowflake frying process can endow the jeans with natural and soft large-area whitening effect, and plays a role in lifting weight in washing the jean fabric. The traditional snowflake frying method is that dry pumice is soaked in potassium permanganate solution, and then the pumice and jean fabric are fried in a machine at regular time, and the fabric style like snowflake patterns is formed on the faded fabric. However, pumice is not beneficial to recycling, so that the pumice is greatly lost, and the crushed pumice slag is subjected to secondary sewage treatment to form a large amount of waste sand, so that the cost is high, the environment is not protected, and the sustainable development is not realized.
There have been many attempts to replace pumice stones with cotton or gum balls, which have been continuously sought in the snowflake frying process. Although the effect of frying snowflakes can be produced, and the repeated use can be realized. However, compared with the snowflake frying effect caused by using pumice, the snowflake frying effect realized by cotton balls or rubber balls is different and not natural enough, and the snowflake frying effect cannot be widely applied.
Therefore, a method for frying the snowflakes of the jean with good effect, environmental protection and lower cost is still needed in the industry.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a method for frying the snowflakes on the jean, which can realize a good snowflake frying effect and has the characteristics of low cost and environmental protection.
A snowflake frying method for denim comprises the following steps:
s1: the area is 200-300 cm2The terry cloth is soaked in oxidant solution and is dehydrated for standby;
s2: after desizing and washing the denim, putting the denim and the terry cloth into a washing machine for rolling to obtain a denim primary product;
s3: and (3) soaking and removing the oxidant to treat the denim primary product, then treating with a soaping agent and a softening agent, and drying.
The terry cloth (such as terry cloth, ant cloth, etc.) is made of terry fabric, and the terry cloth is generally made of pure cotton or polyester cotton. The terry cloth also has the following features: the pile loop has proper length, the cloth has light dead weight, the solution is absorbed quickly, and the liquid content is easy to control; the paint is resistant to chemical oxidation and abrasion and can be repeatedly used for a long time.
Preferably, both sides of the loop sheet are provided with loops in step S1.
Preferably, the loop sheet in step S1 has a single-sided area of 240-260 cm2The number of the looped pile cloth is 100-300.
Preferably, the oxidant solution in step S1 is a potassium permanganate solution or bleached water. The potassium permanganate solution is prepared by mixing 1:1 potassium permanganate and a phosphoric acid solution, wherein the phosphoric acid in the phosphoric acid solution accounts for 1-15% by mass; the bleaching water is a mixture containing sodium hypochlorite and sodium chloride generated by the reaction of chlorine and a sodium hydroxide solution.
Preferably, the dehydration time in step S1 is 5-15 seconds, and the dehydration rotation speed is 1000-1100 r/min. After dehydration, the liquid content of the looped pile cloth is 70-85%.
Denim is thick yarn-dyed warp-faced twill, the warp yarn is dark, the weft yarn is light, and the denim is light gray or boiled white yarn.
Preferably, the washing machine in step S2 is an industrial washing machine. The industrial washing machine drives the inner container to rotate through the speed change of the motor through the belt, and rotates forward and backward under the action of the time schedule controller to drive water and clothes to do asynchronous movement, so that the water and the clothes are rubbed and kneaded mutually to achieve the purpose of cleaning.
Preferably, the desizing and washing method in step S2 is: putting the denim into water, adding alkaline oil and a dye-proofing agent, and washing for 10 minutes at the water temperature of 50 ℃; adding cellulase, and washing for 15 minutes at the water temperature of 40 ℃; after washing with water, dehydration and drying.
The concentration of the kansui kansuensis kanji in water is 1g/L, the concentration of the dye-proofing agent in water is 1g/L, and the concentration of the cellulase in water is 0.5 g/L. The alkaline oil (ethylene oxide) has good dispersing and cleaning effects; effectively remove floating color, prevent staining and ensure that the fabric has bright color.
Preferably, the rotation speed of the rolling in the step S2 is 35-40 r/min, and the rolling time is 5-30 min.
Preferably, the oxidizing agent in step S3 is at least one of sodium metabisulfite or oxalic acid.
Preferably, the soaping agent in step S3 includes at least one of an anionic active agent, a cationic active agent, a zwitterionic active agent, or a nonionic active agent. The soaping agent includes, but is not limited to, sodium dodecyl sulfate, pentaerythritol monopalmitate, and sodium carboxymethyl cellulose.
Preferably, the softening agent in step S3 includes at least one of a fatty acid softening agent and a silicone softening agent.
Preferably, the snowflake frying method comprises the following steps:
s1: soaking towel cloth with 16cm multiplied by 16cm and loop on two sides in potassium permanganate solution, and dehydrating for 15s for later use;
s2: after desizing and washing the denim, putting the denim and the towel cloth into a washing machine together for rolling for 30min at the rotating speed of 40r/min to obtain a denim primary product;
s3: soaking sodium pyrosulfite solution to treat the jean initial product, then treating with soaping agent and softening agent, and drying
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention utilizes the characteristic of the excellent absorption solution of the terry cloth to ensure that the terry cloth piece of the absorption solution continuously rubs with the jean fabric to oxidize and generate snowflakes so as to replace pumice, and no waste residue is generated, thereby reducing the sewage treatment capacity and having the advantage of environmental protection;
(2) the terry cloth used in the invention can be repeatedly used after being cleaned after being used, and can be repeatedly used for dozens of times to hundreds of times according to different process requirements, thereby reducing the production cost;
(3) the terry cloth has good water absorption and buffering performance, so that the noise generated in the production process is less (the noise can be reduced by 4 decibels at most), and the buffering effect can also play a role in protecting machinery;
(4) the jean obtained by the snowflake frying method of the invention has natural snowflakes and good effect, and the effect is close to that of pumice.
Drawings
FIG. 1 is the snowflake frying effect of example 1 using terry cloth;
FIG. 2 is a snowflake frying effect of comparative example 1 using pumice;
FIG. 3 is a snowflake frying effect of comparative example 2 using cotton balls;
FIG. 4 shows the snowflake frying effect of comparative example 3 using gum balls.
Detailed Description
In order to make the technical solutions of the present invention more apparent to those skilled in the art, the following examples are given for illustration. It should be noted that the following examples are not intended to limit the scope of the claimed invention.
Example 1
A snowflake frying method for denim comprises the following steps:
(1) selecting towel cloth with looped piles on two sides, cutting the towel cloth into small cloth pieces of 16cm multiplied by 16cm, cleaning and drying. Soaking towel cloth in potassium permanganate solution (potassium permanganate is mixed with 12.5% phosphoric acid in equal proportion) for about 1 minute, and dehydrating for about 15 seconds at the rotation speed of 1000r/min to make the liquid content of the small cloth pieces about 80%.
(2) Desizing and washing 20 strips of black jeans (brand: Zhirui, style: 191202), carrying out water bath treatment with the water bath ratio of 1:25 (namely 25 liters of water is needed for 1 kilogram of fabric), putting the jeans into an industrial washing machine (brand: Artistic and model: XGP-290(630P)), adding alkaline oil (with the concentration of 1g/L in water) and a dye-resistant agent (anti-loss high-efficiency dye-resistant powder AS-6 with the concentration of 1g/L in water), washing for 10 minutes at the water temperature of 50 ℃, washing for 15 minutes at the water temperature of 40 ℃ by using cellulase (with the concentration of 0.5g/L in water), carrying out unhairing treatment, washing with clear water, dehydrating, and drying clothes at the temperature of 70 ℃ by using a dryer.
(3) Putting the treated jeans fabric trousers and small towel cloth pieces (300 pieces) into an industrial washing machine, starting the machine to roll for 30 minutes at the rolling speed of 40 r/min; and taking out the jeans fabric trousers after the rolling is finished.
(4) Washing jeans made of the jeans fabric by using sodium metabisulfite (the concentration of water is 5g/L) at room temperature for 5 minutes to neutralize potassium permanganate residues on the fabric, and then washing the jeans made of the jeans fabric for about 5-10 minutes by using a soaping agent (a soaping brightener KDM-A24B, the concentration of water is 2 g/L); then adding a pH buffer solution (the concentration of water is 1g/L) and a softening agent (a olein CP, the concentration of water is 5g/L) to wash for 5 minutes, taking out the fabric, dehydrating the fabric, and drying the clothes at 70 ℃ to obtain the jeans fabric trousers with irregular snowflake stripes.
The terry cloth is adopted to replace pumice, and the good water absorption and buffering performance of the terry cloth enable the noise generated in the production process to be reduced by 2-4 decibels, so that the noise pollution is reduced; meanwhile, the cushioning effect of the damping device also plays a certain role in protecting mechanical equipment.
As shown in figure 1, in example 1, the terry cloth is adopted for snowflake frying, and the obtained jean fabric has clear black and white snowflake points, white surface (the white surface shows that the surface of the fabric is rubbed and oxidized by potassium permanganate and the uneven distribution is generated by changing blue into white), natural irregular snowflake stripes and slightly larger snowflake-shaped spots.
Example 2
(1) Selecting towel cloth with looped piles on two sides, cutting the towel cloth into small cloth pieces of 15cm multiplied by 15cm, cleaning and drying. Soaking towel cloth in bleaching water (the ratio of bleaching water to water is 1:10) for 1 min, and dewatering for 15s at 1000r/min to make the liquid content of small cloth pieces about 80%.
(2) Desizing and washing 20 strips of blue Jeans (brand: Silver Jeans, style No. 191100) at a water bath ratio of 1:25 (namely 25 liters of water is needed for 1 kilogram of fabric), putting the trousers into an industrial washing machine (brand: artistic and model: XGP-290(630P)), adding alkaline oil (the concentration in water is 1g/L) and a dye-resistant agent (anti-ballistic high-efficiency dye-resistant powder AS-6, the concentration in water is 1g/L), washing for 10 minutes at the water temperature of 50 ℃, washing for 15 minutes with cellulase (the concentration in water is 0.5g/L) and the water temperature is 40 ℃ to remove wool, washing with clear water, dehydrating, and drying at the temperature of 70 ℃; bleaching trousers with bleaching water and caustic soda to blue, washing with sodium pyrosulfite at room temperature to neutralize residual bleaching water, washing with clear water, dewatering, and drying at 70 deg.C in a dryer.
(3) Putting the treated blue jean fabric trousers and small towel cloth pieces (300 pieces) into an industrial washing machine, starting the machine to roll for 5 minutes at the rolling speed of 40 r/min; and taking out the jeans fabric trousers after the rolling is finished.
(4) Washing jeans fabric trousers with sodium pyrosulfite (the concentration of water is 5g/L) at room temperature for 5 minutes, neutralizing bleaching water residues on the clean fabric, and washing with soaping agent (a soaping brightener KDM-A24B, the concentration of water is 2g/L) for 5 minutes; performing horse rat spraying and nostalgic treatment after drying (horse rat spraying, namely sleeving a garment fabric on an inflation rubber wave, fully expanding the surface of the garment after inflation, spraying a potassium permanganate solution on a sand position by using a spray gun, cleaning and neutralizing the garment fabric by using sodium metabisulfite for an industrial washing machine after air drying, and nostalgic treatment, namely adding brown pigment accounting for about 0.005 percent of the weight of the fabric after cleaning, and washing for 5 minutes to ensure that the color of the garment fabric has a yellow color; then adding a pH buffer solution (the concentration of water is 1g/L) and a softening agent (a olein CP, the concentration of water is 5g/L) to wash for 5 minutes, taking out the fabric, dehydrating the fabric, and drying the clothes at 70 ℃ to obtain the jeans fabric trousers with irregular snowflake stripes.
The terry cloth is adopted to replace pumice, and the good water absorption and buffering performance of the terry cloth enable the noise generated in the production process to be reduced by 2-4 decibels, so that the noise pollution is reduced; meanwhile, the cushioning effect of the damping device also plays a certain role in protecting mechanical equipment.
Example 3
(1) Selecting towel cloth with looped piles on two sides, cutting the towel cloth into small cloth pieces of 17cm multiplied by 17cm, cleaning and drying. Soaking towel cloth in potassium permanganate solution (potassium permanganate is mixed with 1% phosphoric acid in equal proportion) for about 1 minute, and dehydrating for 10 seconds at a rotation speed of 1100r/min to make the liquid content of the small cloth pieces about 80%.
(2) The method comprises the steps of desizing and washing 20 gray jeans (brand: Damaoru, style: 190726&727), placing the jeans to an industrial washing machine (brand: Yinhuang, model: XGP-290(630P)), adding alkaline oil (the concentration in water is 1g/L) and a dye-resistant agent (anti-ballistic high-efficiency dye-resistant powder AS-6, the concentration in water is 1g/L), washing at 50 ℃ for 10 minutes, washing with cellulase (Novien polishing enzyme 8000L, the concentration in water is 0.5g/L), washing at 40 ℃ for 15 minutes, removing wool, washing with clear water, dehydrating, and drying with a dryer at 70 ℃.
(3) Putting the treated jeans fabric trousers and small towel cloth pieces (300 pieces) into an industrial washing machine, starting the machine to roll for 15 minutes at the rolling speed of 35 r/min; and taking out the jeans fabric trousers after the rolling is finished.
(4) The treated jean fabric is yellow, sodium pyrosulfite (the concentration in water is 5g/L) is used for washing jean fabric trousers for 5 minutes at room temperature, potassium permanganate residues on the clean fabric are neutralized, and a soaping agent (a soaping brightener KDM-A24B, the concentration in water is 2g/L) and a sodium carbonate solution (the concentration in water is 3g/L) are used for washing for 10 minutes; then adding pH buffer solution (water concentration is 1g/L) and softening agent (olein CP, water concentration is 5g/L), washing for 5 minutes, dehydrating, and drying at 70 deg.C to obtain jeans fabric trousers with irregular snowflake stripes.
The terry cloth is adopted to replace pumice, and the good water absorption and buffering performance of the terry cloth enable the noise generated in the production process to be reduced by 2-4 decibels, so that the noise pollution is reduced; meanwhile, the cushioning effect of the damping device also plays a certain role in protecting mechanical equipment.
Comparative example 1
Compared with the example 1, in the comparative example 1, pumice is adopted to fry the black denim into snowflakes, wherein the diameter of the pumice is 2-4 cm, a 20% potassium permanganate solution is uniformly sprinkled on the pumice by using a sprinkler bucket, and the rest production processes are basically the same as those in the example 1. The pumice stone after use is partially lost, and the cost and difficulty of sewage treatment are increased.
As shown in figure 2, the snowflake spots obtained by adopting the process of frying snowflakes by using pumice are clear and natural, and the effect is better.
Comparative example 2
In comparison with example 1, in comparative example 2, black denim is fried with snowflakes using cotton balls having a diameter of about 4cm, and a 6.5% potassium permanganate solution is uniformly sprinkled on pumice using a shower bucket, and the remaining production process is substantially the same as in example 1. The cotton ball can be reused after being cleaned.
As shown in figure 3, when cotton balls are used for frying snowflakes, snowflake points formed on the jean fabric are clearly black and white, irregular snowflake stripes are cotton ball-shaped round spots, the snowflake-shaped spots are large, and the customer acceptance is not high, so that the method is not widely applied in practice.
Comparative example 3
Compared with the example 1, the snowflake frying of the black jean is carried out by adopting the rubber ball in the comparative example 3, wherein the diameter of the rubber ball is about 2cm, and the potassium permanganate solution with the concentration of 10% is uniformly sprinkled on the pumice by using the sprinkler barrel, and the rest of the production process is basically the same as the example 1. The rubber ball can be reused after being cleaned.
As shown in figure 4, snowflake is fried by using the rubber balls, snowflake points formed on the jean fabric are clearly black and white, the surface of the jean fabric is gray, irregular snowflake stripes are in rubber ball-shaped round points, and snowflake-shaped spots are slightly larger. As the glue balls are adopted for frying snowflakes in the production process, the clothes fabric is easy to be stained, the defective rate is increased, and the glue balls are not commonly used in the actual production
In summary, the snowflake frying effect of example 1 using terry cloth was quite similar to the snowflake frying effect of comparative example 1 using pumice, compared to comparative examples 2 and 3, indicating that terry cloth can be used instead of pumice to achieve a good snowflake frying effect.

Claims (10)

1. A snowflake frying method for denim is characterized by comprising the following steps:
s1: the area of a single surface is 200-300 cm2The terry cloth is soaked in oxidant solution and is dehydrated for standby;
s2: after desizing and washing the denim, putting the denim and the terry cloth into a washing machine for rolling to obtain a denim primary product;
s3: and (3) soaking and removing the oxidant to treat the denim primary product, then treating with a soaping agent and a softening agent, and drying.
2. The method according to claim 1, wherein both sides of the loop sheet are provided with loops in step S1.
3. The method according to claim 1 or 2, wherein the loop sheet has a single-sided area of 240 to 260cm in step S12The number of the looped pile cloth is 100-300.
4. The method of claim 1, wherein the oxidant solution in step S1 is a potassium permanganate solution or bleached water.
5. The method according to claim 1, wherein the dehydration time in step S1 is 5-15 seconds, and the rotation speed of dehydration is 1000-1100 r/min.
6. The method of claim 1, wherein the desizing and washing in step S2 is performed by: putting the denim into water, adding alkaline oil and a dye-proofing agent, and washing for 10 minutes at the water temperature of 50 ℃; adding cellulase, and washing for 15 minutes at the water temperature of 40 ℃; after washing with water, dehydration and drying.
7. The method as claimed in claim 1, wherein the tumbling speed in step S2 is 35-40 r/min, and the tumbling time is 5-30 min.
8. The method of claim 1, wherein the oxidizing agent in step S3 is at least one of sodium metabisulfite or oxalic acid.
9. The method of claim 1, wherein the soaping agent of step S3 comprises at least one of an anionic active agent, a cationic active agent, a zwitterionic active agent, or a nonionic active agent.
10. The method of claim 1, comprising the steps of:
s1: soaking towel cloth with 16cm multiplied by 16cm and loop on two sides in potassium permanganate solution, and dehydrating for 15s for later use;
s2: after desizing and washing the denim, putting the denim and the towel cloth into a washing machine together for rolling for 30min at the rotating speed of 40r/min to obtain a denim primary product;
s3: soaking sodium metabisulfite solution to treat the denim primary product, then treating with soaping agent and softening agent, and drying.
CN201911283641.1A 2019-12-13 2019-12-13 Method for frying snowflakes on denim Pending CN111041809A (en)

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Application publication date: 20200421