CN109569966A - A kind of automation light splitting piece mounting device - Google Patents
A kind of automation light splitting piece mounting device Download PDFInfo
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- CN109569966A CN109569966A CN201910046374.XA CN201910046374A CN109569966A CN 109569966 A CN109569966 A CN 109569966A CN 201910046374 A CN201910046374 A CN 201910046374A CN 109569966 A CN109569966 A CN 109569966A
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- Prior art keywords
- light splitting
- splitting piece
- piece mounting
- axis
- server
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Adornments (AREA)
- Mounting And Adjusting Of Optical Elements (AREA)
Abstract
The present invention relates to light splitting piece mounting technology fields, more particularly to a kind of automation light splitting piece mounting device, solve the disadvantage that the attachment of light splitting piece existing in the prior art also rests on purely manual sessions substantially, including device noumenon, the bottom of described device ontology is provided with control panel, and the middle side of device noumenon is equipped with operation plate, workbench is fixedly installed on the operation plate, and workbench is equipped with datum plane plate, the two sides of operation plate are equipped with supporting block, the side of the operation plate is additionally provided with auxiliary block, X-axis motor is installed in auxiliary block, the output end of the X-axis motor is connected with end plaste by drive rod, the present invention is by carrying out precise positioning to lenticule and interference-type light splitting piece using image recognition technology, then automatically dropping glue is completed using high-precision automatic kinematic system, light splitting piece automatic Picking and Light splitting piece mounts process automatically, improves the efficiency of light splitting piece attachment.
Description
Technical field
The present invention relates to light splitting piece mounting technology field more particularly to a kind of automation light splitting piece mounting devices.
Background technique
5G construction is carried out energetically by country at present, and data center's development is swift and violent, domestic and international enterprise such as Huawei, Cisco, Arriba
Bar, Baidu, Google, Amazon etc. it is very big to optical-electric module demand, cause optical device manufacturing enterprise demand of expanding production extremely urgent,
And the attachment of interference-type light splitting piece is that optical device produces essential step, attachment efficiency can no longer meet market and need manually
It asks.
There are a universal difficulty, the attachments of light splitting piece also to rest on purely manual operation rank substantially for domestic optical communications industry
Section.Since light splitting piece is too small (1mm*1mm*0.1mm), the control and light splitting piece position accuracy demand to glue quantity are too high (accidentally
Poor 50um), human cost is high, and production efficiency is low.Product quality relies on operating staff qualification simultaneously, causes product quality not
Stablize.
Existing attachment scheme is mostly attachment manually, manually identifies lens position under the microscope, manually uses under the microscope
Manual dispenser dispensing manually picks up small light splitting piece with tweezers, and mount light splitting piece to point has the micro- of glue under the microscope
On lens, and manual blanking.
And automate attachment process difficult point and be that placement accuracy requirement is high, cost is difficult to control, complex process, is pushed up both at home and abroad
Exploitation automates attachment process in full preparation at present for sharp enterprise, and in addition to Finisar, these external top enterprises of Avago are gathered around
There are oneself automated production scheme, the basic blank out of domestic enterprise, therefore researches and develops interference-type light splitting piece and automate mounting technology
It is imperative.
Therefore, we have proposed a kind of automation light splitting piece mounting devices for solving the above problems.
Summary of the invention
The purpose of the present invention is to solve the attachment of light splitting piece existing in the prior art also rest on substantially it is purely manual
The shortcomings that sessions, and a kind of automation light splitting piece mounting device proposed.
To achieve the goals above, present invention employs following technical solutions:
A kind of automation light splitting piece mounting device, including device noumenon, the bottom of described device ontology are provided with control plane
Plate, and the middle side of device noumenon is equipped with operation plate, is fixedly installed workbench on the operation plate, and workbench is equipped with
Datum plane plate, the two sides of operation plate are equipped with supporting block, and the side of the operation plate is additionally provided with auxiliary block, pacifies in auxiliary block
Equipped with X-axis motor, the output end of the X-axis motor is connected with end plaste by drive rod, and the top of the supporting block is equipped with auxiliary
Plate is helped, master control borad is provided on accessory plate, and offer sliding slot on master control borad, the inside of the sliding slot is equipped with slide bar, and slide bar
The other end be fixedly connected with the side of the end plaste；
The top of the end plaste is provided with y-axis motor, and the output end key connection of y-axis motor has Y-axis bar, Y-axis bar
End is fixedly installed driving head, and the side of the end plaste is provided with Glue dripping head, and the other side of end plaste is provided with identification
Head.
Preferably, the sliding slot is T-type structure, and the slide bar is also T-type structure, and the horizon bar body of slide bar is located at described
In the level trough body of sliding slot, one end of the erect mast of slide bar extends to the outside of the sliding slot, the erect mast of the slide bar
One end and the end plaste weld.
Preferably, control button and display screen are provided on the control panel, and display screen is screwed in institute
It states on control panel.
Preferably, the X-axis motor and the y-axis motor are servo motor.
Preferably, the quantity of the supporting block is two, and supporting block is fixed by bolts on the operation plate.
Preferably, the bottom end two sides of described device ontology are welded with two stabilizer blades, and the bottom end of the stabilizer blade is equipped with ten thousand
To wheel.
Preferably, a kind of automation light splitting piece mounting system, including software terminal module, server, image identification system,
The output end of action module and kinetic control system, the software terminal module is connect with the input terminal of the server, described
The output end of server is connect with the input terminal of described image identifying system, the output end of server and the kinetic control system
Input terminal connection, and the output end of server is connect with the input terminal of the software terminal module, the output of the server
End is also connected with action module, and the output end of described image identifying system is connect with the input terminal of the server, the movement
The output end of control system is connect with the input terminal of the server.
Preferably, described image identifying system includes X-axis information, Y-axis information, memory template and identification terminal, the knowledge
Other terminal recognition image information, and image information is transferred to memory template, the memory template compares self information, obtains this
When X-axis information, Y-axis information, X-axis information, Y-axis information are then transferred to server.
Preferably, the kinetic control system includes X-axis motor and y-axis motor, and the software terminal module is specially to count
Calculation machine terminal multi-thread software.
Preferably, the action module includes dispensing unit, picks up mounting unit and blanking unit, the dispensing unit tool
Body is automatic dispensing machine, and the pickup mounting unit is specially to pick up placement equipment, and the blanking unit is specially blanking arm.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention utilizes image recognition technology, by image recognition technology to lenticule and interference-type light splitting piece initial bit
Set precise positioning.
2, the present invention utilizes high-precise motion control system and hardware, by high-precise motion control system to lenticule and
Interference-type light splitting piece is precisely displaced.
3, the present invention utilizes Multi-thread control software, complete by integral image identifying system and high-precise motion control system
At the full-automatic attachment scheme of interference-type light splitting piece.
In conclusion the present invention is precisely fixed by being carried out using image recognition technology to lenticule and interference-type light splitting piece
Then position completes automatically dropping glue, light splitting piece automatic Picking and light splitting piece using high-precision automatic kinematic system and mounts stream automatically
Journey improves the efficiency of light splitting piece attachment.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram for automating light splitting piece mounting device proposed by the present invention；
Fig. 2 is the structural schematic diagram at a kind of A for automating light splitting piece mounting device proposed by the present invention；
Fig. 3 is a kind of system block diagram for automating light splitting piece mounting device proposed by the present invention.
In figure: 1 device noumenon, 2 control panels, 3 supporting blocks, 4 X-axis motors, 5 accessory plates, 6 master control borads, 7 are slided
Slot, 8 workbenches, 9 datum plane plates, 10 end plastes, 101 driving heads, 102 Glue dripping heads, 103 identification heads, 11 Y-axis
Motor, 111 Y-axis bars.
Specific embodiment
Unless otherwise defined, all technologies used herein and scientific term have and the common skill of fields of the present invention
The normally understood identical meaning of art personnel.When there is a conflict, the definition in this specification shall prevail." quality, concentration, temperature
What degree, time or other values or parameter were limited with range, preferred scope or a series of upper limit preferred values and lower preferable values
When Range Representation, this be should be understood as specifically disclosing by any range limit or preferred value and any range lower limit or preferably
Any pairing of value is formed by all ranges, regardless of whether the range separately discloses.For example, the range of 1-50 should be understood that
Be include selected from 1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,
26,27,28,29,30,31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46,47,48,49 or 50
Any number, number combinatorics on words or subrange and all fractional values between above-mentioned integer, for example, 1.1,1.2,
1.3,1.4,1.5,1.6,1.7,1.8 and 1.9.It is specific to consider the extension since any endpoint in range about subrange
" nested subrange ".For example, the nested subrange of exemplary range 1-50 may include 1-10,1-20 on a direction,
1-30 and 1-40, or 50-40,50-30,50-20 and 50-10 in another direction."
Combined with specific embodiments below the present invention is made further to explain.
The embodiment of the present invention proposes a kind of automation light splitting piece mounting device, including device noumenon 1, device noumenon 1
Bottom be screwed control panel 2, and the middle side of device noumenon 1 is welded with operation plate, is welded with work on operation plate
Make platform 8, and workbench 8 is equipped with datum plane plate 9, the two sides of operation plate are equipped with supporting block 3, and the side of operation plate is also
It has been bolted auxiliary block, X-axis motor 4 has been equipped with by bolt in auxiliary block, the output end of X-axis motor 4 passes through driving
Bar is connected with end plaste 10, and the top of supporting block 3 is equipped with accessory plate 5, is provided with master control borad 6 on accessory plate 5, and on master control borad 6
Sliding slot 7 is offered, the inside of sliding slot 7 is equipped with slide bar, and the side of the other end of slide bar and end plaste 10 is screwed company
It connecing, the top of end plaste 10 is provided with y-axis motor 11 by bolt, and the output end key connection of y-axis motor 11 has Y-axis bar 111,
The end of Y-axis bar 111 is welded with driving head 101, and the side of end plaste 10 has been screwed Glue dripping head 102, and end plaste
10 other side is provided with identification head 103 by bolt.
In the present embodiment, sliding slot 7 is T-type structure, and slide bar is also T-type structure, and the horizon bar body of slide bar is located at sliding slot 7
In level trough body, one end of the erect mast of slide bar extends to the outside of sliding slot 7, one end of the erect mast of slide bar and end plaste
10 welding, using the slide bar of T-type and the sliding slot 7 of T-type, so that slide bar can only be moved in 7 directions along the chute, so that slide bar
The end plaste 10 of one end can only carry out position movement in 7 directions along the chute, ensure that the reliability of operation.
Specifically, it is provided with control button and display screen on control panel 2, and display screen is screwed in control plane
On plate 2, the control of overall work is carried out by control panel 2, X-axis motor 4 and y-axis motor 11 are servo motor, utilize X-axis
Motor 4 and y-axis motor 11 carry out the adjusting control of X-axis and Y-axis position.
Specifically, the quantity of supporting block 3 is two, and supporting block 3 is fixed by bolts on operation plate, device noumenon 1
Bottom end two sides be welded with two stabilizer blades, the bottom end of stabilizer blade is equipped with universal wheel, facilitates the movement of the entirety of device noumenon 1.
In the present embodiment, a kind of automation light splitting piece mounting system, including software terminal module, server, figure are proposed
As identifying system, action module and kinetic control system, the output end of software terminal module and the input terminal of server are connected, clothes
The output end of business device and the input terminal of image identification system connect, and the output end of server and the input terminal of kinetic control system connect
It connecing, and the output end of server is connect with the input terminal of software terminal module, the output end of server is also connected with action module,
The output end of image identification system and the input terminal of server connect, the output end of kinetic control system and the input terminal of server
Connection.
Specifically, image identification system includes X-axis information, Y-axis information, memory template and identification terminal, and identification terminal is known
Other image information, and image information is transferred to memory template, memory template compares self information, obtain X-axis information at this time,
Y-axis information, is then transferred to server for X-axis information, Y-axis information, and memory template is mechanical hard disk or solid state hard disk, memory
Template storing template data.
Specifically, kinetic control system includes X-axis motor and y-axis motor, and software terminal module is specially terminal
Multi-thread software, action module include that dispensing unit, pickup mounting unit and blanking unit, dispensing unit are specially automatically dropping glue
Machine, picking up mounting unit is specially to pick up placement equipment, and blanking unit is specially blanking arm, and identification terminal is specially to identify camera shooting
Machine.
In addition, at work, using identification terminal (identification video camera) identification operating position information at this time, and by working position
Confidence breath is transferred to memory template, and memory template compares itself storage information, obtains X-axis information, Y-axis information at this time, then
X-axis information, Y-axis information are transferred to server, server can give message reflection to software terminal module again, pass through software terminal
Module issues control command, and then kinetic control system passes through X-axis motor respectively, y-axis motor carries out the adjusting of operating position, together
When kinetic control system self information is fed back into server in real time, final software terminal module command server, so that movement
Module passes through dispensing unit respectively, picks up mounting unit and blanking unit progress dispensing, pickup attachment and blanking work.
Further, the present invention utilizes image recognition technology, is divided by image recognition technology to lenticule and interference-type
Piece initial position precise positioning, using high-precise motion control system and hardware, by high-precise motion control system to micro-
Mirror and interference-type light splitting piece are precisely displaced, and using Multi-thread control software, pass through integral image identifying system and high-precision
The full-automatic attachment scheme of kinetic control system completion interference-type light splitting piece.
To above-described embodiment and the prior art carry out the mounted efficiency UPH of 2,000,000 light splitting pieces, yield, consistency, can
It is compared by property and cost, as a result as follows:
It obtains, completes 20 light splitting piece attachments per hour manually, automatic placement machine completes 180 light splitting piece patches per hour
Dress；Attachment poor reliability manually, automatic placement machine high reliablity；Attachment yield is not higher than 90% manually, automatic placement machine yield
Higher than 99%；2,000,000 light splitting pieces are mounted, manual patch cost is 2,000,000, as long as automatic placement machine cost 500,000.
To sum up, the present invention is by carrying out precise positioning to lenticule and interference-type light splitting piece using image recognition technology, so
Automatically dropping glue, light splitting piece automatic Picking and light splitting piece, which are completed, using high-precision automatic kinematic system afterwards mounts process, pole automatically
The big efficiency for improving light splitting piece attachment.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
Unless specifically stated otherwise, positioned opposite, the digital table of the component and step that otherwise illustrate in these embodiments
It is not limited the scope of the invention up to formula and numerical value.Simultaneously, it should be appreciated that for ease of description, each portion shown in attached drawing
The size divided not is to draw according to actual proportionate relationship.For technology, side known to person of ordinary skill in the relevant
Method and equipment may be not discussed in detail, but in the appropriate case, and the technology, method and apparatus should be considered as authorizing explanation
A part of book.In shown here and discussion all examples, any occurrence should be construed as merely illustratively, and
Not by way of limitation.Therefore, the other examples of exemplary embodiment can have different values.It should also be noted that similar label
Similar terms are indicated in following attached drawing with letter, therefore, once it is defined in a certain Xiang Yi attached drawing, then subsequent attached
It does not need that it is further discussed in figure.
In the description of the present invention, it is to be understood that, the noun of locality such as " front, rear, top, and bottom, left and right ", " it is laterally, vertical,
Vertically, orientation or positional relationship indicated by level " and " top, bottom " etc. is normally based on orientation or position shown in the drawings and closes
System, is merely for convenience of description of the present invention and simplification of the description, in the absence of explanation to the contrary, these nouns of locality do not indicate that
It must have a particular orientation or be constructed and operated in a specific orientation with the device or element for implying signified, therefore cannot manage
Solution is limiting the scope of the invention；The noun of locality " inside and outside " refers to inside and outside the profile relative to each component itself.
Claims (10)
1. a kind of automation light splitting piece mounting device, including device noumenon (1), which is characterized in that the bottom of described device ontology (1)
Portion is provided with control panel (2), and the middle side of device noumenon (1) is equipped with operation plate, is fixedly installed work on the operation plate
Platform (8), and workbench (8) is equipped with datum plane plate (9), the two sides of operation plate are equipped with supporting block (3), the operation
The side of plate is additionally provided with auxiliary block, is equipped in auxiliary block X-axis motor (4), and the output end of the X-axis motor (4) passes through drive
Lever is connected with end plaste (10), and the top of the supporting block (3) is equipped with accessory plate (5), and accessory plate is provided with master control borad on (5)
(6), and on master control borad (6) offer sliding slot (7), the inside of the sliding slot (7) is equipped with slide bar, and the other end of slide bar with it is described
The side of end plaste (10) is fixedly connected；
The top of the end plaste (10) is provided with y-axis motor (11), and the output end key connection of y-axis motor (11) has Y-axis bar
(111), the end of Y-axis bar (111) is fixedly installed driving head (101), and the side of the end plaste (10) is provided with Glue dripping head
(102), and the other side of end plaste (10) is provided with identification head (103).
2. a kind of automation light splitting piece mounting device according to claim 1, which is characterized in that the sliding slot (7) is T-type
Structure, and the slide bar is also T-type structure, the horizon bar body of slide bar is located in the level trough body of the sliding slot (7), and slide bar erects
One end of straight-bar body extends to the outside of the sliding slot (7), one end of the erect mast of the slide bar and the end plaste (10)
Welding.
3. a kind of automation light splitting piece mounting device according to claim 1, which is characterized in that the control panel (2)
On be provided with control button and display screen, and display screen is screwed on the control panel (2).
4. a kind of automation light splitting piece mounting device according to claim 1, which is characterized in that the X-axis motor (4) and
The y-axis motor (11) is servo motor.
5. a kind of automation light splitting piece mounting device according to claim 1, which is characterized in that the supporting block (3)
Quantity is two, and supporting block (3) is fixed by bolts on the operation plate.
6. a kind of automation light splitting piece mounting device according to claim 1, which is characterized in that described device ontology (1)
Bottom end two sides be welded with two stabilizer blades, the bottom end of the stabilizer blade is equipped with universal wheel.
7. a kind of automation light splitting piece mounting system according to claim 1, which is characterized in that including software terminal mould
Block, server, image identification system, action module and kinetic control system, the output end of the software terminal module with it is described
The input terminal of server connects, and the output end of the server is connect with the input terminal of described image identifying system, server
Output end is connect with the input terminal of the kinetic control system, and the input of the output end of server and the software terminal module
End connection, the output end of the server are also connected with action module, the output end of described image identifying system and the service
The input terminal of device connects, and the output end of the kinetic control system is connect with the input terminal of the server.
8. a kind of automation light splitting piece mounting system according to claim 7, which is characterized in that described image identifying system
Including X-axis information, Y-axis information, memory template and identification terminal, the identification terminal identifies image information, and by image information
It is transferred to memory template, the memory template compares self information, obtains X-axis information, Y-axis information at this time, then believe X-axis
Breath, Y-axis information are transferred to server.
9. a kind of automation light splitting piece mounting system according to claim 7, which is characterized in that the kinetic control system
Including X-axis motor and y-axis motor, the software terminal module is specially terminal multi-thread software.
10. a kind of automation light splitting piece mounting system according to claim 7, which is characterized in that the action module packet
It includes dispensing unit, pick up mounting unit and blanking unit, the dispensing unit is specially automatic dispensing machine, and the pickup attachment is single
Member is specially to pick up placement equipment, and the blanking unit is specially blanking arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910046374.XA CN109569966B (en) | 2019-01-18 | 2019-01-18 | Automatic change beam split piece subsides dress device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910046374.XA CN109569966B (en) | 2019-01-18 | 2019-01-18 | Automatic change beam split piece subsides dress device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109569966A true CN109569966A (en) | 2019-04-05 |
| CN109569966B CN109569966B (en) | 2023-08-22 |
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ID=65916761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910046374.XA Active CN109569966B (en) | 2019-01-18 | 2019-01-18 | Automatic change beam split piece subsides dress device |
Country Status (1)
| Country | Link |
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| CN (1) | CN109569966B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113497872A (en) * | 2020-04-08 | 2021-10-12 | Oppo（重庆）智能科技有限公司 | Chip mounting device and chip mounting control method |
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| CN104148241A (en) * | 2014-08-26 | 2014-11-19 | 昆山迈致治具科技有限公司 | PCB dispensing device |
| CN206701621U (en) * | 2017-05-11 | 2017-12-05 | 福建省将乐县长兴电子有限公司 | One kind automation crystal oscillator production spot gluing equipment |
| CN207385828U (en) * | 2017-10-24 | 2018-05-22 | 武汉恒新动力科技有限公司 | A kind of more glue kind alternating vision identification automatic dispensing machines |
| CN108311341A (en) * | 2018-02-07 | 2018-07-24 | 深圳市世椿智能装备股份有限公司 | Dispenser, the automatic assembly line of fuel battery double plates |
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|---|---|---|---|---|
| CN104148241A (en) * | 2014-08-26 | 2014-11-19 | 昆山迈致治具科技有限公司 | PCB dispensing device |
| CN206701621U (en) * | 2017-05-11 | 2017-12-05 | 福建省将乐县长兴电子有限公司 | One kind automation crystal oscillator production spot gluing equipment |
| CN207385828U (en) * | 2017-10-24 | 2018-05-22 | 武汉恒新动力科技有限公司 | A kind of more glue kind alternating vision identification automatic dispensing machines |
| CN108311341A (en) * | 2018-02-07 | 2018-07-24 | 深圳市世椿智能装备股份有限公司 | Dispenser, the automatic assembly line of fuel battery double plates |
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| CN113497872A (en) * | 2020-04-08 | 2021-10-12 | Oppo（重庆）智能科技有限公司 | Chip mounting device and chip mounting control method |
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| CN109569966B (en) | 2023-08-22 |
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