CN106733795A - The method for removing cylinder cap duct metal fillings - Google Patents
The method for removing cylinder cap duct metal fillings Download PDFInfo
- Publication number
- CN106733795A CN106733795A CN201611216976.8A CN201611216976A CN106733795A CN 106733795 A CN106733795 A CN 106733795A CN 201611216976 A CN201611216976 A CN 201611216976A CN 106733795 A CN106733795 A CN 106733795A
- Authority
- CN
- China
- Prior art keywords
- duct
- debris removal
- metal fillings
- motor
- cylinder cap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002184 metal Substances 0.000 title claims abstract description 40
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000007779 soft material Substances 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 6
- 230000005389 magnetism Effects 0.000 claims description 2
- 238000010409 ironing Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract description 4
- 238000002485 combustion reaction Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
Landscapes
- Cleaning In General (AREA)
Abstract
The present patent application belongs to cleaning, anticorrosion or the LP blades of combustion engine or the prevention technique field of harmful deposits, specifically discloses a kind of method for removing cylinder cap duct metal fillings, comprises the following steps：（1）Cylinder cap is immersed in water, duct one end to be cleaned is closed；（2）Debris removal ball is put into toward duct, then brush roll is stretched into duct；（3）Start motor, motor belt motor electric brush roller cleaning duct inwall；While brush roll is rotated, push pedal is driven to be slided up and down along groove；Debris removal ball does not arrhea in duct and turns, the metal fillings in absorption duct；（4）Motor is worked after 2 3min, when rotating shaft rises to extreme higher position, closes motor, and brush roll is taken out from duct；（5）Debris removal ball is taken out, debris removal ball is put into grid case, the metal fillings in pit is attracted to the side wall of debris removal case.The metal fillings in cylinder cap duct is cleared up using this method, can effectively be removed and be distributed in curved hole metal fillings everywhere, cleaning effect is good.
Description
Technical field
The prevention technique field of cleaning, anticorrosion or LP blades or harmful deposits the invention belongs to combustion engine,
More particularly to a kind of method for removing cylinder cap duct metal fillings.
Background technology
Cylinder cap belongs to complex precise workpiece, general to have a complicated inner cavity and multiple surfaces, and crowd is placed with each surface
Many oil ducts and vexed hole., it is necessary to thoroughly be cleaned to it before cylinder cap comes into operation, to ensure product quality, for cylinder
Duct cleannes requirement in lid is very high, once not cleaning up, metal fillings therein is possible to that axle can be stuck in operation
Hold, lead to major break down.Traditional cleaning method be manually overturn cylinder cap each face, using cleaning fluid shower nozzle to each face gradually
It is rinsed, clear water is reused afterwards carries out upset rinsing to cylinder cap；Because cylinder cap weight is larger, labor strength is very big,
Easily tired, cleaning efficiency is low.
Chinese patent notification number is a kind of cleaning machine of disclosure of the invention of CN103949426B, and it includes that what is be arranged in order enters
Material passage, wiper mechanism and tapping channel, the wiper mechanism include frame, can be arranged at around own axis it is described
The hollow swivel mount of upper rack, the clamping machine for holding workpiece that be arranged in the swivel mount and can rotate with it
Structure, be fixedly installed on the frame lower and be located at clamping device below for workpiece spray high-pressure jets multiple spray
Head, the swivel mount can both be rotated in the clockwise direction or rotate in the counterclockwise direction, and the swivel mount has along its axial direction
Relative and open two ends, the two ends of the swivel mount are just being set to feeding-passage and tapping channel respectively.Use the cleaning machine
The work that cleaning cylinder cap reduces workman is powerful, saves artificial.But using the cleaning machine cylinder cap is cleaned still to be asked in the presence of correlation
Topic, because anfractuose hole is permitted in distribution on cylinder cap, even if rinsing each surface of cylinder cap upwards with water, because the water for spraying is
Vertical, water can only take away the metal fillings of part in curved hole, it is difficult to the chip inside fully erased bend pipe, clear up unclean.
The content of the invention
The purpose of the present invention is providing a kind of method for removing cylinder cap duct metal fillings, can effectively remove and be distributed in curved hole
Metal fillings everywhere, cleaning effect is good.
In order to achieve the above object, base case of the invention is：The method for removing cylinder cap duct metal fillings, using cylinder cap
Curved hole cleaning device, including cleaning unit, debris removal ball and debris removal case；Cleaning unit includes frame, brush roll, is each attached to frame
On dead axle and motor；A cavity is provided with the middle part of brush roll, the inwall of brush roll is provided with groove, is slidably connected on groove
The push pedal matched with cavity, is connected with the spring for supporting push pedal between push pedal and groove；The upper surface of push pedal is fixedly connected
There is rotating shaft, the upper end of rotating shaft is fixedly connected with the druum cam contacted with dead axle holding；The upper inside wall of brush roll be provided with by
Motor-driven rotating roller, is provided with through hole in rotating roller, rotating shaft passes through through hole；Debris removal ball includes permanent magnet and is rolled in permanent magnet table
The soft material layer in face, is provided with multiple pits for accommodating metal fillings on soft material layer；The side wall of debris removal case is provided with strength
Magnet, the inside of debris removal case is provided with and the debris removal case side spaced grid case of wall；
The method for removing cylinder cap duct metal fillings is comprised the following steps：
（1）Cylinder cap is immersed in water, duct one end to be cleaned is closed；
（2）Debris removal ball is put into toward duct, then the cleaning cotton of diameter bonding and the diameter matches according to duct to be cleaned will
Brush roll is stretched into duct, makes to form relatively closed space in duct；
（3）Start motor, the inwall in motor belt motor electric brush roller constantly spin-cleaning duct；While brush roll is rotated, rotating shaft
Concomitant rotation simultaneously drives push pedal to be slided up and down along groove；Water in duct constantly flows, and debris removal ball circulates in duct therewith, inhales
Metal fillings in attached duct；
（4）After motor work 2-3min, when rotating shaft rises to extreme higher position, motor is closed, now by brush roll from duct
Take out；
（5）Debris removal ball is taken out, debris removal ball is put into grid case, in the presence of strong magnets, the metal fillings in pit is inhaled
Cause the side wall of debris removal case.
The beneficial effect of this base case is：1st, anfractuose hole is permitted in distribution on cylinder cap, is difficult to by the way of common
Metal fillings inside duct is cleaned out；And the method for using this programme, brush roll is stretched into duct, merely with an electricity
Machine can drive brush roll to rotate, so as to clean the inwall in duct, moreover it is possible to make push pedal up and down so that the current in duct are not
Cutout is dynamic, and current drive debris removal ball constantly to be moved in duct, the metal fillings in absorption duct, while effectively understanding metal fillings
Also a saving the energy.2nd, because debris removal ball constantly circulates in duct, being capable of effective metal of the absorption profiles in duct everywhere
Bits, cleaning effect is good；Debris removal ball carries out being reused by simply clearing up after being stained with metal fillings to it, energy-conserving and environment-protective.3rd, it is whole
Individual cleaning process is carried out in water, and because water has certain cushioning effect, metal fillings is not easy when circulation in duct
Inwall to duct causes to damage.
Further, step（2）In, also including the diameter according to duct to be cleaned in the surface bonding of brush roll and the diameter
The step of cleaning cotton of matching.And because the diameter in duct in cylinder cap is different, by changing the clear of different size size
Clean cotton makes brush roll be matched with duct so that duct interior energy forms relatively closed space.
Further, the bottom of the dead axle is rotatably connected to roller, and roller is contacted with druum cam.Druum cam is turning
It is relative with dead axle always in dynamic process to slide, friction is produced during slip, the setting of roller can be by dead axle and cylinder
Sliding friction is changed into rolling friction between cam, reduces coefficient of friction, reduces the abrasion of dead axle and druum cam.
Further, the bottom of the debris removal case is provided with the first motor for driving grid case to rotate；Step（5）In, also wrap
Include and debris removal ball is put into the step of starting the first motor after grid case.After debris removal ball is placed on into grid case, start the first motor,
Under the drive of the first motor, grid case is rotated, and debris removal ball is also rotated therewith, and debris removal ball is made by centrifugal force
With under the collective effect of strong magnets and centrifugal force, metal fillings is thrown out of grid case and then is attracted to the side wall of debris removal case
On so that metal fillings is cleaned cleaner.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the method that the present invention removes cylinder cap duct metal fillings；
Fig. 2 is the structural representation of debris removal ball in the present invention；
Fig. 3 is the structural representation of debris removal case in the present invention.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Frame 10, motor 11, dead axle 12, roller 13, cleaning cotton 21, cavity 22, push away
Plate 23, rotating shaft 24, druum cam 25, rotating roller 26, through hole 27, groove 28, spring 29, pit 31, soft material layer 32, permanent magnetism
Iron 33, debris removal case 41, grid case 42, strong magnets 43, the first motor 44.
The method for removing cylinder cap duct metal fillings, metal fillings, such as Fig. 1, figure are purged using cylinder cap duct cleaning device
2nd, shown in Fig. 3, the curved hole cleaning device of cylinder cap, including cleaning unit, debris removal ball and debris removal case 41；Cleaning unit include frame 10,
Brush roll, the dead axle 12 being each attached in frame 10 and motor 11, the bottom of dead axle 12 is rotatably connected to roller 13；Brush roll
Middle part be provided with a cavity 22, the inwall of brush roll is provided with groove 28, slidably connects what is matched with cavity 22 on groove 28
Push pedal 23, is connected with the spring 29 for supporting push pedal 23 between push pedal 23 and groove 28；The upper surface of push pedal 23 is fixedly connected
There is rotating shaft 24, the upper end of rotating shaft 24 is fixedly connected with the druum cam 25 contacted with the holding of roller 13；On the inwall of brush roll
Portion is provided with the rotating roller 26 driven by motor 11, and through hole 27 is provided with rotating roller 26, and rotating shaft 24 passes through through hole 27；Debris removal ball includes
Permanent magnet 33 and the soft material layer 32 for being rolled in the surface of permanent magnet 33, are provided with multiple for accommodating metal fillings on soft material layer 32
Pit 31；The side wall of debris removal case 41 is provided with strong magnets 43, debris removal case 41 and is provided with and the spaced net of side wall of debris removal case 41
Lattice case 42, the bottom of debris removal case 41 is provided with the first motor 44 for driving grid case 42 to rotate；
The method for removing cylinder cap duct metal fillings is comprised the following steps：
（1）Cylinder cap is immersed in water, duct one end to be cleaned is closed；
（2）Debris removal ball is put into toward duct, surface bonding and the diameter matches of the diameter according to duct to be cleaned in brush roll
Cleaning cotton 21, then brush roll is stretched into duct, make to form relatively closed space in duct；
（3）Start motor 11, motor 11 drives the inwall in brush roll constantly spin-cleaning duct；While brush roll is rotated,
The concomitant rotation of rotating shaft 24 simultaneously drives push pedal 23 to be slided up and down along groove 28；Water in duct constantly flows, and debris removal ball circulates therewith
In duct, the metal fillings in absorption duct；
（4）Motor 11 work 2-3min after, when rotating shaft 24 rises to extreme higher position, close motor 11, now by brush roll from
Taken out in duct；
（5）Debris removal ball is taken out, debris removal ball is put into grid case 42, start the first motor 44, in the first motor 44 and strong magnetic
In the presence of iron 43, the metal fillings in pit 31 is thrown out of grid case 42 and then is attracted on the side wall of debris removal case 41.
Above-described is only embodiments of the invention, and the general knowledge such as known concrete structure and characteristic is not made herein in scheme
Excessive description.It should be pointed out that for a person skilled in the art, on the premise of structure of the present invention is not departed from, can be with
Some deformations and improvement are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention
Effect and practical applicability.This application claims protection domain should be defined by the content of its claim, in specification
Specific embodiment etc. records the content that can be used for explaining claim.
Claims (4)
1. the method for removing cylinder cap duct metal fillings, it is characterised in that the use curved hole cleaning device of cylinder cap, including cleaning unit,
Debris removal ball and debris removal case；Cleaning unit includes frame, brush roll, the dead axle and motor being each attached in frame；In brush roll
Portion is provided with a cavity, and the inwall of brush roll is provided with groove, slidably connects the push pedal matched with cavity on groove, push pedal with it is recessed
The spring for supporting push pedal is connected between groove；The upper surface of push pedal is fixedly connected with rotating shaft, and the upper end of rotating shaft is fixed and connected
It is connected to the druum cam contacted with dead axle holding；The upper inside wall of brush roll is provided with the rotating roller being motor driven, in rotating roller
Through hole is provided with, rotating shaft passes through through hole；Debris removal ball includes permanent magnet and is rolled in the ironing surface soft material layer of permanent magnetism, soft material layer
On be provided with multiple pits for accommodating metal fillings；The side wall of debris removal case is provided with strong magnets, and the inside of debris removal case is provided with and removes
The bits case side spaced grid case of wall；
The method for removing cylinder cap duct metal fillings is comprised the following steps：
（1）Cylinder cap is immersed in water, duct one end to be cleaned is closed；
（2）Debris removal ball is put into toward duct, then brush roll is stretched into duct, makes to form relatively closed space in duct；
（3）Start motor, the inwall in motor belt motor electric brush roller constantly spin-cleaning duct；While brush roll is rotated, rotating shaft
Concomitant rotation simultaneously drives push pedal to be slided up and down along groove；Water in duct constantly flows, and debris removal ball circulates in duct therewith, inhales
Metal fillings in attached duct；
（4）After motor work 2-3min, when rotating shaft rises to extreme higher position, motor is closed, now by brush roll from duct
Take out；
（5）Debris removal ball is taken out, debris removal ball is put into grid case, in the presence of strong magnets, the metal fillings in pit is inhaled
Cause the side wall of debris removal case.
2. the method for removing cylinder cap duct metal fillings as claimed in claim 1, it is characterised in that step（2）In, also including root
According to the diameter in duct to be cleaned the step of the surface of brush roll is bonded the cleaning cotton with the diameter matches.
3. the method for removing cylinder cap duct metal fillings as claimed in claim 1, it is characterised in that the bottom of the dead axle turns
Dynamic to be connected with roller, roller is contacted with druum cam.
4. the method for removing cylinder cap duct metal fillings as claimed in claim 1, it is characterised in that the bottom peace of the debris removal case
Equipped with the first motor for driving grid case to rotate；Step（5）In, also start the first motor after grid case including debris removal ball is put into
The step of.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611216976.8A CN106733795A (en) | 2016-12-26 | 2016-12-26 | The method for removing cylinder cap duct metal fillings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611216976.8A CN106733795A (en) | 2016-12-26 | 2016-12-26 | The method for removing cylinder cap duct metal fillings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106733795A true CN106733795A (en) | 2017-05-31 |
Family
ID=58926690
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611216976.8A Pending CN106733795A (en) | 2016-12-26 | 2016-12-26 | The method for removing cylinder cap duct metal fillings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106733795A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186575A (en) * | 2017-07-19 | 2017-09-22 | 遵义市欣茂汇机电有限公司 | A kind of sander |
| CN111940364A (en) * | 2020-08-04 | 2020-11-17 | 台州霆麦网络科技有限公司 | Cleaning brush for cylinder cover of automobile engine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3387357B2 (en) * | 1997-03-31 | 2003-03-17 | 富士写真光機株式会社 | Endoscope pipeline cleaning device |
| CN101091604A (en) * | 2006-06-19 | 2007-12-26 | 东京应化工业株式会社 | Washing roller |
| CN201997524U (en) * | 2010-12-30 | 2011-10-05 | 武汉新芯集成电路制造有限公司 | Hole cleaner |
| CN202860876U (en) * | 2012-11-06 | 2013-04-10 | 天津中环真美音响科技有限公司 | Cleaning device of center holes on permeable upper plate |
| CN204234389U (en) * | 2014-11-27 | 2015-04-01 | 陈仁财 | Be convenient to the powered brush in clean lotus root hole |
| CN205270246U (en) * | 2016-01-14 | 2016-06-01 | 陈红徕 | Crank of pumping unit pinhole cleaning device |
-
2016
- 2016-12-26 CN CN201611216976.8A patent/CN106733795A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3387357B2 (en) * | 1997-03-31 | 2003-03-17 | 富士写真光機株式会社 | Endoscope pipeline cleaning device |
| CN101091604A (en) * | 2006-06-19 | 2007-12-26 | 东京应化工业株式会社 | Washing roller |
| CN201997524U (en) * | 2010-12-30 | 2011-10-05 | 武汉新芯集成电路制造有限公司 | Hole cleaner |
| CN202860876U (en) * | 2012-11-06 | 2013-04-10 | 天津中环真美音响科技有限公司 | Cleaning device of center holes on permeable upper plate |
| CN204234389U (en) * | 2014-11-27 | 2015-04-01 | 陈仁财 | Be convenient to the powered brush in clean lotus root hole |
| CN205270246U (en) * | 2016-01-14 | 2016-06-01 | 陈红徕 | Crank of pumping unit pinhole cleaning device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186575A (en) * | 2017-07-19 | 2017-09-22 | 遵义市欣茂汇机电有限公司 | A kind of sander |
| CN111940364A (en) * | 2020-08-04 | 2020-11-17 | 台州霆麦网络科技有限公司 | Cleaning brush for cylinder cover of automobile engine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170531 |