CN109591401A - 一种新型复合板及其加工方法 - Google Patents

一种新型复合板及其加工方法 Download PDF

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CN109591401A
CN109591401A CN201910048040.6A CN201910048040A CN109591401A CN 109591401 A CN109591401 A CN 109591401A CN 201910048040 A CN201910048040 A CN 201910048040A CN 109591401 A CN109591401 A CN 109591401A
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supporting substrate
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庄海宣
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Shenzhen Goumeng Technology Co Ltd
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Abstract

本发明涉及一种新型复合板，其技术方案要点是，包括，装饰层；支撑基板；以及，设于所述装饰层与所述支撑基板之间的胶黏层。达到提高装饰板材的韧性以及产品的适用性，同时减少生产成本的目的。

Description

一种新型复合板及其加工方法
技术领域
本发明涉及装饰板材技术领域，特别涉及一种新型复合板及其加工方法。
背景技术
常用的聚合物板材仅仅具有单一的聚合物基材组成，由此板材经吸塑成型制得的器件或物品表面不光滑、缺少色彩或者缺少人们期望的表面装饰效果。
现有技术中，为了得到金属光泽或木质纹路等效果，通常需要在物件表面使用装饰材料，但由于装饰材料(如传统木板、贝壳板、大理石等板材)做成极薄板材时，容易出现易断裂的问题，导致无法使用，且不同材质板材进行复合，由于材质之间的热膨胀度不同极易发生卷曲变形。
发明内容
针对现有技术存在的不足，本发明的第一个目的是提供一种新型复合板，避免极薄装饰板材出现断裂现象，实现极薄板材的装饰目的。
本发明的上述技术目的是通过以下技术方案得以实现的：
一种新型复合板，包括：装饰层；支撑基板；以及，设于所述装饰层与所述支撑基板之间的胶黏层。
本发明的进一步设置，所述装饰层为极薄板材。
本发明的进一步设置，所述极薄板材包括但不限于极薄木材、极薄大理石板、极薄贝壳板。
本发明的进一步设置，所述胶黏层为高分子热熔胶或不干胶。
本发明的进一步设置，所述支撑基板具有较强韧性；所述支撑基板包括但不限于环氧树脂板或金属板材。
本发明的进一步设置，所述装饰层与所述支撑基板相互朝向一侧的边缘倒有边角；所述胶黏层从所述边角处渗出，在所述装饰层和所述支撑基板的周侧形成胶边。
本发明的进一步设置，所述边角为不大于135°的钝角。
本发明的第二个目的是提供一种新型复合板的加工方法，以解决极薄板材不易使用在物件表面的问题。
本发明的上述目的是通过以下技术方案得以实现的：
一种新型复合板的加工方法，所述方法基于上述的新型复合板，所述加工方法包括：
S1:将装饰板材切割为极薄的装饰层；
S2:将装饰层放置在设有胶黏层的支撑基板上；
S3:将装饰层与支撑基板进行热压成型操作，通过高分子热熔胶或不干胶使得装饰层和支撑基板相胶合；
S4:裁去装饰层和支撑基板周侧多余的胶黏层。
综上所述，本发明具有以下有益效果：
1、在本发明中，将装饰层通过胶黏层固定于支撑基板上，经过热压成型使得装饰层与支撑基板紧密胶合，从而达到表面装饰板材的厚度，一方面加强了极薄板材的刚性，另一方面实现了良好的装饰效果。
2、在本发明中，胶黏层还渗于装饰层和支撑基板相互朝向一侧的边角处，增加了与装饰层、支撑基板之间的胶合面积，且在装饰层和支撑基板的周侧形成胶边，在起到牢固胶合作用的同时，还能防止外界杂质或雨水进入该新型复合板内部，有效提高了产品的使用寿命。
附图说明
图1是本发明实施例一的结构示意图；
图2是本发明实施例二中装饰层、支撑基板以及边角的连接关系示意图；
图3是本发明实施例二中装饰层、支撑基板、胶黏层以及胶边的连接关系示意图。
附图标记说明：1、装饰层；2、支撑基板；3、胶黏层；4、边角；5、胶边。
具体实施方式
以下结合附图对本发明作进一步详细说明。
本具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。
实施例一：如图1所示，一种新型复合板，包括：装饰层1；支撑基板2；以及，设于装饰层1与支撑基板2之间的胶黏层3。
装饰层1为极薄板材，其中极薄板材包括但不限于极薄木材、极薄大理石板、极薄贝壳板，是用作提供复合板材的装饰效果。
在本实施例中，胶黏层3为高分子热熔胶或不干胶，使得装饰层1和与支撑基板2能够紧密粘合，有效防止板材发生卷曲或变形，同时能够增加装饰层1的强韧性。
支撑基板2具有较强韧性，支撑基板2包括但不限于环氧树脂板或金属板材，用于增强复合板材的厚度以及装饰效果，从而能够适用在多种物件上，本实施例提供的复合板材可以用作在手机壳体、工艺品板材等。
将装饰层1通过胶黏层3与支撑基板2相结合，有效解决了极薄板材韧性差易断裂的问题，同时兼具美观、强韧性、易施工、且降低了制造成本的目的。
实施例二：如图1所示，一种新型复合板，包括：装饰层1；支撑基板2；以及，设于装饰层1与支撑基板2之间的胶黏层3。
装饰层1为极薄板材，其中极薄板材包括但不限于极薄木材、极薄大理石板、极薄贝壳板，是用作提供复合板材的装饰效果；胶黏层3为高分子热熔胶或不干胶。
本实施例与实施例一不同的是，如图2所示，在本实施例中，装饰层1与支撑基板2相互朝向一侧的边缘倒有边角4，结合图3所示，胶黏层3从边角4处渗出，在装饰层1和支撑基板2的周侧形成胶边5，胶边5将装饰层1和支撑基板2的周侧进行封堵，从而对装饰层1和支撑基板2的周侧起到保护作用，有效防止外界杂质和雨水进入该复合板内，需要说明的是，如图2所示，边角4为不大于135°的钝角，能够避免装饰层1或支撑基板2的边侧过薄而造成破损，进一步确保该复合板的使用寿命。
基于上述的一种新型复合板，本实施例还涉及一种新型复合板的加工方法，该加工方法包括：
S1:将装饰板材切割为极薄的装饰层1；
S2:将装饰层1放置在设有胶黏层3的支撑基板2上；
S3:将装饰层1与支撑基板2进行热压成型操作，通过高分子热熔胶或干胶使得装饰层1和支撑基板2相胶合；
S4:裁去装饰层1和支撑基板2周侧多余的胶黏层。
具体工作过程以及原理：在本发明中，将装饰层1通过胶黏层3固定于支撑基板2上，经过热压成型使得装饰层1与支撑基板2紧密胶合，从而达到表面装饰板材的厚度，加强了极薄板材的刚性，同时兼具美观、强韧性、易施工、且降低了制造成本的目的，实现了良好的装饰效果。
本发明的描述中，需要说明的是，术语“竖直”、“上”、“下”、“水平”等指示的方位或者位置关系为基于附图所示的方位或者位置关系，仅是为了便于描述本发明和简化描述，而不是指示或者暗示所指的装置或者元件必须具有特定的方位，以特定的方位构造和操作，因此不能理解为对本发明的限制。
本发明的描述中，还需要说明的是，除非另有明确的规定和限制，术语“设置”、“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接，可以是机械连接，也可以是电连接，可以是直接连接，也可以是通过中间媒介相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (8)

1.一种新型复合板，其特征在于，包括：装饰层(1)；
支撑基板(2)；以及，
设于所述装饰层(1)与所述支撑基板(2)之间的胶黏层(3)。
2.根据权利要求1所述的一种新型复合板，其特征在于，所述装饰层(1)为极薄板材。
3.根据权利要求2所述的一种新型复合板，其特征在于，所述极薄板材包括但不限于极薄木材、极薄大理石板、极薄贝壳板。
4.根据权利要求1所述的一种新型复合板，其特征在于，所述胶黏层(3)为高分子热熔胶或不干胶。
5.根据权利要求1所述的一种新型复合板，其特征在于，所述支撑基板(2)具有较强韧性；
所述支撑基板(2)包括但不限于环氧树脂板或金属板材。
6.根据权利要求1所述的一种新型复合板，其特征在于，所述装饰层(1)与所述支撑基板(2)相互朝向一侧的边缘倒有边角(4)；
所述胶黏层(3)从所述边角(4)处渗出，在所述装饰层(1)和所述支撑基板(2)的周侧形成胶边(5)。
7.根据权利要求6所述的一种新型复合板，其特征在于，所述边角(4)为不大于135°的钝角。
8.一种新型复合板的加工方法，其特征在于，所述加工方法基于权利要求1-7任一项所述的新型复合板，所述加工方法包括：
S1:将装饰板材切割为极薄的装饰层(1)；
S2:将装饰层(1)放置在设有胶黏层(3)的支撑基板(2)上；
S3:将装饰层(1)与支撑基板(2)进行热压成型操作，通过高分子热熔干胶使得装饰层(1)和支撑基板(2)相胶合；
S4:裁去装饰层(1)和支撑基板(2)周侧多余的胶黏层(3)。
CN201910048040.6A 2019-01-18 2019-01-18 一种新型复合板及其加工方法 Pending CN109591401A (zh)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104441789A (zh) * 2014-11-17 2015-03-25 常熟市中海塑胶制品有限公司 一种用于防水板材的封边条
CN205553397U (zh) * 2016-04-25 2016-09-07 黄周祥 一种生态木复合板材
CN206812552U (zh) * 2017-05-27 2017-12-29 杭州中艺实业股份有限公司 一种复合板材
CN207388475U (zh) * 2017-11-01 2018-05-22 佛山市美之居装饰材料有限公司 一种防潮复合板
CN207931818U (zh) * 2018-02-02 2018-10-02 天津御风伟业汽车用品有限公司 一种环保耐磨车用多层实木复合地板

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104441789A (zh) * 2014-11-17 2015-03-25 常熟市中海塑胶制品有限公司 一种用于防水板材的封边条
CN205553397U (zh) * 2016-04-25 2016-09-07 黄周祥 一种生态木复合板材
CN206812552U (zh) * 2017-05-27 2017-12-29 杭州中艺实业股份有限公司 一种复合板材
CN207388475U (zh) * 2017-11-01 2018-05-22 佛山市美之居装饰材料有限公司 一种防潮复合板
CN207931818U (zh) * 2018-02-02 2018-10-02 天津御风伟业汽车用品有限公司 一种环保耐磨车用多层实木复合地板

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