CN109590238B - Automatic sorting and crushing recovery processing device for glass bottles - Google Patents

Automatic sorting and crushing recovery processing device for glass bottles Download PDF

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Publication number
CN109590238B
CN109590238B CN201910044511.6A CN201910044511A CN109590238B CN 109590238 B CN109590238 B CN 109590238B CN 201910044511 A CN201910044511 A CN 201910044511A CN 109590238 B CN109590238 B CN 109590238B
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CN
China
Prior art keywords
crushing
glass bottles
belt mechanism
conveying belt
sorting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910044511.6A
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Chinese (zh)
Other versions
CN109590238A (en
Inventor
张丽珍
张卫杰
李召良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Tianhan Environmental Resources Co ltd
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Shanghai Tianhan Environmental Resources Co ltd
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Filing date
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Priority to CN201910044511.6A priority Critical patent/CN109590238B/en
Publication of CN109590238A publication Critical patent/CN109590238A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/142Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

Abstract

The invention discloses an automatic sorting and crushing recovery processing device for glass bottles, which comprises the following components: a conveying system; the rotating system is connected with the conveying system in a matched manner; the waste liquid treatment system is connected with the rotating system; the sorting system is connected with the waste liquid treatment system; the first crushing system is positioned at one side of the sorting system; and the second crushing system is positioned on the other side of the sorting system. The invention has the advantages of full automation, greatly improved working efficiency, reduced labor force and improved safety, and has the advantages of integral modularization, adjustment according to actual requirements and greatly reduced cost.

Description

Automatic sorting and crushing recovery processing device for glass bottles
Technical Field
The invention relates to a recycling device, in particular to an automatic sorting and crushing recycling device for glass bottles.
Background
Glass bottles are used in various fields, especially in chemical fields, for their good physicochemical properties, and are used for containing various chemicals. The great use of glass bottles and the special nature of the articles contained in the glass bottles lead to the fact that a great number of glass bottles cannot be directly reused, and the glass bottles need to be recycled for reproduction processing. And the energy conservation and emission reduction are advocated at present, the recycling is an effective method, the energy saved by recycling a glass bottle can be lightened for about 4 hours by a 100-watt bulb, and therefore, the recycling and reproduction processing of the treated glass bottle is a significant matter.
However, because the automation degree of sorting and crushing the recovered glass bottles in the prior art is low, most of the sorting and crushing operations are finished manually, and when sorting, removing covers, cleaning residual liquid and crushing the glass bottles storing chemicals, the hidden safety hazards exist, and some chemicals are volatile and have great harm to the health of operators. It is therefore necessary to develop a complete device capable of automatically sorting and breaking glass bottles.
Disclosure of Invention
The invention aims to solve the problems, and provides an automatic sorting and crushing recovery processing device for glass bottles.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
an automatic sorting and crushing recovery processing device for glass bottles, the automatic sorting and crushing recovery processing device for glass bottles comprises:
a conveying system;
the rotating system is connected with the conveying system in a matched manner;
the waste liquid treatment system is connected with the rotating system;
the sorting system is connected with the waste liquid treatment system;
the first crushing system is positioned at one side of the sorting system;
and the second crushing system is positioned on the other side of the sorting system.
In a preferred embodiment of the invention, the conveyor system comprises a first conveyor belt mechanism, a hopper and a regularization device, the regularization device being arranged on the first conveyor belt mechanism and the hopper being arranged on the regularization device.
In a preferred embodiment of the invention, the rotating system comprises a first support, which is arranged below the first conveyor belt mechanism, on which first support a number of cap screwing mechanisms are arranged at regular intervals, and which cap screwing mechanisms are penetrated by the first conveyor belt mechanism.
In a preferred embodiment of the present invention, the cap screwing mechanism includes a rectangular bracket, two ends of the rectangular bracket are respectively provided with a cap screwing device, a suspension bracket is arranged in the middle of the rectangular bracket, and a first fixed manipulator and a second fixed manipulator are arranged on the suspension bracket.
In a preferred embodiment of the present invention, the waste liquid treatment system includes a sealed housing, a first connection port is provided at one end of the sealed housing, a second connection port is provided at the other end of the sealed housing, a rotating grating box is provided in the sealed housing, the rotating grating box is provided in an inclined manner, the first conveyor belt mechanism can pass through the first connection port to be connected with the rotating grating box, and a waste liquid collection box is further provided at the bottom of the sealed housing.
In a preferred embodiment of the invention, the sorting system comprises a second support, a second conveying belt mechanism, an adjusting support, a camera, a control box and a pushing device, wherein the second conveying belt mechanism is arranged on the second support and penetrates through a second connecting port to be connected with the rotating grid box, the adjusting support is arranged on the second support, the camera is arranged on the adjusting support, the control box is arranged on the second support, a controller is arranged in the control box, the controller is respectively connected with the camera and the pushing device, and the pushing device is arranged on one side of the second conveying belt mechanism.
In a preferred embodiment of the invention, a first crushing system and a second crushing system are arranged on both sides of the second frame, respectively, the first crushing system being in corresponding engagement with the pushing device, the second crushing system being located at the end of the second conveyor belt mechanism.
In a preferred embodiment of the invention, the first crushing system and the second crushing system both comprise a protective shell, a feed inlet is arranged at one end of the protective shell, at least one group of hob is arranged in the protective shell, each group of hob is connected with a driving motor, and a temporary storage box is arranged at the bottom of the protective shell.
The beneficial effects of the invention are as follows:
the invention has the advantages of full automation, greatly improved working efficiency, reduced labor force and improved safety, and has the advantages of integral modularization, adjustment according to actual requirements and greatly reduced cost.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the structure of the present invention
FIG. 2 is a schematic diagram of a transport system;
FIG. 3 is a schematic diagram of a rotary system;
FIG. 4 is a schematic view of the structure of the screw cap mechanism;
FIG. 5 is a schematic diagram of a waste liquid treatment system;
fig. 6 is a schematic diagram of a sorting system;
fig. 7 is a schematic structural view of the first crushing system or the second crushing system.
Detailed Description
The invention is further described with reference to the following detailed drawings in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the implementation of the invention easy to understand.
Referring to fig. 1 to 7, the automatic sorting and crushing recovery processing device for glass bottles provided by the invention comprises a conveying system 100, a rotating system 200, a waste liquid processing system 300, a sorting system 400, a first crushing system 500 and a second crushing system 600.
The delivery system 100 is used to sequentially deliver vials into the waste treatment system 300, ensuring that the vials do not roll and collide with each other and break.
The conveyor system 100 includes a first conveyor belt mechanism 110, a hopper 120, and a sizing device 130.
The first conveyor 110 is of a conventional construction and is not described in detail herein for conveying glass bottles.
In addition, since there are many types of glass bottles, it is necessary to sort and recycle the glass bottles, the first conveyor 110 is specifically a double-track conveyor 110, i.e. two conveyors are provided on the conveyor 110, and glass bottles with one type of glass bottle can be transported on each conveyor.
The regularizer 130 is disposed on the first conveyor 110, and can regulate the glass bottles on the first conveyor 110 through the side plates 131 on two sides of the regularizer, so as to ensure that each glass bottle is horizontally placed on the first conveyor 110 and prevent the glass bottles from collision and fragmentation after falling onto the first conveyor 110.
A through hole 132 is provided in the alignment device 130, the hopper 120 is provided in the alignment device 130, and the material hole thereon is correspondingly matched with the alignment device 130, so that the glass bottles can pass through the through hole 132 through the hopper 120 and then fall onto the first conveyor 110.
In addition, a plurality of elastic paddles 111 may be provided on each conveyor belt of the first conveyor belt mechanism 110, and the elastic paddles 111 may fix the position and direction of the glass bottles, thereby facilitating the subsequent operation of the rotation system 200 and the waste liquid treatment system 300.
The rotating system 200 is cooperatively connected with the conveying system 100, and is used for conveying the glass bottles to the conveying system 100, and pouring out the bottle caps and the waste liquid in the glass bottles on the first conveying belt mechanism 110.
The rotation system 200 includes a first bracket 210, the first bracket 210 being disposed below the first conveyor belt mechanism 110 for supporting the first conveyor belt mechanism 110.
A plurality of cap screwing mechanisms 220 are uniformly arranged on the first bracket 210 at intervals, and the cap screwing mechanisms 220 are penetrated by the first conveying belt mechanism 110, so that the cap screwing mechanisms 220 can remove caps on glass bottles in the process of moving the glass bottles on the first conveying belt mechanism 110, and the glass bottles with the caps removed can be continuously placed on the first conveying belt mechanism 110, so that the transportation of the glass bottles is not affected.
The cap screwing mechanism 220 comprises a rectangular support 221, cap screwing devices 222 are respectively arranged at two ends of the rectangular support 221, a hanging frame 223 is arranged in the middle of the rectangular support 220, and a first fixing manipulator 224 and a second fixing manipulator 225 are arranged on the hanging frame 223.
The hanging frame 223 is located on the first conveyor 110, the cap screwing device 222 is located on two sides of the first conveyor 110, the first fixed manipulator 224 and the second fixed manipulator 225 are respectively and movably arranged on the hanging frame 223 through guide rails, so that glass bottles on the first conveyor 110 can be taken out respectively through movement of the first fixed manipulator 224 and the second fixed manipulator 225, then are sent to the cap screwing devices 222 on two sides to remove caps, and after cap removal, the first fixed manipulator 224 or the second fixed manipulator 225 can put the glass bottles on the first conveyor 110 again to carry out conveying.
In order to further improve the working efficiency, a plurality of pressure sensors may be disposed on the conveyor belt of the first conveyor mechanism 110, and a controller is disposed on the rectangular support 221, and the controller is respectively and wirelessly connected with each pressure sensor, the first fixed manipulator 224 and the second fixed manipulator 225, so that the direction of the bottle mouth of the glass bottle can be sensed by the pressure sensors, that is, the weight of one side of the bottle mouth is light, the weight of one side of the bottle body is heavy, and the controller controls the corresponding first fixed manipulator 224 or second fixed manipulator 225 to work by receiving the sensing information of the pressure sensors, thereby directly conveying the glass bottle to the cap screwing device 222 corresponding to one side of the bottle mouth.
The waste liquid treatment system 300 is used for immediately removing and recycling residual liquid in the bottle with the bottle cap removed, and prevents the waste liquid from volatilizing into the air, thereby affecting the air quality of a working area.
The waste liquid treatment system 300 includes a sealed housing 310, wherein a first connection port is provided at one end of the sealed housing 310, and a second connection port is provided at the other end of the sealed housing.
The rotary grating box 320 is disposed in the sealing housing 310 in an inclined manner, and the first conveyor 110 may pass through the first connection port to be directly connected with the rotary grating box 320, so that the bottle with the bottle cap removed may directly enter the rotary grating box 320 through the first connection port, thereby preventing the waste liquid in the bottle from volatilizing into the air.
The rotating grating box 320 has an existing structure, and can rotate 360 degrees through motor driving, so that the rotating grating box 320 can flow out waste liquid in each glass bottle input into the rotating grating box 320 through 360 degrees of rotation.
And a waste liquid collecting box 330 is further arranged at the bottom of the sealed shell 310, and the waste liquid collecting box 330 can recycle the waste liquid flowing out of the glass bottle.
The sorting system 400 is used for receiving the glass bottles rotated in the rotary grid box 320 and sorting the glass bottles according to colors, so that the working efficiency can be further improved.
Sorting system 400 includes a second carriage 410, a second conveyor belt mechanism 420, an adjustment carriage 430, a camera 440, a control box 450, and a pusher 460.
The second conveyor 420 is disposed on the second bracket 410, and one end thereof can be connected to the discharge port of the rotary grating box 320 through the second connection port of the hermetic case 310, so that the glass bottles rotated in the rotary grating box 320 can be removed from the rotary grating box 320 by the second conveyor 420.
The second conveyor belt mechanism 420 has the same structure as the first conveyor belt mechanism 110 described above, and a detailed description thereof is omitted.
The adjusting bracket 430 is disposed on the second bracket 410, and a camera 440 is disposed on the adjusting bracket 430, and the camera 440 is used for photographing each glass bottle on the second conveyor 420 and ensuring that each glass bottle can be photographed by moving on the adjusting bracket 430.
The control box 450 is disposed on the second bracket 410, a controller is disposed in the control box 450, the controller is connected with the camera 440, and the camera 440 can send the captured image information to the control box 450.
The pushing device 460 is disposed at one side of the second conveyor 420, the controller is connected to the pushing device 460, and the controller can control the pushing device 460 to work according to the received image information, the pushing device 460 can push glass bottles with one corresponding color or specification from the second conveyor 420 into the corresponding first crushing system 500, and glass bottles with another corresponding color or specification can directly fall into the second crushing system 600 from the second conveyor 420. Thereby distinguishing the two colors or specifications of glass bottles.
The controller, camera 440 and pushing device 460 are configured and implemented based on the RGB color automatic sorting system of the prior art.
The pushing device 460 may specifically include a housing, in which a plurality of cylinders are disposed, and the cylinders stretch to push the glass bottles.
The first crushing system 500 is disposed on one side of the second conveyor 420 and is correspondingly matched with the pushing device 460, while the second crushing system 600 is disposed at the end of the second conveyor 420, and the first crushing system 500 and the second crushing system 600 have the same structure and are both used for crushing glass bottles, and the first crushing system 500 and the second crushing system 600 specifically comprise a protective housing 700, a feeding port is disposed at one end of the protective housing 700, and glass bottles pushed out from the second conveyor 420 can directly fall into the protective housing 700 through the feeding port.
At least one group of hob 710 is arranged in the protective shell 700, each group of hob 710 is connected with a driving motor 720, the hob 710 is driven to work through the driving motor 720, so that glass bottles are broken, a temporary storage box 730 is arranged at the bottom of the protective shell 700, and broken glass fragments can be temporarily stored by the temporary storage box 730, so that the subsequent unified recovery is facilitated.
By implementation of the above structure, the present application may have the following advantages:
(1) Mechanical transmission, full automation, and easy manufacturing and control of the device;
(2) The modularization is realized, the cost is low, and the adjustment can be carried out according to actual needs;
(3) The manual sorting, cleaning and crushing operation can be replaced, and the method is efficient and safe;
(4) The sorting machine is suitable for sorting and crushing glass bottles with various colors and specifications, and has high universality and strong usability.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. Automatic sorting and crushing recovery processing device for glass bottles, which is characterized in that the automatic sorting and crushing recovery processing device for glass bottles comprises:
the conveying system comprises a first conveying belt mechanism, a regulating device and an elastic poking piece;
the rotating system is connected with the conveying system in a matched manner and comprises a cover rotating mechanism;
the waste liquid treatment system is connected with the rotating system;
the sorting system is connected with the waste liquid treatment system;
the first crushing system is positioned at one side of the sorting system;
the second crushing system is positioned on the other side of the sorting system; wherein the method comprises the steps of
The side plates at two sides of the regularizing device are used for regularizing the glass bottles on the first conveying belt mechanism, and the elastic shifting sheets can be used for fixing the positions and the directions of the glass bottles;
the rotating system comprises a first bracket, the first bracket is arranged below the first conveying belt mechanism, a plurality of cap screwing mechanisms are uniformly arranged on the first bracket at intervals, and the cap screwing mechanisms are penetrated by the first conveying belt mechanism;
the first conveyor belt is provided with a plurality of pressure sensors, the rectangular support is provided with a controller, and the controller can sense the direction of the bottle mouth of the glass bottle through the pressure sensors;
the waste liquid treatment system is used for removing residual liquid in the bottle, a rotary grid box which is obliquely arranged is arranged in the sealed shell, and the rotary grid box is driven to rotate by a motor.
2. The automatic sorting and crushing recovery processing device for glass bottles according to claim 1, wherein the conveying system comprises a first conveying belt mechanism, a hopper and a regulating device, the regulating device is arranged on the first conveying belt mechanism, and the hopper is arranged on the regulating device.
3. The automatic sorting and crushing recovery processing device for glass bottles according to claim 1, wherein the cap screwing mechanism comprises a rectangular support, cap screwing devices are respectively arranged at two ends of the rectangular support, a hanging frame is arranged at the middle part of the rectangular support, and a first fixed manipulator and a second fixed manipulator are arranged on the hanging frame.
4. The automatic sorting and crushing recovery processing device for glass bottles according to claim 2, wherein the waste liquid treatment system comprises a sealing shell, a first connecting port is arranged at one end of the sealing shell, a second connecting port is arranged at the other end of the sealing shell, a rotating grid box which is obliquely arranged is arranged in the sealing shell, a first conveying belt mechanism can penetrate through the first connecting port to be connected with the rotating grid box, and a waste liquid collecting box is further arranged at the bottom of the sealing shell.
5. The automatic sorting and crushing recovery processing device for glass bottles according to claim 4, wherein the sorting system comprises a second support, a second conveying belt mechanism, an adjusting support, a camera, a control box and a pushing device, wherein the second conveying belt mechanism is arranged on the second support and penetrates through a second connecting port to be connected with the rotating grid box, the adjusting support is arranged on the second support, the camera is arranged on the adjusting support, the control box is arranged on the second support, a controller is arranged in the control box, the controller is respectively connected with the camera and the pushing device, and the pushing device is arranged on one side of the second conveying belt mechanism.
6. The automatic sorting, crushing and recycling device for glass bottles according to claim 5, wherein the first crushing system and the second crushing system are respectively arranged on two sides of the second bracket, the first crushing system is correspondingly matched with the pushing device, and the second crushing system is positioned at the end part of the second conveying belt mechanism.
7. The automatic sorting and crushing recovery processing device for glass bottles according to claim 6, wherein the first crushing system and the second crushing system both comprise a protective shell, a feed inlet is formed in one end of the protective shell, at least one group of hob is arranged in the protective shell, each group of hob is connected with a driving motor, and a temporary storage box is arranged at the bottom of the protective shell.
CN201910044511.6A 2019-01-17 2019-01-17 Automatic sorting and crushing recovery processing device for glass bottles Active CN109590238B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910044511.6A CN109590238B (en) 2019-01-17 2019-01-17 Automatic sorting and crushing recovery processing device for glass bottles

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Application Number Priority Date Filing Date Title
CN201910044511.6A CN109590238B (en) 2019-01-17 2019-01-17 Automatic sorting and crushing recovery processing device for glass bottles

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CN109590238B true CN109590238B (en) 2024-02-09

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CN110624941B (en) * 2019-10-25 2024-03-15 上海海洋大学 Recycling production line and treatment method for waste glass bottles
CN110935642A (en) * 2019-12-16 2020-03-31 湖州荣立包装材料有限公司 Automatic change detection device for packaging machinery
CN111617988A (en) * 2020-05-06 2020-09-04 浙江虎哥环境有限公司 Automatic sorting workstation of old and useless glass
CN112296066B (en) * 2020-10-09 2022-06-28 重庆三丰玻璃有限公司 Recovery processing device of glass bottle
CN112474703A (en) * 2020-10-27 2021-03-12 苏州昕润环保科技有限公司 Environment-friendly bottle body recycling device and recycling method
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CN115301555A (en) * 2022-08-10 2022-11-08 苏州嘉诺智能装备有限公司 Bottle and can sorting and recycling system

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