CN107051930A - The curved hole cleaning device of cylinder cap - Google Patents
The curved hole cleaning device of cylinder cap Download PDFInfo
- Publication number
- CN107051930A CN107051930A CN201611218649.6A CN201611218649A CN107051930A CN 107051930 A CN107051930 A CN 107051930A CN 201611218649 A CN201611218649 A CN 201611218649A CN 107051930 A CN107051930 A CN 107051930A
- Authority
- CN
- China
- Prior art keywords
- debris removal
- brush roll
- push pedal
- cylinder cap
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 49
- 239000002184 metal Substances 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims abstract description 16
- 239000007779 soft material Substances 0.000 claims abstract description 8
- 230000005389 magnetism Effects 0.000 claims abstract description 4
- 238000010409 ironing Methods 0.000 claims abstract description 3
- 229920000742 Cotton Polymers 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 10
- 229910052742 iron Inorganic materials 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 238000002485 combustion reaction Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B08B1/12—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
-
- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
Abstract
The present patent application belongs to cleaning, anticorrosion or the LP blades of combustion engine or the prevention technique field of harmful deposits, specifically discloses a kind of curved hole cleaning device of cylinder cap, including cleaning unit, debris removal ball and debris removal case；Cleaning unit includes frame, brush roll, dead axle and motor；The middle part of brush roll is provided with the push pedal for slidably connecting and being matched with cavity on groove, groove, the spring for supporting push pedal is connected between push pedal and groove provided with a cavity, the inwall of brush roll；The upper surface of push pedal is connected with rotating shaft, and the upper end of rotating shaft is connected with the druum cam contacted with dead axle holding；The upper inside wall of brush roll, which is provided with the rotating roller being motor driven, rotating roller, is provided with through hole, and rotating shaft passes through through hole；Debris removal ball includes permanent magnet and is rolled on the ironing surface soft material layer of permanent magnetism, soft material layer to be provided with multiple pits for being used to accommodate iron filings.Using the technical program, it can effectively remove and be distributed in the metal fillings of curved hole everywhere, cleaning effect is good.
Description
Technical field
The invention belongs to the prevention technique field of the cleaning of combustion engine, anticorrosion or LP blades or harmful deposits,
More particularly to a kind of curved hole cleaning device of cylinder cap.
Background technology
Cylinder cap belongs to complex precise workpiece, typically has and is placed with crowd on a complicated inner cavity and multiple surfaces, each surface
Many oil ducts and vexed hole., it is necessary to thoroughly be cleaned to it before cylinder cap comes into operation, to ensure product quality, for cylinder
Duct cleannes in lid require very high, if do not cleaned up once, metal fillings therein is possible to block in operation
On bearing, lead to major break down.Traditional cleaning way is each face for manually overturning cylinder cap, using cleaning fluid shower nozzle to each face
Gradually it is rinsed, clear water is reused afterwards upset rinsing is carried out to cylinder cap, finally also needs to upset cylinder cap and dried up；Due to
Cylinder cap weight is larger, and labor strength is very big, easily tired, and cleaning efficiency is low.The conventional method manually cleaned, either
In recruitment cost or production efficiency, in the presence of it is very big the drawbacks of, it is difficult to applied to production in enormous quantities.
Chinese patent notification number is a kind of CN103949426B cleaning machine of disclosure of the invention, and what it included being arranged in order enters
Expect passage, wiper mechanism and tapping channel, the wiper mechanism include frame, can be arranged at around own axis it is described
The hollow swivel mount of upper rack, the clamping machine for being used to hold workpiece that is arranged in the swivel mount and can rotate with it
Structure, it is fixedly installed on the frame lower and is used for multiple sprays to workpiece spray high-pressure jets below the clamping device
Head, the swivel mount both can be rotated in the clockwise direction or rotate in the counterclockwise direction, and the swivel mount has along its axial direction
Relative and open two ends, the two ends of the swivel mount are just being set to feeding-passage and tapping channel respectively.The invention uses machine
The artificial cleaning cylinder cap of tool substitution effectively saves artificial, it is adaptable to large batch of production line balance.But also there is following lack in the invention
Fall into：Because anfractuose hole, and hole or the blind hole of some bendings are permitted in distribution on cylinder cap, even if rinsing cylinder cap upwards with water
Each surface, because the water of ejection is vertical, water can only take away the metal fillings of part in curved hole, it is difficult to fully erased bend pipe
Internal chip, is cleared up unclean.
The content of the invention
The purpose of the present invention is providing a kind of curved hole cleaning device of cylinder cap, can effectively remove and be distributed in the gold of curved hole everywhere
Category bits, cleaning effect is good.
In order to achieve the above object, base case of the invention is：The curved hole cleaning device of cylinder cap, including cleaning unit, remove
Consider ball and debris removal case to be worth doing；The cleaning unit includes the brush roll of frame, surface provided with cleaning cotton, the dead axle being each attached in frame
And motor；The middle part of the brush roll is provided with a cavity, and the inwall of brush roll, which is provided with groove, groove, to be slidably connected and lead to
The push pedal of chamber matching, is connected with the spring for supporting push pedal between push pedal and groove；The upper surface of the push pedal is fixedly connected
There is rotating shaft, the upper end of rotating shaft is fixedly connected with the druum cam contacted with dead axle holding；The upper inside wall of brush roll is provided with quilt
Through hole is provided with motor-driven rotating roller, rotating roller, the rotating shaft passes through through hole；The debris removal ball includes permanent magnet and is rolled in
Multiple pits for being used to accommodate metal fillings are provided with the ironing surface soft material layer of permanent magnetism, soft material layer；The debris removal case position
In the side of cleaning unit, the side wall of debris removal case is equipped with strong magnets, between the inside of debris removal case with debris removal case side wall provided with having
Every grid case.
The operation principle of this base case is：When needing to clean the duct bent in cylinder cap, cylinder cap is immersed in water
In, make the one end in duct relatively closed, debris removal ball is put into pipeline, is then stretched into brush roll in duct, now in duct
It is interior to form relatively closed space.Start motor, under the drive of motor, the inwall in the continuous spin-cleaning duct of brush roll,
Except degreasing；While brush roll is rotated, the druum cam in rotating shaft and rotating shaft is together rotated, because dead axle is fixed,
In the presence of dead axle, druum cam is depressed, and now spring is in the state compressed, spring push pedal is applied one it is upward
Power, push pedal transmits the force to druum cam by rotating shaft, and druum cam is always maintained at contacting with dead axle under the action of the spring, and
Under the collective effect of dead axle and spring, druum cam is constantly slided up and down.Under the drive of druum cam push pedal also along
Groove is slided up and down, and push pedal moves up and down, and the water in duct is constantly sucked, and water constantly flows, impacts duct inwall, although
Duct inwall is metal material, there is attraction to debris removal ball, but under the continuous impact of current, debris removal ball can be in duct
Ceaselessly circulate.In the presence of permanent magnet, the metal fillings in duct is drawn, in the pit for being then stuck in debris removal ball, so
Repeated multiple times, the metal fillings in duct can be cleaned.After having cleared up, when needing to take out brush roll, make push pedal to
Upper motion, now forms negative pressure in duct, debris removal ball is pumped down in cavity, now integrally takes out brush roll.Debris removal ball
After being removed, because surface is stained with metal fillings, debris removal ball is put into debris removal case, in the presence of strong magnets, in pit
Metal fillings is attracted on the side wall of debris removal case, and due to the insulating effect of grid, debris removal ball is rested in grid.
The beneficial effect of this base case is：1st, anfractuose hole, pipeline are permitted in distribution on cylinder cap, and very anfractuose hole is
Blind hole, is difficult to clean out the iron filings inside duct by the way of common；And the cleaning device of this programme is used, using skilful
Wonderful design, brush roll is stretched into duct, the inwall in brush roll cleaning duct can be driven merely with a motor, moreover it is possible to make
Push pedal is up and down, the current in duct is constantly flowed, so that the iron filings in debris removal ball motion absorption duct are driven, it is effectively clear
The energy is also a saving while clean.2nd, because debris removal ball constantly circulates in duct, can effectively absorption profiles it is each in duct
The iron filings at place, cleaning effect is good；Debris removal ball, which is stained with after iron filings, to be carried out simply clearing up to it and can reuse, energy-conserving and environment-protective.
3rd, whole cleaning process is carried out in water, and because water has certain cushioning effect, iron filings are not allowed when circulation in duct
Easily the inwall in duct is caused to damage.
Further, the bottom of the debris removal case is provided with the first motor, and the output shaft of the first motor is connected with grid case.When
When needing to clear up the metal fillings in debris removal ball impression hole, debris removal ball is placed in grid case, starts the first motor, in the first motor
Drive under, grid case is rotated, and debris removal ball is also rotated therewith, and debris removal ball is subject to centrifugal forces, in strong magnetic
Under the collective effect of iron and centrifugal force, metal fillings is thrown out of grid case and then is attracted on the side wall of debris removal case.In debris removal case
Set up the first motor, centrifugal force can be produced, be cleaned metal fillings it is cleaner.
Further, the cleaning cotton is detachably connected on the surface of brush roll.Cleaning cotton uses surface meeting after a period of time
Become very dirty, it is impossible to be continuing with, now by old cleaning cotton dismounting and then the cleaning cotton more renewed.And due to cylinder cap
The diameter in middle duct is different, by changing the cleaning cotton of different sizes brush roll can be made to be matched with duct.
Further, the inner wall even distribution of the brush roll has 3 grooves.The inner wall even distribution of brush roll has in 3 grooves, groove
There is the spring for supporting push pedal, such setting can make being more uniformly stressed for push pedal so that when push pedal is slided up and down, no
Easily tilted to side.
Further, the bottom of the dead axle is rotatably connected to roller, and roller is contacted with druum cam.Druum cam is turning
It is relative with dead axle always in dynamic process to slide, friction is produced during slip, the setting of roller can be by dead axle and cylinder
Sliding friction is changed into rolling friction between cam, reduces coefficient of friction, reduces the abrasion of dead axle and druum cam.
Brief description of the drawings
Fig. 1 is the structural representation of cleaning unit in the present invention；
Fig. 2 is the structural representation of debris removal ball in the present invention；
Fig. 3 is the structural representation of debris removal case in the present invention.
Embodiment
Below by embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Frame 10, motor 11, dead axle 12, roller 13, cleaning cotton 21, cavity 22, push away
Plate 23, rotating shaft 24, druum cam 25, rotating roller 26, through hole 27, groove 28, spring 29, pit 31, soft material layer 32, permanent magnetism
Iron 33, debris removal case 41, grid case 42, strong magnets 43, the first motor 44.
The curved hole cleaning device of cylinder cap, including cleaning unit, debris removal ball and debris removal case 41.As shown in figure 1, cleaning unit includes
Frame 10, brush roll, dead axle 12 and motor 11, dead axle 12 and motor 11 are welded in frame 10, and the bottom of dead axle 12 turns
It is dynamic to be connected with roller 13.Hairbrush roller surface is bonded with cleaning cotton 21, and certain cleaning cotton 21 can also pass through the side such as clamping, threaded connection
Formula is detachably connected on hairbrush roller surface.A cylindrical cavity 22 is provided with the middle part of brush roll, the inwall of brush roll is provided with
Groove 28, be provided with the present embodiment slided on 3 grooves 28, groove 28 be connected with the push pedal 23 matched with cavity 22, should
Push pedal 23 can be slided up and down along groove 28.Spring 29 is connected between push pedal 23 and groove 28, spring 29 is used to support
Push pedal 23, is that push pedal 23 provides a upward active force.The upper surface of push pedal 23 is welded with rotating shaft 24, the upper end of rotating shaft 24
Provided with druum cam 25, rotating shaft 24 is welded at the pivot of druum cam 25；The upper surface of druum cam 25 and roller
13 are always maintained at contact, and when druum cam 25 is rotated, roller 13 is in its surface scrolls.The upper inside wall of brush roll fixes rotating roller
26, rotating roller 26 is connected by belt with the output shaft of motor 11, and motor 11 can drive rotating roller 26 to rotate when working.Rotate
Through hole 27 is provided with roller 26, rotating shaft 24 passes through through hole 27.
As shown in Fig. 2 debris removal ball includes permanent magnet 33 and is rolled in the soft material layer 32 on the surface of permanent magnet 33, the software material
The bed of material 32 can be rubber, foam etc., and the surface of soft material layer 32 is provided with multiple pits 31, and the pit 31 can store metal
Bits.
As shown in figure 3, the side wall of debris removal case 41 is provided with strong magnets 43, the inside of debris removal case 41 is placed with and debris removal case
The spaced grid case 42 of 41 side walls；The bottom of debris removal case 41 is provided with the first motor 44, the output shaft and net of the first motor 44
The bottom connection of lattice case 42.
When needing to clean the duct bent in cylinder cap, cylinder cap is immersed in water, makes the one end in duct relatively closed, it is past
Debris removal ball is put into pipeline, then stretches into brush roll in duct.Start motor 11, motor 11 drives brush roll constantly to rotate
Duct inwall is cleaned, except degreasing；While brush roll is rotated, rotating shaft 24 and druum cam 25 are together rotated, in dead axle
12 with the collective effect of spring 29, rotating shaft 24 constantly moves up and down.Push pedal 23 is also along recessed under the drive of druum cam 25
Groove 28 is slided up and down, and push pedal 23 moves up and down, and the water in duct is constantly sucked, and debris removal ball ceaselessly circulates in duct.
In the presence of permanent magnet 33, the metal fillings in duct is drawn, and is then stuck in the pit 31 of debris removal ball, so repeatedly many
Secondary, the metal fillings in duct can be cleaned.After having cleared up, when needing to take out brush roll, make the fortune upwards of push pedal 23
It is dynamic, negative pressure is now formed in duct, debris removal ball is pumped down in cavity 22, now integrally takes out brush roll.
After debris removal ball is removed, debris removal ball is put into debris removal case 41, starts the first motor 44, in the drive of the first motor 44
Under, grid case 42 is rotated, and debris removal ball is also rotated therewith, and debris removal ball is subject to centrifugal forces, in strong magnets 43
Under the collective effect of centrifugal force, metal fillings is thrown out of grid case 42 and then is attracted on the side wall of debris removal case 41, is now
The cleaning to debris removal ball can be completed.
Above-described is only that the known general knowledge such as concrete structure and characteristic is not made herein in embodiments of the invention, scheme
Excessive description., without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Several modifications and improvements are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention
Effect and practical applicability.The scope of protection required by this application should be based on the content of the claims, in specification
Embodiment etc. records the content that can be used for explaining claim.
Claims (5)
1. the curved hole cleaning device of cylinder cap, it is characterised in that including cleaning unit, debris removal ball and debris removal case；The cleaning unit bag
The brush roll of including rack, surface provided with cleaning cotton, the dead axle and motor that are each attached in frame；The middle part of the brush roll is provided with
One cavity, the inwall of brush roll is provided with the push pedal for slidably connecting and being matched with cavity on groove, groove, between push pedal and groove
It is connected with the spring for supporting push pedal；The upper surface of the push pedal is fixedly connected with rotating shaft, and the upper end of rotating shaft is fixedly connected
There is the druum cam contacted with dead axle holding；The upper inside wall of brush roll is provided with the rotating roller being motor driven, rotating roller and opened
There is through hole, the rotating shaft passes through through hole；The debris removal ball includes permanent magnet and is rolled in the ironing surface soft material layer of permanent magnetism, software
Multiple pits for being used to accommodate metal fillings are provided with material layer；The debris removal case is located at the side of cleaning unit, the side of debris removal case
Wall is equipped with strong magnets, and the inside of debris removal case is provided with and the spaced grid case of debris removal case side wall.
2. the curved hole cleaning device of cylinder cap as claimed in claim 1, it is characterised in that the bottom of the debris removal case is provided with first
Motor, the output shaft of the first motor is connected with grid case.
3. the curved hole cleaning device of cylinder cap as claimed in claim 1, it is characterised in that the cleaning cotton is detachably connected on hairbrush
The surface of roller.
4. the curved hole cleaning device of cylinder cap as claimed in claim 1, it is characterised in that the inner wall even distribution of the brush roll has 3
Groove.
5. the curved hole cleaning device of cylinder cap as claimed in claim 1, it is characterised in that the bottom of the dead axle is rotatably connected to
Roller, roller is contacted with druum cam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611218649.6A CN107051930A (en) | 2016-12-26 | 2016-12-26 | The curved hole cleaning device of cylinder cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611218649.6A CN107051930A (en) | 2016-12-26 | 2016-12-26 | The curved hole cleaning device of cylinder cap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107051930A true CN107051930A (en) | 2017-08-18 |
Family
ID=59624328
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611218649.6A Pending CN107051930A (en) | 2016-12-26 | 2016-12-26 | The curved hole cleaning device of cylinder cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107051930A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080360A (en) * | 2017-12-25 | 2018-05-29 | 宣城铁凝机械有限公司 | A kind of cylinder jacket cleans chip removing device comprehensively |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3387357B2 (en) * | 1997-03-31 | 2003-03-17 | 富士写真光機株式会社 | Endoscope pipeline cleaning device |
| CN101091604A (en) * | 2006-06-19 | 2007-12-26 | 东京应化工业株式会社 | Washing roller |
| CN201997524U (en) * | 2010-12-30 | 2011-10-05 | 武汉新芯集成电路制造有限公司 | Hole cleaner |
| CN204234389U (en) * | 2014-11-27 | 2015-04-01 | 陈仁财 | Be convenient to the powered brush in clean lotus root hole |
| CN205270246U (en) * | 2016-01-14 | 2016-06-01 | 陈红徕 | Crank of pumping unit pinhole cleaning device |
-
2016
- 2016-12-26 CN CN201611218649.6A patent/CN107051930A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3387357B2 (en) * | 1997-03-31 | 2003-03-17 | 富士写真光機株式会社 | Endoscope pipeline cleaning device |
| CN101091604A (en) * | 2006-06-19 | 2007-12-26 | 东京应化工业株式会社 | Washing roller |
| CN201997524U (en) * | 2010-12-30 | 2011-10-05 | 武汉新芯集成电路制造有限公司 | Hole cleaner |
| CN204234389U (en) * | 2014-11-27 | 2015-04-01 | 陈仁财 | Be convenient to the powered brush in clean lotus root hole |
| CN205270246U (en) * | 2016-01-14 | 2016-06-01 | 陈红徕 | Crank of pumping unit pinhole cleaning device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080360A (en) * | 2017-12-25 | 2018-05-29 | 宣城铁凝机械有限公司 | A kind of cylinder jacket cleans chip removing device comprehensively |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170818 |