Prefabricated assembly type double-steel-plate concrete shear wall connecting assembly and using method thereof
Technical Field
The invention relates to a prefabricated assembly type double-steel-plate concrete shear wall connecting assembly and a using method thereof, and belongs to the technical field of buildings.
Background
Compared with a construction mode of a cast-in-place shear wall structure, the assembled double-steel-plate shear wall structure can save energy and materials, shorten the construction period and have wide development space.
At present, the vertical connection form of the prefabricated shear wall structure is divided into a wet connection form and a dry connection form. The wet connection mainly comprises cast-in-place belt connection, sleeve grouting connection, preformed hole slurry anchor lap joint and the like. Cast-in-place strip connections have the following significant disadvantages: the upper wall body is difficult to fix in the construction process, and 100 percent of the upper wall body is overlapped with the same section during connection; the concrete on the top surface of the cast-in-place belt is difficult to pour compactly. The application of sleeve grouting connection and preformed hole slurry anchor lapping is relatively wide, but the defects that the sleeve and the preformed hole are thick and the thickness of a protective layer is too small exist. In addition, the former has higher requirements on grouting materials, and the common fair-faced concrete in engineering is difficult to meet the requirements; if a large number of jacks are reserved in a wall body which is not too thick, the construction difficulty is high, and the holes are easy to damage in the transportation process, so that the connection performance of the components is influenced.
The dry connection mainly comprises bolt connection, key slot connection and the like, and is not widely applied at present. The pure bolt connecting bolt is easy to loosen and fall off under dynamic load, and the durability and reliability of the pure bolt connecting bolt are difficult to reach the standard. The key groove has good connection performance, but is mainly used in a large assembly plate structure.
In addition, the assembled double-steel-plate shear wall is commonly used in high-rise and super high-rise structures, and the vertical connection of the assembled double-steel-plate shear wall needs higher shear resistance than that of the common assembled concrete shear wall. The existing connection mode is difficult to meet the requirement. .
Disclosure of Invention
The invention aims to overcome the defects of the existing vertical connection method of the assembly type shear wall structure, and provides a vertical connection method of a prefabricated assembly type double-steel-plate concrete shear wall.
The invention is realized by adopting the following technical scheme:
a prefabricated assembly type double-steel-plate concrete shear wall connecting assembly comprises a bottom plate, a top plate and a plurality of bolts, wherein a plurality of bolt holes are formed in the bottom plate and the top plate, and pouring holes are formed in the top plate; the middle parts of the bottom plate and the top plate are punched to form shear-resistant grooves, the shear-resistant grooves of the top plate and the bottom plate are hollow arc-shaped shear-resistant grooves which are matched with each other, and shear-resistant keys are arranged on the side surfaces of the shear-resistant grooves. And pouring concrete in the wall body through the pouring holes.
The top plate and the bottom plate are respectively positioned at the top and the bottom of the wall body, and play a role in connecting the upper wall body with the lower wall body and sealing the wall body.
The shear key is a layer insertion structure with orderly and alternate concave and convex. The shear-resistant grooves on the top plate and the shear-resistant grooves on the bottom plate are tightly attached, so that the shear-resistant bearing capacity of the connection mode is increased.
The height of the shear groove is not more than 150mm, and the arrangement of the counter-pull connecting rods on the lower wall body is prevented from being influenced.
The bottom surface of the shear-resistant groove is smooth, stress concentration can be avoided, and the shear-resistant groove can automatically slide back to a return position under the action of gravity after being laterally moved under the action of an earthquake.
And a plurality of rivets are welded on the upper surface of the bottom of the shear-resistant groove of the top plate and the lower surface of the bottom of the shear-resistant groove of the bottom plate. The rivet is tightly connected with the concrete of the upper wall body or the lower wall body, so that the integrity is improved.
The bottom plate and the top plate are made of steel.
The bolts are arranged in an inner bearing mode. The inner supporting type arrangement of the bolts is characterized in that grooves of triangular prism shapes are made in steel plates at corresponding positions of the upper wall body and the lower wall body, the bolts are arranged in the grooves of the triangular prism shapes, the bolts are connected inside the cross section of the wall body, and then the cross section of the wall body is regular after assembly, and the assembly is convenient. The internal bearing type arrangement of the bolts reduces the cross-sectional area of the wall body, but is used together with the bottom plate and the top plate with the shear keys, so that the weakening of the bearing capacity is counteracted, and the shear strength of the cross section is not reduced.
A use method of a prefabricated double-steel-plate concrete shear wall connecting assembly comprises the following steps:
a. respectively welding the steel plate of the wall body with the bottom plate and the top plate to complete the manufacturing of the steel member;
b. pouring concrete from the pouring holes reserved on the upper surface of the top plate, so as to ensure uniform vibration and ensure pouring quality;
c. after the wall body is transported to the site from a factory, the position of the lower wall body is hoisted and fixed;
d. and hoisting the upper wall body, and aligning the upper wall body and the lower wall body to ensure that the shear-resistant groove of the bottom plate of the upper wall body is accurately embedded into the shear-resistant groove of the top plate of the lower wall body.
e. And bolts are arranged at the edges of the top plate and the bottom plate to complete the vertical connection of the upper wall body and the lower wall body.
The manufacturing of the top plate (4) and the bottom plate (3) in the step a comprises the following steps:
a1. drilling a pouring hole on the top plate;
a2. stacking the top plate and the bottom plate together, and jointly completing the processes of drilling bolt holes and punching the middle part;
a3. and welding a plurality of rivets on the lower surface of the bottom of the top plate and the upper surface of the bottom plate respectively to finish the manufacture of the top plate and the bottom plate.
The step a2 has simple manufacturing method, and ensures the matching of the top plate and the bottom plate.
The steps a and b are used for completing the wall manufacturing link in a factory, so that the assembly degree is improved, and the installation efficiency is higher.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the vertical connecting method of the prefabricated double-steel-plate concrete combined shear wall, the middle parts of the bottom plate and the top plate are manufactured into the shear-resistant grooves with the shear-resistant keys. The four side surfaces of the shear-resistant groove are subjected to layer-insertion treatment, namely a plurality of concave-convex ordered shear-resistant keys are manufactured, and the shear-resistant groove has higher shear-resistant bearing capacity; the groove depth and the groove width of the shear resistant key can be adjusted according to engineering requirements so as to adjust the provided shear force.
(2) According to the vertical connecting method of the prefabricated double-steel-plate concrete combined shear wall, the bolts are arranged in the inner supporting type of the bolts and the triangular prism-shaped grooves of the wall body, so that the bolts are connected inside the section of the wall body, the section of the wall body is regular after assembly, and the assembly is convenient. And the connecting structure is used together with the layer-inserted shear connector, so that the connecting part has higher shear-resistant bearing capacity.
(3) The vertical connecting method of the prefabricated double-steel-plate concrete combined shear wall is high in assembly. The assembly pretreatment of the wall body can be completed in a factory, only hoisting and installing bolts are needed on site, the operation is simple, and manpower and material resources are saved.
(4) According to the vertical connecting method of the prefabricated double-steel-plate concrete combined shear wall, the design idea of bending resistance of the vertical bolts and shearing resistance of the shearing-resistant grooves is adopted, the stress of the components is clear, the calculation is convenient and stable, and the reliability of the connecting quality is ensured.
Drawings
FIG. 1 is a schematic structural diagram of a vertical connection method of an assembled double-steel-plate concrete shear wall.
FIG. 2 is a schematic diagram of a bottom plate structure of the vertical connection method of the assembled double-steel-plate concrete shear wall.
FIG. 3 is a schematic diagram of a top plate structure of the vertical connection method of the assembled double-steel-plate concrete shear wall.
Fig. 4 is a schematic diagram of a bottom plate (top plate) shear groove structure of the vertical connection method of the assembled double-steel-plate concrete shear wall.
FIG. 5 is a schematic view of an inner bearing type vertical bolt of the vertical connection method of the assembled double-steel-plate concrete shear wall.
Fig. 6 is a schematic structural view of a double-steel-plate concrete shear wall with a damping interlayer of an outer concrete layer.
FIG. 7 is a schematic structural diagram of a connecting assembly used for the outer concrete layer damping interlayer double steel plate concrete shear wall.
In the figure: 1. mounting a wall body; 2. a lower wall body; 3. a base plate; 4. a top plate; 5. a shear resistant groove; 6. bolt holes; 7. pouring holes; 8. a triangular prism-shaped groove; 9. a bolt; 10. and (4) riveting.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1 to 5, the prefabricated assembly type double-steel-plate concrete shear wall connecting assembly provided by the invention comprises a bottom plate 3, a top plate 4 and a plurality of bolts 9, wherein the bottom plate and the top plate are provided with a plurality of bolt holes 6, the sizes of the bolt holes are matched with those of the corresponding bolts, and the bolt holes are used for connecting a lower wall top plate and an upper wall bottom plate. The bolts are high-strength bolts.
The top plate and the bottom plate are respectively positioned at the top and the bottom of the wall body, and play a role in connecting the upper wall body with the lower wall body and sealing the wall body.
The middle parts of the bottom plate and the top plate are punched to form shear grooves 5, the shear grooves of the top plate and the bottom plate are hollow arc-shaped shear grooves which are matched with each other, shear keys are arranged on the side surfaces of the shear grooves, and the shear keys are of a concave-convex ordered and alternate layer insertion type structure. The shear-resistant grooves on the top plate and the shear-resistant grooves on the bottom plate are tightly attached, so that the shear-resistant bearing capacity of the connection mode is increased. The bottom plate and the top plate are made of steel, and two steel plates are stacked together to be punched and molded when the anti-shearing grooves in the top plate and the anti-shearing grooves in the bottom plate are manufactured. The manufacturing method has simple process and reliable effect, and ensures that all the shear-resistant keys of the shear-resistant grooves can be matched with each other.
The height of the shear groove is not more than 150 mm.
The bottom surface of the shear-resistant groove is smooth, stress concentration can be avoided, and the shear-resistant groove can automatically slide back to a return position under the action of gravity after being laterally moved under the action of an earthquake. The bottom of the shear resistant groove is provided with a hole, and a plurality of rivets 10 are arranged in the hole. The purpose is with the concrete close connection of upper portion or lower wall body, increases the wholeness.
And a pouring hole 7 is formed in the top plate. And pouring concrete in the wall body through the pouring holes.
The bolts are arranged in an inner bearing mode. The inner bearing type arrangement of the bolts is that triangular prism-shaped grooves are made on steel plates at corresponding positions of the upper wall body and the lower wall body, and the bolts are arranged in the triangular prism-shaped grooves 8, so that the bolts are connected inside the cross section of the wall body.
A use method of a prefabricated double-steel-plate concrete shear wall connecting assembly comprises the following steps:
a. respectively welding the steel plate of the wall body with the bottom plate and the top plate to complete the manufacturing of the steel member;
b. pouring concrete from the pouring holes reserved on the upper surface of the top plate, so as to ensure uniform vibration and ensure pouring quality;
c. after the wall body is transported to the site from a factory, the position of the lower wall body is hoisted and fixed;
d. hoisting the upper wall body 1, aligning the upper wall body and the lower wall body, and accurately embedding the shear-resistant groove of the bottom plate of the upper wall body into the shear-resistant groove of the top plate of the lower wall body 2;
e. and bolts are arranged at the edges of the top plate and the bottom plate to complete the vertical connection of the upper wall body and the lower wall body.
The steps a and b are used for completing the wall manufacturing link in a factory, so that the assembly degree is improved, and the installation efficiency is higher.
And b, before the concrete is poured, welding the rivet to the top plate or the bottom plate. After concrete is poured, the top plate is firmly connected with the concrete due to the rivet on the outer surface of the bottom of the shear-resistant groove and the side surface layer insertion structure.
The manufacturing of the top plate (4) and the bottom plate (3) in the step a comprises the following steps:
a1. drilling a pouring hole on the top plate;
a2. stacking the top plate and the bottom plate together, and jointly completing the processes of drilling bolt holes and punching the middle part;
a3. and welding a plurality of rivets on the lower surface of the bottom of the top plate and the upper surface of the bottom plate respectively to finish the manufacture of the top plate and the bottom plate.
The invention is suitable for the vertical connection of the double-steel-plate concrete shear wall, particularly can be applied to the vertical connection of the double-steel-plate concrete shear wall with the damping interlayer, and further can be applied to the vertical connection of the double-steel-plate concrete shear wall with the damping interlayer of the outer concrete layer.
As shown in fig. 6-7, the double-steel-plate concrete shear wall with the damping interlayer of the outer wrapping concrete layer comprises a concrete core layer, a steel plate layer, the damping interlayer and an outer wrapping concrete layer which are sequentially arranged from inside to outside, wherein two sides of the steel plate layer are respectively connected with a steel tube concrete bundle, a concrete core is poured between the steel plate layer and the steel tube concrete bundle, and the double-steel-plate composite shear wall with the damping interlayer embedded with the outer wrapping pressure-bearing non-tensioned concrete further comprises a top plate and a bottom plate which are respectively connected to the top and the bottom of the wall body.
The steel plate layer comprises two parallel steel plates. The damping interlayer comprises two parallel damping interlayers, and the damping interlayer is located between the steel plate layer and the outer concrete coating layer. The outer concrete layer comprises two parallel concrete layers which are respectively wrapped outside the two damping interlayers.
The double-steel-plate combined shear wall with the externally-wrapped pressure-bearing non-tensile concrete embedded damping interlayer is formed by connecting constraint pull rod assemblies.
The outer concrete layer comprises a plurality of outer reinforced concrete layer units, and the corners of the outer reinforced concrete layer units are of fillet structures.
The outer-coated reinforced concrete layer units adopt a compression-resistant tension-free design, namely, four corners of each outer-coated concrete layer unit adopt a fillet design, gaps are reserved between the outer-coated concrete layer units and the steel tube concrete bundles and between adjacent outer-coated concrete layer units, and damping materials are filled in the gaps. Due to the design, the outer concrete coating is not directly connected with the steel tube concrete bundles on two sides, and the outer concrete coatings on the top and the bottom have smaller cross-sectional areas, so that the outer concrete coating does not directly bear horizontal load and cannot generate or generate smaller horizontal tension-compression deformation; and then make outsourcing concrete layer only bear vertical load, great promotion the vertical bearing capacity and the anti-seismic performance of wall body.
The concrete-filled steel tube bundle comprises six concrete-filled steel tube bundle units, and the number of the two sides of the wall body is three respectively.
The steel pipe concrete bundle is a wall edge constraint component and consists of profile steel and concrete poured therein, and the thickness of a single steel pipe concrete bundle unit is equal to that of the wall, so that the wall is convenient to assemble and construct; and the other four steel tube concrete beam units extending out of the plane improve the bending resistance, torsional rigidity and overall stability of the wall body.
The damping interlayer and the filled damping material are high damping rubber materials or foamed aluminum materials.
The thickness of the damping interlayer is 10-20 mm. The hysteresis energy consumption of the rubber material is utilized to convert the mechanical energy generated by the structural vibration into internal energy, thereby reducing the dynamic response of the structure and simultaneously increasing the out-of-plane anti-explosion and anti-impact performance of the wall body.
On one hand, the filled damping material can avoid direct contact between adjacent outer concrete layer units and between the outer concrete layer and the steel tube concrete bundle, so that the outer concrete layer does not directly receive horizontal load, namely, the influence of horizontal tension on the outer concrete layer is reduced. On the other hand, the filled damping can also play a damping role, and the reaction of the wall under the action of earthquake or explosion is reduced. In addition, the filled damping is flexibly arranged, if bolts are required to be arranged on the top plate and the bottom plate to connect the upper wall body and the lower wall body, the bolts can be arranged firstly, and then the rest gaps are filled with damping materials.
A plurality of bolt holes are formed in the corresponding positions of the steel plate layer, and the constraint pull rod assembly penetrates through the steel plate layer through the bolt holes and is connected with the steel plate layer in an anchoring mode through bolts.
The restraint pull rod assembly comprises a restraint pull rod and a plurality of screw caps, and the size of the restraint pull rod is matched with the size of a hole formed in the steel plate layer. The spacing of the restraint pull rods is not more than 100mm, the length of the restraint pull rods is equal to the spacing between two steel plates of the steel plate layer plus the thickness of the outer concrete layer on two sides to the thickness of the outer concrete layer, the thickness of the outer concrete layer is about 30mm, namely the restraint pull rods extend into the outer concrete layer in the thickness direction and are welded with a reinforcing mesh in the outer concrete layer to form a reinforcing cage, and the integrity of the wall body is enhanced.
The top plate and the bottom plate are steel plates, and the thickness of the top plate and the bottom plate is 25-35mm, preferably 30 mm. The top plate and the bottom plate are in direct contact with the outer concrete layer. The purpose is to transmit the vertical load to the outer concrete layer and exert the compression resistance of the outer concrete layer. In addition, the top plate and the bottom plate play the roles of top sealing and bottom sealing, and meanwhile, the standardized steel plates are also beneficial to the connection and assembly between the walls.
The connecting component disclosed by the invention is used for vertical connection, so that the defect of reduced bearing capacity caused by the embedded damping interlayer can be overcome, and the shear-resistant bearing capacity is improved.
Of course, the foregoing is only a preferred embodiment of the invention and should not be taken as limiting the scope of the embodiments of the invention. The present invention is not limited to the above examples, and equivalent changes and modifications made by those skilled in the art within the spirit and scope of the present invention should be construed as being included in the scope of the present invention.