CN104625938B - Polishing unit of stainless steel pipes and application method thereof - Google Patents
Polishing unit of stainless steel pipes and application method thereof Download PDFInfo
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- CN104625938B CN104625938B CN201510079017.5A CN201510079017A CN104625938B CN 104625938 B CN104625938 B CN 104625938B CN 201510079017 A CN201510079017 A CN 201510079017A CN 104625938 B CN104625938 B CN 104625938B
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- steel pipe
- stainless
- polishing
- drive mechanism
- pretreatment
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 142
- 239000010935 stainless steel Substances 0.000 title claims abstract description 142
- 238000005498 polishing Methods 0.000 title claims abstract description 122
- 238000000034 method Methods 0.000 title claims description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 239000000945 filler Substances 0.000 claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 29
- 239000010959 steel Substances 0.000 claims description 29
- 238000002955 isolation Methods 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 15
- 229910001651 emery Inorganic materials 0.000 claims description 14
- 239000003973 paint Substances 0.000 claims description 14
- 239000002966 varnish Substances 0.000 claims description 14
- 239000000446 fuel Substances 0.000 claims description 13
- 238000005422 blasting Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 230000003340 mental effect Effects 0.000 claims 1
- 238000007517 polishing process Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 description 30
- 230000000694 effects Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 239000000126 substance Substances 0.000 description 5
- 230000002349 favourable effect Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241000283898 Ovis Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
- B24B29/08—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a polishing unit of stainless steel pipes. The polishing unit used for polishing outer and inner walls of a stainless steel pipe comprises a frame and a support rail; the support rail disposed on one side of the frame is used for supporting the stainless steel pipe to be polished; two sides of the middle of the support rail are provided with notches; two sides of each notch are symmetrically provided with pre-polishing mechanisms used for primarily polishing the outer wall of the stainless steel pipe to be polished. The polishing unit is characterized in that the other side of the frame is provided with a first drive mechanism and a secondary polishing mechanism; the secondary polishing mechanism connected with the first drive mechanism is used for polishing the inner and outer walls of the stainless steel pipe at the same time; at least one module and isolating oil are further provided; the modules are used for adjusting the inner diameter of a sleeve according to different outer diameters of stainless steel pipes; the isolating oil is injected into a connecting pipe through an oil filler.
Description
Technical field
The present invention relates to the process equipment using in the case of a kind of manufacture in stainless-steel pipe.More specifically, the present invention
It is related to the burnishing device of stainless-steel pipe during a kind of manufacture situation used in stainless-steel pipe and using method.
Background technology
Existing stainless-steel pipe in the fabrication process or place certain time after its surface can form one layer of black or ash
Color oxide skin, its main component is cr203, nio, and feo very hard to tolerate, cr203, and on the one hand the presence of which affects outer
Appearance quality；On the other hand also affect the serviceability of product, adequate measures therefore to be taken are removed.Generally after welding
Or after heat treatment, need to be processed by shot blasting the surface of stainless-steel pipe, with make it have preferable flatness, corrosion resistance and
Fineness.Specifically, common stainless-steel pipe finishing method mainly includes mechanical polishing, chemical polishing, electrochemical polish
Three kinds.
But these three finishing methods cut both ways, traditional mechanical polishing is the mistake that tube surface is carried out with chip in fact
Journey, stainless polishing have interior throwing, outer throwing point.The polishing of existing technology China and foreign countries be with the sisal of different coarsenesses, emery wheel,
The combination such as cotton piece buff Pilus Caprae seu Oviss wheel is polished, and obtains corresponding light face；Interior polishing is then the mill in tube interior all size
Head is reciprocal or rotary motion, and the inner surface of pipe is cut, and it has the advantages that, and flatness is good, brightness is high, and shortcoming exists
In the inner throw, outer throwing mostly can not operation simultaneously, complex operation, operation are more, and it does not adapt to the stainless of different internal-and external diameters
After the polishing operation of steel steel pipe, and polishing, the brightness retention time of finished product is not long.Chemical polishing has an advantage in that, its surface is put down
Whole degree and fineness do not reach requirement, the high cost of electrochemical polish again, are unfavorable for realizing.
Content of the invention
It is an object of the invention to solving at least the above and/or defect, and provide at least will be described later excellent
Point.
It is a still further object of the present invention to provide a kind of burnishing device of stainless-steel pipe, it can adapt in different size
The polishing operation of the stainless-steel pipe of external diameter, the interior throwing in its polishing operation, outer throwing are carried out simultaneously, simplify operation, it has
The benefit of the brightness retention time length of the product after polishing.
A further object of the invention is the using method of the burnishing device by stainless-steel pipe, improves the effect of processing
Rate, simplifies operation and technique, to obtain more preferable practicality and yield rate.
In order to realize according to object of the present invention and further advantage, there is provided a kind of polishing dress of stainless-steel pipe
Put, it is used for the outer wall of stainless-steel pipe and inwall being processed by shot blasting, including frame and be arranged on frame side
With the supporting rail that polished stainless-steel pipe is supported, the middle part both sides setting of described supporting rail is jagged and described
The both sides of breach are symmetrically arranged with so that polished stainless-steel pipe outer wall to carry out the pretreatment buffing machine of first polishing
Structure, the opposite side of described frame is provided with the first drive mechanism and is connected to enter stainless-steel pipe with the first drive mechanism
The second polishing mechanism that the inside and outside wall of row is processed by shot blasting simultaneously, described second polishing mechanism includes being separately positioned on first
Sleeve in drive mechanism and the rotating shaft being arranged on sleeve inner center, wherein,
Described sleeve lining is provided with multiple strip grooves along in its circumferential direction, and described rotating shaft includes and the first driving machine
Fixing axle that structure is fixedly connected and movable axis is removably set with fixing axle, on the free end of described movable axis with
Dismountable mode is provided with least a piece of wheelabrator to be adjusted, described fixation according to different stainless-steel pipe internal diameters
Removably it is provided with connecting tube, described connecting tube is provided with note in the side near fixing axle between axle and movable axis
At least two through holes are additionally provided with oilhole, and described connecting tube, described through hole is provided with nozzle；
At least one module described sleeve diameter being adjusted with the various outer diameter according to stainless-steel pipe, it passes through
The ridge that matched with strip groove on the outer wall is set and is plugged in described sleeve inner, and institute's module have different internal diameters with
Adapt to different stainless-steel pipe external diameter sizes；
Isolation oil, it is injected into the inside of described connecting tube by oil filler point；
Described polished stainless-steel pipe is arranged on supporting rail, to secondary throwing under the traction of pretreatment polishing mechanism
Light mechanism moves, and described second polishing mechanism rotates so that entering second polishing mechanism not under the drive of the first drive mechanism
Rust steel steel pipe obtains second polishing in the presence of wheelabrator on sleeve lining and rotating shaft and processes, and described isolation oil is turning
Equably it is sprayed on the inwall of stainless-steel pipe by nozzle under axle centrifugal action.
Preferably, wherein, described frame is additionally provided with so that pretreatment polishing mechanism along supporting rail two side shiftings
Slide rail, described pretreatment polishing mechanism all includes the slide block being slidably arranged on slide rail, and described slide block is provided with the second electricity
Extension to be fixed on slide block in frame is provided with machine and the emery wheel with the second motor connection, and described slide block.
Preferably, wherein, described frame is additionally provided with to polished stainless in the position near pretreatment polishing mechanism
Steel steel pipe carries out the second drive mechanism of boosting, and described frame is additionally provided with control terminal, and described control terminal includes controlling
Box, the display screen being arranged in control box and to the first drive mechanism, the second drive mechanism, pretreatment polish module power supply
The controlling switch that break-make is controlled, is additionally provided with control mainboard in described control box.
Preferably, wherein, described first drive mechanism includes the first motor and is fixedly connected on the first motor output
Rotating disk on axle, the sleeve of described second polishing mechanism and rotating shaft are all fixedly installed on described rotating disk.
Preferably, wherein, it is additionally provided with electromagnetic valve between the through hole in described connecting tube and nozzle, on described oil filler point
It is provided with oil fuel tube and the sealing-plug that oil fuel tube is closed.
Preferably, wherein, described connecting tube is provided with the liquid level sensor stretching into connecting tube, institute in the position of oil fuel tube
State, on nozzle location, light sensor is installed, described liquid level sensor, electromagnetic valve, light sensor are connected to control master
Plate.
Preferably, wherein, described connecting tube is provided with least one between nozzle and oil fuel tube, wheelabrator and fixes
Connector, described fixedly connected part is provided with so that the isolation being sprayed on stainless-steel pipe inwall oil is smeared uniform oil
Brush, the described screw thread passing through to match with fixedly connected part of covering with paint or varnish is attached, so that the height adjustable covered with paint or varnish is stainless to adapt to
The different inner diameters of steel steel pipe.
Preferably, wherein, described wheelabrator includes installation portion and is arranged on the multiple bar shaped polishings on installation portion
Module, described installation portion is provided with multiple cooperation stretches out work with the internal diameter according to stainless-steel pipe to polishing module with movable axis
The installing hole that the height of moving axis is adjusted.
Preferably, wherein, described wheelabrator and sleeve are all made using the material making emery wheel.
The purpose of the present invention can also be realized by the using method of the burnishing device of stainless-steel pipe further, the method
Comprise the following steps:
Step one: polished stainless-steel pipe and the second drive mechanism are attached being placed on supporting rail；
Step 2: by the gap between emery wheel on pretreatment polishing mechanism is adjusted and plug in sleeve with
The module that its external diameter matches is to adapt to the external diameter of polished stainless-steel pipe；
Step 3: be adjusted by the installation site of wheelabrator on countershaft and the connection height of fixedly connected part
So that cover with paint or varnish and polish module and stretch out the height of movable axis adapting to the internal diameter of polished stainless-steel pipe；
Step 4: by the control knob on control terminal by the first motor, the second motor and the second drive mechanism
Power supply opening, described polished stainless-steel pipe the leading of emery wheel in the boosting of the second drive mechanism and pretreatment polishing mechanism
Draw lower to second polishing mechanism advance to realize the polishing to polished stainless-steel pipe；
Step 5: when the front end of polished stainless-steel pipe advances to the disk position of the first drive mechanism, close
The power supply of the first motor, the second motor and the second drive mechanism, the stainless-steel pipe that will complete to polish takes out, for waiting to throw
The stainless-steel pipe length of light is longer can not once to complete polishing, and one end of undone polishing is polished towards pretreatment
Mechanism, repeat step one is to complete the polishing to whole stainless-steel pipe.
The present invention at least includes following beneficial effect: first, due to arrange thereon second polishing mechanism, it is once grasped
Enable to realize polishing operation to the inside and outside wall of stainless-steel pipe simultaneously, have and saved man-hour, simplify operation favourable it
Place.
Second, the present invention is because of the nozzle of setting in rotating shaft, enable isolation is applied to its inwall in operation process
The effect of oil, prevents physics that steel tube surface that it leads to occurs and chemical change because of long-term storage so that after polishing not
Rust steel steel pipe has the benefit of good stability.
Third, the present invention can adjust its installation position because of the wheelabrator in its rotating shaft according to the internal diameter of stainless-steel pipe
Put so that it is adapted to the polishing of different size of internal diameter stainless-steel pipe, and generally with maximum during its setting of sleeve
External diameter stainless-steel pipe, to arrange the size of its internal diameter, can adapt to various outer diameter by the module matching simultaneously thereon
The polishing operation of stainless-steel pipe is so as to have adaptable benefit.
Fourth, the present invention because between its second polishing mechanism and pretreatment polishing mechanism good opposite joining relation so that throw
The good stability of the stainless-steel pipe after light, the inadequate feelings of the perpendicularity of the stainless-steel pipe of appearance after the traditional polishing of minimizing
Condition occurs, hence in so that the stainless-steel pipe after polishing has the high benefit of perpendicularity.
Fifth, the present invention is because electromagnetic valve and the light sensor arranging thereon is so that nozzle is only in stainless-steel pipe
When light sensor is blocked, just control signal is sent by control mainboard so that the valve of electromagnetic valve is opened, nozzle is opened
Beginning work carries out spraying isolation oil to the inwall of stainless-steel pipe, and it is strong to have a controllability, the benefit of energy-conserving and environment-protective, simultaneously its
Upper setting cover with paint or varnish so that it has stops isolation oil to the fixing axle at two ends or movable axis stream, the pollution that it is caused, simultaneously
Also the oil content of inwall can be made controlled, and thickness is uniformly, the benefit of good stability.
Sixth, the present invention because of the terminal unit that arranges thereon so that device has controllability more preferably, good stability it is easy to
The benefit of operation.
Seventh, the using method that the present invention provides is so that while this device has above advantage, can be longer to length
The same enforcement polishing operation of stainless-steel pipe, has the high benefit of adaptability, practicality.
Part is embodied by the further advantage of the present invention, target and feature by description below, and part also will be by this
Invention research and practice and be understood by the person skilled in the art.
Brief description
Fig. 1 is the side structure schematic diagram of the burnishing device of stainless-steel pipe in one embodiment of the present of invention；
Fig. 2 is the cross section structure schematic diagram of the module of burnishing device of stainless-steel pipe in one embodiment of the present of invention；
Fig. 3 is the control device structural representation of the burnishing device of stainless-steel pipe in an alternative embodiment of the invention；
Fig. 4 is the wheelabrator structural representation of the burnishing device of stainless-steel pipe in an alternative embodiment of the invention.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to description literary composition
Word can be implemented according to this.
It should be appreciated that used herein such as " have ", "comprising" and " inclusion " term do not allot one or many
The presence of individual other element or a combination thereof or interpolation.
Fig. 1-4 shows a kind of way of realization of the burnishing device of the stainless-steel pipe according to the present invention, and it is used for not
The rust outer wall of steel steel pipe and inwall are processed by shot blasting, including frame 1 and be arranged on frame side with to polished
The supporting rail 2 that stainless-steel pipe is supported, the middle part both sides setting of described supporting rail is jagged, and the both sides pair of described breach
Claim to be provided with so that polished stainless-steel pipe outer wall to carry out the pretreatment polishing mechanism 3 of first polishing, described frame
Opposite side be provided with the first drive mechanism 4 and be connected with the first drive mechanism inside and outside with carry out stainless-steel pipe
The second polishing mechanism 5 that wall is processed by shot blasting simultaneously, described second polishing mechanism includes being separately positioned on the first drive mechanism
On sleeve 6 and the rotating shaft 7 being arranged on sleeve inner center, described first drive mechanism be second polishing mechanism provide power
It is made to be rotated in a certain direction, so that the polished stainless-steel pipe inserting into the inner is carried out with outer polishing and interior throwing simultaneously,
Wherein,
Described sleeve lining is provided with multiple strip grooves 8 along in its circumferential direction, and the inwall of described sleeve is to adapt to relatively
The stainless-steel pipe of big external diameter is configured, and described strip groove to install mould in order to the stainless-steel pipe for various outer diameter
Block, described rotating shaft is included the fixing axle 9 being fixedly connected with the first drive mechanism and is removably arranged with fixing axle
Movable axis 10, described fixing axle and movable axis are disposed as solid, so that it is fixed well and has high torque power, are difficult
Damage, the free end of described movable axis is removably provided with least a piece of with according to different stainless-steel pipe internal diameters
The wheelabrator 11 being adjusted, described wheelabrator rotates under the drive of the first drive mechanism, with to stainless-steel pipe
Inwall is polished, and is removably provided with connecting tube 12, in described connecting tube between described fixing axle and movable axis
Portion's hollow, to accommodate isolation oil, can be entered using the various ways such as screw thread or screw between described connecting tube and movable axis, fixing axle
Row connects, and described connecting tube is provided with oil filler point 13 in the side near fixing axle, and is additionally provided with least in described connecting tube
Two through holes 14, described through hole is provided with nozzle 15；
At least one module 16 described sleeve diameter being adjusted with the various outer diameter according to stainless-steel pipe, it leads to
Cross the ridge 33 that matches with strip groove on the outer wall of setting and be plugged in described sleeve inner, and institute's module have different interior
Footpath is to adapt to different stainless-steel pipe external diameter sizes；
The oily (not shown) of isolation, it is injected into the inside of described connecting tube by oil filler point；
Described polished stainless-steel pipe is arranged on supporting rail, to secondary throwing under the traction of pretreatment polishing mechanism
Light mechanism moves, and described second polishing mechanism rotates so that entering second polishing mechanism not under the drive of the first drive mechanism
Rust steel steel pipe obtains second polishing in the presence of wheelabrator on sleeve lining and rotating shaft and processes, and described isolation oil is turning
Equably it is sprayed on the inwall of stainless-steel pipe by nozzle under axle centrifugal action.Using this scheme, it is once grasped
Enable to realize polishing operation to the inside and outside wall of stainless-steel pipe simultaneously, have and saved man-hour, simplify operation favourable it
Place；Simultaneously because of the nozzle of setting in its rotating shaft, enable, so that its inwall is applied in operation process with the effect of isolation oil, to prevent
Physics and chemical change that the steel tube surface that it leads to because of long-term storage occurs, keep the stability of steel pipe；Secondly, because of its turn
Wheelabrator on axle can adjust its installation site so that it is adapted to different size according to the internal diameter of stainless-steel pipe
Internal diameter stainless-steel pipe polishing, and sleeve its setting when generally its internal diameter is arranged with maximum outside diameter stainless-steel pipe
Size, simultaneously thereon can by the module matching adapt to various outer diameter stainless-steel pipe polishing operation so as to
There is adaptable benefit；Finally, dock pass because good between its second polishing mechanism and pretreatment polishing mechanism
System so that the good stability of stainless-steel pipe after polishing, the stainless-steel pipe occurring after reducing traditional polishing vertical
Spend inadequate situation to occur.And, this mode is a kind of explanation of preferred embodiments, but is not limited thereto.
In another kind of example, described frame is additionally provided with so that pretreatment polishing mechanism along supporting rail two side shiftings
Slide rail (not shown), when the effect of described slide rail is to move to sliding, its position has limited so that after mobile
The symmetry of pretreatment mechanism keeps constant, and described pretreatment polishing mechanism all includes the slide block 17 being slidably arranged on slide rail,
Described slide block is used for carrying the equipment for polishing operation, described slide block is provided with the second motor (not shown) and with second
The emery wheel 18 of motor connection, described emery wheel is contacted with the lateral wall of the both sides of stainless-steel pipe so as to carry out for the first time to lateral wall
While polishing operation, the certain pull strength of stainless-steel pipe can be given so as to move along predetermined direction, and set on described slide block
It is equipped with the extension to be fixed on slide block in frame, described extension is used for slide block is fixed in frame so as to have steady
Qualitative, to be supported to polissoir.Pretreatment is polished to stainless-steel pipe using this scheme so that last throwing
Light becomes performance number to be improved, and it has the effect of traction to stainless steel covering pipe, has product stability good, it is easy to accomplish have
In place of profit.And, this mode is a kind of explanation of preferred embodiments, but is not limited thereto.
In another kind of example, described frame is additionally provided with to polished stainless in the position near pretreatment polishing mechanism
Steel steel pipe carries out the second drive mechanism (not shown) of boosting, and described second drive mechanism is to polished stainless-steel pipe
Certain active force promotes it to advance to second polishing mechanism, or provides stainless-steel pipe the rotation contrary with the first drive mechanism
Direction, so as to polishing operation is more prone to, described frame is additionally provided with control terminal 19, and it is used for the operation of each several part is entered
Row Comprehensive Control, described control terminal includes control box 20, the display screen 21 being arranged in control box and to the first driving machine
Structure, the second drive mechanism, pretreatment polish the controlling switch 22 that the on/off of module is controlled, and described display is used for showing
Show the running status of each device, in described control box, be additionally provided with control mainboard (not shown), the acting on of described control mainboard
According to certain condition, make respective reaction, to promote the carrying out of polishing operation.Using this scheme, polishing operation is had
There is controllability high, the benefit of good stability.And, this mode is a kind of explanation of preferred embodiments, but does not limit to
In this.
In another kind of example, described first drive mechanism includes the first motor 23 and to be fixedly connected on the first motor defeated
Rotating disk 24 on shaft, the sleeve of described second polishing mechanism and rotating shaft are all fixedly installed on described rotating disk.Using this
Scheme is installed to second polishing mechanism, and provides power to it so as to rotate along predetermined direction, makes stainless-steel pipe
Polishing operation can be smoothed out.And, this mode is a kind of explanation of preferred embodiments, but is not limited thereto.
In another kind of example, between through hole in described connecting tube and nozzle, it is additionally provided with electromagnetic valve 25, described electromagnetism
Valve is used for through hole is closed so that oily its of isolation containing in connecting tube will not spill in not operation, affects normal work
Make or pollution environment, described oil filler point is provided with oil fuel tube 26 and the sealing-plug 27 that oil fuel tube is closed, described close
The effect of blocking is that being not required to oiling closes to oil fuel tube, oil fuel tube when preventing it oil being thrown out of or do not work at work
Tilt or downwards, the isolation oil leakage leading to goes out.Good stability is had using this scheme, beneficial to the benefit implemented.And,
This mode is a kind of explanation of preferred embodiments, but is not limited thereto.
In another kind of example, described connecting tube is provided with the liquid level sensor stretching into connecting tube in the position of oil fuel tube
(not shown), described nozzle location is provided with light sensor (not shown), described liquid level sensor, electromagnetic valve, photosensitive biography
Sensor is connected to control mainboard (not shown), described liquid level sensor be used in connecting tube isolation oil number examine
Survey, to prevent it very few because of isolation oil, and cannot spray, the effect of described light sensor is when stainless-steel pipe is to photosensitive
When sensor is blocked, just control signal is sent by control mainboard so that the valve of electromagnetic valve is opened, nozzle is started working
Carry out spraying isolation oil to the inwall of stainless-steel pipe.Controllability is had by force using the work that this scheme makes rotating shaft, energy-conservation
The benefit of environmental protection.And, this mode is a kind of explanation of preferred embodiments, but is not limited thereto.
In another kind of example, it is solid that described connecting tube is provided with least one between nozzle and oil fuel tube, wheelabrator
Determine connector 28, described fixedly connected part is provided with to smear uniformly the isolation being sprayed on stainless-steel pipe inwall oil
Cover with paint or varnish 29, the described screw thread passing through to match with fixedly connected part of covering with paint or varnish is attached, so that the height adjustable covered with paint or varnish is with suitable
Answer the different inner diameters of stainless-steel pipe.Enable it to adapt to the stainless-steel pipe of different inner diameters using this scheme, and because covering with paint or varnish
There is certain oil absorption so that it has stops the oily fixing axle to two ends of isolation or movable axis stream, the pollution that it is caused,
Also the oil content of inwall can be made simultaneously controlled, and thickness is uniformly, the benefit of good stability.And, this mode is one
Plant the explanation of preferred embodiments, but be not limited thereto.
In another kind of example, described wheelabrator includes installation portion 30 and is arranged on the multiple bar shapeds throwings on installation portion
Optical module 31, multiple strip-type module make wheelabrator increase and adapt to different radians from making contact to of stainless-steel pipe inwall
Inwall, described installation portion is provided with multiple cooperation is stretched out to polishing module with the internal diameter according to stainless-steel pipe with movable axis
The installing hole 32 that the height of movable axis is adjusted.Movable axis is stretched out using the polishing module that this scheme makes wheelabrator
Height adjustable, adapts to the stainless-steel pipe of different inner diameters, has adaptable benefit.And, this mode is
A kind of explanation of preferred embodiments, but be not limited thereto.
In another kind of example, described wheelabrator and sleeve are all made using the material making emery wheel.Using this side
Case has that polishing effect is good, the higher benefit of flatness.And, this mode is a kind of explanation of preferred embodiments, but
It is not limited thereto.
A kind of implementation of the burnishing device of the stainless-steel pipe in such scheme comprises the following steps:
Step one: polished stainless-steel pipe and the second drive mechanism are attached being placed on supporting rail；
Step 2: by the gap between emery wheel on pretreatment polishing mechanism is adjusted and plug in sleeve with
The module that its external diameter matches is to adapt to the external diameter of polished stainless-steel pipe；
Step 3: be adjusted by the installation site of wheelabrator on countershaft and the connection height of fixedly connected part
So that cover with paint or varnish and polish module and stretch out the height of movable axis adapting to the internal diameter of polished stainless-steel pipe；
Step 4: by the control knob on control terminal by the first motor, the second motor and the second drive mechanism
Power supply opening, described polished stainless-steel pipe the leading of emery wheel in the boosting of the second drive mechanism and pretreatment polishing mechanism
Draw lower to second polishing mechanism advance to realize the polishing to polished stainless-steel pipe；
Step 5: when the front end of polished stainless-steel pipe advances to the disk position of the first drive mechanism, close
The power supply of the first motor, the second motor and the second drive mechanism, the stainless-steel pipe that will complete to polish takes out, for waiting to throw
The stainless-steel pipe length of light is longer can not once to complete polishing, and one end of undone polishing is polished towards pretreatment
Mechanism, repeat step one is to complete the polishing to whole stainless-steel pipe.Using this scheme enable this device internally,
External diameter is of different sizes and length is different stainless-steel pipe implements polishing operation, has strong adaptability, practicality wide favourable it
Place, and one-stop operation can realize interior throwing and outer throwing simultaneously, has easy and simple to handle, saves the benefit in man-hour, and, its rotating shaft
On connecting tube can spray isolation oil to the inwall of stainless-steel pipe so as to have that the resting period is long, good stability favourable it
Place.This mode is a kind of explanation of preferred embodiments, but is not limited thereto.
Number of devices described herein and treatment scale are used to simplify the explanation of the present invention.Rustless steel to the present invention
The application of the burnishing device of steel pipe, modifications and variations will be readily apparent to persons skilled in the art.
As described above, according to the present invention, first, due to arrange thereon second polishing mechanism, its once-through operation can be real
Now polishing operation is realized to the inside and outside wall of stainless-steel pipe simultaneously, have and saved man-hour, simplify the benefit of operation.
Second, the present invention is because of the nozzle of setting in rotating shaft, enable isolation is applied to its inwall in operation process
The effect of oil, prevents physics that steel tube surface that it leads to occurs and chemical change because of long-term storage so that after polishing not
Rust steel steel pipe has the benefit of good stability.
Third, the present invention can adjust its installation position because of the wheelabrator in its rotating shaft according to the internal diameter of stainless-steel pipe
Put so that it is adapted to the polishing of different size of internal diameter stainless-steel pipe, and generally with maximum during its setting of sleeve
External diameter stainless-steel pipe, to arrange the size of its internal diameter, can adapt to various outer diameter by the module matching simultaneously thereon
The polishing operation of stainless-steel pipe is so as to have adaptable benefit.
Fourth, the present invention because between its second polishing mechanism and pretreatment polishing mechanism good opposite joining relation so that throw
The good stability of the stainless-steel pipe after light, the inadequate feelings of the perpendicularity of the stainless-steel pipe of appearance after the traditional polishing of minimizing
Condition occurs, hence in so that the stainless-steel pipe after polishing has the high benefit of perpendicularity.
Fifth, the present invention is because electromagnetic valve and the light sensor arranging thereon is so that nozzle is only in stainless-steel pipe
When light sensor is blocked, just control signal is sent by control mainboard so that the valve of electromagnetic valve is opened, nozzle is opened
Beginning work carries out spraying isolation oil to the inwall of stainless-steel pipe, and it is strong to have a controllability, the benefit of energy-conserving and environment-protective, simultaneously its
Upper setting cover with paint or varnish so that it has stops isolation oil to the fixing axle at two ends or movable axis stream, the pollution that it is caused, simultaneously
Also the oil content of inwall can be made controlled, and thickness is uniformly, the benefit of good stability.
Sixth, the present invention because of the terminal unit that arranges thereon so that device has controllability more preferably, good stability it is easy to
The benefit of operation.
Seventh, the using method that the present invention provides is so that while this device has above advantage, can be longer to length
The same enforcement polishing operation of stainless-steel pipe, has the high benefit of adaptability, practicality.
Although embodiment of the present invention is disclosed as above, it is not restricted to listed in description and embodiment
With.It can be applied to various this practical field suitable completely.For those skilled in the art, can be easily
Realize other modification.Therefore under the general concept being limited without departing substantially from claim and equivalency range, this practicality does not limit
In specific details with shown here as the legend with description.
Claims (9)
1. a kind of burnishing device of stainless-steel pipe, it is used for the outer wall of stainless-steel pipe and inwall are processed by shot blasting,
Including frame and the supporting rail to be supported to polished stainless-steel pipe that is arranged on frame side, described supporting rail
The setting of middle part both sides jagged, and the both sides of described breach are symmetrically arranged with to carry out polished stainless-steel pipe outer wall
The pretreatment polishing mechanism of first polishing it is characterised in that the opposite side of described frame be provided with the first drive mechanism with
And be connected with the first drive mechanism with the second polishing mechanism being processed by shot blasting inside and outside for stainless-steel pipe wall, institute simultaneously
State second polishing mechanism and include the sleeve being separately positioned in the first drive mechanism and the rotating shaft being arranged on sleeve inner center,
Wherein,
Described sleeve lining is provided with multiple strip grooves along in its circumferential direction, and described rotating shaft includes solid with the first drive mechanism
Determine the fixing axle of connection and with fixing axle, movable axis is removably set, with removable on the free end of described movable axis
The mode unloaded is provided with least a piece of wheelabrator to be adjusted according to different stainless-steel pipe internal diameters, described fixing axle with
Removably it is provided with connecting tube, described connecting tube is provided with oiling in the side near fixing axle between movable axis
At least two through holes are additionally provided with hole, and described connecting tube, described through hole is provided with nozzle；
At least one module described sleeve diameter being adjusted with the various outer diameter according to stainless-steel pipe, it passes through setting
The ridge matching with strip groove on the outer wall is plugged in described sleeve inner, and institute's module has different internal diameters to adapt to
Different stainless-steel pipe external diameter sizes；
Isolation oil, it is injected into the inside of described connecting tube by oil filler point；
Described polished stainless-steel pipe is arranged on supporting rail, to second polishing machine under the traction of pretreatment polishing mechanism
Structure moves, and described second polishing mechanism rotates so that entering the rustless steel of second polishing mechanism under the drive of the first drive mechanism
Steel pipe obtain in the presence of wheelabrator on sleeve lining and rotating shaft second polishing process, and described isolation oil rotating shaft from
Equably it is sprayed on the inwall of stainless-steel pipe by nozzle under mental power function；
Be additionally provided with described frame so that pretreatment polishing mechanism along two side shiftings of supporting rail slide rail, described pretreatment throws
Light mechanism all includes the slide block being slidably arranged on slide rail, described slide block is provided with the second motor and with the second motor connection
Emery wheel, and the extension to be fixed on slide block in frame is provided with described slide block.
2. the burnishing device of stainless-steel pipe as claimed in claim 1 is it is characterised in that described frame is being thrown near pretreatment
The position of light mechanism is additionally provided with treats the second drive mechanism that polishing stainless steel steel pipe carries out boosting, and described frame also sets up
Have control terminal, described control terminal include control box, the display screen being arranged in control box and to the first drive mechanism,
Two drive mechanisms, pretreatment polish the controlling switch that the on/off of module is controlled, and are additionally provided with control in described control box
Mainboard processed.
3. the burnishing device of stainless-steel pipe as claimed in claim 2 is it is characterised in that described first drive mechanism includes
One motor and be fixedly connected on rotating disk on the first motor output shaft, the sleeve of described second polishing mechanism and rotating shaft are all solid
Fixed setting is above on described rotating disk.
4. the burnishing device of stainless-steel pipe as claimed in claim 1 is it is characterised in that the through hole in described connecting tube and spray
It is additionally provided with electromagnetic valve between mouth, described oil filler point is provided with oil fuel tube and the sealing-plug that oil fuel tube is closed.
5. the burnishing device of stainless-steel pipe as claimed in claim 4 is it is characterised in that described connecting tube is in the position of oil fuel tube
Install and be equipped with the liquid level sensor stretching into connecting tube, described nozzle location is provided with light sensor, described liquid level sensor,
Electromagnetic valve, light sensor are connected to control mainboard.
6. the burnishing device of stainless-steel pipe as claimed in claim 5 is it is characterised in that described connecting tube is in nozzle and oiling
It is provided with least one fixedly connected part between pipe, wheelabrator, described fixedly connected part is provided with will be sprayed at not
Isolation oil on rust steel steel pipe inner wall is smeared and is uniformly covered with paint or varnish, and the described screw thread passing through to match with fixedly connected part of covering with paint or varnish is carried out
Connect, so that the height adjustable covered with paint or varnish is to adapt to the different inner diameters of stainless-steel pipe.
7. the burnishing device of stainless-steel pipe as claimed in claim 1 is it is characterised in that described wheelabrator includes installation portion
And the multiple bar shapeds being arranged on installation portion polish modules, described installation portion is provided with multiple and movable axis cooperation with basis
The internal diameter of stainless-steel pipe stretches out, to polishing module, the installing hole that the height of movable axis is adjusted.
8. the burnishing device of stainless-steel pipe as claimed in claim 1 is it is characterised in that described wheelabrator and sleeve are all adopted
Made with the material making emery wheel.
9. a kind of using method using the burnishing device of stainless-steel pipe as any one of claim 1～8, it is special
Levy and be, comprise the following steps:
Step one: polished stainless-steel pipe and the second drive mechanism are attached being placed on supporting rail；
Step 2: by being adjusted to the gap between emery wheel on pretreatment polishing mechanism and plugging outside with it in sleeve
The module that footpath matches is to adapt to the external diameter of polished stainless-steel pipe；
Step 3: be adjusted by the installation site of wheelabrator on countershaft and the connection height of fixedly connected part so that
Cover with paint or varnish and polish module and stretch out the height of movable axis and adapt to the internal diameter of polished stainless-steel pipe；
Step 4: by the control knob on control terminal by the power supply of the first motor, the second motor and the second drive mechanism
Open, under the traction of emery wheel in the boosting of the second drive mechanism and pretreatment polishing mechanism of described polished stainless-steel pipe
Advance to second polishing mechanism to realize the polishing to polished stainless-steel pipe；
Step 5: when the front end of polished stainless-steel pipe advances to the disk position of the first drive mechanism, close first
The power supply of motor, the second motor and the second drive mechanism, the stainless-steel pipe completing to polish is taken out, for polished
Stainless-steel pipe length is longer can not once to complete polishing, by one end of undone polishing towards pretreatment buffing machine
Structure, repeat step one is to complete the polishing to whole stainless-steel pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510079017.5A CN104625938B (en) | 2015-02-13 | 2015-02-13 | Polishing unit of stainless steel pipes and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510079017.5A CN104625938B (en) | 2015-02-13 | 2015-02-13 | Polishing unit of stainless steel pipes and application method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN104625938A CN104625938A (en) | 2015-05-20 |
| CN104625938B true CN104625938B (en) | 2017-02-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510079017.5A Active CN104625938B (en) | 2015-02-13 | 2015-02-13 | Polishing unit of stainless steel pipes and application method thereof |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109623617B (en) * | 2018-12-27 | 2019-10-01 | 重庆鸿全兴业金属制品股份有限公司 | A kind of device and final polishing method of removal surface material line |
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| CN104084872A (en) * | 2014-07-08 | 2014-10-08 | 余姚市益群机械厂 | Steel tube rust removal device with automatic paint spraying function |
| CN204604062U (en) * | 2015-02-13 | 2015-09-02 | 绵阳市嘉炜不锈钢有限公司 | A kind of burnishing device of stainless-steel pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2005103652A (en) * | 2003-09-26 | 2005-04-21 | Asahi Glass Co Ltd | Method for manufacturing glass ring and device therefor |
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| CN2246560Y (en) * | 1996-03-21 | 1997-02-05 | 河北省衡水华联玻璃钢有限公司 | Pipe finisher |
| CN203062455U (en) * | 2012-12-18 | 2013-07-17 | 天津市泰福利包装有限公司 | Polishing processing device for inner wall and outer wall of oil screen pipe |
| CN203471499U (en) * | 2013-09-16 | 2014-03-12 | 江苏阳明船舶装备制造技术有限公司 | Polisher for polishing inner wall and outer wall of pipe |
| CN103639853A (en) * | 2013-12-25 | 2014-03-19 | 杭州杭机股份有限公司 | Internal and external cylindrical grinding machine tool |
| CN104084872A (en) * | 2014-07-08 | 2014-10-08 | 余姚市益群机械厂 | Steel tube rust removal device with automatic paint spraying function |
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|---|---|
| CN104625938A (en) | 2015-05-20 |
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Effective date of registration: 20170704 Address after: 528311, No. 3, Nanhe South Road, dragon dragon village, Huanglong village, Beijiao Town, Shunde District, Guangdong, Foshan, China Patentee after: Foshan City, the first source of Steel Co. Ltd. Address before: 621000, Mianyang County, Fucheng District, Sichuan Province town of stone tile shop 10 groups Patentee before: Mianyang City Jia Wei stainless steel Co., Ltd |
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Effective date of registration: 20170714 Address after: 621000, Mianyang County, Fucheng District, Sichuan Province town of stone tile shop 10 groups Patentee after: Mianyang City Jia Wei stainless steel Co., Ltd Address before: 528311, No. 3, Nanhe South Road, dragon dragon village, Huanglong village, Beijiao Town, Shunde District, Guangdong, Foshan, China Patentee before: Foshan City, the first source of Steel Co. Ltd. |
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Inventor after: Yao Jingyuan Inventor before: Yan Binghu Inventor before: He Hua |
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Effective date of registration: 20170720 Address after: 528311, No. 3, Nanhe South Road, dragon dragon village, Huanglong village, Beijiao Town, Shunde District, Guangdong, Foshan, China Patentee after: Foshan City, the first source of Steel Co. Ltd. Address before: 621000, Mianyang County, Fucheng District, Sichuan Province town of stone tile shop 10 groups Patentee before: Mianyang City Jia Wei stainless steel Co., Ltd |