Explosion-proof and waterproof permanent magnet alternating current servo motor
Technical Field
The invention belongs to the technical field of motors, and particularly relates to an explosion-proof and waterproof permanent magnet alternating current servo motor.
Background
With the progress of industrial technology and the continuous improvement of automation degree, more and more fields gradually adopt automatic control technology and equipment to realize the unattended operation of a remote system.
In the field of petroleum and natural gas pipeline transportation, explosion-proof induction motors are widely applied, but the induction motors are large in size and low in speed regulation precision, particularly, when the induction motors run at low speed, the power factor of the motors is poor due to the fact that reactive power in a power grid is absorbed, and the quality requirements of miniaturization of the size and high rotating speed control precision of the current system cannot be met.
The permanent magnet alternating current servo motor has the advantages of small volume, high power factor, small rotor loss, low heat generation, good controllability, wide speed regulation range, high working efficiency, approximate linear mechanical characteristics and the like, and gradually replaces other types of motors in the field of motor application, thereby obtaining more and more extensive application. However, the existing permanent magnet alternating current servo motor has weak electromagnetic interference resistance, explosion suppression and sealing capability, and cannot meet the field of petroleum and natural gas pipeline transportation.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an explosion-proof and waterproof permanent magnet alternating current servo motor, and solve the technical problem that the existing permanent magnet alternating current servo motor is poor in electromagnetic interference resistance, explosion-proof and sealing capabilities.
In order to solve the technical problem, the application adopts the following technical scheme:
an explosion-proof and waterproof permanent magnet alternating current servo motor comprises: the motor comprises a motor shell, a stator, a rotor, a front end cover assembly and a rear end cover assembly, wherein the front end cover assembly and the rear end cover assembly are used for supporting the rotor;
a rotary transformer is arranged at the second bearing and used for detecting the position of the rotor; and a housing is arranged outside the rotary transformer.
Furthermore, the rotary transformer comprises a plurality of leads, wherein a first threading hole arranged on the rear end cover assembly, a threading channel arranged on the inner wall of the motor shell and a second threading hole of the front end cover assembly sequentially form a lead channel, the first threading hole on the rear end cover assembly is an inlet of the lead channel, the second threading hole on the front end cover assembly is an outlet of the lead channel, and the leads are twisted at the outlet of the lead channel after passing through the lead channel.
Further, the multiple leads comprise an excitation lead, a sine lead and a cosine lead, the excitation lead comprises an excitation positive lead and an excitation negative lead, the sine lead comprises a sine positive lead and a sine negative lead, the cosine lead comprises a cosine positive lead and a cosine negative lead, the excitation positive lead and the excitation negative lead are twisted, the sine positive lead and the sine negative lead are twisted, and the cosine positive lead and the cosine negative lead are twisted.
Further, the plurality of leads are subjected to glue pouring treatment at the outlet of the lead channel.
Further, at the outlet of the lead channel, the excitation lead, the sine lead and the cosine lead are isolated.
Further, the permanent magnet alternating current servo motor is of a fractional slot structure with 10 poles and 12 slots.
Further, an oil seal device is arranged at the housing.
Compared with the prior art, the invention has the beneficial technical effects that:
(1) the rotary transformer adopts a through lead structure, leads pass through a first lead hole on the rear end cover component, a lead channel on the inner wall of the motor shell and a second lead hole of the front end cover component in sequence, and each lead of the rotary transformer is correspondingly twisted at the front end cover component, so that the interference of distributed capacitance on the leads on the rotary transformer to signals of the rotary transformer can be eliminated, and the electromagnetic interference capability of the rotary transformer is enhanced;
(2) the invention carries out integral glue filling treatment on the leading-out positions of the motor lead and the rotary transformer lead, and carries out isolation treatment on the excitation lead, the sine lead and the cosine lead at the glue filling positions, thereby meeting the use requirements of explosion suppression and sealing.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of an embodiment of the present invention;
FIG. 3(a) is a schematic view of the structure of the threading passage in the motor casing; FIG. 3(b) is a schematic cross-sectional view of FIG. 3 (a);
FIG. 4(a) is a schematic view of the structure at the outlet of the wire passage; FIG. 4(b) is a schematic cross-sectional view of FIG. 4 (a);
the numbers in the figures represent: 1-a front end cap assembly; 2-a first bearing; 3, a stator; 4, a rotor; 5-a second bearing; 6-rear end cap assembly; 7-a rotary transformer; 8, a housing; 9-oil seal device; 10-a first threading hole; 11-threading channel; 12-a second threading hole; 13-a lead; 14-lead sleeve; 15-epoxy glue; 16-motor casing.
The details of the present invention are explained in further detail below with reference to the drawings and examples.
Detailed Description
The following embodiments of the present invention are provided, and it should be noted that the present invention is not limited to the following embodiments, and all equivalent changes based on the technical solutions of the present invention are within the protection scope of the present invention.
Example 1:
this embodiment provides an explosion-proof waterproof type permanent magnetism alternating current servo motor, as shown in fig. 1, includes: the motor comprises a motor shell 16, a stator 3, a rotor 4, a front end cover assembly 1 and a rear end cover assembly 6, wherein the front end cover assembly 1 and the rear end cover assembly 6 are used for supporting the rotor 4, and a first bearing 2 and a second bearing 5 are arranged at two ends of the rotor 4;
a rotary transformer 7 is arranged at the second bearing 5 and used for detecting the position of the rotor 4; the rotary transformer 7 is externally provided with a housing 8.
In the embodiment, a front end cover assembly 1 and a rear end cover assembly 6 of the motor provide support for reliable operation of a rotor 4, a first bearing 2 and a second bearing 5 are in interference fit with a shaft of the rotor 4, wherein the first bearing 2 and the second bearing 5 both adopt deep groove ball bearings capable of bearing axial load and radial load; the rotor 4 is composed of a rotating shaft, a magnetic yoke, magnetic steel, a balance ring and a reinforcing sleeve, the magnetic steel is high-performance rare earth magnetic steel, and a magnetic field of the magnetic steel in an air gap is in a sine wave shape by optimizing a structure and a pole arc coefficient, so that the cogging effect is reduced, and the torque fluctuation is reduced.
In addition, the rotary transformer 7 with strong environmental adaptability, wide temperature resistance range and high reliability is adopted as the position detection device of the rotor 4 in the embodiment; the housing 8 plays multiple roles of protecting, sealing, protecting and supporting the rotary transformer 7.
The rotary transformer 7 in this embodiment includes a plurality of leads 13, as shown in fig. 2, wherein a first threading hole 10 provided in the rear end cap assembly 6, a threading channel 11 provided in the inner wall of the motor casing, and a second threading hole 12 of the front end cap assembly 1 sequentially form a lead channel, the first threading hole 10 of the rear end cap assembly 6 is an inlet of the lead channel, the second threading hole 12 of the front end cap assembly 1 is an outlet of the lead channel, and the plurality of leads 13 are twisted at the outlet of the lead channel after passing through the lead channel.
The multiple leads 13 include an excitation lead, a sine lead and a cosine lead, the excitation lead includes an excitation positive lead and an excitation negative lead, the sine lead includes a sine positive lead and a sine negative lead, the cosine lead includes a cosine positive lead and a cosine negative lead, the excitation positive lead and the excitation negative lead are twisted, the sine positive lead and the sine negative lead are twisted, and the cosine positive lead and the cosine negative lead are twisted.
In this way, the rotary transformer 7 adopts a through lead-through lead structure, the lead 13 passes through the first lead hole 10 of the rear end cover assembly 6, the lead channel 11 on the inner wall of the motor casing 16 and the second lead hole 10 of the front end cover assembly 1 in sequence, and the twisted-pair processing is performed on each lead of the rotary transformer 7 at the front end cover assembly 1, wherein the excitation positive lead and the excitation negative lead are twisted-pair together, the sine positive lead and the sine negative lead are twisted-pair together, the cosine positive lead and the cosine negative lead are twisted-pair together, the interference of distributed capacitance on the leads to the rotary signal is eliminated through the twisted-pair leads, and the electromagnetic interference capability of the rotary transformer is enhanced. Fig. 3(a), (b) are schematic structural views of the threading channel 16 in the motor casing 16, wherein the threading channel 16 is multiple and distributed around the inner wall of the motor casing.
The plurality of leads 13 are subjected to glue pouring treatment at the outlet of the lead channel. The motor lead and the rotary transformer lead are subjected to glue filling treatment at the outlet of the lead channel, and the excitation lead, the sine lead and the cosine lead are subjected to isolation treatment at the glue filling position, so that the explosion-proof and sealing use requirements are met.
And at the outlet of the lead channel, carrying out isolation treatment on the excitation lead, the sine lead and the cosine lead.
Like fig. 4(a) for the lead wire carry out the schematic diagram after the encapsulating at lead wire passageway exit, this embodiment adopts the epoxy glue to carry out the encapsulating, and the lead wire at first needs to fix through the lead wire cover before the encapsulating, then carries out the encapsulating, can make like this keep apart between the lead wire, and fig. 4(b) is the section schematic diagram after the lead wire carries out the encapsulating at lead wire passageway exit.
The permanent magnet alternating current servo motor in the embodiment is of a 10-pole 12-slot fractional slot structure, so that the motor has the characteristics of high winding coefficient, good sine degree of counter potential waveform, small positioning torque and no unilateral magnetic pull force, the cogging torque of the motor is reduced, the low-speed running stability is improved, and the control precision of the motor is improved.
In the embodiment, an oil seal device 9 is arranged at the position of a housing 8 and is used for carrying out dynamic sealing on the motor, and the static sealing of the motor adopts the measure of coating a flat-pad-free sealant on the assembly joint surface.