CN201371405Y - Grinding and polishing integrated silicon block processing special machine tool - Google Patents
Grinding and polishing integrated silicon block processing special machine tool Download PDFInfo
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- CN201371405Y CN201371405Y CN 200920115120 CN200920115120U CN201371405Y CN 201371405 Y CN201371405 Y CN 201371405Y CN 200920115120 CN200920115120 CN 200920115120 CN 200920115120 U CN200920115120 U CN 200920115120U CN 201371405 Y CN201371405 Y CN 201371405Y
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- 238000005498 polishing Methods 0.000 title claims abstract description 33
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title abstract description 10
- 229910052710 silicon Inorganic materials 0.000 title abstract description 10
- 239000010703 silicon Substances 0.000 title abstract description 10
- 230000033001 locomotion Effects 0.000 claims description 13
- 229910001651 emery Inorganic materials 0.000 claims description 4
- 239000004484 Briquette Substances 0.000 claims 5
- 238000009434 installation Methods 0.000 claims 1
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 9
- 239000003921 oil Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 239000013078 crystal Substances 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型涉及一种金属加工机床。目的是提供一种专用机床,该机床应能有效提高表面加工质量,并且能够提高加工效率、消除环境污染,降低成本。本实用新型采用的技术方案是:磨削、抛光一体化硅块加工专用机床,包括床身、床身上的工作台以及水平设置在床身顶端的导轨;其特征在于该机床上还配置有一个磨削磨头和一个抛光磨头;这两个磨头分别通过滑块可滑动地定位在导轨上,并被一牵引机构驱动进行横向运动。
The utility model relates to a metal processing machine tool. The purpose is to provide a special machine tool, which can effectively improve the surface processing quality, improve processing efficiency, eliminate environmental pollution and reduce cost. The technical scheme adopted by the utility model is: a special machine tool for grinding and polishing integrated silicon block processing, including a bed, a workbench on the bed and a guide rail horizontally arranged on the top of the bed; it is characterized in that the machine tool is also equipped with a Grinding grinding head and a polishing grinding head; these two grinding heads are respectively slidably positioned on the guide rail through sliders, and are driven by a traction mechanism to move laterally.
Description
技术领域 technical field
本实用新型涉及一种金属加工机床,尤其对硅之类的电子材料进行磨削、抛光加工的专用机床。The utility model relates to a metal processing machine tool, in particular to a special machine tool for grinding and polishing electronic materials such as silicon.
背景技术 Background technique
太阳能光伏电池的硅片是由多晶硅直拉成单晶棒或铸成多晶锭,经过切方成单晶或多晶硅块,再由硅块切片而成。由于硅晶体属硬脆性材料,加工困难。单晶棒或铸成多晶锭在切方过程中无法保证较高的几何尺寸及表面粗糙度。必须经磨削加工到规定的尺寸如:124×124;156×156。现有磨削方法一般采用普通平面磨床用金刚砂轮进行磨削。由于砂轮窄,磨削面积小且金刚砂轮修正困难等因素导致磨削效率低,表面质量差,达不到要求。并且由于硅的硬脆性,造成磨削表面有损伤,不能直接用于切片加工;所以通常还对磨削表面用氰氟酸进行化学腐蚀以降低表面损伤。由此也带来了环境污染等问题。The silicon wafer of solar photovoltaic cells is made of polycrystalline silicon straight-pulled into single crystal rods or cast into polycrystalline ingots, cut into single crystal or polycrystalline silicon blocks, and then sliced from silicon blocks. Since silicon crystal is a hard and brittle material, it is difficult to process. Single crystal rods or cast polycrystalline ingots cannot guarantee high geometric dimensions and surface roughness during the cutting process. It must be ground to the specified size such as: 124×124; 156×156. Existing grinding method generally adopts common surface grinder to grind with emery wheel. Due to factors such as narrow grinding wheel, small grinding area and difficult correction of diamond grinding wheel, the grinding efficiency is low and the surface quality is poor, which cannot meet the requirements. And due to the hardness and brittleness of silicon, the grinding surface is damaged and cannot be directly used for slicing; so the grinding surface is usually chemically etched with cyanofluoric acid to reduce surface damage. This has also brought problems such as environmental pollution.
实用新型内容Utility model content
本实用新型所要解决的技术问题是克服上述背景技术的不足,提供一种专用机床,该机床应能有效提高表面加工质量,并且能够提高加工效率、消除环境污染,降低成本。The technical problem to be solved by the utility model is to overcome the disadvantages of the above-mentioned background technology and provide a special machine tool, which can effectively improve the quality of surface processing, improve processing efficiency, eliminate environmental pollution, and reduce costs.
本实用新型采用的技术方案是:磨削、抛光一体化硅块加工专用机床,包括床身、床身上的工作台以及水平设置在床身顶端的导轨;其特征在于该机床上还配置有一个磨削磨头和一个抛光磨头;这两个磨头分别通过滑块可滑动地定位在导轨上,并被一牵引机构驱动进行横向运动。The technical scheme adopted by the utility model is: a special machine tool for grinding and polishing integrated silicon block processing, including a bed, a workbench on the bed and a guide rail horizontally arranged on the top of the bed; it is characterized in that the machine tool is also equipped with a Grinding grinding head and a polishing grinding head; these two grinding heads are respectively slidably positioned on the guide rail through sliders, and are driven by a traction mechanism to move laterally.
所述的磨削磨头包括一立柱和一安装着电机的进给架,电机的转动轴上固定着砂轮;所述的抛光磨头包括一立柱和一安装电机的进给架,电机的转动轴上固定着抛光轮;两个立柱的前侧面各设置一竖向导轨,两个进给架的后侧面各设置有与竖向导轨相配合的滑块,并分别由步进电机通过丝杆机构驱动进给架进行竖向进给运动。Described grinding head comprises a column and a feeding frame that motor is installed, and emery wheel is fixed on the rotating shaft of motor; Described polishing grinding head includes a column and a feeding frame that motor is installed, and the rotation of motor The polishing wheel is fixed on the shaft; a vertical guide rail is provided on the front side of the two columns, and a slider matching the vertical guide rail is provided on the rear side of the two feed frames, and the stepping motor passes through the screw rod respectively. The mechanism drives the feed frame to perform vertical feed motion.
所述的牵引机构中:传动带由设置在床身左右两端的带轮定位,油马达又驱动带轮使得传动带运动,磨削磨头和抛光磨头上还分别安装一液压抱紧装置,以抱紧传动带使磨头产生滑动,或者脱开传动带使磨头停止运动。In the traction mechanism, the transmission belt is positioned by the pulleys arranged at the left and right ends of the bed, and the oil motor drives the pulley to make the transmission belt move. A hydraulic clamping device is installed on the grinding head and the polishing grinding head respectively to hold Tighten the drive belt to make the grinding head slide, or disengage the drive belt to stop the grinding head from moving.
所述的液压抱紧装置中设置两个夹板,传动带定位在两个夹板的中间,液压油缸活塞杆顶端又与其中一个夹板固定,从而使油缸的运动转换为夹板对传动带的夹紧或松开工作状态。The hydraulic clamping device is provided with two splints, the transmission belt is positioned in the middle of the two splints, and the top of the piston rod of the hydraulic cylinder is fixed to one of the splints, so that the movement of the oil cylinder is converted into clamping or loosening of the drive belt by the splints. working status.
所述的导轨设置在床身的后半边,工作台设置在床身的前半边。The guide rail is arranged on the rear half of the bed, and the workbench is arranged on the front half of the bed.
本实用新型的工作原理是:油马达启动通过带轮使传动带14(图中用点划线表示)运动,固定于立柱上的液压抱紧装置抱紧传动带后使得立柱左右移动(当一个磨头工作时另一个磨头的抱紧装置送开);磨头的移动量由步进电机控制,步进电机的转动则由限位器控制;限位器每次发出限位信号给步进电机一次进给量。关闭进给开关时磨头作无进给磨削。需要磨头快速上下移动时,则可开启步进电机开关直接用电机驱动。完成磨削量后,磨削磨头就关闭并靠边离开工件10(图中用虚线表示)位置,切换到抛光磨头工作状态(连接于磨削磨头的抱紧装置松开,而另一个抱紧装置锁紧);然后,传动带带动抛光磨头作抛光,同样抛光磨头的左右移动也由限位器控制。直至抛光达到要求的表面粗糙度后,抛光头移动离开工件10,停机拆卸工件,完成。The working principle of the utility model is: the oil motor starts to move the transmission belt 14 (indicated by a dotted line in the figure) through the pulley, and the hydraulic clamping device fixed on the column moves the transmission belt tightly so that the column moves left and right (when a grinding head The holding device of the other grinding head is sent away during work); the movement of the grinding head is controlled by the stepping motor, and the rotation of the stepping motor is controlled by the limiter; the limiter sends a limit signal to the stepping motor each time Feed amount at one time. When the feed switch is turned off, the grinding head performs no-feed grinding. When the grinding head needs to move up and down quickly, the stepper motor switch can be turned on and directly driven by the motor. After finishing the amount of grinding, the grinding head is closed and moved away from the position of the workpiece 10 (indicated by a dotted line in the figure), and switches to the working state of the polishing grinding head (the holding device connected to the grinding head is released, and the other Then, the transmission belt drives the polishing grinding head for polishing, and the left and right movement of the polishing grinding head is also controlled by the limiter. After the polishing reaches the required surface roughness, the polishing head moves away from the
本实用新型的有益效果是:该磨削、抛光一体化硅块加工专用机床采用磨头移动式立式磨削双磨头结构,磨削面积增加,多块组合磨削效率大幅提高,且砂轮能自动修正,平面度好;在完成磨削后工件不须拆装而可直接抛光,基准统一;并且软砂轮的弹性特性可保证抛光过程对工件的压力,抛光时可降低两磨头的一致性要求,同时避免了硬性磨削的对刀困难,快速切入时避免工件和砂轮破坏。因而,采用该机床可大幅提高加工效率,同时降低了机床的制造难度。另外,采用该机床加工与采用普通平面磨床比较,可以取消化学腐蚀工序,节约成本,消除对环境污染;同时产品的表面质量大幅提高(平面度、表面粗糙度可达镜面级),生产效率是普通机床的两倍以上。The beneficial effects of the utility model are: the grinding and polishing integrated silicon block processing special machine tool adopts the structure of double grinding heads with movable grinding heads, the grinding area is increased, the efficiency of multi-block combined grinding is greatly improved, and the grinding wheel It can be corrected automatically, and the flatness is good; after the grinding, the workpiece can be directly polished without disassembly and assembly, and the benchmark is uniform; and the elastic characteristics of the soft grinding wheel can ensure the pressure on the workpiece during the polishing process, and the consistency of the two grinding heads can be reduced during polishing. It also avoids the difficulty of tool setting in hard grinding, and avoids damage to the workpiece and grinding wheel during fast cutting. Therefore, the use of the machine tool can greatly improve the processing efficiency, and at the same time reduce the difficulty of manufacturing the machine tool. In addition, compared with the ordinary surface grinder, the use of this machine tool can cancel the chemical corrosion process, save costs, and eliminate environmental pollution; at the same time, the surface quality of the product is greatly improved (flatness and surface roughness can reach mirror level), and the production efficiency is More than twice that of ordinary machine tools.
附图说明 Description of drawings
图1是本实用新型的主视结构示意图。Fig. 1 is a front structural schematic view of the utility model.
图2是本实用新型的俯视结构示意图。Fig. 2 is a top view structural diagram of the utility model.
图3是本实用新型的左视结构示意图。Fig. 3 is a left view structural diagram of the utility model.
图4是本实用新型中的液压抱紧装置的结构示意图。Fig. 4 is a schematic structural view of the hydraulic clamping device in the present invention.
具体实施方式 Detailed ways
如图所示,该磨削、抛光一体化硅块加工专用机床,包括床身1、工作台2以及水平设置在床身顶端的导轨1-1;该机床上还配置有一个磨削磨头7和一个抛光磨头4,这两个磨头分别通过底端安装的滑块可滑动地定位在导轨上,并被一牵引机构驱动进行横向(水平)进给运动。As shown in the figure, the grinding and polishing integrated silicon block processing special machine tool includes a bed 1, a worktable 2 and a guide rail 1-1 horizontally arranged on the top of the bed; the machine tool is also equipped with a grinding head 7 and a polishing grinding head 4, these two grinding heads are slidably positioned on the guide rail by the slide block installed at the bottom respectively, and are driven by a traction mechanism to carry out transverse (horizontal) feed motion.
所述的磨削磨头7包括立柱7-1和一安装着电机的进给架7-2,电机的转动轴上固定砂轮6;立柱的前侧面设置一竖向导轨7-1-1,进给架的后侧面设置有与竖向导轨7-1-1相配合的滑块。所述的抛光磨头4包括立柱4-1和一安装着电机的进给架4-2,电机的转动轴上固定抛光轮5;立柱的前侧面设置一竖向导轨4-1-1,进给架的后侧面设置有与竖向导轨4-1-1相配合的滑块。两个进给架分别由步进电机通过丝杆机构(图中步进电机与丝杆机构均予以省略)驱动进给架进行竖向进给运动。磨头的进给移动量(即进给架的竖向进给运动量)由步进电机控制,步进电机的转动则由限位器控制;限位器每次发出限位信号给步进电机一次进给量。Described grinding grinding head 7 comprises column 7-1 and a feeding frame 7-2 that motor is installed, and fixed emery wheel 6 is fixed on the rotating shaft of motor; The front side of column is provided with a vertical guide rail 7-1-1, The rear side of feed frame is provided with the slide block that cooperates with vertical guide rail 7-1-1. Described polishing grinding head 4 comprises column 4-1 and a feeding frame 4-2 that motor is installed, and
所述的牵引机构中:传动带14由设置在床身左右两端的带轮11定位,油马达(为图面清晰,油马达省略不画)又驱动与之同轴的带轮使得传动带运动,磨削磨头和抛光磨头上还分别安装一液压抱紧装置13,并配置液压油缸(图中液压油缸省略)分别驱动液压抱紧装置,使其抱紧传动带使磨头在导轨上滑动,或者脱开传动带使磨头静止。所述的液压抱紧装置中设置两个夹板(图4所示),传动带定位在上夹板13-3和下夹板13-4的中间,液压油缸13-1的活塞杆13-2顶端又与上夹板13-3固定,油缸启动(图中驱动油缸的油泵省略不画)后使两个夹板夹紧传动带,磨削磨头或抛光磨头就被传动带牵引运动,从而沿着导轨滑动;油缸反向运动,两个夹板则脱开传动带,磨削磨头或抛光磨头就处于静止状态。In the traction mechanism: the
所述的导轨1-1设置在床身的后半边,床身的前半边作为固定待加工件的工作台2。The guide rail 1-1 is arranged on the rear half of the bed, and the front half of the bed is used as a workbench 2 for fixing workpieces to be processed.
所述的限位器可直接外购。The limiter can be purchased directly.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102284904A (en) * | 2011-09-23 | 2011-12-21 | 无锡天马通用设备有限公司 | Cleaning device of mirror grinding machine |
CN102975097A (en) * | 2012-12-05 | 2013-03-20 | 厦门大学 | Grinding and polishing combined machining machine tool |
WO2013107030A1 (en) * | 2012-01-19 | 2013-07-25 | 大连理工大学 | Multifunctional substrate polishing and burnishing device and polishing and burnishing method thereof |
CN103707175A (en) * | 2013-12-30 | 2014-04-09 | 天津英利新能源有限公司 | Silicon block polishing method |
CN103831684A (en) * | 2012-11-28 | 2014-06-04 | 苏州英达瑞机器人科技有限公司 | Smart edge grinding machine with movable grinding head set |
CN108838812A (en) * | 2018-06-22 | 2018-11-20 | 储晓慧 | A kind of lithium battery transmits process equipment and its transmission processing technology automatically |
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2009
- 2009-03-09 CN CN 200920115120 patent/CN201371405Y/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102284904A (en) * | 2011-09-23 | 2011-12-21 | 无锡天马通用设备有限公司 | Cleaning device of mirror grinding machine |
CN102284904B (en) * | 2011-09-23 | 2013-06-12 | 江苏天马通用设备有限公司 | Cleaning device of mirror grinding machine |
WO2013107030A1 (en) * | 2012-01-19 | 2013-07-25 | 大连理工大学 | Multifunctional substrate polishing and burnishing device and polishing and burnishing method thereof |
US9138855B2 (en) | 2012-01-19 | 2015-09-22 | Dalian University of Technology School of Mechanical Engineering | Multifunctional substrate polishing and burnishing device and polishing and burnishing method thereof |
CN103831684A (en) * | 2012-11-28 | 2014-06-04 | 苏州英达瑞机器人科技有限公司 | Smart edge grinding machine with movable grinding head set |
CN103831684B (en) * | 2012-11-28 | 2016-01-20 | 苏州英达瑞机器人科技有限公司 | A kind of intelligent edge polisher with removable bistrique group |
CN102975097A (en) * | 2012-12-05 | 2013-03-20 | 厦门大学 | Grinding and polishing combined machining machine tool |
CN102975097B (en) * | 2012-12-05 | 2015-03-25 | 厦门大学 | Grinding and polishing combined machining machine tool |
CN103707175A (en) * | 2013-12-30 | 2014-04-09 | 天津英利新能源有限公司 | Silicon block polishing method |
CN108838812A (en) * | 2018-06-22 | 2018-11-20 | 储晓慧 | A kind of lithium battery transmits process equipment and its transmission processing technology automatically |
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