TWM571385U - Low bath ratio dyeing machine - Google Patents

Abstract

A low bath ratio dyeing machine is a combination of a short horizontal body and at least one vertical body dyeing machine, wherein the short horizontal body is provided with a cloth lifting device, a nozzle, and a storage space; The body is provided with a plurality of connecting plates and a receiving groove; a guiding pipe for connecting the head end of the short horizontal body and the top of the vertical body; and a feeding pipe for connecting the vertical body The bottom end and the tail end of the short horizontal body, the respective cloth is lifted by the lifting device in the storage space, and the dyeing liquid sprayed through the nozzle is brought into the guiding tube and enters the multi-layer connecting plate and the receiving groove. In the middle, the cloth is sent back to the storage space. Because the short-body body and the vertical body occupy a small body, and only a small amount of dye liquid is accumulated at the bottom of the body, the cloth can be repeatedly circulated, so it is suitable for a small number of production modes and has no space. And the benefits of low bath ratio.

Description

Low bath ratio dyeing machine

This creation is related to a dyeing machine, especially a short horizontal body and at least one vertical body, and is connected with a feeding tube and a feeding tube, so that the cloth can be cycled without much dyeing liquid. A low bath ratio dyeing machine for dip dyeing.

According to the general horizontal dyeing machine 900, as shown in FIG. 1, a storage slot 961 is formed inside a body 960, and the head end 966 is provided with an inlet and outlet port 962, a guide roller 963 and a nozzle 964. A guide tube 965 is disposed between the outside of the body 960 and the storage tank 961; a dye supply device 920 is used to pressurize the dye liquid L through the pump 921 and then send it to the heat exchange unit 930. The temperature is raised by the steam T1, and the cooling water T2 is used for cooling; the dye liquid L is sprayed by the nozzle 914 to push the cloth C back to the storage tank 961 via the guide tube 965 for circulating dip dyeing. Since the horizontal dyeing machine 900 occupies a large production space, and the storage tank 961 requires more dyeing liquid L to dip the cloth C, the bath ratio is even as high as 1:15 or more, and the heat exchange device 930 requires a large amount of The steam T1 and the cooling water T2; therefore, if the horizontal dyeing machine 900 is applied to a small batch of dyeing operations, it is inconsistent in terms of resources or energy.

Press again, a U-shaped (vertical) dyeing machine 800, as shown in FIG. 2, a U-shaped storage slot 861 is disposed at the lower end of the vertical body 860, and an upper and a lower cloth outlet 862 and a guide cloth wheel 863 are disposed at the upper end thereof. And the nozzle 864; a dye supply device 820, the dye liquor L is pressurized by the pump 821 and sent to the heat exchange device 830, and then sprayed by the nozzle 864 to push the cloth C for circulating dip dyeing. Because the U-shaped (vertical) dyeing machine 800 has a small footprint and a short dyeing process, it is more suitable for a field where a small amount of sample cloth is tested. However, the body 860 is integrated with the U-shaped storage tank 861. The U-shaped storage tank 861 cannot be adjusted according to the volume of the cloth C, and the type of the cloth is limited, and the dye liquid L is limited. The height h1 must be close to half of the body 860. Therefore, the U-type (vertical) dyeing machine 800 cannot achieve the benefits of lowering the bath ratio, saving energy and cost.

According to the above, the horizontal dyeing machine 900 and the U-type (vertical) dyeing machine 800 can not meet a small number of small-volume production modes, and it is difficult to achieve the cost reduction of the bath ratio and energy saving. To this end, the creator is adhering to the spirit of excellence, actively researching and improving, and hopes to overcome the above problems, providing the industry with a low bath ratio dyeing machine that can meet modern needs.

The reason is that the main purpose of this creation is to provide a low bath ratio dyeing machine that is shorter than the traditional one to reduce the use space and can reduce the amount of dye used and save energy.

The second objective of this creation is to provide a low bath ratio dyeing machine that can simultaneously perform dyeing operations on two or more types of fabrics to meet a small number of different production modes.

Another object of the present invention is to provide a low bath ratio dyeing machine that can expand the storage space within the body to meet the needs of the user.

In order to achieve the above purposes, the technical means adopted by the present invention comprises: a short horizontal body with at least one first guiding opening and at least one lifting device at the end of the machine, and at least one tail end is provided at least a cloth introduction port, the head end and the tail end of the machine are storage grooves, and at least one storage space is formed, and the lower edge is provided with a mesh plate, and at least one first nozzle is disposed on the first guide Inside the cloth mouth; at least one vertical body, each of which is disposed behind the tail end of the short horizontal body, has a second guide opening on the periphery of the upper end, and a cloth outlet on the periphery of the lower end And the inner edge of the vertical body is provided with a plurality of connecting plates and a receiving groove, and the cloth guiding outlet is located at an end side of the receiving groove; at least one guiding tube, the respective front ends of which are connected to the first guiding a cloth mouth, the rear end is connected to the second guide cloth opening; at least one feeding pipe, the respective front ends are connected to the cloth guiding outlet, the rear end is connected to the cloth importing opening, and the front end of the feeding pipe is higher than the cloth feeding port a rear end having an angle inclined downward toward the rear end; wherein the storage space and the first guide opening The number of the cloth feeding device, the cloth introduction port, the first nozzle, the guide tube, and the feeding tube are arranged corresponding to the number of the vertical body; thereby, the cloth is in the storage space of the short horizontal body Being lifted by the lifting device, the dyeing liquid sprayed through the first nozzle is brought into the guiding tube and enters the vertical body, and continues to advance through the multi-layer connecting plate and falls into the receiving groove, and then The downwardly inclined feed pipe is returned to the storage space, and the cloth is repeatedly subjected to cyclic dyeing.

According to the foregoing features, the cloth lifting device can comprise any one of a cloth wheel or a second nozzle.

According to the foregoing feature, in the present invention, the bottom plate of the receiving groove is provided with a plurality of through holes, and a heat exchange space is formed between the bottom periphery of the vertical body and the bottom plate of the receiving groove, and a heat exchanger is disposed. In the heat exchange space, the dye liquor impregnated by the cloth in the receiving tank can be heat exchanged with the fluid in the heat exchanger pipeline.

According to the pre-existing feature, the multi-layer connecting plate in the present invention is a continuous spiral sliding cloth plate, so that the cloth is spirally downwardly inclined into the receiving groove, and the second can be set in the creation. The body of the continuous spiral body of the two vertical bodies is spirally downward after the guide tube, so that one of them is counterclockwise, and the other is clockwise opposite direction. .

According to the foregoing feature, in the present invention, the multi-layered splicing plate is a reciprocating stepped body slab, and the cloth is placed in a stepped downward direction and falls into the receiving groove.

According to the foregoing feature, a second access port is further disposed on the outer side of the vertical body, so that the cloth entering and leaving the vertical body can be adjusted and repaired, and a second cover is locked in the second In and out of the cloth.

With the help of the previous features, the creation of the "Low Bath Ratio Dyeing Machine" has the following benefits: (1) This creative department uses a guide tube and a feeding tube to combine the short horizontal body with the vertical body to make the cloth It is circulated in two different bodies. Because the body of the two bodies is much shorter than the traditional horizontal dyeing machine, it does not occupy space and saves space. (2) This creation department uses a combination of a short horizontal body and a plurality of vertical body, and its storage space, cloth lifting device, first nozzle, guide tube, and feeding tube are also It is configured according to the number of vertical bodies; the individual cloths are lifted by the lifting device in each storage space, and the dyeing liquid sprayed through the first nozzle is brought into the guide tube and enters the vertical body, and then The cloth is sent back to the storage space for simultaneous dyeing of a variety of fabrics. Therefore, this creation is suitable for a small number of production modes. (3) In the creation of the fabric, the fabric is dropped into the receiving groove by gravity, and then the storage space is returned by the downwardly inclined feeding pipe, so that the advancement of the cloth does not need to rely on dyeing. The liquid is pushed; in addition, only a small amount of dye liquid sprayed by the first nozzle is accumulated at the bottom end of the body, and quickly enters the circulation of the dye supply device; therefore, many dye liquids are not required in the creation, and the bath ratio is even Less than 1:5. (4) The multi-layer splicing plate of the vertical body in this creation includes any form of continuous spiral sliding cloth board and reciprocating step body sliding cloth board, which can expand the accommodation space of the cloth by using the concept of spiral and ladder. The length of the cloth can be increased by 2 to 3 times; in addition, the storage tray of the short horizontal body can be lengthened according to the length of the cloth; therefore, the storage space in the body can be elastic in the present creation. Expanded to meet the length requirements of dyed fabrics. (5) The multi-layered splicing plate of the vertical body in this creation allows the cloth to advance by gravity, and the cloth is returned from the feeding pipe by the position difference. Since the cloth advances, it is not necessary to rely on the dyeing liquid. Therefore, the dry and slack cloth will be arranged more smoothly and the chance of being wrapped up can be reduced. (6) The heat exchanger in this creation is directly placed in the heat exchange space for heat exchange with the dye liquor, so the built-in heat exchanger of the creation can reduce the site compared to the dyeing machine of the external heat exchange device. The occupation of space and the reduction of pipeline energy consumption.

First, please refer to FIGS. 3-8, which is a structure of the low bath ratio dyeing machine 60, which uses at least one guide tube 30 and at least one feeding tube 40 to combine a short horizontal body 10 And at least one vertical body 20; the first embodiment of the present invention, as shown in FIG. 3A, is a guide tube 30 and a feeding tube 40 for combining a short horizontal body 10 and a The vertical body is 20 people.

The second embodiment of the present invention, as shown in FIGS. 3B-7, differs from the first embodiment in that the two guide tubes 30 and the two feed tubes 40 are applied to combine a short horizontal body 10 with In the first/second embodiment, the short horizontal body 10 has at least one first guide opening 12 and at least one lifting device 13 at the nose end 11 . The cloth lifting device 13 includes any one of the cloth wheel 13 and the second nozzle (not shown) provided in the embodiment; further, as shown in FIG. 4, the tail end 14 is provided. At least one cloth introduction port 15, the head end 11 and the tail end 14 are between the storage slots 16, and can be spaced by the partition 163 to form at least one storage space 161, and the lower edge is provided with a stencil 162.

The at least one first nozzle 17 is disposed in the first guide opening 12; a first inlet/outlet opening 18 is disposed on the front side of the head end 11 so that the dyed cloth can be put into and taken out therefrom. A first cover 19 is locked on the first inlet and outlet port 18; the vertical body 20 is separately disposed behind the tail end 14 of the short horizontal body 10, and the upper end 21 is disposed at the periphery thereof. There is a second guide opening 22 and a cloth outlet 24 at the periphery of the lower end 23, and a plurality of connecting plates 25 and a receiving groove 26 are formed on the inner edge of the vertical body 20, and the cloth outlet 24 is provided. The second inlet and outlet port 28 is disposed on the outer side of the circumference of the body, so that the cloth entering and leaving the vertical body 20 can be adjusted and repaired by the second cover 29 Locked on the second inlet/outlet opening 28; the guide tube 30 is connected to the first guide opening 12 at its front end, and the second guide opening 22 is connected at its rear end; the feeding tube 40, The respective front ends are connected to the cloth outlet 24, the rear end of which is connected to the cloth introduction port 15, and the front end of the feeding tube 40 is higher than the rear end thereof, so that The angle α which is inclined downward toward the rear end (shown in Fig. 4).

In the first/second embodiment, the storage space 161, the first guide opening 12, the cloth lifting device 13, the cloth introduction port 15, the first nozzle 17, and the guide cloth in the short horizontal body 10 The number of tubes 30 and the supply ducts 40 are arranged in accordance with the number of vertical bodies 40. That is, in the first embodiment, the vertical body 40 is disposed, so that the short horizontal body 10 is provided with a storage space 161, a first guide opening 12, a cloth wheel 13, and a cloth introduction. a port 15, a first nozzle 17, and a guide tube 30, and a feeding tube 40; the second embodiment, as shown in Figures 4-6, is provided with a two vertical body 40, therefore, the The storage tanks 16 in the short horizontal body 10 are separated by a partition 163 to form two storage spaces 161, and the head end 11 is provided with two first guide openings 12, two cloth wheels 13, and two a nozzle 17, a tail end 14 is provided with a second cloth introduction port 15, and a second guide tube 30 and a two feed tube 40 are disposed outside the body; further, the first/second embodiment also includes a a dye supply device (not shown) having a pump, an inlet line, and an outlet line, the inlet line connecting one end of the short horizontal body 10 and the bottom end of the vertical body 20 The other end is connected to the inlet end of the pump, one end of the outlet line is connected to the outlet end of the pump, and the other end is connected to the first nozzle 17; thereby, the cloth C is in the storage space 161 of the short horizontal body 10. Middle The cloth wheel 13 is lifted, and the dye liquor L sprayed through the first nozzle 17 is brought into the guide tube 30 and enters the vertical body 20, and sequentially advances through the multilayer joint plate 25 to fall into the receiving groove 26 Then, the downwardly inclined feeding pipe 40 returns the storage space 161, so that the cloth C is repeatedly subjected to circulating dip dyeing, and the dyeing liquid L is repeatedly circulated through the inlet pipe into the dyeing liquid supply device. However, the dyeing liquid supply device (not shown) belongs to the prior art (PRIOR ART), which is not the main feature of this creation.

4 and FIG. 7 , the vertical receiving body 20 is provided with a plurality of through holes 261 (shown in FIG. 7 ), and the lower end 23 of the vertical body 20 and the bottom plate of the receiving groove 26 . A heat exchange space 27 is formed, a heat exchanger 50 is disposed in the heat exchange space 27, and in the different dyeing stages, the heating and cooling fluids in the line 53 of the heat exchanger 50 are respectively passed. The dye liquor impregnated by the cloth in the receiving groove 26 can be heat exchanged with the fluid in the pipeline 53 of the heat exchanger 50, respectively, to achieve the effect of heating or cooling required in the dyeing stage. In the present invention, the heat exchanger 50 can be disposed outside the vertical body 20 (not shown), and can be disposed at the rear end of the outlet line of the dye supply device, but is not limited thereto.

As shown in FIG. 7 , in the present invention, the multi-layered splicing plate 25 is a continuous spiral slat plate 251 , wherein the outer edge of the spiral slat plate 251 is covered with a cylinder, and an inlet pipe 252 is connected above. And the spiral sliding plate 251 is spirally downwardly inclined from the upper side, and a cloth opening 253 is provided near the periphery of the bottom surface to connect the receiving groove 26; in the device, the cloth C is from the guiding tube 30 The second guide opening 22 enters the vertical body 20, and after being introduced by the feeding tube 252, the cloth C will follow the continuously inclined spiral sliding plate 251, spirally downwardly passing through the opening. The 253 falls into the receiving groove 26, and is returned to the storage space 161 via the downwardly inclined feeding pipe 40. In the second embodiment, the present invention is provided with two vertical body 20s, so that the continuous spiral body slabs 251 of the two vertical body 20 are spirally downward after the guide tubes 30, respectively. So that one of them is counterclockwise and the other is clockwise in the opposite direction.

As shown in FIG. 8 , in the present invention, the multi-layered splicing plate 25 can also be disposed as a reciprocating stepped body slab 254, wherein the outer edge of the stepped body slab 254 is covered with a cylinder, and the upper portion thereof is connected to the upper portion. The cloth is inserted into the pipe 252, and the step body sliding plate 254 is stepped downwardly from the top in a continuous reciprocating manner, and is connected to the receiving groove 26 near the bottom surface. In the device, the cloth is from the guide pipe 30 and the second guide. The cloth opening 22 enters the vertical body 20, and after being introduced by the cloth feeding tube 252, the cloth will follow the stepped body sliding plate 254 which is continuously reciprocated and inclined, and descends into the receiving groove 26 in a stepwise manner, and then The storage space 161 is returned to the downwardly inclined feed pipe 40. However, the previously disclosed multi-layer splice plate 25, whether it is a continuous spiral slide plate 251 (shown in Figure 7) or a reciprocating step slide plate 254 (shown in Figure 8), is before the creator. Approved patents.

In the present application, the guide tube 30 and the feeding tube 40 are applied to combine the short horizontal body 10 and the vertical body 20 so that the cloth C is circulated in two different bodies 10/20 due to the two. The body of the body is much shorter than the traditional horizontal dyeing machine, so it does not occupy space and saves space. Secondly, the present application applies a combination mode of a short horizontal body 10 and a plurality of vertical body 20s, and has a storage space 161, a cloth wheel 13, a nozzle 17, a guide tube 30, and a feeding tube. The number of 40 is also arranged in accordance with the number of vertical bodies 20; the individual cloths C are lifted by the cloth wheel 13 in each storage space 161, and the dye liquid L sprayed through the nozzle 17 is brought into the guide cloth. The tube 30 enters the vertical body 20 and is returned to the storage space 161 via the feed pipe 40 to perform simultaneous dyeing of the plurality of cloths C. Therefore, the present invention is suitable for a small number of production modes. Moreover, in the present invention, the cloth C is dropped into the receiving groove 26 by gravity in the multi-layered continuous plate 25 of the vertical body 20, and is returned to the storage space 161 by the downwardly inclined feeding pipe 40, thereby The advancement of the cloth C does not have to rely on the dyeing liquid L to push; while the bottom end of the body 10/20 only accumulates a small amount of the dyeing liquid L sprayed by the nozzle 17, and quickly enters the circulation of the dye supply device; therefore, in the present creation No need to dye a lot of dye L, its bath ratio is even less than 1:5.

In the present invention, the multi-layer joint plate 25 of the vertical body 20 includes any one of a continuous spiral sliding plate 251 and a reciprocating step sliding plate 254, which can expand the cloth C by using the concept of spiral and step. The storage space allows the length of the cloth C to be increased by 2 to 3 times; and the storage slot 16 of the short horizontal body 10 can be lengthened according to the length of the cloth C; therefore, the body is 10/20 in the creation. The multi-layered connecting plate 25 and the storage space 161 can be elastically expanded to meet the length requirement of the dyed cloth C. Moreover, in the present creation, the vertical splicing plate 25 of the vertical body 20 allows the cloth C to advance by gravity, and the cloth C returns to the storage space 161 from the feeding pipe 40 by the difference, due to the cloth C The advancement does not need to rely on the dye liquid L, so that the arrangement of the relatively dry and loose cloth C in the multi-layered joint plate 25 and the storage space 161 will be smoother, and the probability of winding up can be reduced. Furthermore, the heat exchanger 50 in the present invention is directly placed in the heat exchange space 27 to exchange heat with the dye liquor L, so that the built-in heat exchanger of the present invention is compared with the dyeing machine of the external heat exchange device. It can reduce the occupation of space and reduce the energy consumption of pipeline energy.

In summary, the structure revealed by this creation is unprecedented, and it can achieve the improvement of efficacy, and it can be used for industrial utilization. It fully complies with the new patent requirements, and invites the bureau to grant patents to encourage innovation. There is no sense of morality.

However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention, and modifications or equivalent changes made by those skilled in the art in accordance with the spirit of the present invention should still be included in the scope of the patent application.

10‧‧‧Short-tailed body

11‧‧‧ head end

12‧‧‧First guide

13‧‧•Drawing device/clothing wheel

14‧‧‧End

15‧‧‧ cloth import port

16‧‧‧ storage trough

161‧‧‧Storage space

162‧‧‧ stencil

163‧‧ ‧ partition

17‧‧‧First nozzle

18‧‧‧First entry and exit

19‧‧‧ first cover

20‧‧‧Vertical body

21‧‧‧Large body

22‧‧‧Second guide

23‧‧‧Vertical lower body

24‧‧‧ cloth export

25‧‧‧Multi-layer connection board

25‧‧‧Multi-layer connection board

251‧‧‧Spiral slide board

252‧‧‧Into the pipe

253‧‧‧Outlet

254‧‧‧Step body slide board

26‧‧‧ receiving slot

261‧‧‧through hole

27‧‧‧Hot exchange space

28‧‧‧Second entry and exit

29‧‧‧Second cover

30‧‧‧ Guide tube

40‧‧‧Feeding pipe

50‧‧‧ heat exchanger

53‧‧‧ pipeline

60‧‧‧Low bath ratio dyeing machine

C‧‧‧ cloth

L‧‧‧ dye solution

‧‧‧‧ tilt angle

Figure 1 is a schematic view showing the structure of a conventional horizontal dyeing machine. Figure 2 is a schematic view showing the structure of a conventional U-shaped (vertical) dyeing machine. Figure 3A is a perspective view of the first embodiment of the present invention. Figure 3B is a perspective view of a second embodiment of the present creation. Figure 4 is a perspective cross-sectional view showing a second embodiment of the present creation. Figure 5 is a cross-sectional side elevational view of the front side of the second embodiment of the present invention. Figure 6 is a plan view of a second embodiment of the present invention. Figure 7 is a side cross-sectional view showing the second embodiment of the present invention. Figure 8 is a schematic view of another possible embodiment of the vertical body of the creative department.

Claims (7)

The utility model relates to a low bath ratio dyeing machine, comprising: a short horizontal body with at least one first guiding opening and at least one lifting device at the head end, and at least one cloth introduction opening at the tail end thereof; Between the head end and the tail end of the machine is a storage slot, and at least one storage space is formed, and a lower plate is provided with a mesh plate, and at least one first nozzle is disposed in the first guide cloth opening; a vertical body, each of which is disposed behind the tail end of the short horizontal body, has a second guide opening on the periphery of the upper end, and a cloth outlet on the periphery of the lower end thereof, and the vertical type The inner edge of the body is provided with a plurality of connecting plates and a receiving groove, and the cloth guiding outlet is located at the end side of the receiving groove; at least one guiding tube, the respective front ends of which are connected to the first guiding opening, the rear end And connecting the second guiding cloth outlet; at least one feeding pipe, the respective front ends of which are connected to the cloth outlet, the rear end is connected to the cloth introduction opening, and the front end of the feeding tube is higher than the rear end thereof, so that Having an angle inclined downward toward the rear end; wherein the storage space, the first guide opening, and the lifting The number of the cloth device, the cloth introduction port, the first nozzle, the guide tube, and the feeding tube are arranged corresponding to the number of the vertical body; thereby, the cloth is in the storage space of the short horizontal body Lifted by the lifting device, the dyeing liquid sprayed through the first nozzle is brought into the guiding tube and enters the vertical body, and continues to advance through the multi-layer connecting plate and falls into the receiving groove, and then The downwardly inclined feed pipe is returned to the storage space, and the cloth is repeatedly subjected to cyclic dyeing. The low bath ratio dyeing machine of claim 1, wherein the cloth lifting device comprises one of a cloth wheel or a second nozzle. The low bath ratio dyeing machine of claim 2, wherein the bottom plate of the receiving groove is provided with a plurality of through holes, and a bottom periphery of the vertical body and a bottom plate of the receiving groove form a The heat exchange space, a heat exchanger, is disposed in the heat exchange space, so that the dye liquor impregnated by the cloth in the receiving tank can be heat exchanged with the fluid in the heat exchanger pipeline. The low bath ratio dyeing machine of claim 2, wherein the multi-layered continuous plate is a continuous spiral sliding cloth plate, so that the cloth is spirally downwardly inclined and falls into the receiving groove. . The low bath ratio dyeing machine of claim 4, wherein the vertical body is provided in two, and the two vertical body spiral spiral sliding sheets are respectively connected to the The guide tube is spiraled downward so that one of them is counterclockwise and the other is clockwise in the opposite direction. The low bath ratio dyeing machine according to the second aspect of the invention, wherein the multi-layer connecting plate is a reciprocating step body sliding cloth plate, so that the cloth falls downwardly into the receiving groove in a stepped manner. in. The low bath ratio dyeing machine according to the second aspect of the patent application, wherein the outer side of the vertical body is further provided with a second inlet and outlet cloth, so that the cloth entering and leaving the vertical body can be adjusted thereby Repair, and a second cover is locked on the second access opening.