CN109554865B - One-barrel-body double independent cloth lifting wheel, nozzle seat and cloth storage groove cloth dyeing machine - Google Patents
One-barrel-body double independent cloth lifting wheel, nozzle seat and cloth storage groove cloth dyeing machine Download PDFInfo
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- CN109554865B CN109554865B CN201910111782.9A CN201910111782A CN109554865B CN 109554865 B CN109554865 B CN 109554865B CN 201910111782 A CN201910111782 A CN 201910111782A CN 109554865 B CN109554865 B CN 109554865B
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- Prior art keywords
- cloth
- connecting pipe
- barrel body
- pipe
- storage groove
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- 239000004744 fabric Substances 0.000 title claims abstract description 184
- 238000003860 storage Methods 0.000 title claims abstract description 70
- 238000004043 dyeing Methods 0.000 title claims abstract description 31
- 238000005192 partition Methods 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims description 18
- PBYJDHRFPFHVKZ-UHFFFAOYSA-N n,n-dibutyl-4-hexoxynaphthalene-1-carboximidamide;hydrochloride Chemical compound Cl.C1=CC=C2C(OCCCCCC)=CC=C(C(=N)N(CCCC)CCCC)C2=C1 PBYJDHRFPFHVKZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 239000000498 cooling water Substances 0.000 description 11
- 238000001816 cooling Methods 0.000 description 8
- 238000003466 welding Methods 0.000 description 7
- 238000005265 energy consumption Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 101150114468 TUB1 gene Proteins 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A cloth dyeing machine with a barrel body and two independent cloth lifting wheels, a nozzle seat and a cloth storage groove belongs to the technical field of fabric heat treatment devices and comprises a barrel body, a cloth guide pipe, a cloth lifting wheel, a nozzle seat and a cloth storage groove; at least 2 cloth storage grooves are formed in the barrel body; the adjacent cloth storage grooves are separated by a middle partition plate; the number of the cloth guide pipes is the same as that of the cloth storage grooves; one end of the cloth guide pipe is arranged at the front end of the barrel body and is communicated with the corresponding cloth storage groove, and the other end of the cloth guide pipe is arranged at the rear end of the barrel body and is communicated with the corresponding cloth storage groove; the cloth lifting wheel is arranged at the front end of the barrel body; the nozzle seat is arranged on the cloth guide pipe and is positioned below the cloth lifting wheel; and Chu Buban is arranged inside the barrel body. The device designs a cloth storage space of the original single barrel body into a space formed by two groove-shaped cloth storage grooves, and the single cloth guide tube is also designed into a space formed by two independent cloth guide tubes, so that the space occupied by the single barrel body is saved, and the cloth storage space and the cloth containing amount in the single barrel body are greatly improved.
Description
Technical Field
The invention belongs to the technical field of fabric heat treatment devices, and particularly relates to a cloth dyeing machine with a barrel body, two independent cloth lifting wheels, a nozzle seat and a cloth storage groove.
Background
A large amount of water is needed in the dyeing process, and energy sources are consumed for heating the dye liquor and treating the wastewater; therefore, if the bath ratio can be further reduced in this process, various energy consumption can be reduced. The existing dyeing machine is a single-barrel body single-cloth pipe, a landslide type cloth storage groove structure is arranged in the dyeing machine, the occupied area required by the double-barrel body type structure is large, a large amount of water is required in the running process, and the bath ratio is relatively large; if more cloth is used, and when the cloth is stacked and moved in the structure, a large amount of cloth is extruded to the bottommost part in a single cloth storage groove with larger force, the operation of the cloth can be influenced, and wrinkles are generated.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings, and provides a barrel body double independent cloth lifting wheel, a nozzle seat and a cloth storage groove cloth dyeing machine.
The technical scheme adopted by the invention for achieving the purpose is as follows.
The cloth dyeing machine comprises a barrel body, a cloth guide pipe, a cloth lifting wheel, a nozzle seat and a cloth storage groove; at least 2 cloth storage grooves are formed in the barrel body; the adjacent cloth storage grooves are separated by a middle partition plate; the number of the cloth guide pipes is the same as that of the cloth storage grooves; one end of the cloth guide pipe is arranged at the front end of the barrel body and is communicated with the corresponding cloth storage groove, and the other end of the cloth guide pipe is arranged at the rear end of the barrel body and is communicated with the corresponding cloth storage groove; the cloth lifting wheel is arranged at the front end of the barrel body; the nozzle seat is arranged on the cloth guide pipe and is positioned below the cloth lifting wheel; chu Buban is arranged in the barrel body; the cloth storage plate is arranged at the bottom of the inner wall of the barrel body; the cloth storage plate is provided with meshes; the cloth storage plate, the middle partition plate and the inner wall of the barrel body are surrounded with a cloth storage groove; the cloth storage groove and the cloth guide tube form a circulation path of cloth.
The number of the cloth storage tanks is 2; 2 cloth guide pipes are arranged; the left cloth guide pipe is communicated with the left cloth storage groove; the cloth guide pipe on the right side is communicated with the cloth storage groove on the right side.
The bottom of the middle partition plate is fixedly arranged in the middle of Chu Buban; the top of the middle partition plate is fixedly arranged at the bottom of the spray pipe; the top of the spray pipe is fixedly arranged at the bottom of the upper partition plate, and the spray pipe is arranged along the axial direction of the barrel body; the top of the upper partition plate is fixedly arranged at the top of the inner wall of the barrel body.
Two rows of water sprinkling holes which are respectively arranged at the left and the right of the upper middle partition plate are formed in the upper part of the spray pipe; the spray pipe is a circular pipe without an axial weld joint.
The barrel body double independent cloth lifting wheel, the nozzle seat and the cloth storage groove dyeing machine further comprise a heat exchanger, a main pump, a first connecting pipe, a second connecting pipe, a third connecting pipe, a fourth connecting pipe, a fifth connecting pipe, a sixth connecting pipe and a seventh connecting pipe; the heat exchanger comprises a dye liquor inlet, a dye liquor outlet, a medium input port, a medium output port and a steam outlet; the dye liquor inlet, the medium outlet and the steam outlet are positioned at one side of the heat exchanger, and the dye liquor outlet and the medium inlet are positioned at the other side of the heat exchanger; the steam outlet is arranged at the top of the heat exchanger; one end of the fifth connecting pipe is connected to the bottom of the barrel body, the other end of the fifth connecting pipe is connected with the dye liquor inlet, and the main pump is arranged on the fifth connecting pipe; one end of the third connecting pipe is connected with the dye liquor outlet, the other end of the third connecting pipe is connected with a nozzle seat at the inlet of the cloth guide pipe, and the third connecting pipe is provided with a third control valve; one end of the fourth connecting pipe is connected with the three-way valve, and the other end of the fourth connecting pipe is connected with the fifth connecting pipe; the three-way valve pipeline is connected with the medium input port; the first connecting pipe is connected with the three-way valve, and is provided with a first control valve; the second connecting pipe is connected with the three-way valve, and a second control valve is arranged on the second connecting pipe; the sixth connecting pipe is connected with the medium output port and is provided with a sixth control valve; the seventh connecting pipe is connected with the medium output port, and a seventh control valve is arranged on the seventh connecting pipe.
The tail end of the fourth connecting pipe is inserted into the fifth connecting pipe and extends along the flowing direction of the dye liquor in the fifth connecting pipe; the tail end of a fourth connecting pipe positioned in the fifth connecting pipe is provided with first holes which are arranged at intervals, a sleeve is sleeved outside the tail end of the fourth connecting pipe in the fifth connecting pipe, the left end of the sleeve is connected with the fourth connecting pipe, and the right end of the sleeve is provided with an opening; the sleeve is provided with second holes which are arranged at intervals.
The second hole has a larger pore diameter than the first hole.
The device designs a cloth storage space of the original single barrel body into a space formed by two groove-shaped cloth storage grooves, and designs the single cloth guide tube into two independent cloth guide tubes, so that the original double barrel body model can be changed into a single barrel body double cloth tube, the occupied space is saved, and the cloth storage space and the cloth containing amount in the single barrel body are greatly improved; and because the cloth is distributed in two independent cloth storage spaces, the extrusion force of the cloth when moving in a single cloth storage groove is dispersed, so that the cloth cannot be excessively extruded to generate large-area wrinkles, and the dyeing quality is greatly improved while the lower bath ratio is achieved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present device;
FIG. 2 is a cross-sectional view taken along the A-A plane in FIG. 1 (arrows indicate the direction of water flow cleaning);
FIG. 3 is a schematic view of the internal structure of the barrel of the device;
FIG. 4 is an enlarged view of a portion of FIG. 1 at A;
FIG. 5 is a top view of the present device;
FIG. 6 is a top view of a conventional apparatus;
In the figure: the dyeing machine comprises a barrel body 1, a cloth guide pipe 2, a heat exchanger 3, a dyeing liquid inlet 3a, a dyeing liquid outlet 3b, a medium input port 3c, a medium output port 3d, a steam outlet 3e, a main pump 4, a first connecting pipe 5, a first control valve 5a, a second connecting pipe 6, a second control valve 6a, a third connecting pipe 7, a third control valve 7a, a fourth connecting pipe 8, a three-way valve 8a, a first hole 8b, a sleeve pipe 8c, a second hole 8d, a fifth connecting pipe 9, a sixth connecting pipe 10, a sixth control valve 10a, a seventh connecting pipe 11, a seventh control valve 11a, a cloth lifting wheel 12, a nozzle seat 13, a cloth storage tank 14, a middle partition 15, a cloth storage plate 16, an upper partition 17, a spray pipe 18 and a water sprinkling hole 19.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 and 2, a barrel double independent cloth lifting wheel, a nozzle seat and a cloth storage groove dyeing machine comprises a barrel body 1, a cloth guide pipe 2, a cloth lifting wheel 12, a nozzle seat 13 and a cloth storage groove 14; at least 2 cloth storage grooves 14 are formed in the barrel body 1; adjacent cloth storage grooves 14 are separated by a middle partition plate 15; the number of the cloth guide pipes 2 is the same as that of the cloth storage grooves 14; one end of the cloth guide tube 2 is arranged at the front end of the barrel body 1 and is communicated with the corresponding cloth storage groove 14, and the other end of the cloth guide tube is arranged at the rear end of the barrel body 1 and is communicated with the corresponding cloth storage groove 14; the cloth lifting wheel 12 is arranged at the front end of the barrel body 1; the nozzle seat 13 is installed on the cloth guide pipe 2 and is positioned below the cloth lifting wheel 12.
Preferably, the number of the cloth storage grooves 14 is 2; the number of the cloth guide pipes 2 is 2. The left cloth guide pipe 2 is communicated with the left cloth storage groove 14; the cloth guide 2 on the right side is communicated with the cloth storage groove 14 on the right side. At this time, the cloth lifting wheel 12, the nozzle seat 13 and the cloth storage groove 14 on the same side are one set of running devices in the barrel, the technical scheme is that one barrel body is correspondingly provided with 2 sets of running devices in the barrel, and the two sets of running devices are mutually independent.
As shown in fig. 1, the dyeing machine is a down-going dyeing machine, cloth enters the cloth guide tube 2 from the cloth lifting wheel 12 at the head of the barrel body 1, reaches the tail of the barrel body 1 under the action of the nozzle seat 13 and enters the cloth storage groove 14 of the barrel body 1 for dyeing, and then enters the cloth guide tube 2 from the head of the barrel body 1 to complete a dyeing cycle.
The device designs a cloth storage space of the original single barrel body into a space formed by two groove-shaped cloth storage grooves, and designs the single cloth guide tube into two independent cloth guide tubes, so that the original double barrel body model can be changed into a single barrel body double cloth tube, the occupied space is saved, and the cloth storage space and the cloth containing amount in the single barrel body are greatly improved; and because the cloth is distributed in two independent cloth storage spaces, the extrusion force of the cloth when moving in a single cloth storage groove is dispersed, so that the cloth cannot be excessively extruded to generate large-area wrinkles, and the dyeing quality is greatly improved while the lower bath ratio is achieved.
As shown in fig. 2 and 3, the Chu Buban, the middle partition 15 and the inner wall of the tub 1 enclose a cloth storage groove 14. The cloth storage tank 14 and the cloth guide 2 form a circulation path of cloth.
Further, chu Buban is arranged inside the barrel body 1; chu Buban 16 is erected at the bottom of the inner wall of the barrel body 1. Preferably, chu Buban is provided with meshes for leaking the dye liquor; the cloth storage plate 16 is inclined upwards at two sides, and plays a role in guiding cloth.
The bottom of the middle partition 15 is fixedly arranged in the middle of Chu Buban. Further, the top of the middle partition 15 is fixedly arranged at the bottom of the spray pipe 18; the top of the spray pipe 18 is fixedly arranged at the bottom of the upper partition plate 17, and the spray pipe 18 is arranged along the axial direction of the barrel body 1; the top of the upper partition plate 17 is fixedly arranged on the top of the inner wall of the barrel body 1. Preferably, the fixed mounting in this description is welding.
Two rows of water sprinkling holes 19 are formed in the upper portion of the sprinkling pipe 18, and the water sprinkling holes are formed in the left and right sides of the upper middle partition plate 15. When the water flows into the shower pipe 18, the water is sprayed obliquely upward from the sprinkler hole 19. When contacting the inner wall of the barrel body 1, the water flows down along the inner wall to clean the inner wall.
In this structure, the shower pipe 18 is divided into two independent cloth dyeing spaces by using the middle partition 15. The structure avoids the phenomenon that cloth is brought into the dyeing channel together when the dye liquor in one dyeing channel is led into the other dyeing channel, and the phenomenon of cylinder channeling occurs.
The spray pipe 18 is an axial non-welded circular pipe, and the sealing performance of the circular pipe is utilized to solve the problem of welding seams possibly existing in a welded plate, so that the risk of cracking the welding seams when the water pressure is excessive is prevented.
If the spray pipe is formed by the welding plate, the welding plate is easy to crack at the welding seam due to the existence of high-pressure water flow in the spray pipe and long service time. The structure adopts the round tube to replace the original welding plate, thereby avoiding the risks of deformation and weld cracking when the water pressure is too high.
This structure, simultaneously, this structure adopts the structure of shower 18 and last baffle 17 for the installation of part is also very convenient, goes up baffle 17, shower 18, middle baffle 15 and does not require to center completely, can have certain error, and upward baffle 17 or middle baffle 15 can have certain inclination promptly, is convenient for weld above-mentioned part in ladle body 1 inside.
The device adopts the totally-enclosed type middle partition structure to completely isolate the barrel body into two independent dyeing channels, solves the problem that the original middle partition structure has a gap above the spray pipe, and avoids the occurrence of a blow-by phenomenon.
As shown in fig. 1, the present apparatus further includes a heat exchanger 3, a main pump 4, a first connection pipe 5, a second connection pipe 6, a third connection pipe 7, a fourth connection pipe 8, a fifth connection pipe 9, a sixth connection pipe 10, and a seventh connection pipe 11.
The cloth guide tube 2 is positioned below the barrel body 1, one end of the cloth guide tube is connected with the head of the barrel body 1, and the other end of the cloth guide tube is connected with the tail of the barrel body 1.
The heat exchanger 3 comprises a dye liquor inlet 3a, a dye liquor outlet 3b, a medium input port 3c, a medium output port 3d and a steam outlet 3e; the dye liquor inlet 3a, the medium outlet 3d and the steam outlet 3e are positioned on one side of the heat exchanger 3, and the dye liquor outlet 3b and the medium inlet 3c are positioned on the other side of the heat exchanger 3. Preferably, the steam outlet 3e is provided at the top of the heat exchanger 3.
The medium is steam or cooling water, and the flow directions of the medium and the dye liquor in the heat exchanger 3 are opposite. Preferably, the heat exchanger 3 is a shell-and-tube heat exchanger, one end of a pipeline inside the heat exchanger is connected with the dye liquor inlet 3a, and the other end of the pipeline is connected with the dye liquor outlet 3b; the medium inlet 3c and the medium outlet 3d communicate with a cavity between the internal piping and the housing of the heat exchanger 3.
One end of the fifth connecting pipe 9 is connected to the bottom of the barrel body 1, the other end of the fifth connecting pipe 9 is connected with the dye liquor inlet 3a, and the fifth connecting pipe 9 is provided with a main pump 4; one end of the third connecting pipe 7 is connected with the dye liquor outlet 3b, the other end of the third connecting pipe 7 is connected with the nozzle seat 13 at the inlet of the cloth guide pipe 2, and the third connecting pipe 7 is provided with a third control valve 7a; one end of the fourth connecting pipe 8 is connected with a three-way valve 8a, and the other end of the fourth connecting pipe is connected with a fifth connecting pipe 9; the three-way valve 8a is connected with the medium input port 3c in a pipeline manner; the first connecting pipe 5 is connected with the three-way valve 8a, and the first control valve 5a is arranged on the first connecting pipe 5; the second connecting pipe 6 is connected with a three-way valve 8a, and the second connecting pipe 6 is provided with a second control valve 6a; the sixth connection pipe 10 is connected with the medium output port 3d, and the sixth connection pipe 10 is provided with a sixth control valve 10a; the seventh connection pipe 11 is connected to the medium outlet 3d, and the seventh connection pipe 11 is mounted with a seventh control valve 11a.
The first connecting pipe 5 is used for introducing steam; the second connection pipe 6 is used for introducing cooling water; a third connection pipe 7 for guiding the dye liquor from the heat exchanger 3 to the cloth guide 2; the fourth connection pipe 8 is used for guiding steam or cooling water into the fifth connection pipe 9; the fifth connecting pipe 9 is used for guiding the dye liquor from the barrel body 1 to the heat exchanger 3; the sixth connection pipe 10 serves to conduct condensed water from the heat exchanger 3, and the seventh connection pipe 11 serves to conduct cooling water from the heat exchanger 3.
Preferably, the three-way valve 8a is a three-way cylinder ball valve; the seventh control valve 11a is a drain valve.
Preferably, the end of the fourth connecting pipe 8 is inserted into the fifth connecting pipe 9 and extends along the flow direction of the dye liquor in the fifth connecting pipe 9; the tail end of a fourth connecting pipe 8 positioned in the fifth connecting pipe 9 is provided with first holes 8b which are arranged at intervals, a sleeve 8c is sleeved outside the tail end of the fourth connecting pipe 8 in the fifth connecting pipe 9, one end of the sleeve 8c is connected with the fourth connecting pipe 8, and the other end of the sleeve 8c is provided with an opening; the sleeve 8c is provided with second holes 8d arranged at intervals. Preferably, the second holes 8d have a larger diameter than the first holes 8 b. The arrangement of the first holes 8b and the second holes 8d allows the steam or cooling water to be in contact with the dye liquor in sections, avoiding direct and rapid contact of the steam or cooling water with the dye liquor.
The direct temperature rising mode is as follows: the first control valve 5a is opened, the three-way valve 8a is communicated with the first connecting pipe 5 and the fifth connecting pipe 9, and steam enters the fifth connecting pipe 9 through the first connecting pipe 5 and the fourth connecting pipe 8 to directly heat the dye liquor. When the dye liquor needs to be heated and the dye liquor is not used, the dye liquor can be directly contacted with steam, so that the steam use efficiency is greatly improved, and no condensed water is discharged.
When the characteristics and the structure of the dye used in dyeing are not easily damaged by high-temperature steam, the direct heating mode of the device can be used for heating the dye liquor to about 95 degrees.
Indirect heating mode: the first control valve 5a is opened, the three-way valve 8a is communicated with the first connecting pipe 5 and the medium input port 3c, and heat exchange is carried out on steam and dye liquor in the heat exchanger 3, so that the dye liquor is indirectly heated. The generated condensed water is discharged through the drain valve 11a of the seventh connection pipe 11.
When the temperature of the dye liquor is raised to more than 95 degrees, an indirect temperature raising mode can be adopted.
An indirect cooling mode: the second control valve 6a is opened, and the three-way valve 8a communicates the second connection pipe 6 with the medium input port 3c, and the cooling water enters the heat exchanger 3 through the second connection pipe 6. The heat exchanger 3 exchanges heat between the dye liquor and the cooling water, thereby cooling the dye liquor. The generated high-temperature cooling water is rapidly discharged through the sixth control valve 10 a.
The direct cooling mode is as follows: the second control valve 6a is opened, and the three-way valve 8a communicates the second connection pipe 6 and the fifth connection pipe 9. The cooling water enters the fifth connecting pipe 9 through the second connecting pipe 6 to cool the dye liquor.
When the color or dye characteristics and the structure sensitive to temperature are easily damaged by high-temperature steam, an indirect heating mode is used during heating, and an indirect cooling mode is also used for cooling during cooling. When the temperature is reduced to 95 ℃, the direct cooling mode can be started according to the characteristics of the cloth, so that the hot water recovery quantity is reduced, and the energy consumption is reduced.
In another variant of the invention, the fourth connecting tube 8 is connected at one end to the medium inlet 3c and at the other end to the bottom of the bowl 1. The steam or cooling water directly enters the barrel body 1 through the fourth connecting pipe 8 to directly heat or directly cool the dye liquor.
The device realizes the direct and indirect temperature rise and reduction treatment of the dye liquor by arranging the fourth connecting pipe 8. When the temperature is raised, when the temperature is lower than 95 ℃, a direct heating mode can be started according to the characteristics of the cloth, so that the heating time is shortened, and the production efficiency is improved; when the temperature is higher than 95 ℃, an indirect heating mode is adopted. When the temperature is reduced to 95 degrees, the direct cooling mode can be started according to the characteristics of the cloth, so that the hot water recovery amount is reduced, and the energy consumption is reduced.
Because the device adopts 2 sets of running devices in the barrel, the third connecting pipe 7 can be arranged into 2 sets, and the tail ends of the third connecting pipe are respectively connected with different cloth guide pipes 2.
The invention has been described in terms of embodiments, and the device can be modified and improved without departing from the principles of the invention. It should be noted that all technical solutions obtained by equivalent substitution or equivalent transformation fall within the protection scope of the present invention.
Claims (4)
1. The cloth dyeing machine with the two independent cloth lifting wheels and the nozzle seat and the cloth storage groove is characterized by comprising a barrel body (1), a cloth guide pipe (2), the cloth lifting wheels (12), the nozzle seat (13) and the cloth storage groove (14); at least 2 cloth storage grooves (14) are formed in the barrel body (1); the adjacent cloth storage grooves (14) are separated by a middle partition plate (15); the number of the cloth guide pipes (2) is the same as that of the cloth storage grooves (14); one end of the cloth guide tube (2) is arranged at the front end of the barrel body (1) and is communicated with the corresponding cloth storage groove (14), and the other end of the cloth guide tube is arranged at the rear end of the barrel body (1) and is communicated with the corresponding cloth storage groove (14); the cloth lifting wheel (12) is arranged at the front end of the barrel body (1); the nozzle seat (13) is arranged on the cloth guide pipe (2) and is positioned below the cloth lifting wheel (12); chu Buban (16) is arranged inside the barrel body (1); the Chu Buban (16) is arranged at the bottom of the inner wall of the barrel body (1); the Chu Buban (16) is provided with meshes, and two sides of the Chu Buban (16) are inclined upwards; a cloth storage groove (14) is formed in the inner walls of the Chu Buban (16), the middle partition plate (15) and the barrel body (1) in a surrounding mode; the cloth storage groove (14) and the cloth guide tube (2) form a circulation path of cloth; 2 cloth lifting wheels (12); 2 nozzle holders (13); 2 cloth storage tanks (14); 2 cloth guide pipes (2); the left cloth guide pipe (2) is communicated with the left cloth storage groove (14); the cloth guide pipe (2) on the right side is communicated with the cloth storage groove (14) on the right side;
The bottom of the middle partition plate (15) is fixedly arranged in the middle of Chu Buban (16); the top of the middle partition plate (15) is fixedly arranged at the bottom of the spray pipe (18); the top of the spray pipe (18) is fixedly arranged at the bottom of the upper partition plate (17), and the spray pipe (18) is arranged along the axial direction of the barrel body (1); the top of the upper partition plate (17) is fixedly arranged at the top of the inner wall of the barrel body (1);
The device further comprises a heat exchanger (3), a main pump (4), a first connecting pipe (5), a second connecting pipe (6), a third connecting pipe (7), a fourth connecting pipe (8), a fifth connecting pipe (9), a sixth connecting pipe (10) and a seventh connecting pipe (11); the heat exchanger (3) comprises a dye liquor inlet (3 a), a dye liquor outlet (3 b), a medium input port (3 c), a medium output port (3 d) and a steam outlet (3 e); the dye liquor inlet (3 a), the medium outlet (3 d) and the steam outlet (3 e) are positioned on one side of the heat exchanger (3), and the dye liquor outlet (3 b) and the medium inlet (3 c) are positioned on the other side of the heat exchanger (3); the steam outlet (3 e) is arranged at the top of the heat exchanger (3); one end of the fifth connecting pipe (9) is connected to the bottom of the barrel body (1), the other end of the fifth connecting pipe is connected with the dye liquor inlet (3 a), and the fifth connecting pipe (9) is provided with a main pump (4); one end of the third connecting pipe (7) is connected with the dye liquor outlet (3 b), the other end of the third connecting pipe is connected with the nozzle seat (13) at the inlet of the cloth guide pipe (2), and the third connecting pipe (7) is provided with a third control valve (7 a); one end of the fourth connecting pipe (8) is connected with a three-way valve (8 a), and the other end of the fourth connecting pipe is connected with a fifth connecting pipe (9); the three-way valve (8 a) is connected with the medium input port (3 c) through a pipeline; the first connecting pipe (5) is connected with the three-way valve (8 a), and the first connecting pipe (5) is provided with a first control valve (5 a); the second connecting pipe (6) is connected with the three-way valve (8 a), and the second connecting pipe (6) is provided with a second control valve (6 a); the sixth connecting pipe (10) is connected with the medium output port (3 d), and the sixth connecting pipe (10) is provided with a sixth control valve (10 a); the seventh connecting pipe (11) is connected with the medium output port (3 d), and the seventh connecting pipe (11) is provided with a seventh control valve (11 a).
2. A barrel body double independent cloth lifting wheel, nozzle seat and cloth storing groove dyeing machine according to claim 1, characterized in that the upper part of the spray pipe (18) is provided with two rows of sprinkling holes (19) which are respectively arranged at the left and right sides of the upper middle partition plate (15); the spray pipe (18) is a circular pipe with no weld joint in the axial direction.
3. A drum body double independent cloth lifting wheel, nozzle seat and cloth storing groove dyeing machine according to claim 1, characterized in that the tail end of the fourth connecting pipe (8) is inserted into the fifth connecting pipe (9) and extends along the flowing direction of the dyeing liquid in the fifth connecting pipe (9); the tail end of a fourth connecting pipe (8) positioned in the fifth connecting pipe (9) is provided with first holes (8 b) which are arranged at intervals, a sleeve (8 c) is sleeved outside the tail end of the fourth connecting pipe (8) in the fifth connecting pipe (9), the left end of the sleeve (8 c) is connected with the fourth connecting pipe (8), and the right end of the sleeve is provided with an opening; the sleeve (8 c) is provided with second holes (8 d) which are arranged at intervals.
4. A drum double independent cloth lifting wheel, nozzle holder, cloth storing groove dyeing machine according to claim 3, characterized in that the aperture of the second hole (8 d) is larger than the aperture of the first hole (8 b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910111782.9A CN109554865B (en) | 2019-02-12 | 2019-02-12 | One-barrel-body double independent cloth lifting wheel, nozzle seat and cloth storage groove cloth dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910111782.9A CN109554865B (en) | 2019-02-12 | 2019-02-12 | One-barrel-body double independent cloth lifting wheel, nozzle seat and cloth storage groove cloth dyeing machine |
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| Publication Number | Publication Date |
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| CN109554865A CN109554865A (en) | 2019-04-02 |
| CN109554865B true CN109554865B (en) | 2024-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910111782.9A Active CN109554865B (en) | 2019-02-12 | 2019-02-12 | One-barrel-body double independent cloth lifting wheel, nozzle seat and cloth storage groove cloth dyeing machine |
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| CN112359531A (en) * | 2020-10-23 | 2021-02-12 | 杭州航民合同精机有限公司 | Cloth dyeing machine facilitating short-cycle dyeing of cloth and dyeing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200230424Y1 (en) * | 2000-12-18 | 2001-07-03 | 정희도 | Fabric cooling system for liquid-flow circulating fabric dyeing machine |
| TWM333426U (en) * | 2007-07-13 | 2008-06-01 | Sheng Zhun Entpr Co Ltd | Pressure adjustment device of fabric-dyeing machine |
| TWM571385U (en) * | 2018-12-11 | Low bath ratio dyeing machine | ||
| CN210002076U (en) * | 2019-02-12 | 2020-01-31 | 杭州航民合同精机有限公司 | cloth dyeing machine with double independent cloth lifting wheels, nozzle seat and cloth storage tank |
-
2019
- 2019-02-12 CN CN201910111782.9A patent/CN109554865B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM571385U (en) * | 2018-12-11 | Low bath ratio dyeing machine | ||
| KR200230424Y1 (en) * | 2000-12-18 | 2001-07-03 | 정희도 | Fabric cooling system for liquid-flow circulating fabric dyeing machine |
| TWM333426U (en) * | 2007-07-13 | 2008-06-01 | Sheng Zhun Entpr Co Ltd | Pressure adjustment device of fabric-dyeing machine |
| CN210002076U (en) * | 2019-02-12 | 2020-01-31 | 杭州航民合同精机有限公司 | cloth dyeing machine with double independent cloth lifting wheels, nozzle seat and cloth storage tank |
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