CN109580624B - Artificial stone aggregate simulation method - Google Patents
Artificial stone aggregate simulation method Download PDFInfo
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- CN109580624B CN109580624B CN201811512533.2A CN201811512533A CN109580624B CN 109580624 B CN109580624 B CN 109580624B CN 201811512533 A CN201811512533 A CN 201811512533A CN 109580624 B CN109580624 B CN 109580624B
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- aggregate
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- artificial stone
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
Abstract
The invention discloses a method for simulating artificial stone aggregate, belonging to the technical field of aggregate simulation, and the method comprises the following steps: s1, analyzing the distribution data of the template aggregate; s2, preparing a transparent substrate; s3, simulating aggregate distribution. The method not only can utilize the recyclable transparent matrix to simulate the distribution condition of the aggregate in the granite and display the optimal aggregate proportion for technicians, but also can increase the matrix proportion to simulate the large aggregate, and has simple manufacture, convenience and practicability.
Description
Technical Field
The invention belongs to the technical field of aggregate simulation, and particularly relates to a method for simulating artificial stone aggregates.
Background
At present, technicians try to prepare the proportion of the aggregate according to experience in sample preparation and trial production stages of the artificial stone aggregate product, and the sample is usually required to be trial-prepared and prepared for multiple times to obtain a relatively ideal aggregate proportion formula, so the trial production process is long in period and high in cost; when the large aggregate product is faced, the large aggregate is placed on the bottom surface of the sample plate due to the thickness problem, and the aggregate proportion of the sample plate has no practical significance on the conversion of the production formula.
Disclosure of Invention
The invention aims to provide a method for simulating artificial stone aggregate, which aims to solve the practical technical problems of long trial production process period, high cost and the like caused by the fact that a more ideal aggregate proportion formula can be obtained only by trial production and allocation for many times in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
a method for artificial stone aggregate simulation comprises the following steps:
s1 sample plate aggregate distribution data analysis
The digital camera keeps the same position to shoot a plurality of samples under the same level of natural light conditions and artificial light sources, and the area of each aggregate in the samples is analyzed by using image analysis software image-pro plus to obtain the distribution proportion of each aggregate in the samples;
s2 preparation of transparent substrate
Adding soda into water, stirring to prepare a forming liquid A, stirring 7302 glue, water and glycerol into a mixed liquid B in a container, and dripping the forming liquid A into the mixed liquid B and continuously stirring to prepare a transparent substrate;
s3 aggregate distribution simulation aggregate
Mixing the aggregates prepared in the step S1 into the transparent substrate prepared in the step S2 in proportion, analyzing according to image-proplus software to obtain the distribution proportion of the aggregates, selecting the aggregates with proper types and particle sizes according to the sample preparation requirements, calculating the number of the aggregates according to the density of the aggregates, stirring the aggregates and the transparent substrate to be uniformly mixed, pouring the aggregates into a transparent mould to be placed still, and observing the distribution condition of the aggregates when the upper surface of the substrate is flat; if the aggregates are sparsely distributed, the aggregates can be directly weighed and poured into the matrix to be uniformly mixed again; if too much aggregate is simulated, the matrix mixed with the aggregate needs to be screened to separate the aggregate, and then the aggregate is prepared again for simulation.
Preferably, the number of pictures of the template in step S1 is 5.
Preferably, the mass of the soda in step S2 is 1-5 g.
Preferably, the volume of the water poured into the water by the soda in the step S2 is 800ml and 400-.
Preferably, the volume of the 7302 glue in step S2 is 1500-.
Preferably, the volume of the water used for stirring the 7302 glue, the water and the glycerin in the step S2 into the mixed liquid B in the container is 1000-.
Preferably, the volume of glycerol in step S2 is 5-10 ml.
Preferably, in step S2, 3 to 6ml of the molding liquid a is added dropwise each time, and the mixture liquid B is added dropwise in 5 to 10 times and continuously stirred.
More preferably, the molding liquid A is added dropwise with 5ml each time, and the mixture liquid B is added dropwise with stirring at 8 times.
Preferably, the viscosity of the transparent substrate in step S2 is 5000-.
The invention has the following beneficial effects:
the method not only can utilize the recyclable transparent matrix to simulate the distribution condition of the aggregate in the granite and display the optimal aggregate proportion for technicians, but also can increase the matrix proportion to simulate the large aggregate, and has simple manufacture, convenience and practicability.
Drawings
FIG. 1 is a drawing of an aggregate sample plate of example 1 of the present invention;
FIG. 2 is a graph of aggregate proportions analyzed by the software of example 1 of the present invention;
FIG. 3 is a diagram showing aggregate simulation in example 1 of the present invention.
Detailed Description
In order to facilitate a better understanding of the invention, the following examples are given to illustrate, but not to limit the scope of the invention.
In an embodiment, the method of artificial stone aggregate simulation comprises the steps of:
s1 sample plate aggregate distribution data analysis
The digital camera keeps the same position to shoot 5 pictures of the sample plate under the same level of natural light conditions and an artificial light source, and the area of each aggregate in the picture of the sample plate is analyzed by using image analysis software image-pro plus to obtain the distribution proportion of each aggregate in the sample plate;
s2 preparation of transparent substrate
Pouring 1-5g of soda into 400-800ml of water, stirring to prepare a forming liquid A, stirring 1500-3000ml of 7302 glue, 1000-2500ml of water and 5-10ml of glycerol into a container, stirring to prepare a mixed liquid B, dropwise adding 3-6ml of the forming liquid A into the mixed liquid B for 5-10 times, and continuously stirring until the viscosity of the mixed liquid reaches 5000-8000mPa.s, thus preparing a transparent matrix;
s3 aggregate distribution simulation aggregate
Mixing the aggregates prepared in the step S1 into the transparent substrate prepared in the step S2 in proportion, analyzing according to image-proplus software to obtain the distribution proportion of the aggregates, selecting the aggregates with proper types and particle sizes according to the sample preparation requirements, calculating the number of the aggregates according to the density of the aggregates, stirring the aggregates and the transparent substrate to be uniformly mixed, pouring the aggregates into a transparent mould to be placed still, and observing the distribution condition of the aggregates when the upper surface of the substrate is flat; if the aggregates are sparsely distributed, the aggregates can be directly weighed and poured into the matrix to be uniformly mixed again; if too much aggregate is simulated, the matrix mixed with the aggregate needs to be screened to separate the aggregate, and then the aggregate is prepared again for simulation.
The present invention is illustrated by the following more specific examples.
Example 1
A method for artificial stone aggregate simulation comprises the following steps:
s1 sample plate aggregate distribution data analysis
The digital camera keeps the same position to shoot 5 pictures of the sample plate under the same level of natural light conditions and an artificial light source, the aggregate sample plate is shown in figure 1, the area of each aggregate in the sample plate picture is analyzed by using image analysis software image-pro plus to obtain the distribution proportion of each aggregate in the sample plate, and the proportion condition of the aggregates is analyzed by the software is shown in figure 2;
s2 preparation of transparent substrate
2g of soda is poured into 500ml of water to be stirred to prepare forming liquid A, 2000ml of 7302-strength glue, 12000ml of water and 6ml of glycerol are stirred in a container to prepare mixed liquid B, 3ml of forming liquid A is dripped each time, and the mixed liquid B is dripped 10 times to be continuously stirred until the viscosity of the mixed liquid reaches 5200mPa.s, so as to prepare a transparent substrate;
s3 aggregate distribution simulation aggregate
Mixing the aggregates prepared in the step S1 into the transparent substrate prepared in the step S2, analyzing according to image-proplus software to obtain the distribution proportion of the aggregates, selecting the aggregates with proper types and particle sizes according to the sample preparation requirements, and calculating the quantity of the aggregates according to the density of the aggregates;
the aggregate calculation formula is as follows:
Vg＝V×a
Mg＝Vg×ρg
V，Vgrespectively the total volume of the sample plate,aggregate volume; a is the volume percentage of the aggregate in the sample plate; mgAggregate mass; rhogThe density of the aggregate;
pouring the aggregates and the transparent substrate into a stirrer, stirring and mixing uniformly, pouring the uniform mixture into a 320 x 100mm ya-li-ke mold, standing, observing the distribution of the aggregates when the upper surface of the substrate is flat, and obtaining the aggregate simulation condition, as shown in figure 3.
Example 2
A method for artificial stone aggregate simulation comprises the following steps:
s1 sample plate aggregate distribution data analysis
The digital camera keeps the same position to shoot 5 pictures of the sample plate under the same level of natural light conditions and an artificial light source, and the area of each aggregate in the picture of the sample plate is analyzed by using image analysis software image-pro plus to obtain the distribution proportion of each aggregate in the sample plate;
s2 preparation of transparent substrate
Pouring 5g of soda into 800ml of water, stirring to prepare a forming liquid A, stirring 2500ml of 7302 glue, 2500ml of water and 10ml of glycerol into a mixed liquid B in a container, dropwise adding 6ml of the forming liquid A into the mixed liquid B every time, and continuously stirring until the viscosity of the mixed liquid reaches 7600mPa.s by 5 times, thus preparing a transparent substrate;
s3 aggregate distribution simulation aggregate
And (3) proportionally mixing the aggregates prepared in the step (S1) into the transparent substrate prepared in the step (S2), analyzing according to image-proplus software to obtain the distribution proportion of the aggregates, selecting the aggregates with proper types and particle sizes according to the sample preparation requirements, calculating the number of the aggregates according to the density of the aggregates, pouring the aggregates and the transparent substrate into a stirrer to be uniformly stirred and mixed, pouring the uniform mixture into a 320 x 100mm ya-li mould to be kept stand until the upper surface of the substrate is flat, and observing the distribution of the aggregates.
Example 3
A method for artificial stone aggregate simulation comprises the following steps:
s1 sample plate aggregate distribution data analysis
The digital camera keeps the same position to shoot 5 pictures of the sample plate under the same level of natural light conditions and an artificial light source, and the area of each aggregate in the picture of the sample plate is analyzed by using image analysis software image-pro plus to obtain the distribution proportion of each aggregate in the sample plate;
s2 preparation of transparent substrate
Pouring 3g of soda into 700ml of water, stirring to prepare a forming liquid A, stirring 3000ml of 7302-strength glue, 2500ml of water and 10ml of glycerol into a mixed liquid B in a container, dropwise adding 5ml of the forming liquid A into the mixed liquid B every time, and continuously stirring until the viscosity of the mixed liquid reaches 8000mPa.s by 7 times, thus preparing a transparent substrate;
s3 aggregate distribution simulation aggregate
And (3) proportionally mixing the aggregates prepared in the step (S1) into the transparent substrate prepared in the step (S2), analyzing according to image-proplus software to obtain the distribution proportion of the aggregates, selecting the aggregates with proper types and particle sizes according to the sample preparation requirements, calculating the number of the aggregates according to the density of the aggregates, pouring the aggregates and the transparent substrate into a stirrer to be uniformly stirred and mixed, pouring the uniform mixture into a 320 x 100mm ya-li mould to be kept stand until the upper surface of the substrate is flat, and observing the distribution of the aggregates.
Example 4
A method for artificial stone aggregate simulation comprises the following steps:
s1 sample plate aggregate distribution data analysis
The digital camera keeps the same position to shoot 5 pictures of the sample plate under the same level of natural light conditions and an artificial light source, and the area of each aggregate in the picture of the sample plate is analyzed by using image analysis software image-pro plus to obtain the distribution proportion of each aggregate in the sample plate;
s2 preparation of transparent substrate
Pouring 1.5g of soda into 550ml of water, stirring to prepare a forming liquid A, stirring 2500ml of 7302 glue, 2000ml of water and 7ml of glycerol into a container to prepare a mixed liquid B, dripping 4ml of the forming liquid A into the mixed liquid B every time, and continuously stirring until the viscosity of the mixed liquid reaches 6500mPa.s by dripping 8 times into the mixed liquid B to prepare a transparent substrate;
s3 aggregate distribution simulation aggregate
And (3) proportionally mixing the aggregates prepared in the step (S1) into the transparent substrate prepared in the step (S2), analyzing according to image-proplus software to obtain the distribution proportion of the aggregates, selecting the aggregates with proper types and particle sizes according to the sample preparation requirements, calculating the number of the aggregates according to the density of the aggregates, pouring the aggregates and the transparent substrate into a stirrer to be uniformly stirred and mixed, pouring the uniform mixture into a 320 x 100mm ya-li mould to be kept stand until the upper surface of the substrate is flat, and observing the distribution of the aggregates.
Example 5
A method for artificial stone aggregate simulation comprises the following steps:
s1 sample plate aggregate distribution data analysis
The digital camera keeps the same position to shoot 5 pictures of the sample plate under the same level of natural light conditions and an artificial light source, and the area of each aggregate in the picture of the sample plate is analyzed by using image analysis software image-pro plus to obtain the distribution proportion of each aggregate in the sample plate;
s2 preparation of transparent substrate
Pouring 4.5g of soda into 760ml of water, stirring to prepare a forming liquid A, stirring 2800ml of 7302-strength glue, 2200ml of water and 9ml of glycerol into a container, stirring to prepare a mixed liquid B, dripping 6ml of the forming liquid A into the mixed liquid B every time, and continuously stirring after dripping into the mixed liquid B for 9 times until the viscosity of the mixed liquid reaches 6000mPa.s, thus preparing the transparent matrix;
s3 aggregate distribution simulation aggregate
And (3) proportionally mixing the aggregates prepared in the step (S1) into the transparent substrate prepared in the step (S2), analyzing according to image-proplus software to obtain the distribution proportion of the aggregates, selecting the aggregates with proper types and particle sizes according to the sample preparation requirements, calculating the number of the aggregates according to the density of the aggregates, pouring the aggregates and the transparent substrate into a stirrer to be uniformly stirred and mixed, pouring the uniform mixture into a 320 x 100mm ya-li mould to be kept stand until the upper surface of the substrate is flat, and observing the distribution of the aggregates.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The method for simulating the artificial stone aggregate is characterized by comprising the following steps of:
s1 sample plate aggregate distribution data analysis
The digital camera keeps the same position to shoot a plurality of samples under the same level of natural light conditions and artificial light sources, and the area of each aggregate in the samples is analyzed by using image analysis software image-pro plus to obtain the distribution proportion of each aggregate in the samples;
s2 preparation of transparent substrate
1-5g of soda is poured into 400-800ml of water and stirred to prepare a forming liquid A, 1500-3000ml of 7302-strength glue, 1000-2500ml of water and 5-10ml of glycerol are stirred in a container to prepare a mixed liquid B, and the forming liquid A is dripped into the mixed liquid B and is continuously stirred to prepare a transparent substrate;
s3 aggregate distribution simulation aggregate
Mixing the aggregates prepared in the step S1 into the transparent substrate prepared in the step S2, analyzing according to image-pro plus software to obtain the distribution proportion of the aggregates, selecting the aggregates with proper types and particle sizes according to the sample preparation requirements, calculating the number of the aggregates according to the density of the aggregates, stirring the aggregates and the transparent substrate to be uniformly mixed, pouring the aggregates into a transparent mould to be placed still, and observing the distribution condition of the aggregates when the upper surface of the substrate is flat; if the aggregates are sparsely distributed, directly weighing the aggregates, pouring the aggregates into the matrix, and uniformly mixing the aggregates again; if too much aggregate is simulated, the matrix mixed with the aggregate needs to be screened to separate the aggregate, and then the aggregate is prepared again for simulation.
2. A method of artificial stone aggregate simulation according to claim 1, wherein the number of templates in step S1 are 5 photographs.
3. A method for artificial stone aggregate simulation according to claim 1, wherein 3-6ml of the forming liquid A is added dropwise in 5-10 times and the mixture liquid B is stirred continuously in step S2.
4. A method for artificial stone aggregate simulation according to claim 3, wherein the forming liquid A is dropped into the mixed liquid B8 times by 5ml each time, and the mixture is continuously stirred.
5. A method for artificial stone aggregate simulation according to claim 1, wherein the viscosity of the transparent matrix in step S2 is 5000-8000 mpa.s.
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