CN109622506A - A kind of supersonic wave cleaning machine - Google Patents
A kind of supersonic wave cleaning machine Download PDFInfo
- Publication number
- CN109622506A CN109622506A CN201910110028.3A CN201910110028A CN109622506A CN 109622506 A CN109622506 A CN 109622506A CN 201910110028 A CN201910110028 A CN 201910110028A CN 109622506 A CN109622506 A CN 109622506A
- Authority
- CN
- China
- Prior art keywords
- slot
- steam
- potcher
- supersonic wave
- cleaning machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
Abstract
The invention discloses a kind of supersonic wave cleaning machines, it includes washing flow line, thick washing trough, rinse bath, fine purifiation slot, potcher and steam water bath are disposed on washing flow line, have in thick washing trough, rinse bath, fine purifiation slot and potcher and is mounted on heating device, the bottom of steam water bath is provided with steam slot, and the bottom of steam slot is provided with the second heating tube；The bottom of thick washing trough, rinse bath and fine purifiation slot is mounted on ultrasonic transducer；The bottom of potcher is provided with bubbler；Sliding rail is installed above washing flow line, the loop wheel machine to move on the slide rail is provided on sliding rail, realizes and automatically controls entirely through controller.This programme uses ultrasonic cleaning technology, and the machine components smaller and complicated internal structure to some engine parts or individual clean, and cleaning effect is good, and cleaning process is mild, reduces the damage of piece surface.
Description
Technical field
The present invention relates to ultrasonic cleaning technology fields, and in particular to a kind of supersonic wave cleaning machine.
Background technique
In the industrial production, to some components of product, the part of especially some engines is small in the presence of individual,
Internal structure is complicated, and quantity is more and shape and structure is all different, and often can not quickly and effectively be cleaned to it.And with
The raising of processing precision of products and requirement, the cleannes of these components are required also to be gradually increased.Existing cleaning equipment
Often there is cleaning dead angle when cleaning components, is unable to reach corresponding cleaning requirement.The development of ultrasonic cleaning technology is very
Good solves this series of problems.
Summary of the invention
For the above-mentioned deficiency of the prior art, the present invention provides a kind of good supersonic wave cleaning machines of cleaning effect.
To achieve the above object of the invention, the technical scheme adopted by the invention is as follows:
There is provided a kind of supersonic wave cleaning machine comprising washing flow line is disposed with thick washing trough, clear on washing flow line
Washing trough, fine purifiation slot, potcher and steam water bath are provided with heating plate on the side wall of thick washing trough, rinse bath and fine purifiation slot, float
First heating tube is installed, the bottom of steam water bath is provided with steam slot, and the bottom of steam slot is provided with second and adds in washing trough
Heat pipe；The bottom of thick washing trough, rinse bath and fine purifiation slot is mounted on ultrasonic transducer, and ultrasonic transducer is sent out with ultrasonic wave
Raw device connection；The bottom of potcher is provided with several tracheaes being connected to outside air, is mounted on bubbler on every tracheae；
Sliding rail is installed above washing flow line, the loop wheel machine to move on the slide rail is provided on sliding rail, is arranged on loop wheel machine
There is the reel of winding lifting rope, reel drives rotation by reel motor, is provided with hook on lifting rope；Heating plate, the first heating tube,
Second heating tube, supersonic generator, bubbler and reel motor are electrically connected with the controller.
Further, washing flow line further includes reservoir, reservoir and thick washing trough, rinse bath, fine purifiation slot, potcher and
It is connected by input duct with liquid outlet pipe between steam slot in steam water bath, is pacified in input duct and liquid outlet pipe
Equipped with water pump, water pump is electrically connected with the controller.
Further, liquid level sensor, liquid level sensor are mounted in thick washing trough, rinse bath, fine purifiation slot and potcher
It is electrically connected with the controller.
Further, steam water bath upper end is equipped with gas gathering mask, and gas gathering mask is connect with air pump, and spiral is connected on air pump
The condenser pipe of shape, condenser pipe are provided with condenser outside, and the end of condenser pipe is connected with water segregator, and water segregator is connect with reservoir,
Condenser and air pump are electrically connected with the controller.
Further, temperature sensor, temperature sensor are mounted in thick washing trough, rinse bath, fine purifiation slot and potcher
It is electrically connected with the controller.
Further, loop wheel machine includes shell, and wheel is provided on four angles of shell, and four wheels are separately positioned on two
On one slide rail；Four wheels pass through transmission shaft and are connected with driven gear, positioned at two ipsilateral driven gears and the same master
Moving gear connection, driving gear and driving motor pass through transmission axis connection.
Further, setting is mounted on gear on two reels, reel motor is installed on two there are two reel in loop wheel machine
The upper end of a reel, and two gears are connect with the bevel gear being installed on reel motor, on the lifting rope on two reels
It is provided with hook.
Further, elongation bar is provided with below reel, the two sides of elongation bar, which are horizontally disposed with, electric telescopic rod, and two
First pulley is provided in the electric telescopic rod of side, first pulley is connect with lifting rope, and electric telescopic rod is electrically connected with the controller.
Further, the two sides of elongation bar are also horizontally disposed locating rod, is provided with second pulley in the locating rod of two sides,
Second pulley is connect with lifting rope, and second pulley is between first pulley and reel, and two second pulleys are located at two
The underface of reel.
Further, plummer is provided in steam water bath on two opposite side walls, and plummer is located at steam slot
Top.
The invention has the benefit that this programme use ultrasonic cleaning technology, to some engine parts or individual compared with
Small and complicated internal structure machine components are cleaned, and part are contained in inside basket before cleaning, and by loop wheel machine
Lifting rope is sling, and is respectively arranged with cleaning solution in thick washing trough, rinse bath, fine purifiation slot and potcher, loop wheel machine successively by part hang in thick washing trough,
Ultrasonic cleaning is carried out in rinse bath and fine purifiation slot, removes the impurity being attached on part；After the completion of ultrasonic cleaning, again by part
It lifts in potcher, the bubbler of bottom Tu Pao constantly into potcher keeps cleaning solution active, accelerates workpiece surface attached
The removing of crop, this cleaning way part activity is small, can effectively reduce the collision between part, prevents piece surface from generating trace
Mark.
It is bubbled after the completion of rinsing, part is hung in into steam water bath, the second heating tube heats the cleaning solution in steam slot
Steam is formed, further part is cleaned；In such a way that steam bath is washed, take away the residue of piece surface by steam,
And cleaning effect is mild, not damaged to part；Reservoir, and can the additional clean into slot in time for storing cleaning solution
Liquid, while the cleaning solution being also convenient for changing in slot.
Liquid level sensor be used for detect thick washing trough, rinse bath, fine purifiation slot and the cleaning solution in potcher number, it is ensured that liquid
Position within the limits prescribed, while being able to achieve automatic water supplement by controller control water pump and changing water；Gas gathering mask can will evaporate
The cleaning solution come is collected, and carries out being condensed into liquid by condenser pipe, and be transported in reservoir, carries out circulation benefit
With；Temperature sensor is used to detect the temperature of cleaning solution, and feeds back to the heating of controller control heating plate and the first heating tube,
Keep the temperature of cleaning solution within the limits prescribed.
Four gears of loop wheel machine are driven by two motors, are run smoothly；And two reels pass through the same volume
Cylinder motor driven winds lifting rope, keeps the synchronism of two reels higher, reduces the shaking on hook；Two of loop wheel machine lower end are electronic
First pulley on telescopic rod can be supported the middle section of lifting rope, further decrease the shaking of lifting rope during the work time,
Electric telescopic rod can stretch simultaneously, and the distance between two lifting ropes of adjustment are suitable for various sizes of part；In locating rod
Two pulleys facilitate reel to wind lifting rope；Plummer is used to support the basket on hook, carries out long-time steam water-bath cleaning.
Detailed description of the invention
Fig. 1 is the positive structure diagram of supersonic wave cleaning machine.
Fig. 2 is the side structure schematic view of supersonic wave cleaning machine.
Fig. 3 is the structural schematic diagram of loop wheel machine.
Wherein, 1, thick washing trough, 2, liquid level sensor, 3, sliding rail, 4, lifting rope, 5, loop wheel machine, 6, temperature sensor, 7, ultrasonic wave
Energy converter, 8, rinse bath, 9, fine purifiation slot, 10, potcher, 11, steam water bath, the 12, first heating tube, 13, bubbler, 14,
Second heating tube, 15, steam slot, 16, plummer, 17, gas gathering mask, 18, reservoir, 19, water pump, 20, filter, 21, ultrasound
Wave producer, 22, elongation bar, 23, air pump, 24, condenser, 25, water segregator, 26, reel motor, 27, reel, 28, bevel gear,
29, wheel, 30, driven gear, 31, electric telescopic rod, 32, first pulley, 33, second pulley.
Specific embodiment
A specific embodiment of the invention is described below, in order to facilitate understanding by those skilled in the art this hair
It is bright, it should be apparent that the present invention is not limited to the ranges of specific embodiment, for those skilled in the art,
As long as various change is in the spirit and scope of the present invention that the attached claims limit and determine, these variations are aobvious and easy
See, all are using the innovation and creation of present inventive concept in the column of protection.
As depicted in figs. 1 and 2, supersonic wave cleaning machine includes washing flow line, is disposed on washing flow line and slightly washes
Slot 1, rinse bath 8, fine purifiation slot 9, potcher 10 and steam water bath 11, on the side wall for having thick washing trough 1, rinse bath 8 and fine purifiation slot 9
It is provided with heating plate, the first heating tube 12 is installed in potcher 10, the bottom of steam water bath 11 is provided with steam slot 15,
The bottom of steam slot 15 is provided with the second heating tube 14；The bottom of thick washing trough 1, rinse bath 8 and fine purifiation slot 9 is mounted on ultrasonic wave
Energy converter 7, ultrasonic transducer 7 are connect with supersonic generator 21；The bottom of potcher 10 is provided with several empty with outside
The tracheae of gas connection, is mounted on bubbler 13 on every tracheae.
The working frequency of the ultrasonic transducer 7 of thick 8 bottom of washing trough 1 and rinse bath is 28KHz, 9 bottom of fine purifiation slot
The working frequency of ultrasonic transducer 7 is 40KHz.
Sliding rail 3 is installed above washing flow line, is provided with the loop wheel machine 5 moved on sliding rail 3 on sliding rail 3, on loop wheel machine 5
It is provided with the reel 27 of winding lifting rope 4, reel 27 drives transmission by reel motor 26, is provided with hook on lifting rope 4；Heating
Plate, the first heating tube 12, the second heating tube 14, supersonic generator 21, bubbler 13 and reel motor 26 are electric with controller
Connection.
This programme uses ultrasonic cleaning technology, the machine smaller and complicated internal structure to some engine parts or individual
Tool part is cleaned, and by the part of cleaning inside basket, and is sling by the lifting rope 4 on loop wheel machine, thick washing trough 1, cleaning
Cleaning solution is respectively arranged in slot 8, fine purifiation slot 9 and potcher 10, part is successively hung in thick washing trough 1, rinse bath 8 and fine purifiation slot by loop wheel machine
Ultrasonic cleaning is carried out in 9, removes the impurity being attached on part；After the completion of ultrasonic cleaning, part is lifted again into potcher
In 10, the bubbler 13 of bottom Tu Pao constantly into potcher 10 keeps cleaning solution active, accelerates the attached crop of workpiece surface
Removing；This cleaning way part activity is small, can effectively reduce the collision between part, prevents piece surface from generating trace.
It is bubbled after the completion of rinsing, part is hung in into steam water bath 11, the second heating tube 14 is to the cleaning in steam slot 15
Liquid is thermally formed steam, further cleans to part；In such a way that steam bath is washed, make the residue of piece surface by steam
It takes away, and cleaning effect is mild, it is not damaged to part；Reservoir 18 can be mended into slot in time for storing cleaning solution
The cleaning solution for filling cleaning solution, while being also convenient for changing in slot.
Washing flow line further includes reservoir 18, reservoir 18 and thick washing trough 1, rinse bath 8, fine purifiation slot 9, potcher 10 and
It is connected by input duct with liquid outlet pipe between steam slot 15 in steam water bath 11, in input duct and liquid outlet pipe
It is mounted on water pump 19 and filter 20, water pump 19 is electrically connected with the controller；Thick washing trough 1, rinse bath 8, fine purifiation slot 9 and potcher
Liquid level sensor 2 is mounted in 10, liquid level sensor 2 is electrically connected with the controller.
11 upper end of steam water bath is equipped with gas gathering mask 17, and gas gathering mask 17 is mounted on the notch two of 11 upper end of steam water bath
End, and at triangular shape；Gas gathering mask 17 is connect with air pump 23, and spiral helicine condenser pipe, condenser pipe peripheral hardware are connected on air pump 23
It is equipped with condenser 24, the end of condenser pipe is connected with water segregator 25, and water segregator 25 is connect with reservoir 18, condenser 24 and air pump
23 are electrically connected with the controller.
Liquid level sensor 2 be used for detect thick washing trough 1, rinse bath 8, fine purifiation slot 9 and the cleaning solution in potcher 10 number,
Ensure liquid level within the limits prescribed, while automatic water supplement is able to achieve by controller control water pump 19 and changes water；Gas gathering mask 17
The cleaning solution being evaporated can be collected, and carry out being condensed into liquid by condenser pipe, and be transported in reservoir 18,
It is recycled.
Be mounted on temperature sensor 6 in thick washing trough 1, rinse bath 8, fine purifiation slot 9 and potcher 10, temperature sensor 6 with
Controller electrical connection；Temperature sensor 6 is used to detect the temperature of cleaning solution, and feeds back to controller control heating plate and first and add
The heating of heat pipe 12 keeps the temperature of cleaning solution within the limits prescribed.
As shown in figure 3, loop wheel machine 5 includes shell, it is provided with wheel 29 on four angles of shell, four wheels 29 are set respectively
It sets on two one slide rails 3, wheel 29 rolls in the groove on sliding rail 3；Four wheels 29 are connected with by transmission shaft driven
Gear 30 is connect positioned at two ipsilateral driven gears 30 with the same driving gear, and driving gear and driving motor pass through biography
Moving axis connection.
Setting is mounted on gear on each reel 27, reel motor 26 is installed on two there are two reel 27 in loop wheel machine 5
The upper end of reel 27, and two gears are connect with the bevel gear 28 being installed on reel motor 26, hanging on two reels 27
Hook is provided on rope 4.
Four gears of loop wheel machine 5 are driven by two motors, are run smoothly；And two reels 27 pass through same
The driving winding lifting rope 4 of reel motor 26, keeps the synchronism of two reels 27 higher, reduces the shaking on hook.
The lower end of loop wheel machine 5 is provided with elongation bar 22, and the two sides of elongation bar 22 are respectively arranged with electric telescopic rod 31, two sides
First pulley 32 is provided in electric telescopic rod 31, first pulley 32 is connect with lifting rope 4, electric telescopic rod 31 and controller electricity
Connection.
The two sides of elongation bar 22 are also respectively provided with locating rod, and second pulley 33 is provided in the locating rod of two sides, the
Two pulleys 33 are connect with lifting rope 4, and second pulley 33 is between first pulley 32 and reel 27, and two second pulleys 33 are located at
The underface of two reels 27.
First pulley 32 in two electric telescopic rods 31 of 5 lower end of loop wheel machine can be supported the middle section of lifting rope 4, into
One step reduces the shaking during the work time of lifting rope 4, while electric telescopic rod 31 can stretch, adjust between two lifting ropes 4 away from
From suitable for various sizes of part；Second pulley 33 in locating rod facilitates reel 27 to wind lifting rope 4.
Plummer 16 is provided in steam water bath 11 on two opposite side walls, and plummer 16 is located at the upper of steam slot 15
Side；Plummer 16 is used to support the basket on hook, carries out long-time steam water-bath cleaning.
Claims (10)
1. a kind of supersonic wave cleaning machine, which is characterized in that including washing flow line, be disposed on the washing flow line thick
Washing trough (1), rinse bath (8), fine purifiation slot (9), potcher (10) and steam water bath (11), the thick washing trough (1), rinse bath
(8) and on the side wall of fine purifiation slot (9) it is provided with heating plate, the first heating tube (12), institute are installed in the potcher (10)
The bottom for stating steam water bath (11) is provided with steam slot (15), and the bottom of the steam slot (15) is provided with the second heating tube
(14)；The bottom of the thick washing trough (1), rinse bath (8) and fine purifiation slot (9) is mounted on ultrasonic transducer (7), the ultrasound
Wave transducer (7) is connect with supersonic generator (21)；The bottom of the potcher (10) is provided with several and outside air
The tracheae of connection is mounted on bubbler (13) on the every tracheae；
It is equipped with above the washing flow line sliding rail (3), hanging of moving on sliding rail (3) is provided on the sliding rail (3)
Machine (5), the reel (27) of winding lifting rope (4) is provided on the loop wheel machine (5), and the reel (27) passes through reel motor (26) band
Turn is dynamic, is provided with hook on the lifting rope (4)；The heating plate, the first heating tube (12), the second heating tube (14), ultrasound
Wave producer (21), bubbler (13) and reel motor (26) are electrically connected with the controller.
2. supersonic wave cleaning machine according to claim 1, which is characterized in that the washing flow line further includes reservoir
(18), the reservoir (18) and thick washing trough (1), rinse bath (8), fine purifiation slot (9), potcher (10) and steam water bath (11)
It is connected by input duct with liquid outlet pipe between interior steam slot (15), is respectively mounted in the input duct and liquid outlet pipe
Have water pump (19), the water pump (19) is electrically connected with the controller.
3. supersonic wave cleaning machine according to claim 2, which is characterized in that the thick washing trough (1), rinse bath (8), fine purifiation
It is mounted on liquid level sensor (2) in slot (9) and potcher (10), the liquid level sensor (2) is electrically connected with the controller.
4. supersonic wave cleaning machine according to claim 2, which is characterized in that steam water bath (11) upper end is equipped with
Gas gathering mask (17), the gas gathering mask (17) connect with air pump (23), are connected with spiral helicine condenser pipe, institute on the air pump (23)
State and be provided with condenser (24) outside condenser pipe, the end of the condenser pipe is connected with water segregator (25), the water segregator (25) with
Reservoir (18) connection, the condenser (24) and air pump (23) are electrically connected with the controller.
5. supersonic wave cleaning machine according to claim 1, which is characterized in that the thick washing trough (1), rinse bath (8), fine purifiation
It is mounted on temperature sensor (6) in slot (9) and potcher (10), the temperature sensor (6) is electrically connected with the controller.
6. supersonic wave cleaning machine according to claim 1, which is characterized in that the loop wheel machine (5) includes shell, the shell
Four angles on be provided with wheel (29), four wheels (29) are separately positioned on two one slide rails (3)；Four vehicles
Wheel (29) is connected with driven gear (30) by transmission shaft, positioned at two ipsilateral driven gears (30) and the same master
Moving gear connection, the driving gear and driving motor pass through transmission axis connection.
7. supersonic wave cleaning machine according to claim 1, which is characterized in that there are two reels for setting in the loop wheel machine (5)
(27), it being mounted on gear on two reels (27), the reel motor (26) is installed on the upper end of two reels (27),
And two gears are connect with the bevel gear (28) being installed on reel motor (26), the lifting rope on two reels (27)
(4) hook is provided on.
8. supersonic wave cleaning machine according to claim 7, which is characterized in that be provided with elongation below the reel (27)
Bar (22), the two sides of the elongation bar (22) are horizontally disposed to be had electric telescopic rod (31), the electric telescopic rod of two sides
(31) be provided on first pulley (32), the first pulley (32) connect with lifting rope (1), the electric telescopic rod (31) with
Controller electrical connection.
9. supersonic wave cleaning machine according to claim 8, which is characterized in that the two sides also level of the elongation bar (22) is set
It is equipped with locating rod, is provided in the locating rod of two sides second pulley (33), the second pulley (33) and lifting rope (4) are even
It connects, the second pulley (33) is located between first pulley (32) and reel (27), and two second pulleys (33) are located at
The underface of two reels (27).
10. supersonic wave cleaning machine according to claim 1, which is characterized in that two is opposite in the steam water bath (11)
Side wall on be provided with plummer (16), and plummer (16) is located at the top of steam slot (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910110028.3A CN109622506A (en) | 2019-02-11 | 2019-02-11 | A kind of supersonic wave cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910110028.3A CN109622506A (en) | 2019-02-11 | 2019-02-11 | A kind of supersonic wave cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109622506A true CN109622506A (en) | 2019-04-16 |
Family
ID=66065149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910110028.3A Pending CN109622506A (en) | 2019-02-11 | 2019-02-11 | A kind of supersonic wave cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109622506A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111001623A (en) * | 2019-12-17 | 2020-04-14 | 徐州振丰超声电子有限公司 | Lifting type ultrasonic cleaning machine |
| CN112893265A (en) * | 2021-01-22 | 2021-06-04 | 宁波云德半导体材料有限公司 | Quartz processing boiling and cleaning device |
| CN114682563A (en) * | 2022-04-06 | 2022-07-01 | 常州市潞星超声清洗科技有限公司 | Automatic ultrasonic cleaning system for semiconductor components |
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| CN107497785A (en) * | 2017-08-01 | 2017-12-22 | 株洲中车时代电气股份有限公司 | A kind of rail traffic vehicles cabinet cover plate, filter screen automated cleaning system |
| CN207563352U (en) * | 2017-08-11 | 2018-07-03 | 曹庆林 | All-in-one machine is cleaned in a kind of drying for electronic component |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111001623A (en) * | 2019-12-17 | 2020-04-14 | 徐州振丰超声电子有限公司 | Lifting type ultrasonic cleaning machine |
| CN112893265A (en) * | 2021-01-22 | 2021-06-04 | 宁波云德半导体材料有限公司 | Quartz processing boiling and cleaning device |
| CN112893265B (en) * | 2021-01-22 | 2021-11-02 | 宁波云德半导体材料有限公司 | Quartz processing boiling and cleaning device |
| CN114682563A (en) * | 2022-04-06 | 2022-07-01 | 常州市潞星超声清洗科技有限公司 | Automatic ultrasonic cleaning system for semiconductor components |
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Application publication date: 20190416 |