CN109604499A - The quickly method of positioning replacement bed die - Google Patents
The quickly method of positioning replacement bed die Download PDFInfo
- Publication number
- CN109604499A CN109604499A CN201811359985.1A CN201811359985A CN109604499A CN 109604499 A CN109604499 A CN 109604499A CN 201811359985 A CN201811359985 A CN 201811359985A CN 109604499 A CN109604499 A CN 109604499A
- Authority
- CN
- China
- Prior art keywords
- bed die
- unit
- die
- mounting plate
- quiet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
- B21J13/03—Die mountings
Abstract
The invention belongs to cold pier mould applications, and in particular to the quickly method of positioning replacement bed die, using quick-replaceable bed die device, the device includes die unit and the matched quiet form unit of die unit and mobile unit;In use, by the die unit and the quiet form unit it is online under adjust precision, be placed into designated position later, the member and the quiet form unit be moved to installation site using mobile unit.The configuration of the present invention is simple is reasonable, improves bed die and replaces efficiency, simplifies bed die and replaces step, improve utilization rate of equipment and installations, reduces entreprise cost, application effect is clearly.
Description
Technical field
The invention belongs to cold pier mould applications, and in particular to a method of quickly positioning replacement bed die.
Background technique
Currently, the cold-heading equipment in fastener production is voluntarily to be adjusted using manually mold is put into mold exchange.Have
When because scheduling of production needs change the outfit frequently, because of the overlong time that changes the outfit, and the investment of personnel need to be increased.Causing the production cycle adds
It is long, and a large amount of artificial loss.Especially to the task of multi items, small batch, profit decline will cause.
Now need to change the outfit this problem for mold, improve mold costume changing method, make mold can Quick universal, and need to guarantee to produce
Product precision, mold installation safety are firm.
Now produce Problem Summary:
1, the needs of tradition mold changing technique manually pass through observation operation, erroneous for installation, time-consuming and laborious, and there are considerable safeties
Hidden danger.
2, worker go about find, fetching tool, tooling and material etc., waste many times and manpower at
This.
3, tradition mold changing technique mould replacing time is long, cumbersome, seriously affects production efficiency and machine utilization rate.
4, traditional mold changing technique easily causes burn failure, security risk big.
With increasingly sharpening for market competition, fastener update is getting faster, and inventory's kind is more and more, in production
The case where multi items, small batch, mixed flow just-in-time production, will become mainstream, especially for the matched enterprise of automobile industry, with
It will be that different vehicles is parallel, provides qualified products on time for fastener.Therefore, the interval time of die change will be more
Come shorter, that is to say, that the frequency of die change will be higher and higher, and corresponding cold headers downtime will greatly increase, and seriously affects
Production efficiency and machine utilization rate extend the delivery cycle, writing investment cannot be returned effectively.
This status has caused domestic cold headers to produce and has used the attention of producer, if not in cold-heading process automation
Efficiently solve quick mold changing problem, other production link the degree of automation again it is high be also difficult to sufficiently to improve the utilization rate of equipment,
Improve production efficiency.And this problem has been substantially achieved solution in industrially developed country, it may be assumed that use quick mold change systems.Fastly
Quick die change systems is practical, has a wide range of application, and can be used for the equipment of this quick-replaceable bed die of all kinds of cold-heading machine equipments of company
Not yet, an experienced operator needs to complete the replacement of bed die at general 7-8 hours, occupies the too long working time.According to
This Quick die replacing device probably only needs on busy line 20 minutes or so, other work lower online can be completed, thus greatly
Production efficiency is improved greatly.This set quick-change mechanism can greatly improve the production efficiency of Investment in fastener industry.
Summary of the invention
The purpose of the present invention is to provide a kind of methods of quickly positioning replacement bed die.
The present invention to achieve the above object, using following technical scheme:
A kind of method of quick positioning replacement bed die, using quick-replaceable bed die device, the quick-replaceable bed die dress
It sets including die unit and the matched quiet form unit of die unit and mobile unit;The mobile unit includes
Vertical shift unit and horizontal movement unit;
The vertical shift unit includes inverted U-shaped board, the dynamic model mounting plate for being separately positioned on U-shaped board two sides bottom end
It is connect with quiet mold mounting plate, the vertical cylinder bar being connect with the U-shaped board and with the vertical cylinder piston rod perpendicular
Straight cylinder;The dynamic model mounting plate is connect by multiple dynamic model vacuum chucks with the die unit;The quiet mould peace
Loading board is connect by multiple quiet mould vacuum chucks with the quiet form unit;
The horizontal movement unit include L-type plate, L-type board ends described in connection movable plate, with the movement
The horizontal gas cylinder rod of plate connection and the horizontal air cylinder being connect with the horizontal gas cylinder rod;The L-type plate and the U-shaped board
It is connected by vertical rail;
In use, by the die unit and the quiet form unit it is online under adjust precision, be placed into later
The member and the quiet form unit are moved to installation site using mobile unit by designated position.
The die unit includes bottom mould postioning plate and multiple bed die quick changes for connecting with the bottom mould postioning plate
Mechanism;The bed die quick-changing mechanism include bed die mounting plate, bed die, be fixed on the bed die mounting plate be placed in it is described
Bed die two sides up and down upper holder block and lower lock block and up and down adjustment bolt;The up and down adjustment bolt passes through described
The pre-manufactured hole and upper holder block on bed die mounting plate top are threadedly coupled with the bed die.
The horizontal air cylinder lower end is provided with horizontal mounting plate;Horizontal guide rail use is provided on the horizontal mounting plate
In moving horizontally for L-type plate.
The vacuum chuck is 8, is placed in above die unit and quiet form unit.
The upper holder block left and right ends are provided with adjusting bolt.
The upper holder block and lower lock block uses top locking nut and lower part locking nut and the bottom respectively
Mold mounting plate is fixed.
Through-hole is provided on the bottom mould postioning for installing Zero-point positioning system.
Compared with prior art, the beneficial effects of the present invention are:
The configuration of the present invention is simple is reasonable, improves bed die and replaces efficiency, simplifies bed die and replaces step, improves utilization rate of equipment and installations,
Entreprise cost is reduced, application effect is clearly.
Detailed description of the invention
Fig. 1 is the overall structure diagram of quick-replaceable bed die device of the invention;
Fig. 2 is the structural schematic diagram of die unit of the present invention.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, with reference to the accompanying drawing and most
The present invention is described in further detail for good embodiment.
A kind of method of quick positioning replacement bed die, using quick-replaceable bed die device, Fig. 1-2 shows quick-replaceable bed die
Device, including die unit and the matched quiet form unit of die unit and mobile unit;The mobile unit
Including vertical shift unit and horizontal movement unit;The vertical shift unit includes inverted U-shaped board 14, is respectively set
The dynamic model mounting plate 12 and quiet mold mounting plate 13 of U-shaped board two sides bottom end, the vertical cylinder bar 15 that is connect with the U-shaped board with
And the vertical cylinder 22 being connect with the vertical cylinder piston rod;The dynamic model mounting plate passes through multiple dynamic model vacuum chucks
10 connect with the die unit;The quiet mold mounting plate passes through multiple quiet mould vacuum chucks 11 and the quiet form unit
Connection;The horizontal movement unit includes L-type plate 17, the movable plate 23 for connecting the L-type board ends and the movement
The horizontal gas cylinder rod 20 of plate connection and the horizontal air cylinder 21 being connect with the horizontal gas cylinder rod;The L-type plate and the U
Template is connected by vertical rail 16.The horizontal air cylinder is fixed on the L-type plate 17.The horizontal air cylinder lower end
It is provided with horizontal mounting plate 19;The moving horizontally for L-type plate of horizontal guide rail 18 is provided on the horizontal mounting plate.It is described
Vacuum chuck be 8, above be placed in die unit and quiet form unit;When use, by the die unit and institute
Precision is adjusted under the quiet form unit stated is online, is placed into designated position later, using mobile unit by the member and institute
The quiet form unit stated is moved to installation site.
The die unit includes bottom mould postioning plate 1 and multiple bed die quick changes for connecting with the bottom mould postioning plate
Mechanism;The bed die quick-changing mechanism includes that bed die mounting plate 2, bed die 7 are fixed on the bed die mounting plate institute that is placed in
The upper holder block 24 and lower lock block 25 and up and down adjustment bolt 3 of two sides above and below the bed die stated;The up and down adjustment bolt passes through
The pre-manufactured hole and upper holder block on the bed die mounting plate top are threadedly coupled with the bed die 7.Described upper holder block or so
Both ends are provided with adjusting bolt.The upper holder block and lower lock block uses top locking nut 4 and lower part locking screw respectively
Mother 8 fixes with the bed die mounting plate.Through-hole is provided on the bottom mould postioning for installing Zero-point positioning system.
The working principle of the application are as follows: the die unit of this application and quiet film unit pass through progress essence under boostrap respectively
Degree adjustment, can particularly pass through the adjusting bolt of the upper holder block left and right ends of bed die unit, up and down adjustment bolt and top
Locking nut and lower part locking nut carry out precision adjusting to it.Quiet form unit and die unit adjusted are placed into specified
Table top on;Starting device button, equipment from home position be driven by the cylinder carry out straight line move down touch die unit and
Quiet form unit is clamped dynamic model, the positioning of quiet mould using vacuum chuck.Corresponding position is moved on on straight line under the cylinder drive after clamping
After horizontally advance to specified position and stop, die unit, quiet form unit installation Board position are moved up under vertical later.Dynamic model list
Zero-point positioning system is installed between first, quiet form unit and mounting plate, can be accurately positioned.Die unit after in place,
Quiet form unit sends a signal to vacuum chuck by sensor, and vacuum chuck unclamps, and vacuum chuck is returned to original by cylinder driving
Beginning position.
The above is only a preferred embodiment of the present invention, for those of ordinary skill in the art, according to the present invention
Thought, there will be changes in the specific implementation manner and application range, and the content of the present specification should not be construed as to the present invention
Limitation.
Claims (7)
1. a kind of method of quickly positioning replacement bed die, which is characterized in that use quick-replaceable bed die device, it is described quickly more
The mold device that refoots includes die unit and the matched quiet form unit of die unit and mobile unit;The movement
Unit includes vertical shift unit and horizontal movement unit;
The vertical shift unit includes inverted U-shaped board, the dynamic model mounting plate for being separately positioned on U-shaped board two sides bottom end and quiet
Mold mounting plate, the vertical cylinder bar being connect with the U-shaped board and the vertical gas being connect with the vertical cylinder piston rod
Cylinder;The dynamic model mounting plate is connect by multiple dynamic model vacuum chucks with the die unit;The quiet mold mounting plate
It is connect by multiple quiet mould vacuum chucks with the quiet form unit;
The horizontal movement unit includes L-type plate, the movable plate of L-type board ends described in connection, connects with the movable plate
The horizontal gas cylinder rod connect and the horizontal air cylinder being connect with the horizontal gas cylinder rod;The L-type plate passes through with the U-shaped board
Vertical rail connection;
In use, by the die unit and the quiet form unit it is online under adjust precision, be placed into later specified
The member and the quiet form unit are moved to installation site using mobile unit by position.
2. the method for quick positioning replacement bed die according to claim 1, which is characterized in that the die unit includes
Bottom mould postioning plate and the multiple bed die quick-changing mechanisms being connect with the bottom mould postioning plate;The bed die quick-changing mechanism includes
Bed die mounting plate, bed die, be fixed on the bed die mounting plate be placed in the bed die up and down the upper holder block of two sides and under
Briquetting and up and down adjustment bolt;The up and down adjustment bolt pass through the bed die mounting plate top pre-manufactured hole and
Upper holder block is threadedly coupled with the bed die.
3. the method for quick positioning replacement bed die according to claim 1, which is characterized in that the horizontal air cylinder lower end
It is provided with horizontal mounting plate;Horizontal guide rail moving horizontally for L-type plate is provided on the horizontal mounting plate.
4. the method for quick positioning replacement bed die according to claim 1, which is characterized in that the vacuum chuck is 8
It is a, it is placed in above die unit and quiet form unit.
5. the method for quick positioning replacement bed die according to claim 2, which is characterized in that described upper holder block or so two
End is provided with adjusting bolt.
6. the method for quick positioning replacement bed die according to claim 2, which is characterized in that the upper holder block and under
Briquetting is fixed using top locking nut and lower part locking nut with the bed die mounting plate respectively.
7. the method for quick positioning replacement bed die according to claim 1, which is characterized in that set on the bottom mould postioning
Through-hole is equipped with for installing Zero-point positioning system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811359985.1A CN109604499B (en) | 2018-11-15 | 2018-11-15 | Method for quickly positioning and replacing bottom die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811359985.1A CN109604499B (en) | 2018-11-15 | 2018-11-15 | Method for quickly positioning and replacing bottom die |
Publications (2)
Publication Number | Publication Date |
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CN109604499A true CN109604499A (en) | 2019-04-12 |
CN109604499B CN109604499B (en) | 2020-04-24 |
Family
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CN201811359985.1A Active CN109604499B (en) | 2018-11-15 | 2018-11-15 | Method for quickly positioning and replacing bottom die |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110681765A (en) * | 2019-09-25 | 2020-01-14 | 徐州市奥仕捷电子机箱有限公司 | Perforating device suitable for computer machine case |
Citations (7)
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CN203390137U (en) * | 2013-06-04 | 2014-01-15 | 宁波思进机械股份有限公司 | Mold base structure of cold header |
CN203495117U (en) * | 2013-09-17 | 2014-03-26 | 宁波腾工精密机械制造有限公司 | Semi-automatic die change assisting mechanical arm of cold header |
CN103769520A (en) * | 2014-01-08 | 2014-05-07 | 宁波腾工精密机械制造有限公司 | Cluster-type quick mold replacing system for cold headers |
CN203751220U (en) * | 2014-01-08 | 2014-08-06 | 宁波腾工精密机械制造有限公司 | Cluster-type quick die change system for cold heading machines |
CN205393426U (en) * | 2016-03-30 | 2016-07-27 | 浙江东雄重工有限公司 | Total assembly devices of eight station cold heading machines |
CN205393429U (en) * | 2016-03-30 | 2016-07-27 | 浙江东雄重工有限公司 | Slider mechanism of eight station cold heading machines |
CN207823847U (en) * | 2017-10-09 | 2018-09-07 | 宁波众允机械科技有限公司 | A kind of cold headers die-replacing structure |
-
2018
- 2018-11-15 CN CN201811359985.1A patent/CN109604499B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203390137U (en) * | 2013-06-04 | 2014-01-15 | 宁波思进机械股份有限公司 | Mold base structure of cold header |
CN203495117U (en) * | 2013-09-17 | 2014-03-26 | 宁波腾工精密机械制造有限公司 | Semi-automatic die change assisting mechanical arm of cold header |
CN103769520A (en) * | 2014-01-08 | 2014-05-07 | 宁波腾工精密机械制造有限公司 | Cluster-type quick mold replacing system for cold headers |
CN203751220U (en) * | 2014-01-08 | 2014-08-06 | 宁波腾工精密机械制造有限公司 | Cluster-type quick die change system for cold heading machines |
CN205393426U (en) * | 2016-03-30 | 2016-07-27 | 浙江东雄重工有限公司 | Total assembly devices of eight station cold heading machines |
CN205393429U (en) * | 2016-03-30 | 2016-07-27 | 浙江东雄重工有限公司 | Slider mechanism of eight station cold heading machines |
CN207823847U (en) * | 2017-10-09 | 2018-09-07 | 宁波众允机械科技有限公司 | A kind of cold headers die-replacing structure |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110681765A (en) * | 2019-09-25 | 2020-01-14 | 徐州市奥仕捷电子机箱有限公司 | Perforating device suitable for computer machine case |
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CN109604499B (en) | 2020-04-24 |
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