A kind of device and final polishing method of removal surface material line
Technical field
The present invention relates to stainless steel manufacturing field, in particular to a kind of the device and final polishing method of removal surface material line.
Background technique
In the process of stainless steel products, when drawing and forming, can generate amount of heat, since heat dissipation is uneven or heat
The phenomenon that concentrating very much, workpiece surface can be caused to crack or accumulate, the extrusion forming surface characteristics easy to form for stretching material line, rear work
It usually requires that workpiece inner wall is repeatedly sanded and is polished in sequence, workpiece outer wall then repeatedly will be sanded and be polished, no
A large amount of dust pollution air is only caused, and the processing cumbersome and period is long, higher cost, production efficiency is low, it is difficult to meet product
Performance requirement and appearance requirement.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of removal surface material that can eliminate inside and outside side wall material line simultaneously
The device and final polishing method of line.
Technical scheme is as follows:
A kind of device of removal surface material line, including lathe, manipulator and the expeller being arranged on tailstock tool,
The main shaft of the lathe is equipped with swollen cylinder, the screw tap column for being connected to the 7th cylinder is equipped in the swollen cylinder, in the swollen cylinder and silk
It bores and is equipped with the oblique section of transition between column, liftout column is equipped in the screw tap column, the liftout column is connect with the first cylinder, described
First cylinder and the 7th cylinder are installed on lathe;
The side at swollen cylinder position is corresponded on the lathe and is additionally provided with pedestal, is equipped with the second cylinder on the base,
The side of the pedestal is equipped with the 6th cylinder, is equipped with supporting plate in the output end of second cylinder, turns left on the supporting plate from the right side
It is successively arranged screw tap block, crushing block and grinding block, the crushing block is connected with spring, and the spring is connected with third cylinder, institute
Third cylinder is stated equipped with connecting plate, the connecting plate is connected with the motor being installed on lathe, and the grinding block is connected with the
Four cylinders;The expeller is connected with the 5th cylinder being installed on tailstock, and the output end of the 6th cylinder is connect with pedestal,
For anchor ear workpiece to send part to lathe, seven cylinders are connect with PLC controller the manipulator;In the lathe
Sliding rail be equipped with first sensor, the expeller respective side be equipped with second sensor, be equipped on the manipulator
3rd sensor, is equipped with the 4th sensor on supporting plate, and four sensors are connect with PLC controller.
Using the above structure, the setting of manipulator send the position of part and pickup unified, firmly moderate, is not easy outside to workpiece
Table generates secondary damage, and 3rd sensor and the 4th sensor is arranged in stable operation, part send part in place after, can help to control
Device starting processing processed;Groove is carried out simultaneously and integrally to the inside and outside side wall of workpiece respectively using screw tap bar and screw tap block, groove is pair
The damage of line structure is expected on surface layer, and material line is divided into sectional clean cut system structure, is increased to material line prominent position is smoothed out
The space of filling, while the resistance of material line position extrusion is reduced, it improves crushing block and squeezes the efficiency smoothed out;Finally
Workpiece is abutted by grinding block, in conjunction with the swollen effect of support of the swollen cylinder on the inside of workpiece, the inside and outside side wall of workpiece is ground simultaneously,
To reach to workpiece material line uniformity for the treatment of, that is, no matter what pattern material line is, the entirety of the inside and outside side wall of workpiece will be by
Three groove, extruding and grinding processing steps are processed;The setting of first sensor and second sensor, in expeller and silk
After boring block movement in place, to avoid machining interference, the 6th cylinder is started by controller, pedestal is driven to remove, after the processing is completed,
First cylinder pushes liftout column, and workpiece is released from swollen cylinder, before the swollen cylinder of workpiece disengaging, by manipulator anchor ear, and with pushing away
Expect that the rate of block is mobile, workpiece is finally removed from swollen cylinder, it is convenient to operate, and improves the efficiency of removal material line, improves appearance
Qualification rate.
For the ease of squeezing and grinding, preferably, the silk tooth spacing of the screw tap column is 0.3mm~0.8mm, Mei Gesi
The cusp position of tooth is the fillet setting of R0.1mm~0.5mm;Silk tooth spacing on the screw tap block is 0.3mm~0.8mm,
The cusp position of each tooth is the fillet setting of R0.1mm~0.5mm, is between the silk tooth on the screw tap column and screw tap block
It is symmetrical arranged.
For the ease of adjusting the Working position of screw tap block, preferably, being corresponded on the supporting plate at the position of screw tap block
Equipped with fixation hole, it is equipped with bar shaped groove on the screw tap block, is fed through bar shaped groove, the traversing through end of bolt and fixation with bolt
Hole is spirally connected fixation.
It is fixed for the ease of bulging, and squeezes and grind convenient for stress, preferably, the length of the oblique section of the transition is
10mm, the angle between the oblique section of the transition and horizontal plane are 3 °~5 °.
It in order to simplify structure, is easily installed simultaneously, preferably, be equipped with a section guide rail on the supporting plate, described the
Three cylinders are equipped with the link block for being fed through supporting plate downwards, are equipped with groove at the position of corresponding rails on the link block, should
Groove is slidably connected with guide rail;Rotation is equipped with connecting plate on the link block, and one end of the connecting plate is connected to motor, in institute
Connecting plate is stated equipped with strip groove, guide post is equipped on the link block, the guide post is threaded through in strip groove, described
It is correspondingly connected on supporting plate at the position of plate and is equipped with through slot;When motor reciprocating rotation, connecting plate reciprocating rotation is driven, and make third gas
It is mobile that cylinder does axial reciprocating on guide rail.
A kind of final polishing method of device removal surface material line, the final polishing method include:
On the controller, according to workpiece size and processing request, the correspondence machined parameters of motor and seven cylinders, packet are set
Start-up study etc. is included, when manipulator anchor ear workpiece send part to lathe, is in the center of workpiece and the axial centre of screw tap column
On same straight line, at this point, 3rd sensor is moved at the 4th sensor position and responds, the 5th cylinder is started by controller,
5th cylinder drives expeller to head on workpiece toward the movement of machine tool chief axis direction, makes the outer side contacts of workpiece inner sidewall Yu screw tap column,
At the same time, the second cylinder of controller starting pushes pallets level to shift to major axes orientation, and screw tap block is also contacted with workpiece lateral wall,
Due to be between the silk tooth on screw tap column and screw tap block it is arranged symmetrically, with continuing to press on for main axis and expeller, workpiece
Inside and outside side wall is slotted by screw tap column fluting and screw tap block simultaneously, and inside and outside notching construction is consistent, and expecting line is the axis along workpiece
It is formed to direction, it is along workpiece wall helical arrangement, thus by the material line quilt of extrusion process formation that fluting, which is formed by groove body then,
It is cut into sectional pattern;
With continuing to press on for expeller, the location of workpiece slotted covers on the lateral wall of swollen cylinder, work through the oblique section of transition
The inner wall of part is bonded with the lateral wall of swollen cylinder, at this point, the crushing block of corresponding swollen cylinder position, squeezes patch under the promotion of third cylinder
It closes in workpiece outer wall, and is driven by a motor, axial reciprocating movement is done on workpiece lateral wall, with the rotation of workpiece, material
The convex portion of line position be squeezed by smooth out to groove body or expect line lower position, be cut into sectional material line it
Between, fluting increases filling space, and the spacing for formation of slotting reduces the resistance of extrusion, and is that can be extruded transmitting
, in addition the elastic reaction of spring, expects that the convex portion of line is smoothed out, and lower position is also filled, and the 6th cylinder pulls
Pedestal is mobile to tailstock direction;
Then, workpiece position after extruding is moved to the position of grinding block, and the 4th cylinder pushes grinding block directly to workpiece
Lateral wall ground, at the same time, the inner sidewall of workpiece is in the case where the fitting of swollen cylinder abuts, by means of the motive force of the 4th cylinder,
The inner sidewall of workpiece is also ground;After the completion of grinding, the second cylinder drives supporting plate return, and the first cylinder pushes liftout
Column is released workpiece from swollen cylinder, before workpiece is detached from swollen cylinder, by manipulator anchor ear, and it is mobile with the rate of liftout column, most
Workpiece is removed from swollen cylinder afterwards, the 7th cylinder pushes screw tap column to return to initial position, and the 6th cylinder pushes pedestal to return to initial bit
It sets;
In the process, when second sensor is moved to first sensor position, screw tap column at this time has been retracted to swollen
In cylinder, expeller no longer abuts workpiece, and controller starts the 5th cylinder and withdraws expeller, and workpiece is covered completely on swollen cylinder, at this point,
Starting the 6th cylinder from controller 7 pulls pedestal mobile to tailstock direction, and persistently workpiece is squeezed and ground.
In order to be conducive to truncation of the groove to material line, preferably, the revolving speed of the main shaft is 800~1000R/min, it is described
The rate travel of 6th cylinder is 1~3mm/s, and the groove depth for the groove body that groove is formed is 0.3~0.5mm.
In order to smoothed out compared with short cycle, repair groove groove body and material line, preferably, the width of the crushing block is 15
~20mm, the thrust size of the third cylinder are 1960N, and the rotational frequency of the motor is 2500~3000Hz, in the electricity
Under the drive of machine, the distance that the third cylinder moves back and forth is 10~15mm.
In order to guarantee grinding effect, preferably, the thrust of the 4th cylinder is 8200~9800N.
The utility model has the advantages that the present invention processes groove scribing material grain pattern formula after extrusion forming, with screw tap column and screw tap block, utilize
Swollen cylinder and crushing block bulging squeeze the groove body for smoothing out groove, finally grind, can remove not again to the groove body position after floating
The sand milling process of most of inside and outside wall has been simplified in the stretching material line for the inside and outside wall whole of steel workpiece of becoming rusty, energy-saving and emission-reduction, has been saved close
30% processing cost, and improve the appearance and roughness quality of inside and outside wall.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is enlarged drawing at the A in Fig. 1.
Fig. 3 is the structural schematic diagram of third cylinder and motor.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
As shown in Fig. 1, Fig. 2 and Fig. 3, the present invention is by lathe 1, manipulator 6 and the expeller being arranged on 1 tailstock of lathe
5 equal compositions, swollen cylinder 11 is equipped on the main shaft of the lathe 1, the silk for being connected to the 7th cylinder 27 is equipped in the swollen cylinder 11
Column 12 is bored, the oblique section 121 of transition is equipped between the swollen cylinder 11 and screw tap column 12, the length of the oblique section 121 of transition is 10mm, should
Angle between the oblique section 121 of transition and horizontal plane is 3 °~5 °, preferably 3 °;Liftout column is equipped in the screw tap column 12
13, the liftout column 13 is connect with the first cylinder 21, and first cylinder 21 and the 7th cylinder 27 are installed on lathe 1.
The side at swollen 11 position of cylinder is corresponded on the lathe 1 and is equipped with pedestal 31, and second is equipped on the pedestal 31
The side of cylinder 22, the pedestal 31 is equipped with the 6th cylinder 26, supporting plate 41 is equipped in the output end of second cylinder 22, described
It turns left on supporting plate 41 from the right side and is successively arranged screw tap block 32, crushing block 33 and grinding block 34, the silk tooth spacing of the screw tap column 12 is
0.3mm~0.8mm, preferably 0.5mm, the cusp position of each tooth are the fillet setting of R0.1mm~0.5mm, preferably
R0.3mm;Silk tooth spacing on the screw tap block 32 is 0.3mm~0.8mm, preferably 0.5mm, the cusp position of each tooth
It is the fillet setting of R0.1mm~0.5mm, preferably R0.3mm is pair between the silk tooth on the screw tap column 12 and screw tap block 32
Claim setting;It is equipped with fixation hole at the position for corresponding to screw tap block 32 on the supporting plate 41, bar shaped is equipped on the screw tap block 12
Through slot is fed through bar shaped groove with bolt, and the traversing through end and fixation hole of bolt are spirally connected fixation.
The crushing block 33 is connected with spring 8, and the spring 8 is connected with third cylinder 23, sets on the third cylinder 23
There is connecting plate 42, the connecting plate 42 is connected with the motor 43 being installed on lathe 1, and a section guide rail is equipped on the supporting plate 41
411, it is equipped with link block 44 on the guide rail 411, is equipped with groove at the position of corresponding rails 411 on the link block 44,
The groove is slidably connected with guide rail 411;Rotation is equipped with connecting plate 42, one end of the connecting plate 42 and electricity on the link block 44
Machine 43 connects, and strip groove 421 is equipped on the connecting plate 42, and guide post 441, the guiding are equipped on the link block 44
Column 441 is threaded through in strip groove 421, and through slot is equipped at the position for being correspondingly connected with plate 42 on the supporting plate 41;Motor 43 is reciprocal
When rotation, 42 reciprocating rotation of connecting plate is driven, and it is mobile so that link block 44 is done axial reciprocating on guide rail 411.
The grinding block 34 is connected with the 4th cylinder 24;The expeller 5 is connected with the 5th cylinder being installed on tailstock
25, the output end of the 6th cylinder 26 is connect with pedestal 31, the manipulator 6 for anchor ear workpiece to send part to lathe 1,
Seven cylinders are connect with PLC controller 7;First sensor 71 is equipped on the sliding rail of the lathe 1, in the pusher
The respective side of block 5 is equipped with second sensor 72, and 3rd sensor 73 is equipped on the manipulator 6, and the is equipped on supporting plate 41
Four sensors 74, four sensors are connect with PLC controller 7.
After workpiece drawing and forming, then extrusion die extruding, the finishing polish of device removal surface material line, the finishing polish are utilized
Method includes:
6 anchor ear workpiece of manipulator send part to lathe 1, and the axial centre of the center of workpiece and screw tap column 12 is made to be in same
On straight line, at this point, 3rd sensor 73 is moved at 74 position of the 4th sensor and responds, the 5th cylinder is started by controller 7
25, the 5th cylinder 25 drives expeller 5 to head on workpiece toward the movement of 1 major axes orientation of lathe, makes workpiece inner sidewall and screw tap column 12
Outer side contacts, at the same time, screw tap block 32 are also contacted with workpiece lateral wall, with continuing to press on for main axis and expeller 5,
The inside and outside side wall of workpiece is slotted by the fluting of screw tap column 12 and screw tap block 32 simultaneously, and the revolving speed of the main shaft is 800~1000R/min,
Preferably 800R/min, the rate travel of the 6th cylinder 26 are 1~3mm/s, preferably 2mm/s, formation of slotting it is described
The groove depth of groove body is 0.3~0.5mm, preferably 0.3mm;Due to expecting that line is formed along the axial direction of workpiece, fluting is formed
Groove body be then along workpiece wall helical arrangement, thus by extrusion process formed material line be cut into sectional pattern.
With continuing to press on for expeller 5, screw tap column 12 is also driven from the 7th cylinder 27 and is moved in swollen cylinder 11, has been slotted
The location of workpiece pass through the oblique section 121 of transition for being 3 ° with the angle of horizontal plane, cover on the lateral wall of swollen cylinder 11, the inner wall of workpiece
It is bonded with the lateral wall of swollen cylinder 11, at this point, the crushing block 33 of corresponding swollen 11 position of cylinder, squeezes patch under the promotion of third cylinder 23
It closes in workpiece outer wall, and is driven by motor 43, axial reciprocating movement, the width of the crushing block 33 are done on workpiece lateral wall
Degree is 15~20mm, preferably 20mm, and the thrust size of the third cylinder 23 is 1960N, the rotational frequency of the motor 43
For 2500~3000Hz, preferably 2800Hz, under the drive of the motor 43, the distance that the third cylinder 23 moves back and forth is
10~15mm, preferably 15mm expect that the convex portion of line position is squeezed and are smoothed out to groove body or material line with the rotation of workpiece
Lower position, be cut between sectional material line, fluting increase filling space, the spacing for formation of slotting make by
The resistance of extrusion deformation reduces, and can be extruded transmitting, in addition the elastic reaction of spring 8, expects that the convex portion of line is smeared
It is flat, and lower position is also filled, and the 6th cylinder 26 pulls pedestal 31 mobile to tailstock direction.
Then, workpiece position after extruding is moved to the position of grinding block 34, and the 4th cylinder 24 pushes grinding block 34 direct
The lateral wall of workpiece is ground, the thrust of the 4th cylinder 24 is 8200~9800N, preferably 9500N, same with this
When, the inner sidewall of workpiece, by means of the motive force of the 4th cylinder 24, also carries out the inner sidewall of workpiece in the case where the fitting of swollen cylinder 11 is abutted
Milled processed;After the completion of grinding, the second cylinder 22 drive 41 return of supporting plate, the first cylinder 21 push liftout column 13, workpiece from
Released on swollen cylinder 11, before workpiece is detached from swollen cylinder 11, by 6 anchor ear of manipulator, and mobile with the rate of liftout column 13, finally from
Workpiece is removed on swollen cylinder 11, the 7th cylinder 27 pushes screw tap column 12 to return to initial position, and the 6th cylinder 27 pushes pedestal 31 to return to
Initial position.
In above process, when second sensor 72 is moved to 71 position of first sensor, screw tap column 12 at this time is
It is retracted in swollen cylinder 11, expeller 5 no longer abuts workpiece, and workpiece is covered completely on swollen cylinder 11, and controller 7 starts the 5th cylinder 25
Expeller 5 is withdrawn, meanwhile, controller 7 also starts the 6th cylinder 26 and pulls pedestal 31 mobile to tailstock direction, persistently squeezes to workpiece
Pressure and grinding.
Application method of the invention is as follows:
As shown in Fig. 1 to Fig. 3, after workpiece drawing and forming, then extrusion die extruding, on controller 7, according to workpiece size
And processing request, the correspondence machined parameters of motor 43 and seven cylinders are set, including start-up study etc.;6 anchor ear workpiece of manipulator
Part is sent to lathe 1, and is in the center of workpiece and the axial centre of screw tap column 12 on same straight line, at this point, 3rd sensor
73 are moved at 74 position of the 4th sensor and respond, and start the 5th cylinder 25 by controller 7, the 5th cylinder 25 releases expeller
5, it is mobile toward 1 major axes orientation of lathe that expeller 5 heads on workpiece, and makes the outer side contacts of workpiece inner sidewall Yu screw tap column 12, with this
Meanwhile screw tap block 32 is also contacted with workpiece lateral wall, with continuing to press on for main axis and expeller 5, the inside and outside side wall of workpiece
It is slotted simultaneously by the fluting of screw tap column 12 and screw tap block 32, the revolving speed of the main shaft is 800R/min, the shifting of the 6th cylinder 26
Dynamic rate is 2mm/s, and the groove depth of the groove body for formation of slotting is 0.3mm;Due to expecting that line is formed along the axial direction of workpiece,
Fluting, which is formed by groove body then, to be thus cut into the material line that extrusion process is formed sectional along workpiece wall helical arrangement
Pattern.
With continuing to press on for expeller 5, the location of workpiece slotted passes through the oblique section of transition that angle with horizontal plane is 3 °
121, it covers on the lateral wall of swollen cylinder 11, the inner wall of workpiece is bonded with the lateral wall of swollen cylinder 11, at this point, corresponding swollen 11 position of cylinder
Crushing block 33 is squeezed under the promotion of third cylinder 23 and is fitted in workpiece outer wall, and drives motor 43 to do back and forth by controller 7
Rotation drives 42 reciprocating rotation of connecting plate, and guide post 441 drives third cylinder under the action of strip groove 421, by link block 44
23 do axial reciprocating movement on guide rail 411, and the width of the crushing block 33 is 20mm, the thrust size of the third cylinder 23
Rotational frequency for 1960N, the motor 43 is 2800Hz, and under the drive of the motor 43, the third cylinder 23 is back and forth moved
Dynamic distance is 15mm, with the rotation of workpiece, expects that the convex portion of line position is squeezed and is smoothed out to groove body or expect the low of line
End position has been cut between sectional material line, and fluting increases filling space, and the spacing for formation of slotting to be squeezed
The resistance of deformation reduces, and can be extruded transmitting, in addition the elastic reaction of spring 8, the convex portion of inside and outside side wall material line
It is smoothed out, and lower position is also filled, and the 6th cylinder 26 pulls pedestal 31 mobile to tailstock direction.
Then, workpiece position after extruding is moved to the position of grinding block 34, and controller 7 starts the promotion of the 4th cylinder 24 and grinds
Abrading block 34 directly grinds the lateral wall of workpiece, and the thrust that the 4th cylinder 24 applies is 9500N, at the same time, workpiece
Inner sidewall, by means of the thrust of the 4th cylinder 24, also carries out at grinding the inner sidewall of workpiece simultaneously in the case where the fitting of swollen cylinder 11 is abutted
Reason;After the completion of grinding, controller 7 starts the first cylinder 21 and pushes liftout column 13, and workpiece is released from swollen cylinder 11, de- in workpiece
Before swollen cylinder 11, by 6 anchor ear of manipulator, and it is mobile with the rate of liftout column 13, workpiece finally is removed from swollen cylinder 11, is controlled
Device 7 starts the 7th cylinder 27 and screw tap column 12 is pushed to return to initial position, while starting the 6th cylinder 27 and pedestal 31 is pushed to return to just
Beginning position, then part is sent by manipulator 6, repeatedly.
In above process, when second sensor 72 is moved to 71 position of first sensor, screw tap column 12 at this time is
It is retracted in swollen cylinder 11, expeller 5 no longer abuts workpiece, and workpiece is covered completely on swollen cylinder 11, at this point, the starting of controller 7 the 5th
Cylinder 25 withdraws expeller 5, and also the 6th cylinder 26 of starting pulls pedestal 31 mobile to tailstock direction to controller 7 simultaneously, persistently right
Workpiece squeezes and grinding, finishes until workpiece is ground.
It is equipped with fixation hole at the position for corresponding to screw tap block 32 on the supporting plate 41, bar shaped is equipped on the screw tap block 12
Through slot is fed through bar shaped groove with bolt, and the traversing through end and fixation hole of bolt are spirally connected fixation, according to the depth state of material line, just
In the position of adjustment screw tap block 32, to reach the finishing polish effect of preferably removal material line.
Institute's column data does not have uniqueness in the present embodiment, can carry out adaptation adjusting, this hair in conjunction with production specific requirement
Bright non-description section is consistent with the prior art, and therefore not to repeat here.
The above is only embodiments of the present invention, are not intended to limit the scope of the invention, all to utilize the present invention
Equivalent structure made by specification and accompanying drawing content is directly or indirectly used in other related technical areas, similarly at this
Within the scope of patent protection of invention.