CN109623923B - Novel melon and fruit automatic molding equipment - Google Patents
Novel melon and fruit automatic molding equipment Download PDFInfo
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- CN109623923B CN109623923B CN201811590036.4A CN201811590036A CN109623923B CN 109623923 B CN109623923 B CN 109623923B CN 201811590036 A CN201811590036 A CN 201811590036A CN 109623923 B CN109623923 B CN 109623923B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Packaging Frangible Articles (AREA)
Abstract
The invention discloses automatic melon and fruit forming equipment which comprises a pulp forming device, a material conveying device and a pulp slicing device, wherein the pulp forming device comprises a large side plate, a small side plate, an electric cylinder, an integrated multi-lathe-cutter component, an upper sliding support, a lower sliding support, a fixed end cover, an ejector rod, a top plate, a guide rail, a funnel, a special-shaped pipeline and a fixed plate; the material conveying device comprises a shell, a material box, a chain, a supporting rod, an auxiliary pulley, a supporting shaft, a chain wheel, a rotating shaft and a chain motor; and the pulp slicing device comprises an automatic loading and unloading mechanism and an automatic cutting mechanism, and the automatic cutting mechanism is arranged at the upper part of the automatic loading and unloading mechanism. According to the automatic melon and fruit forming equipment, the pulp forming device, the material conveying device and the pulp slicing device are all assembled in a modularized mode, and are convenient to disassemble and transport. And each device is wrapped by a shell to block external dust, so that the fruits in the working process are kept clean and sanitary.
Description
Technical Field
The invention relates to novel automatic melon and fruit forming equipment.
Background
In present can consumption market, the pulp in each type can is mostly incomplete globular to carry out fashioned equipment to pulp few, can dig the device of ball to the pulp of fruit and be the manual handheld ware of digging the ball mostly, cause and dig the ball to fruit when, the pulp is mostly incomplete spherical, and, non-circular pulp is easy broken in the course of working of making the can, influences processingquality and machining efficiency, has also increased the cost of labor simultaneously.
Based on the above problems, in the technological innovation in the field of fruit processing, a series of automation devices for fruit processing appear. As disclosed in patent CN105054260A a combination of multitool head mechanism digs ball device and applied device's pulp dig ball equipment, this equipment can carry out semi-automatization to fruit and dig the ball and handle, has reduced workman's intensity of labour, great improvement the efficiency of digging the ball of fruit processing. But the disadvantages of this device are also evident: the equipment has complex mechanism, difficult installation and high manufacturing cost, and also has problems on the accuracy of fruit ball digging.
Disclosure of Invention
In order to solve the problems of complex structure, high cost, low ball digging accuracy and the like of the existing fruit ball digging equipment, the invention provides novel automatic melon and fruit forming equipment which is a detachable modularized device, can replace manual high-strength repeated work and can be widely applied to automatic forming of various types of melons and fruits on a can production line.
The automatic melon and fruit forming equipment comprises a pulp forming device, a material conveying device and a pulp slicing device. Wherein, pulp forming device, material conveyor and pulp section device all are the modularization equipment, convenient dismantlement, transportation. And each device is wrapped by a shell to block external dust, so that the fruits in the working process are kept clean and sanitary.
According to the automatic melon and fruit forming equipment, preferably, the pulp forming device comprises a large side plate, a small side plate, an electric cylinder, an integrated multi-cutter component, an upper sliding support, a lower sliding support, a fixed end cover, a top rod, a top plate, a guide rail, a funnel, a special-shaped pipeline and a fixed plate; the material conveying device comprises a shell, a material box, a chain, a supporting rod, an auxiliary pulley, a supporting shaft, a chain wheel, a rotating shaft and a chain motor; and the pulp slicing device comprises an automatic loading and unloading mechanism and an automatic cutting mechanism, and the automatic cutting mechanism is arranged at the upper part of the automatic loading and unloading mechanism.
According to the automatic molding equipment for melons and fruits, preferably, in the pulp molding device, the upper part of an electric cylinder is arranged on a top plate, a guide rail is arranged inside a large side plate, an upper sliding support is arranged on the guide rail and connected with the electric cylinder, and the lower part of the electric cylinder is arranged on a fixed plate and connected with a lower sliding support; the integrated multi-lathe tool component is connected with the upper sliding support and the lower sliding support, the ejector rod is connected with the fixed end cover, and the fixed end cover is connected with the upper sliding support; and further preferably, the fixed plate is connected with the small side plate, the funnel is connected with the fixed plate, the special-shaped pipeline is connected with the funnel, and the collector is arranged above the bottom of the special-shaped pipeline.
According to the automatic molding equipment for melons and fruits, disclosed by the invention, preferably, in the pulp molding device, the integrated multi-lathe tool component comprises a flange plate, a top cover, a lathe tool motor, a rotating shaft, a molding tool bit, an upper ejector pin, a stator cover, a compression spring, a lathe tool motor shaft, a driving gear and a driven gear.
According to the automatic melon and fruit forming equipment, preferably, the integrated multi-lathe tool component comprises a plurality of forming tool bits, the lathe tool motor is connected with the top cover, the top cover is connected with the flange plate, a spring is arranged between the flange plate and the groove of the stator plate cover, and a plurality of upper thimbles are arranged at the bottom of the stator plate cover.
According to the automatic molding equipment for the melons and fruits, preferably, in the material conveying device, a chain motor is a driving source of the material conveying device and is connected with a rotating shaft through a coupler, and a chain wheel is meshed with a chain; the supporting shaft is arranged on the shell of the material conveying device, and the auxiliary pulley is connected with the supporting shaft to support the chain; the lower part of the material box is provided with a connecting hole; the interior of the material box is a wedge-shaped surface, and the bottom of the material box is provided with a plurality of lower thimbles and material leaking holes.
According to the automatic melon and fruit forming equipment, preferably, a plurality of chains are arranged in the material conveying device, and a plurality of support rods are arranged between two parallel chains at constant intervals; and the connecting hole of the material box is connected with one of the supporting rods in a sliding manner and is lapped with the adjacent supporting rod, so that the material box can rotate by taking the supporting rod connected with the material box in a sliding manner as a shaft.
According to the automatic molding equipment for the melons and fruits, disclosed by the invention, preferably, in the pulp slicing device, the automatic loading and unloading mechanism comprises a working box, a bottom plate, a fixed cylinder, a fixed claw, an installation block, an electric cylinder on the working box, an auxiliary block, a binding block, a straight rod, a tensioning spring, a supporting plate, an electric cylinder under the working box and a turntable motor.
According to the automatic molding equipment for the melons and fruits, preferably, in the pulp slicing device, a fixing cylinder at the upper part of a working box is connected with a mounting block and a bottom plate, an electric cylinder is arranged on the working box, an auxiliary block and a binding block are respectively arranged on the mounting block, and the electric cylinder is connected with the binding block through a groove of the binding block; the straight rods can rotate through the rotating shaft, the wedge-shaped surface at one end of each straight rod is in contact with the wedge-shaped surface of the binding block, the other end of each straight rod is connected to the fixed claw, and a tensioning spring is connected between the two straight rods; the turntable motor at the lower part of the working box is arranged on the shell of the working box and is connected with the bottom plate; the electric cylinder under the working box is arranged on the partition plate of the working box, and the upper end of the electric cylinder is connected to the supporting plate.
According to the automatic molding equipment for the melon and fruit, preferably, in the pulp slicing device, the automatic cutting mechanism comprises a cutting motor, a small gear, a large gear, a driving rod, a slicing knife, a feeding hole, a slide way and a discharging hole.
According to the automatic molding equipment for the melons and fruits, preferably, in the pulp slicing device, the cutting motor is arranged on a shell of the device and is connected with the small gear through the coupler, the large gear is meshed with the small gear, one end of the driving rod is connected to the outer side of the large gear, the other end of the driving rod is connected with the slicing knife, the slide way is arranged on the shell of the device, and the feeding hole and the discharging hole are arranged on the slide way.
Compared with the prior art, the automatic melon and fruit forming equipment has the following advantages: the automatic melon and fruit forming equipment is provided with the pulp slicing device, so that the fruit slices to be dug can be prepared more conveniently and quickly before the ball is dug, and the pulp slicing device, the pulp forming device and the material conveying device are integrated with each other, so that the raw material slicing, the conveying and the pulp forming of melons and fruits can be integrally completed, and the full-automatic melon and fruit forming work is realized. Moreover, the whole production process has no manual intervention, the sanitary condition is good, the shape of the finished product can be ensured to be consistent after the melon and fruit are automatically molded, and the molding quality is ensured. However, most of the existing ball digging devices adopt manual hand-held ball digging devices, the labor intensity is high, the production cost is high, the automatic forming equipment can replace high-intensity repeated manual work, the production efficiency is high, and the cost is saved. Furthermore, the automatic forming equipment has a simple structure, and each device is assembled in a modularized mode, so that the automatic forming equipment is convenient to move, disassemble and maintain.
Drawings
Fig. 1 is an overall schematic view of an automatic melon and fruit forming apparatus according to the present invention;
fig. 2 is a schematic view of the components of the pulp forming device of the automatic melon and fruit forming device according to the present invention;
fig. 3 is a schematic view of an integrated multi-cutter part of the automatic melon and fruit molding apparatus according to the present invention;
fig. 4 is a schematic view from another perspective of the integrated multi-cutter part of the automatic melon and fruit molding apparatus according to the present invention;
fig. 5 is a schematic view of parts of a material conveying device of the automatic melon and fruit forming equipment according to the invention;
fig. 6 is a schematic structural diagram of a material box of the automatic melon and fruit forming equipment according to the invention;
fig. 7 is a schematic structural view of the upper part of a working box of an automatic loading and unloading mechanism of the automatic melon and fruit forming equipment according to the invention;
FIG. 8 is a schematic view of the lower structure of the work box of the automatic loading and unloading mechanism of the automatic melon and fruit molding device according to the present invention;
fig. 9 is a schematic view of an automatic cutting mechanism of the automatic melon and fruit forming device according to the invention.
Detailed Description
The automatic melon and fruit forming equipment of the invention is further described in the following by combining the attached drawings and specific embodiments.
Fig. 1 to 9 show schematic and simplified views of the various devices of the automatic melon and fruit forming apparatus according to the present invention. As shown in fig. 1, the automatic molding device for melon and fruit according to the present invention comprises a pulp molding device 1, a material conveying device 22 and a pulp slicing device 3.
As shown in fig. 2, the pulp forming apparatus 1 includes a large side plate 11, a small side plate 12, an electric cylinder 13, an integrated multi-cutter unit 14, an upper sliding support 15, a lower sliding support 105, a fixed end cap 16, a top bar 17, a top plate 18, a guide rail 19, a hopper 110, a shaped pipe 111, and a fixed plate 112. The electric cylinder 13 is fixed on the top plate 18 through bolt connection, the guide rail 19 is arranged inside the large side plate 11 on two sides, the upper sliding support is arranged on the guide rail 19 and fixedly connected with the electric cylinder 13, and the lower part of the electric cylinder 13 is fixed on the fixing plate 112 and fixedly connected with the lower sliding support 105. The integrated multi-lathe-cutter component 14 is fixedly connected with an upper sliding support and a lower sliding support through flange plates, the ejector rod 17 is connected with the fixed end cover 16 through threaded connection, and the fixed end cover 16 is fixedly connected with the upper sliding support through bolts.
Further, as shown in fig. 2 to 4, the integrated multiple turning tool unit 14 mainly includes a flange 113, a top cover 114, a turning tool motor 115, a rotating shaft 116, a forming tool bit 117, an upper thimble 118, a stator cover 119, a compression spring 120, a turning tool motor shaft 121, a driving gear 122, and a driven gear 123. The turning tool motor 114 is connected with the top cover 114 through bolts, and the top cover 114 is also connected with the flange plate 113 through bolts. A spring is arranged between the flange plate 113 and the groove of the stator plate cover 119, and a plurality of upper thimbles 118 are arranged at the bottom of the stator plate cover 119. The motor shaft 121 is fixedly connected with the driving gear 122 through a key connection, and the driving gear 122 and the driven gear 123 transmit power to the rotating shaft 116 through gear meshing. The rotating shaft 116 is fixed on the flange plate 113, one end of the driven gear 123 is fixedly connected with the rotating shaft 116 through a key connection, and the other end of the driven gear is fixedly connected with the molding cutter head 117 through a thread connection.
Referring to fig. 2, the fixed plate 112 is connected with the front and rear small side plates 12 through bolts, the funnel 110 is fixed with the fixed plate 112 through threaded connection, the special-shaped pipeline 111 is connected with the funnel 110 through bolts, a collector is arranged above the bottom of the special-shaped pipeline 111, and the collector is not fixedly connected.
As shown in fig. 5, the material conveying device 2 mainly includes a housing 21, a material box 22, a chain 23, a support rod 24, an auxiliary pulley 25, a support shaft 26, a sprocket 27, a rotating shaft 28, and a chain motor 29. The chain motor 29 is a main driving source of the material conveying device 2, and is fixed to the housing 21 by bolts. The chain motor 29 is connected to the rotary shaft 28 through a coupling, and transmits a driving force to the sprocket 27, which is connected thereto, through the rotary shaft 28. The sprocket 27 is engaged with the chains 23, and a plurality of support bars 24 are provided between the two parallel chains 23 at a constant interval. In the plurality of support rods 24, the connection hole of the material box 22 is connected with one of the support rods in a sliding manner and is overlapped with the other adjacent support rod, so that the material box 22 can rotate within a certain range by using the support rods as shafts. The supporting shaft 26 is fixed on the housing 21, and the auxiliary pulley 25 is slidably connected with the supporting shaft 26 to play a role of auxiliary support for the chain 23.
As shown in fig. 6, a connecting hole 210 is formed at the lower part of the material box 22, a wedge-shaped surface 213 is formed inside the material box, and a plurality of lower ejector pins 211 and material leaking holes 212 are formed at the bottom of the material box.
The pulp slicing device 3 comprises an automatic loading and unloading mechanism and an automatic cutting mechanism. The automatic cutting mechanism is fixed on the shell of the automatic loading and unloading mechanism through bolt connection. The fixed cylinder of the automatic cutting mechanism is arranged below the feeding hole, and the discharging hole is arranged above the material conveying device 2.
As shown in fig. 7 and 8, the automatic loading and unloading mechanism includes a work box 313, a bottom plate 31, a fixed cylinder 32, a fixed claw 33, a mounting block 34, an electric cylinder 35 on the work box, an auxiliary block 36, a binding block 37, a straight rod 38, a tension spring 39, a support pallet 310, an electric cylinder 311 under the work box, and a turntable motor 312. The fixed cylinder 32 and the mounting block 34 on the upper part of the working box 313 are fixed on the bottom plate 31 by welding, the electric cylinder 35, the auxiliary block 36 and the binding block 37 on the working box are respectively fixed on the mounting block 34 by bolt connection, and the electric cylinder 5 on the working box is connected with the binding block 37 by the groove of the binding block 37. The straight rods 38 can rotate through the rotating shaft, the wedge-shaped surfaces of one ends of the straight rods are in contact with the wedge-shaped surfaces of the binding blocks 37, the other ends of the straight rods are connected to the fixed claws 33, and the tensioning springs 39 are connected between the two straight rods 38.
The turntable motor 312 at the lower part of the work box 313 is connected to the work box 313 by bolts and is connected to the bottom plate 31 at the upper part of the work box. The work box lower electric cylinder 311 is fixed to a partition plate of the work box 313 by bolting, and its upper end is connected to the support pallet 310.
As shown in fig. 9, the automatic cutting mechanism includes a cutting motor 314, a pinion 315, a bull gear 316, a drive bar 317, a slicing knife 318, a feed hole 319, a chute 320, and a discharge hole 321. The cutting motor 314 is fixed on the mechanism shell through bolt connection, the cutting motor 315 is connected with the small gear 315 through a coupler, and the large gear 316 is meshed with the small gear 315. One end of the driving rod 317 is connected with the outer side of the big gear 316 through a bolt, the other end is connected with the slicing knife 318, the slideway 320 is fixed on the mechanism shell, and a feeding hole 319 and a discharging hole 321 are arranged.
After the automatic melon and fruit forming equipment is started, only the complete fruits (such as pears) are put into the fixed cylinder 32 of the automatic loading and unloading mechanism, then the electric cylinder 35 on the working box starts to work, the binding block 37 moves backwards through the groove of the binding block 37, and the auxiliary block 36 ensures the linear motion track of the binding block 37. Due to the tension spring 39 between the two straight rods 38 and the backward movement of the binding block 37, the fixing claws 33 connected with the front sections of the straight rods 38 are contracted, thereby clamping the fruit. And because the clamping force applied to the fruit is provided by the tension spring 39, the surface of the fruit is not damaged by clamping, and the subsequent processing is not influenced.
After the fruit clamping operation is completed, the turntable motor 312 at the lower part of the working box 313 starts to drive the upper part of the working box 313 to rotate. When the fruit placed in the fixed cylinder 32 is turned to a position right below the feeding hole 319 of the automatic cutting mechanism, the turntable motor 312 stops working, and the fruit is positioned on the supporting pallet 310 at the lower part of the work box. The electric cylinder 311 under the work box moves upward to a certain height and stops, and the supporting plate 310 connected with the electric cylinder pushes the fruit to extend upward for a certain distance through the feeding hole 319 of the automatic cutting mechanism. Meanwhile, the worker can put the fruit into another fixed cylinder 32 at the upper portion of the work box to improve the working efficiency. Then, the cutting motor 314 of the automatic cutting mechanism starts to work, and the large gear 316 engaged with the small gear 315 starts to rotate, and the driving rod 317 drives the slicing knife 318 to perform cutting movement. The slicing knife 318 slices the fruit that extends a certain height through the feeding hole 319 and pushes the fruit to the discharging hole 321. The lower electric cylinder 311 of the working box of the automatic loading and unloading mechanism and the slicing knife 318 work in a mutually matched mode, when the slicing knife 318 finishes cutting fruit pieces and retracts to the original point, the lower electric cylinder 311 of the working box can push the fruit pieces to move upwards for a certain height, and therefore repeated cutting work is finished.
The fruit slices cut by the automatic cutting mechanism are pushed into the material box 22 of the material conveying device 2, and the chain motor 29 drives the chain wheel 27 to rotate, so that the two parallel chains 23 are driven to move. The support rods 24 on the parallel chains 23 are slidably connected with the connection holes 210 of the material box 22, so that the material box 22 slowly moves forward. The subsequent material box 22 is supplemented with fruit pieces through the pulp slicing device 3, and after reaching a certain position, the pulp forming device 1 starts to process the fruit pieces in the material box 22. When the residual residues are moved to the lower layer of the material box, the material box 22 is overturned by taking the support rod 24 as an axis, the residual residues are dumped, the material box 22 is cleaned by a high-pressure water gun, and the fruit slices are processed in a circulating reciprocating mode. Moreover, if the position of the fruit pieces with a certain thickness, which are cut by the automatic cutting mechanism, falling into the material box 22 deviates, the fruit pieces slide to the bottom through the wedge-shaped surface 213 in the material box 22.
When the material box 22 moves to a position right under the integrated multi-cutter unit 14 of the pulp forming device 1, the cutter motor 115 starts to rotate and drives the driving gear 122 fixedly connected to the cutter motor shaft 121 to rotate at a constant speed, and the 6 driven gears 123 transmit torque to the forming cutter 117 along the rotating shaft 116 by engaging with the driving gear 122 and rotate therewith. The electric cylinder 13 fixed to the top plate 18 and the fixed plate 112 is operated to perform the closing movement of the two sliding brackets 15 along the guide rail 19.
The position of the stator cover 119 of the integrated multi-cutter assembly 14 is higher than that of the forming cutter head 117, and the pressing spring 120 has a certain elasticity, so that before the forming cutter head 117 does not contact the fruit piece, the upper ejector pin 118 at the bottom contacts the fruit piece placed in the material box 22, and the fruit piece is moved to the correct position at the bottom of the material box 22 by pressing the fruit piece through the stator cover 119. The upper thimble 118 at the bottom of the fixed sheet cover 119 and the lower thimble 211 in the material box 22 are embedded into the pear slices, so that the fruit slices can be kept fixed under the action of the upper and lower thimbles when the shaping cutter head 117 performs rotary cutting on the fruit slices. After the slice fixing cover 119 contacts with the fruit slices, the pressing spring 120 compresses, the forming cutter head 117 is higher than the slice fixing cover 119 and carries out rotary cutting on the pear slices, and the diameter of the material leaking hole 212 in the material box 22 is slightly larger than that of the forming cutter head 117, so that the forming cutter head 117 is prevented from colliding with the bottom of the material box 22 to cause damage. When the two integrated multi-lathe tool parts 14 perform cutting work simultaneously, a certain distance is reserved between the forming tool bits 117 at the upper and lower opposite positions, so that fruit balls in the fruit slices are formed, and meanwhile, the pulp is prevented from falling off.
After the one-time forming operation is finished, the electric cylinder 13 drives the upper sliding support 15 and the lower sliding support 105 to perform separation motion along the guide rail 19, and the material box 22 is driven by the chain 23 to move to the next station. At this point, the two integrated multiple cutter units 14 continue the above-described process, and the ejector 17 mounted on the sliding bracket 15 through the fixed end cap 16 presses the substantially shaped fruit ball downward, separating the fruit ball from the fruit piece. Because the shape of the shaping cutter head 117 is consistent, the fruit balls cut and shaped are beautiful and consistent in size. The formed fruit balls fall to the funnel 110 through the material leaking hole 212 at the bottom of the material box 22 and are placed in the collector through the special-shaped pipeline 111, so that the worker can perform subsequent collection and packaging.
It should be noted that the automatic melon and fruit forming equipment according to the present invention, the above preferred embodiment is only for illustrative purpose, and it is apparent to those skilled in the art that various modifications and variations can be made without departing from the scope of the appended claims, and all such modifications and variations should be considered as falling within the protection scope of the present invention.
List of description of the figures
1 pulp forming device
2 Material conveying device
3 pulp slicing device
11 big side plate
12 small side plate
13 electric cylinder
14 integrated multi-lathe tool component
15 upper sliding support
16 fixed end cap
17 ejector pin
18 top plate
19 guide rail
105 lower sliding support
110 funnel
111 special-shaped pipeline
112 fixed plate
113 flange
114 Top cover
115 turning tool motor
116 rotating shaft
117 profiled cutter head
118 upper thimble
119 fixed sheet cover
120 hold-down spring
121 lathe tool motor shaft
122 drive gear
123 driven gear
21 casing
22 material box
23 chain
24 support rod
25 auxiliary pulley
26 support shaft
27 sprocket wheel
28 rotating shaft
29 chain motor
210 connecting hole
211 lower thimble
212 hole for leaking material
213 wedge-shaped surface
31 bottom plate
32 fixed cylinder
33 fixed claw
34 mounting block
35 electric cylinder on work box
36 auxiliary block
37 binding block
38 straight rod
39 tensioning spring
310 support pallet
311 electric cylinder under working box
312 turntable motor
313 work box
314 cutting motor
315 pinion
316 big gear
317 drive rod
318 slicing knife
319 feed hole
320 slideway
321 discharge hole
Claims (4)
1. A novel automatic melon and fruit forming device is characterized by comprising a pulp forming device, a material conveying device and a pulp slicing device;
the pulp forming device comprises a large side plate, a small side plate, two electric cylinders, an integrated multi-lathe tool component, an upper sliding support, a lower sliding support, a fixed end cover, an ejector rod, a top plate, guide rails, a funnel, a special-shaped pipeline and a fixed plate, wherein one electric cylinder is fixed on the top plate, the guide rails are arranged in the large side plate on two sides, and the upper sliding support is arranged on the guide rails and fixedly connected with the electric cylinders on the top plate; the other electric cylinder is fixed on the fixed plate and fixedly connected with the lower sliding support, the lower sliding support can slide on the guide rail by the power provided by the electric cylinder on the fixed plate, the upper and lower integrated multi-cutter components are respectively and fixedly connected with the upper sliding support and the lower sliding support through flange plates, the ejector rod is connected with the fixed end cover through threaded connection, and the fixed end cover is fixedly connected with the upper sliding support through bolts; and is
The fixed plate is connected with the small side plate, the funnel is connected with the fixed plate, the special-shaped pipeline is connected with the funnel, and a collector is arranged above the bottom of the special-shaped pipeline;
the material conveying device comprises a shell, a material box, a chain, a supporting rod, an auxiliary pulley, a supporting shaft, a chain wheel, a rotating shaft and a chain motor, wherein the chain motor is a driving source of the material conveying device and is connected with the rotating shaft through a coupler, and the chain wheel is meshed with the chain; a plurality of support rods are arranged between the two parallel chains at constant intervals; in the plurality of support rods, the connecting hole of the material box is connected with one of the support rods in a sliding manner and is lapped with the other adjacent support rod, so that the material box can rotate in a certain range by taking the support rods as shafts; the supporting shaft is fixed on a shell of the material conveying device, and the auxiliary pulleys slide on the supporting shaft relatively to support the chain to move; the lower part of the material box is provided with a connecting hole; the interior of the material box is a wedge-shaped surface, and the bottom of the material box is provided with a plurality of lower thimbles and material leaking holes; and is
The pulp slicing device comprises an automatic loading and unloading mechanism and an automatic cutting mechanism, and the automatic cutting mechanism is arranged at the upper part of the automatic loading and unloading mechanism.
2. The automatic molding equipment of melon and fruit of claim 1, characterized in that in the pulp molding device, the integrated multiple lathe tool component includes a flange, a top cover, a lathe tool motor, a rotating shaft, a molding tool bit, an upper thimble, a stator cover, a compression spring, a lathe tool motor shaft, a driving gear and a driven gear, the integrated multiple lathe tool component includes a plurality of molding tool bits, and the lathe tool motor is connected with the top cover, the top cover is connected with the flange, and a compression spring is arranged between the flange and a groove of the stator cover, and a plurality of upper thimbles are arranged at the bottom of the stator cover.
3. The automatic molding equipment for melon and fruit according to claim 1, wherein in the pulp slicing device, the automatic loading and unloading mechanism comprises a working box, a bottom plate, a fixed cylinder, a fixed claw, a mounting block, an electric cylinder on the working box, an auxiliary block, a binding block, a straight rod, a tension spring, a supporting plate, an electric cylinder under the working box, a turntable motor, a fixed cylinder on the upper part of the working box connected with the mounting block and the bottom plate, an electric cylinder on the working box, the auxiliary block and the binding block respectively arranged on the mounting block, and the electric cylinder on the working box connected with the binding block through a groove of the binding block; the straight rods can rotate through the rotating shaft, the wedge-shaped surface at one end of each straight rod is in contact with the wedge-shaped surface of the binding block, the other end of each straight rod is connected to the fixed claw, and a tensioning spring is connected between the two straight rods; and is
The turntable motor at the lower part of the working box is arranged on the shell of the working box and is connected with the bottom plate; the lower electric cylinder of the working box is arranged on the partition plate of the working box, and the upper end of the lower electric cylinder is connected to the supporting plate.
4. The automatic molding device for melon and fruit according to claim 1, wherein in the pulp slicing device, the automatic cutting mechanism comprises a cutting motor, a pinion, a gear wheel, a driving rod, a slicing knife, a feeding hole, a slide and a discharging hole, the cutting motor is arranged on the shell of the pulp slicing device, the cutting motor is connected with the pinion through a coupler, the gear wheel is meshed with the pinion, one end of the driving rod is connected to the outer side of the gear wheel, the other end of the driving rod is connected with the slicing knife, the slide is arranged on the shell of the device, and the feeding hole is arranged on the slide with the discharging hole.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590036.4A CN109623923B (en) | 2018-12-25 | 2018-12-25 | Novel melon and fruit automatic molding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590036.4A CN109623923B (en) | 2018-12-25 | 2018-12-25 | Novel melon and fruit automatic molding equipment |
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| CN109623923A CN109623923A (en) | 2019-04-16 |
| CN109623923B true CN109623923B (en) | 2020-04-28 |
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| CN111805610B (en) * | 2020-06-16 | 2021-12-14 | 王熏平 | Even section molding device of cucumber |
| CN113728812B (en) * | 2021-08-04 | 2022-10-04 | 山东同其数字技术有限公司 | Seed-shell separation device for peony and poppy for garden breeding |
| CN113878626B (en) * | 2021-09-29 | 2023-04-11 | 广州市从化华隆果菜保鲜有限公司 | Fruit and vegetable processing device |
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| CN102862175A (en) * | 2012-09-18 | 2013-01-09 | 沈阳农业大学 | Fresh corn ear precise dissection machine |
| CN105034036A (en) * | 2015-08-27 | 2015-11-11 | 朱应生 | Betel nut slicing machine |
| CN205148403U (en) * | 2015-11-12 | 2016-04-13 | 南昌理工学院 | Be convenient for collect horizontal electric vegetable cutter |
| KR101849859B1 (en) * | 2016-12-29 | 2018-04-18 | 순천대학교 산학협력단 | Rotating position alignment system for fruit seed separation |
| CN206791579U (en) * | 2017-02-22 | 2017-12-26 | 安徽科凌仪器有限公司 | A kind of block device of full-automatic fruit processing skinning machine |
| CN108818655A (en) * | 2018-06-06 | 2018-11-16 | 芜湖拓达电子科技有限公司 | A kind of potato chip food product processing slicing device with extruding function |
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