CN112359531A - Cloth dyeing machine facilitating short-cycle dyeing of cloth and dyeing method thereof - Google Patents
Cloth dyeing machine facilitating short-cycle dyeing of cloth and dyeing method thereof Download PDFInfo
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- CN112359531A CN112359531A CN202011150336.8A CN202011150336A CN112359531A CN 112359531 A CN112359531 A CN 112359531A CN 202011150336 A CN202011150336 A CN 202011150336A CN 112359531 A CN112359531 A CN 112359531A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
Abstract
A cloth dyeing machine convenient for short-cycle dyeing of cloth and a dyeing method thereof belong to the technical field of treatment equipment for contact between textile fabrics and dye liquor, exchange frequency and dye transfer speed, and comprise a cylinder body; a group of short circulation running assemblies for cloth and dye liquor are arranged in the barrel, each short circulation running assembly comprises a nozzle, a cloth guide pipe and a cloth storage groove, the nozzles are arranged in the cloth running direction, the cloth outlet end of each nozzle is connected with the head end of the cloth guide pipe, the cloth guide pipes are positioned above the cloth storage grooves, and the tail ends of the cloth guide pipes are communicated with the cloth storage grooves; the device has simple and compact structure, and can circularly dye fabrics with different weights, thicknesses and widths in a cloth storage tank in multiple short circulation modes, thereby greatly improving the product quality, increasing the productivity and greatly reducing the energy consumption.
Description
Technical Field
The invention belongs to the technical field of treatment equipment for contact between textile fabrics and dye liquor, exchange frequency and transfer dyeing speed, and particularly relates to a cloth dyeing machine convenient for short-cycle dyeing of cloth and a dyeing method thereof.
Background
At present, a cloth dyeing machine with an external cloth guide pipe is commonly used in the industry for circular dyeing, when cloth with different widths, thicknesses, gram weights and materials is dyed, 1 cloth with 1 circular ring is generally formed by connecting the head and the tail in a cloth storage tank of the cloth dyeing machine, and circular dyeing is carried out through a circular nozzle and a circular cloth guide pipe. When dyeing heavy, wide and thick cloth, the 1 cloth is easy to form into bundles in a circular nozzle and a circular cloth guide pipe, so that the problem of straight wrinkles is caused; when dyeing thin and light cloth with light weight and thinner weight, the 2 cloth running thin and light simultaneously are easy to twist in the circular nozzle and the circular cloth guide pipe, so as to cause the problem of fold.
Secondly, the dyed cloth must be within 3 minutes to circulate in a cloth storage tank due to the restriction of the dyeing speed of the dye, the circulation speed of the cloth and other factors, and to avoid the problems of dyeing defect, wrinkle and the like. However, the cloth is thick and thin due to various types; the gram weights of the cloth are from two and thirty grams to four and five hundred grams. Generally, the grammage of the cloth is different but the total weight is the same, and the total length of the cloth with light grammage is longer than that of the cloth with heavy grammage; the time of one circle of cloth with light gram weight is longer than that of one circle of cloth with heavy gram weight; therefore, when dyeing cloth with light gram weight, the cloth is difficult to enter according to the cloth containing weight designed by the cloth storage tank for circular dyeing. Therefore, when the cloth with lighter gram weight or thinner and more easily-cracked yarns is dyed in the same cloth storage tank, the cloth feeding weight and the cloth feeding length can only be reduced, or the temperature rising and reducing speed can be reduced, so that the energy consumption and the dyeing operation cost are greatly increased.
Disclosure of Invention
The invention aims to provide a cloth dyeing machine convenient for short-cycle dyeing of cloth and a dyeing method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a cloth dyeing machine convenient for short-cycle dyeing of cloth comprises a cylinder body; the inside of barrel is provided with a set of confession cloth and the short circulation operation subassembly of dye liquor, short circulation operation subassembly includes nozzle, fabric guide tube and the storage cloth groove that sets up according to cloth traffic direction, nozzle cloth outlet end is connected with the fabric guide tube head end, the fabric guide tube is located stores up cloth groove top, just the tail end of fabric guide tube with store up the cloth groove and be linked together.
Compared with the prior art, the invention has the beneficial effects that: this device simple structure is compact, has solved the easy fold of wide thick heavy cloth, and thin light cloth throw cloth volume decline scheduling problem takes place, reduces the loss of the energy when increasing the productivity by a wide margin, in addition, in a cloth storage tank, dye with a plurality of short circulation modes of circulating, shorten the dyeing time, improve the dyeing quality, in addition, when the capacity of design manufacturing cloth dyeing machine, can shorten barrel length or barrel quantity, can reach the dyeing effect who dyes the same cloth length with former equipment and reduce the area of equipment.
Furthermore, when high-temperature and high-pressure dyeing is carried out, if the cloth guide pipe is arranged outside the cylinder body, the cloth guide pipe needs to be designed into a circular pipe type, the flat and wide rectangular pipe-shaped cloth guide pipe is prevented from cracking due to high pressure, the cloth guide pipe with the rectangular cross section is arranged inside the cylinder body, the internal and external air pressures of the cloth guide pipe are consistent with the air pressure in the cylinder body, and the problem that cloth is easily twisted into a twist shape when circularly running through the circular cloth guide pipe in the dyeing process is solved.
Further, the number of the group of cloth and dye liquor short circulation operation components is at least 1.
Further, the cloth lifting device comprises a cloth lifting wheel, a nozzle seat and a cloth stacking device; the cloth lifting wheel is positioned above the nozzle seat, the nozzle is detachably arranged in the nozzle seat, the cloth inlet of the cloth stacking device is communicated with the tail end of the cloth guide pipe, and the cloth outlet of the cloth stacking device is communicated with the cloth storage groove.
Further, the cloth guide pipe sequentially comprises a cloth passing pipe and a drainage pipe according to the running direction of the cloth; wherein, the cloth passing pipe is a wide pipeline consisting of a plurality of sections of pipe bodies.
Furthermore, the cross section of the cloth passing pipe is rectangular.
Furthermore, the cloth guide pipe also comprises a reducer pipe.
Further, the nozzle holder includes the urceolus, be provided with on the urceolus and spout pressure rivers entry, just the inside downside of urceolus touches to connect and is provided with a set of and spouts the equal reposition of redundant personnel mechanism of pressure rivers, spout the equal reposition of redundant personnel mechanism of pressure rivers and intake the end with it is linked together to spout pressure rivers entry.
Further, spout pressure rivers and equally divide a class mechanism and include that the spacer sleeve locates the inside inner tube of urceolus, the inner tube up end is equipped with the barrier plate, the barrier plate outwards extend with urceolus internal surface links up, just evenly distributed has the flow export of equalling divide of a plurality of on the barrier plate body.
Further, the outer edges of the top end and the bottom end of the outer barrel are one or a combination of more of an oval shape, a rectangular shape, a circular shape or a polygonal shape.
Further, the length of the cloth passing pipe is 200-1200 CM, the caliber width of the head end of the cloth passing pipe is 10-40 CM, and the caliber height of the cloth passing pipe is 5-15 CM; and the caliber width of the tail end of the cloth passing pipe is 10-50 CM, and the height is 5-20 CM.
Furthermore, the drainage tube adopts one of an arc-shaped tube type drainage tube or an arc-shaped plate type drainage pipeline, a cloth inlet of the drainage tube is communicated with the tail end of the cloth through pipe, and a cloth outlet of the drainage tube is communicated with a cloth inlet of the cloth stacking device.
Furthermore, the top end of the reducer pipe is one of an oval pipe, a rectangular pipe, a round pipe or a polygonal pipe, the top end of the reducer pipe is connected with the tail end of the nozzle seat, the tail end of the reducer pipe is a rectangular pipe and is connected with the front end of the distribution pipe, and the length of the reducer pipe is 5 CM-25 CM.
Further, the nozzle is one or a combination of a rectangular uniform-spraying-pressure cloth-expanding nozzle, a rectangular uniform-spraying-pressure anti-rotation nozzle or a circular high-spraying-pressure anti-rotation nozzle, and the top end and the bottom end of the nozzle are matched with the top end and the bottom end of the nozzle seat.
Furthermore, the caliber width of the cloth outlet of the rectangular uniform-spraying pressure-spreading nozzle or the rectangular uniform-spraying pressure-preventing swirl nozzle is 10 CM-40 CM, and the height of the nozzle is 5 CM-15 CM, in addition, a group of long flow guide channels are arranged on the upper side and the lower side of the rectangular uniform-spraying pressure-spreading nozzle or the rectangular uniform-spraying pressure-preventing swirl nozzle, the width of each flow guide channel is 10 CM-35 CM, and the outlet gap of each flow guide channel is 2 MM-10 MM.
Furthermore, a group of circular high-pressure-jetting anti-rotation nozzles are arranged on the circular high-pressure-jetting anti-rotation nozzle, the gap between the circular high-pressure-jetting water-jetting nozzles is 2 MM-10 MM, the cloth inlet and the cloth outlet of the circular high-pressure-jetting anti-rotation nozzle are circular, and the diameters of the cloth inlet and the cloth outlet are 5 CM-25 CM.
The dyeing method based on the cloth dyeing machine comprises the following steps:
s1: preparing in advance: selecting a proper nozzle according to the characteristics and the dyeing effect of the cloth to be dyed, matching the proper nozzle with the nozzle seat, and selecting a proper number of short-cycle operation components according to actual needs;
s2: cloth treatment: according to the weight of the cloth stored in the cloth storage tank, cloth with the same weight but different properties such as width, thickness, gram weight, material and the like is put into the cloth storage tank, and the cloth is respectively wound and connected end to end into corresponding circulating circles, or is subjected to grouping treatment, such as: narrow, thin and light cloth is selected, and four pieces of cloth are divided into two groups in a nail edge mode;
s3: dyeing: circularly dyeing the cotton through a cloth lifting wheel, a nozzle, a cloth guide pipe and a cloth storage groove in sequence.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the nozzle holder and the nozzle when installed;
FIG. 3 is a schematic view of an overall construction of a nozzle holder design according to the present invention;
FIG. 4 is a schematic cross-sectional view of a nozzle carrier design according to the present invention;
FIG. 5 is a schematic view of the overall structure of a nozzle holder design II according to the present invention;
FIG. 6 is a schematic view of a nozzle pattern according to the present invention;
FIG. 7 is a schematic view of a second embodiment of a nozzle of the present invention;
FIG. 8 is a schematic view of a three-configuration nozzle pattern according to the present invention;
FIG. 9 is a schematic view of a nozzle pattern four of the present invention;
FIG. 10 is a schematic view of a layout of the present invention;
FIG. 11 is a schematic view of a second embodiment of the present invention;
FIG. 12 is a schematic view of a three-structure of the present invention;
FIG. 13 is a schematic view of a first mode of dyeing a piece of cloth according to the present invention;
FIG. 14 is a schematic view of a second mode of dyeing a piece of cloth according to the present invention;
FIG. 15 is a schematic view of a third mode of dyeing a piece of cloth according to the present invention;
FIG. 16 is a fourth embodiment of the present invention for dyeing a piece of cloth;
FIG. 17 is a schematic view of a first embodiment of a special dyeing process for cloth according to the present invention;
FIG. 18 is a schematic view of a second embodiment of a special dyeing process for cloth according to the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be described below in detail and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Example (b):
the cloth dyeing machine convenient for short-cycle dyeing of cloth as shown in figure 1 comprises a cylinder body 1 and a group of components for short-cycle running of cloth and dye liquor; the number of the short circulation operation components is not less than 1, the dyeing efficiency is improved by adding the number of the short circulation operation components, secondly, the short circulation operation components comprise a nozzle 2, a cloth guide pipe 3 and a cloth storage groove 4, the inside of the barrel 1 is provided with a cloth lifting wheel 5, a nozzle seat 6, the cloth guide pipe 3, a cloth stacking device and the cloth storage groove 4 according to the cloth running direction, the cloth guide pipe 3 is internally arranged in the barrel 1 to realize that the internal and external air pressure of the cloth guide pipe 3 is consistent with the air pressure in the barrel 1, so that the cloth is dyed in a high-temperature high-pressure short circulation mode through the cloth guide pipe, the production efficiency and the product quality are greatly improved, wherein the cloth lifting wheel 5 is positioned above the nozzle seat 6, the cloth outlet of the nozzle seat 6 is connected with the front end of the cloth guide pipe 3, and the tail end of the cloth guide pipe 3 is connected with the cloth inlet of the cloth stacking device, fold cloth device's cloth outlet with store up cloth groove 4 and be connected, in addition, cloth guide tube 3 is located stores up cloth groove 4 top, just nozzle holder 6 is inside can dismantle and be connected with nozzle 2, sets firmly nozzle 2 in nozzle holder 6 inside through bolted connection promptly, the dismouting of being convenient for.
It is worth mentioning that, in the present embodiment, the cloth guide tube 3 sequentially comprises a cloth passing tube 8 and a drainage tube 9 according to the cloth running direction; the cloth passing pipe 8 is a wide pipeline formed by sequentially connecting a plurality of sections of pipe bodies, the wide pipeline is provided with a certain inclination angle through the connection between the pipe bodies and forms a depressed area together with a certain radian arranged at the connection position of the cloth inlet of the pipeline and the nozzle seat 6, the depressed area can accumulate dye liquor, and when cloth passes through the depressed area, the cloth can be dip-dyed to achieve the uniform dyeing effect; in another embodiment, the cloth guide pipe 3 sequentially comprises a reducer pipe 7, a cloth passing pipe 8 and a drainage pipe 9 according to the cloth running direction, and the reducer pipe 7 is adopted to facilitate installation of the cloth passing pipe 8.
The wide pipeline composed of a plurality of sections of the pipe bodies is parallel to the cloth storage groove 4, and as can be seen from fig. 10 to 12, the wide pipeline composed of a plurality of sections of the pipe bodies is one of the inner pipe diameter is constant or the inner pipe diameter is changed, for example: the width is the same width, and the width gradually becomes wide and gradually becomes wide gradually section by section, but not only be limited to above several kinds of changes, and a plurality of sections the cross section of body is the rectangle, realizes that two cloth of interior operation of body simultaneously can not take place to twist.
The top end of the reducer pipe 7 is one of an oval pipe, a rectangular pipe, a round pipe or a polygonal pipe, the reducer pipe is lined on a flange plate and connected with the bottom end of the nozzle seat 6 through a bolt, the tail end of the reducer pipe 7 is a rectangular pipe and connected with the front end of the distribution pipe 8, and preferably, the length of the reducer pipe 7 is 5-25 CM.
The entire length of the distribution pipe 8 is 200CM to 1200 CM.
Secondly, in this embodiment, the diameter width of the head end of the distribution pipe 8 is 10CM to 40CM, and the diameter height thereof is 5CM to 15 CM; and the caliber width of the tail end of the cloth passing pipe 8 is 10-50 CM, and the height is 5-20 CM.
In this embodiment, the drainage tube 9 is an arc tube type drainage tube, a cloth inlet of the drainage tube 9 is communicated with the tail end of the cloth passing tube 8, and a cloth outlet of the drainage tube 9 is communicated with a cloth inlet of the cloth stacking device;
in another embodiment, the drainage tube 9 adopts an arc-shaped plate type drainage pipeline, the arc-shaped plate type drainage tube consists of a groove-shaped tube and an arc-shaped plate, the groove-shaped tube is arranged at the upper side inside the barrel 1 and is connected with the inner wall of the barrel 1, the front end of the groove-shaped tube is connected with the tail end of the cloth passing tube 8, in addition, the arc-shaped plate is arranged at the 10 CM-40 CM part of the tail end of the groove-shaped tube, and the arc-shaped plate is connected with the cloth inlet of the cloth stacking device; guide rivers through drainage tube 9, avoid forming the torrent, influence subsequent dyeing effect.
The cloth stacking device comprises an inclined plate, a bottom plate and a top plate; the top plate and the inclined plate are both positioned above the bottom plate; the bottom plate is provided with a cloth guide inlet; the top plate and the inclined plate are respectively arranged at two sides of the cloth guide inlet; the inclined plate is obliquely arranged, the lower end of the inclined plate is fixedly connected with the bottom plate, and the upper end of the inclined plate is fixedly connected with the top plate; the inclined plate, the bottom plate and the top plate enclose a whole cloth inner cavity; and the joint of the inclined plate and the top plate is in chamfer arrangement or arc transition.
In this embodiment, as can be seen from fig. 6 to 9, the nozzle 2 is one or a combination of a rectangular uniform-pressure-spraying cloth-expanding nozzle, a rectangular uniform-pressure-spraying anti-rotation nozzle, or a circular high-pressure-spraying anti-rotation nozzle, and the top end and the bottom end of the nozzle 2 are engaged with the top end and the bottom end of the nozzle holder 6; that is, when the top and bottom ends of the nozzle holder 20 are formed in one of a rectangular, circular, oval or polygonal shape, the top and bottom ends of the nozzle 2 are kept identical to each other, thereby ensuring a sealing effect after installation.
The rectangular uniform-spraying pressure-spreading nozzle or the rectangular uniform-spraying pressure-preventing swirl nozzle is characterized in that the aperture width of a cloth outlet is 10-40 CM, and the height is 5-15 CM, in addition, a group of long flow guide channels 16 are respectively arranged on the upper side and the lower side of the rectangular uniform-spraying pressure-spreading nozzle or the rectangular uniform-spraying pressure-preventing swirl nozzle, so that a water column sprayed by the nozzle is in an upper sheet shape and a lower sheet shape, the width of the water outlet aperture of the flow guide channel 16 is 10-35 CM, and the outlet gap of the flow guide channel 16 is 2-10 MM;
the cloth inlet and the cloth outlet of the circular high-spraying-pressure anti-rotation nozzle are circular, the diameter of the cloth inlet and the diameter of the cloth outlet are 5-25 CM, in addition, a group of circular spraying-pressure water flow jetting ports are arranged on the circular high-spraying-pressure anti-rotation nozzle, and the gap between the circular spraying-pressure water flow jetting ports is 2-10 MM.
It is noted that, as can be seen with reference to fig. 3-5, the nozzle holder 6 comprises an outer cylinder 10, the outer edges of the top end and the bottom end of the outer cylinder 10 are one of an elliptical shape, a rectangular shape, a circular shape or a polygonal shape, and the outer surface of the outer cylinder 10 is provided with a pressure water flow inlet 11, and the lower side inside the outer cylinder 10 is provided with a group of pressure water flow equal distribution mechanisms 12 in contact, the number of the group of the pressure water flow uniform distribution mechanisms 12 is not less than 1, the water inlet ends of the pressure water flow uniform distribution mechanisms 12 are communicated with the pressure water flow inlet 11, specifically, the spraying pressure water flow equalizing and distributing mechanism 12 comprises an inner cylinder 13 which is sleeved in the outer cylinder 10 at intervals, a blocking plate 14 is arranged on the upper end face of the inner barrel 13, the blocking plate 14 extends outwards to be connected with the inner surface of the outer barrel 10, and a plurality of uniform distribution outlets 15 are uniformly distributed on the plate body of the blocking plate 14; enclose through urceolus 10, inner tube 13 and barrier plate 14 and establish into an equal shunting cavity, when equipment during operation, spout pressure rivers and get into urceolus 10 inside through spouting pressure rivers entry 11, get into promptly and equally divide the shunting cavity, at this moment, spout pressure rivers and form the inside parallel flow of multichannel pressure-equalizing rivers that make progress parallel flow at urceolus 10 through the even division egress opening 15 of barrier plate 14 plate body on, avoid producing the whirl.
As can be seen from fig. 2 and the above description, when the nozzle 2 is fixedly arranged on the nozzle seat 6, the spraying water flows upwards through the spraying water flow equalizing and dividing mechanism 12 and then flows into the nozzle seat 6 through the equalizing flow, and then is sprayed out through the flow guide 16 of the nozzle 2 or the circular spraying water flow outlet, thereby effectively solving the problem of the twisting when the cloth passes through.
A dyeing method based on the cloth dyeing machine comprises the following specific steps:
s1: preparing in advance: selecting proper nozzles 2 according to the characteristics and dyeing effect of the cloth to be dyed, matching the nozzles with the nozzle seats 6, and selecting proper number of short-cycle operation components according to actual needs; ensuring the subsequent dyeing effect, improving the productivity and reducing the energy consumption.
S2: cloth treatment: according to the weight of the cloth stored in the cloth storage tank 4, cloth with the same weight but different properties such as width, thickness, gram weight, material and the like is placed in the cloth storage tank, and the cloth is respectively wound and connected end to form the corresponding cycle number; and the reasonable grouping mode (the concrete mode is explained in the working principle mode) is adopted according to the adopted characteristics, so that when the cloth with the same weight but different gram weights is dyed, the dyeing time of the cloth with the lighter gram weight is not prolonged, meanwhile, the length of the cylinder body 1 and the number of the cylinder bodies 1 can be reduced, and the occupied area and the manufacturing cost are further reduced.
S3: dyeing: circularly dyeing the cotton through a cloth lifting wheel 5, a nozzle 2, a cloth guide pipe 3 and a cloth storage tank 4 in sequence.
The working principle of the invention is as follows: the following description is made in connection with the circular dyeing of cloth with different properties (width, thickness, length, material, gram weight, etc.) and the finish machining mode with special style;
1. when a wide and heavy cloth is selected for dyeing, as shown in fig. 13, a rectangular uniform-pressure-spraying and spreading nozzle is selected, the head and the tail of the cloth are connected into 1 cloth of 1 circulation loop, the cloth passes through the rectangular uniform-pressure-spraying and spreading nozzle, the cloth is drawn by the long-sheet-shaped uniform-pressure water flow sprayed from the upper side and the lower side of the rectangular uniform-pressure-spraying and spreading nozzle, the cloth does not form a bundle shape in the wide and long uniform-pressure-spraying and spreading nozzle, and the cloth flows into the wide and long cloth guide pipe 3 along with the uniform-pressure water flow in a wide width shape, and the cloth flows into the cloth storage tank 4 in a loose shape under the driving of the wide and wide water flow formed by the cloth to be circularly dyed, so that the wide and heavy cloth does not generate straight wrinkles.
2. When narrow and thick cloth is selected for dyeing, as shown in fig. 14, the cloth is divided into two groups of 2 cloth with respective heads and tails connected into 2 circulation loops, and the 2 cloth passes through a rectangular uniform-spraying-pressure anti-rotation nozzle, so that the cloth is drawn by long-sheet-shaped uniform-pressure water flow sprayed from the rectangular uniform-spraying-pressure anti-rotation nozzle, the 2 narrow and thick cloth is not twisted in the wide rectangular uniform-spraying-pressure anti-rotation nozzle, and flows into the wide-type rectangular cloth guide tube 3 in a broad-width shape along with the uniform-pressure water flow, and the cloth flows into the cloth storage tank 4 in a loose-width shape under the drive of the wide-shape water flow formed by the cloth to perform circular dyeing; thereby eliminating the problems of colored flowers and uneven dyeing caused by overlong cycle time of 1 cycle of 1 cloth in the previous cycle.
3. When a piece of cloth with light width is selected for dyeing, as shown in fig. 15, the piece of cloth is divided into two groups, and the two groups are respectively connected end to end in a long iron way to form 1 cycle, then 2 cycles of 2 cloth groups (equal to 4 pieces of cloth) are formed in a connecting way, and the piece of cloth passes through the rectangular uniform-spraying and pressing anti-rotation nozzle, so that the piece of cloth is drawn by the long-sheet uniform-pressure water flow sprayed from the rectangular uniform-spraying and pressing anti-rotation nozzle, the 2 groups of wide and thin light piece of cloth are not twisted in the rectangular uniform-spraying and pressing anti-rotation nozzle, and flow into the wide-square long cloth guide pipe 3 along with the uniform-pressure water flow in a broad width shape, and the piece of cloth flows into the cloth storage tank 4 in a loose shape under the drive of the broad-shape water flow formed by the piece of cloth for cycle dyeing; eliminate the problems of color bloom and cloth stringing caused by overlong cycle time of 1 cycle of 1 wide and thin light cloth.
4. When narrow and light cloth is selected for dyeing, as shown in fig. 16, the cloth is connected into 4 pieces of cloth with 2 cycles by the head and the tail of each piece of cloth (in the form of nail edge) by 2 pieces of cloth groups (in the form of nail edge), and the cloth passes through the rectangular uniform-spraying anti-rotation nozzle at the same time, so that the cloth is drawn by the long-sheet uniform-pressure water flow sprayed from the rectangular uniform-spraying anti-rotation nozzle, the two groups of narrow and light cloth are not twisted in the rectangular uniform-spraying anti-rotation nozzle, and flow into the wide and long cloth guide pipe 3 along with the uniform-pressure water flow in a wide width shape, and the cloth flows into the cloth storage tank 4 in a loose shape for circular dyeing under the drive of the wide water flow formed by the cloth; the problems of color spots and uneven dyeing of the narrow and thin light cloth caused by overlong cycle time can be eliminated; and avoiding the situations of easy cloth stringing, cloth pressing, yarn cracking and the like when the narrow and thin light cloth with overlong length runs in one cloth storage groove 4.
5. When the cloth is processed with special style, the light and thin cloth with high density is connected into 1 piece of cloth of 1 cycle by head and tail, as shown in fig. 17, or 2-4 pieces of cloth of 2 cycles by head and tail, as shown in fig. 18, so that the cloth passes through a circular high-pressure jet anti-rotation nozzle at the same time, the cloth can be extruded by the stacking of more cloth in the cloth storage groove 4, and the cloth is driven by the circular high-speed jet-pressure water flow sprayed out of the circular high-pressure jet anti-rotation nozzle, so that the cloth can achieve the effects of fine wrinkles, bubbles and wavy wrinkles under the rapid cycle and extrusion conditions with short cycle time, and the added value of the product is greatly increased.
In conclusion, the device has a simple and compact structure, solves the problem of dyeing of cloth with different properties, greatly increases the productivity and simultaneously reduces the energy consumption, and then circularly dyes in a plurality of short circulation modes in one cloth storage groove 4, so that the length of the barrel body 1 and the number of the barrel bodies 1 can be shortened, the function of dyeing the same length of cloth as the original equipment can be achieved, and the device has the advantages of small size and small space occupation.
In the description of the present invention, it is to be understood that the terms "center", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified. Furthermore, the term "comprises" and any variations thereof is intended to cover non-exclusive inclusions.
The present invention has been described in terms of embodiments, and several variations and modifications can be made to the device without departing from the principles of the present invention. It should be noted that all the technical solutions obtained by means of equivalent substitution or equivalent transformation, etc., fall within the protection scope of the present invention.
Claims (15)
1. The utility model provides a cloth dyeing machine convenient to cloth short cycle dyeing which characterized in that: comprises a cylinder body (1); the inside of barrel (1) is provided with a set of confession cloth and dye liquor short circulation operation subassembly, short circulation operation subassembly includes nozzle (2), fabric guide (3) and storage cloth groove (4) that set up according to cloth traffic direction, nozzle (2) cloth outlet end is connected with fabric guide (3) head end, fabric guide (3) are located storage cloth groove (4) top, just the tail end of fabric guide (3) with storage cloth groove (4) are linked together.
2. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 1, characterized in that: the cloth stacking device also comprises a cloth lifting wheel (5), a nozzle seat (6) and a cloth stacking device; the cloth lifting wheel (5) is positioned above the nozzle seat (6), the nozzle (2) is detachably arranged in the nozzle seat (6), the cloth inlet of the cloth stacking device is communicated with the tail end of the cloth guide pipe (3), and the cloth outlet of the cloth stacking device is communicated with the cloth storage groove (4).
3. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 2, characterized in that: the cloth guide pipe (3) sequentially comprises a cloth passing pipe (8) and a drainage pipe (9) according to the running direction of the cloth; wherein, the cloth passing pipe (8) is a wide pipeline consisting of a plurality of sections of pipe bodies.
4. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 3, characterized in that: the cross section of the cloth passing pipe (8) is rectangular.
5. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 2, characterized in that: the cloth guide pipe (3) also comprises a reducer pipe (7).
6. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 1, characterized in that: nozzle holder (6) are including urceolus (10), be provided with on urceolus (10) and spout pressure rivers entry (11), just the inside downside of urceolus (10) touches to connect and is provided with a set of and spouts pressure rivers and divide equally to flow mechanism (12), spout pressure rivers and divide equally mechanism (12) intake end with spout pressure rivers entry (11) and be linked together.
7. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 6, characterized in that: spout and press rivers equal diversion mechanism (12) to locate inner tube (13) of urceolus (10) inside including the spacer sleeve, inner tube (13) up end is equipped with barrier plate (14), barrier plate (14) outwards extend with urceolus (10) internal surface links up, just evenly distributed has a plurality of to divide equally egress opening (15) on barrier plate (14) plate body.
8. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 6, characterized in that: the outer edges of the top end and the bottom end of the outer cylinder (10) are one or a combination of elliptic, rectangular, circular or polygonal.
9. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 3, characterized in that: the length of the cloth passing pipe (8) is 200-1200 CM, the caliber width of the head end of the cloth passing pipe (8) is 10-40 CM, and the caliber height is 5-15 CM; and the caliber width of the tail end of the cloth passing pipe (8) is 10-50 CM, and the height is 5-20 CM.
10. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 3, characterized in that: the drainage tube (9) adopts one of an arc-shaped tube type drainage tube or an arc-shaped plate type drainage pipeline, a cloth inlet of the drainage tube (9) is communicated with the tail end of the cloth passing tube (8), and a cloth outlet of the drainage tube (9) is communicated with a cloth inlet of the cloth stacking device.
11. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 5, characterized in that: the top end of the reducer pipe (7) is one of an oval pipe, a rectangular pipe, a round pipe or a polygonal pipe, the top end of the reducer pipe (7) is connected with the tail end of the nozzle seat (6), the tail end of the reducer pipe (7) is a rectangular pipe and is connected with the front end of the cloth passing pipe (8), and the length of the reducer pipe (7) is 5-25 CM.
12. The cloth dyeing machine facilitating short-cycle dyeing of cloth according to claim 8, characterized in that: the nozzle (2) is one or the combination of a rectangular uniform-spraying-pressure cloth-expanding nozzle, a rectangular uniform-spraying-pressure anti-rotation nozzle or a circular high-spraying-pressure anti-rotation nozzle, and the top end and the bottom end of the nozzle are matched with the top end and the bottom end of the nozzle seat (6).
13. The cloth dyeing machine facilitating short cycle dyeing of cloth according to claim 12, characterized in that: the rectangular uniform-spraying-pressure-spreading nozzle or the rectangular uniform-spraying-pressure-preventing swirl nozzle is characterized in that the caliber width of a cloth outlet is 10-40 CM, and the height is 5-15 CM, in addition, a group of long guide channels (16) are respectively arranged on the upper side and the lower side of the rectangular uniform-spraying-pressure-spreading nozzle or the rectangular uniform-spraying-pressure-preventing swirl nozzle, the width of each guide channel (16) is 10-35 CM, and the outlet gap of each guide channel (16) is 2-10 MM.
14. The cloth dyeing machine facilitating short cycle dyeing of cloth according to claim 13, characterized in that: the circular high-spraying-pressure anti-rotation nozzle is provided with a group of circular spraying-pressure water flow jet outlets, the gaps between the circular spraying-pressure water flow jet outlets are 2-10 MM, the cloth inlet and the cloth outlet of the circular high-spraying-pressure anti-rotation nozzle are circular, and the diameters of the cloth inlet and the cloth outlet are 5-25 CM.
15. A dyeing method based on the cloth dyeing machine of claim 1, which is characterized in that: the method comprises the following steps:
s1: preparing in advance: selecting a proper nozzle (2) according to the characteristics and the dyeing effect of the cloth to be dyed, matching the proper nozzle with the nozzle seat (6), and selecting a proper number of short-cycle operation components according to actual needs;
s2: cloth treatment: according to the weight of the cloth stored in the cloth storage tank (4), cloth with the same weight but different properties such as width, thickness, gram weight, material and the like is put into the cloth storage tank, and the cloth is respectively wound and connected end to end into corresponding cycle circles, or is subjected to grouping treatment, such as: narrow, thin and light cloth is selected, and four pieces of cloth are divided into two groups in a nail edge mode;
s3: dyeing: circularly dyeing the cotton through a cloth lifting wheel (5), a nozzle (2), a cloth guide pipe (3) and a cloth storage groove (4) in sequence.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011150336.8A CN112359531A (en) | 2020-10-23 | 2020-10-23 | Cloth dyeing machine facilitating short-cycle dyeing of cloth and dyeing method thereof |
| TW109139647A TW202217111A (en) | 2020-10-23 | 2020-11-13 | A cloth dyeing machine convenient for short-cycle dyeing of cloth and a dyeing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011150336.8A CN112359531A (en) | 2020-10-23 | 2020-10-23 | Cloth dyeing machine facilitating short-cycle dyeing of cloth and dyeing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112359531A true CN112359531A (en) | 2021-02-12 |
Family
ID=74511994
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011150336.8A Pending CN112359531A (en) | 2020-10-23 | 2020-10-23 | Cloth dyeing machine facilitating short-cycle dyeing of cloth and dyeing method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN112359531A (en) |
| TW (1) | TW202217111A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GR1010540B (en) * | 2022-11-09 | 2023-09-08 | Ευαγγελος Αριστειδης Γεωργαντας | Fabric propelling system furnished with double spray nozzle |
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| CN208414819U (en) * | 2017-12-05 | 2019-01-22 | 杭州航民合同精机有限公司 | Improved cloth-dyeing machine nozzle structure |
| CN109554865A (en) * | 2019-02-12 | 2019-04-02 | 杭州航民合同精机有限公司 | The double stand alone types of one ladle body mention cotton piece buff, nozzle carrier, cloth storage trough fabric dyeing machine |
| CN110144686A (en) * | 2018-02-12 | 2019-08-20 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
| CN209307629U (en) * | 2018-02-12 | 2019-08-27 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
| CN210002076U (en) * | 2019-02-12 | 2020-01-31 | 杭州航民合同精机有限公司 | cloth dyeing machine with double independent cloth lifting wheels, nozzle seat and cloth storage tank |
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2020
- 2020-10-23 CN CN202011150336.8A patent/CN112359531A/en active Pending
- 2020-11-13 TW TW109139647A patent/TW202217111A/en unknown
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207347767U (en) * | 2017-09-28 | 2018-05-11 | 江苏博森机械制造有限公司 | A kind of anti-churning mouth of overflow dyeing machine |
| CN208414819U (en) * | 2017-12-05 | 2019-01-22 | 杭州航民合同精机有限公司 | Improved cloth-dyeing machine nozzle structure |
| CN110144686A (en) * | 2018-02-12 | 2019-08-20 | 杭州航民合同精机有限公司 | The gas-liquid fabric dyeing machine of cloth circulation is driven with crawler belt |
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| GR1010540B (en) * | 2022-11-09 | 2023-09-08 | Ευαγγελος Αριστειδης Γεωργαντας | Fabric propelling system furnished with double spray nozzle |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202217111A (en) | 2022-05-01 |
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