TWI680215B - Cloth dyeing machine - Google Patents

Cloth dyeing machine Download PDF

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TWI680215B
TWI680215B TW107131833A TW107131833A TWI680215B TW I680215 B TWI680215 B TW I680215B TW 107131833 A TW107131833 A TW 107131833A TW 107131833 A TW107131833 A TW 107131833A TW I680215 B TWI680215 B TW I680215B
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dyeing
tank
cloth
heater
cooler
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TW107131833A
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TW202010890A (en
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楊永碩
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楊博榮
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Abstract

本創作係一種染布機,其包含相連接的至少一染色組件及一循環組件,各染色組件包含依序連接的上染缸、下染缸及導布管,下染缸內設有一分隔板,其將下染缸內分隔成內槽及外槽,並包含有一底板及兩側板,兩側板設置於底板的相對兩側,並各側板相鄰於內槽的側面與底板的頂面之間形成一90度的夾角,側板上成形有複數染液孔,染液孔連通內槽及外槽;本創作透過將染液孔設置於側板上,藉此當布匹在下染缸內染色時,由其上方掉落的棉絮便不容易停留在染液孔上,進而使染液得以在染布機內順暢地流動,進而降低染布機內需求的染液量。The creation is a cloth dyeing machine, which includes at least one dyeing component and a circulation component connected to each other. Each dyeing component includes an upper dyeing tank, a lower dyeing tank, and a cloth guide tube connected in order. A partition plate is provided in the lower dyeing tank. The lower dyeing tank is divided into an inner tank and an outer tank, and includes a bottom plate and two side plates. The two side plates are disposed on opposite sides of the bottom plate, and a side surface of each side plate adjacent to the inner tank and the top surface of the bottom plate forms a 90. Angle, the side plate is formed with a plurality of dyeing liquid holes, the dyeing liquid holes communicate with the inner groove and the outer groove; this creation by setting the dyeing liquid holes on the side plate, so that when the cloth is dyed in the lower dyeing tank, it falls from above It is not easy for the cotton wool to stay on the dyeing liquid holes, so that the dyeing liquid can flow smoothly in the cloth dyeing machine, thereby reducing the amount of dyeing liquid required in the cloth dyeing machine.

Description

染布機Cloth dyeing machine

本創作係一種染色裝置,尤指一種用以將布料染色的染布機。This creation is a dyeing device, especially a dyeing machine used to dye cloth.

請參閱圖8、圖9及圖10所示,染布機為一種透過將布料浸泡在不斷流動的染液中,藉此達到對布料染色的機台;其中,現有技術的染布機結構上包含有一上染缸91、一下染缸92、一導布管93及一熱交換器94,導布管93的兩端分別連接上染缸91及下染缸92,熱交換器94則分別與導布管93及下染缸92相連接,而下染缸92內容置有染色用的染液95。Please refer to FIG. 8, FIG. 9 and FIG. 10. The cloth dyeing machine is a machine for dyeing cloth by soaking the cloth in a continuously flowing dyeing solution; It includes an upper dyeing tank 91, a lower dyeing tank 92, a cloth guide pipe 93, and a heat exchanger 94. The two ends of the cloth guide pipe 93 are respectively connected to the upper dyeing tank 91 and the lower dyeing tank 92, and the heat exchanger 94 is respectively connected to the cloth guide pipe 93. The lower dyeing tank 92 is connected with the dyeing liquid 95 for dyeing.

在使用時,染液95由上染缸91放入,而欲染色的布匹96則由導布管93與下染缸92相鄰接的該端放入,布匹96由導布管93內一路延伸至下染缸92內,繞回上染缸91後再重新連通至導布管93而形成一循環,而染液95則是在進行染色前先經過一泵浦97的推動而進入熱交換器94加熱升溫後,再進入到導布管93與布匹96相同的循環內,透過染液95與布匹96在此一循環內的不斷接觸,達到將布匹96染色之目的。In use, the dye solution 95 is put in from the upper dyeing tank 91, and the cloth 96 to be dyed is put in at the end adjacent to the cloth guide tube 93 and the lower dyeing tank 92, and the cloth 96 extends from the inside of the cloth guide tube 93 to In the lower dyeing tank 92, the upper dyeing tank 91 is looped back and then connected to the cloth guide pipe 93 again to form a cycle. The dyeing liquid 95 is driven by a pump 97 and enters the heat exchanger 94 before being dyed. Then, it enters the same cycle as the cloth guide tube 93 and the cloth 96, and the dye 96 and the cloth 96 are continuously contacted in this cycle to achieve the purpose of dyeing the cloth 96.

請進一步參閱圖11所示,更精確地說,現有技術的染布機,在下染缸92內具有一底板921,該底板921上設置有複數染液孔922,該些染液孔922可讓染液95在進入到下染缸92內之後,由染液孔922中向下流動,進一步流到設置於下染缸92下方的泵浦97,再藉由泵浦97的能量將染液95重新打入位在下染缸92上方的導布管93內,使染液95能不斷在此一循環內流動;另一方面,該底板921同時也是用以避免布匹96向下進入到染液95所使用的循環,進一步避免布匹96進入到熱交換器94等處理染液95用的元件內部,避免該些元件損毀。Please refer to FIG. 11 for more details. In the prior art, the dyeing machine has a bottom plate 921 in the lower dyeing tank 92. The bottom plate 921 is provided with a plurality of dyeing liquid holes 922. The dyeing liquid holes 922 allow dyeing. After the liquid 95 enters the lower dyeing tank 92, it flows downward from the dyeing liquid hole 922, and further flows to the pump 97 provided below the lower dyeing tank 92, and then the dyeing liquid 95 is re-injected by the energy of the pump 97. Located in the cloth guide tube 93 above the lower dyeing tank 92, the dyeing liquid 95 can continuously flow in this cycle; on the other hand, the bottom plate 921 is also used to prevent the cloth 96 from entering the circulation used by the dyeing liquid 95 In order to prevent the cloth 96 from entering the inside of the components for processing the dye solution 95, such as the heat exchanger 94, the components are prevented from being damaged.

此外,由於染液95在使用前要加熱,回收或更換時要冷卻,因此在染液95進入到循環前,都必須先經過熱交換器94的熱循環後,才能進入染色的循環,而此一熱交換器94的結構,是在一直通的管路外側裝設有並列的加熱裝置及冷卻裝置(圖中未示),當染液95進入到管路內後,視其需求開啟其中一裝置,對管路內的染液95進行能量的交換,當染液95經過適當的升溫或降溫後,才能進行接下來的染色或回收作業。In addition, because the dyeing liquid 95 is heated before use, and it needs to be cooled during recovery or replacement, before the dyeing liquid 95 enters the cycle, it must pass through the thermal cycle of the heat exchanger 94 before entering the dyeing cycle. The structure of a heat exchanger 94 is provided with a parallel heating device and a cooling device (not shown) on the outside of the continuous pipeline. When the dyeing liquid 95 enters the pipeline, one of them is opened as required. The device exchanges energy of the dyeing liquid 95 in the pipeline, and the dyeing or recovery operation can be performed only after the dyeing liquid 95 has been appropriately heated or cooled.

然而,現有技術的染布機,具有以下幾點缺點。However, the conventional cloth dyeing machine has the following disadvantages.

第一,由於布匹96上或多或少都會掉落棉絮,因此當布匹96在下染缸92內進行染色時,下染缸92同時會漂浮有許多棉絮;一般而言,該些棉絮應當由染液孔922排出,但由於重量比棉絮重的布匹96在下染缸92內容易向下沉,再加上染液95向下流動水流也會趨使布匹96下沉,進而堵住染液孔922,因此該些棉絮便無法有效由染液孔922,造成棉絮停留在下染缸92內,進而沾黏在布匹96上,造成染色完畢的布匹96難以清洗。First, because cotton batting will drop to a greater or lesser degree on the cloth 96, when the cloth 96 is dyed in the lower dyeing tank 92, a lot of cotton batting will float in the lower dyeing tank 92 at the same time; 922 is discharged, but because the cloth 96, which is heavier than cotton batting, is easy to sink in the lower dyeing tank 92, plus the downward flow of the dye solution 95, the cloth 96 will sink, and then the dye solution hole 922 will be blocked. Some cotton wool cannot effectively pass through the dyeing liquid hole 922, causing the cotton wool to stay in the lower dyeing tank 92, and then stick to the cloth 96, making it difficult to clean the dyed cloth 96.

第二,長期未排出下染缸92的棉絮會逐漸累積在底板921上,造成該些染液孔922周緣容易沉澱有許多棉絮,該些棉絮很容易將染液孔922堵塞,使染液95無法有效地通過該些染液孔922移動至下染缸92下方的泵浦97,進而造成泵浦97產生空轉而耗損;Secondly, the cotton batting that has not been discharged from the lower dyeing tank 92 for a long time will gradually accumulate on the bottom plate 921, causing many cotton batts to be easily deposited on the periphery of the dyeing liquid holes 922. The cotton battings can easily block the dyeing liquid holes 922, making the dyeing liquid 95 impossible The dyeing liquid holes 922 are effectively moved to the pump 97 below the lower dyeing tank 92, which causes the pump 97 to idle and wear;

第三,為避免第二點之缺點,現有技術的染布機中,通常會填充有遠比需求量還要多的染液95,透過過剩的染液95來維持泵浦97內具有一定的液體量,但這樣一來便使得染液95的使用量增加;換言之,現有技術的染布機中,染液95與整體內部空間的比值較高(高液比),造成現有技術在染液95的成本上較沒效率;Thirdly, in order to avoid the disadvantage of the second point, the dyeing machines of the prior art are usually filled with more dye liquor 95 than required, and the excess of dye liquor 95 is used to maintain a certain amount in the pump 97. The amount of liquid, but this will increase the use of dyeing liquid 95; in other words, in the prior art cloth dyeing machine, the ratio of dyeing liquid 95 to the overall internal space is high (high liquid ratio), resulting in the prior art in the dyeing liquid 95 is less efficient in cost;

第四,現有技術的熱交換器94中,由於加熱裝置與冷卻裝置是並列地設置,且又是對同一管路進行能量的交換,因此在使用上會彼此抵銷掉一些能量;舉例而言,當加熱裝置對染液95進行熱交換後,當染液95染色完畢欲降溫回收時,若管路內溫度仍舊過高,或甚至加熱裝置本身也尚未降溫完全,則冷卻裝置開啟時,會有部分能量被加熱裝置或管路吸收掉,而無法完全用於冷卻染液95,反之亦然。Fourth, in the prior art heat exchanger 94, since the heating device and the cooling device are arranged side by side, and energy is exchanged for the same pipeline, some energy will be offset by each other in use; for example When the heating device performs heat exchange on the dyeing liquid 95, and when the dyeing liquid 95 is dyed to be cooled and recovered, if the temperature in the pipeline is still too high, or even the heating device itself has not been completely cooled, the cooling device will turn on when it is turned on. A part of the energy is absorbed by the heating device or the pipeline, and cannot be completely used for cooling the dye solution 95, and vice versa.

第五,現有技術的熱交換器94中,加熱裝置設置於管路外的另一個缺點在於,由於熱源由加熱裝置擴散時不具有方向性,因此加熱裝置在啟動時不會只對其內側面的管路進行加熱,也會有一部分的熱源向外擴散而散逸掉,造成能量使用上不必要的耗損。Fifth, in the prior art heat exchanger 94, the heating device is disposed outside the pipeline. Another disadvantage is that because the heat source does not have directivity when it is diffused by the heating device, the heating device does not only target its inner side when it is started. When heating the pipeline, a part of the heat source will diffuse outward and dissipate, causing unnecessary consumption of energy.

第六,現有技術的熱交換器94中,冷卻裝置在運作時,其內部的冷卻液流動速度過快,造成染液95在流經冷卻裝置進行降溫時,其溫度容易一下子掉的過快,造成布匹96在與其接觸時產生布料的皺褶並且容易變型。Sixth, in the prior art heat exchanger 94, when the cooling device is in operation, the internal cooling fluid flows too fast, which causes the temperature of the dye solution 95 to fall off too quickly when it passes through the cooling device to cool down. , Causing the cloth 96 to wrinkle and easily deform when it comes into contact with the cloth.

第七,現有技術的熱交換器94,除了運作上的缺點之外,其加熱裝置及冷卻裝置之間係水平地並列設置,造成整體熱交換器94的水平體積也過於龐大,因此會占據較多的使用空間,造成空間利用上的沒效率。Seventh, in addition to the operational shortcomings of the prior art heat exchanger 94, the heating device and the cooling device are arranged side by side horizontally, resulting in the horizontal volume of the overall heat exchanger 94 being too large, so it will occupy a relatively large amount. More space is used, resulting in inefficient use of space.

有鑒於現有技術的缺點及不足,本創作提供一種染布機,其透過更改分隔板上染液孔的位置,以及重新設置熱交換器的結構,達到低液比以及節能之功效。In view of the shortcomings and shortcomings of the prior art, the present invention provides a cloth dyeing machine, which achieves low liquid ratio and energy saving by changing the position of the dyeing liquid holes on the partition plate and resetting the structure of the heat exchanger.

為達上述之創作目的,本創作所採用的技術手段為一種染布機,其包含 至少一染色組件,其包含 一上染缸; 一下染缸,其與該上染缸相連通,並該下染缸內設有一分隔板,該分隔板將該下染缸的內部分隔形成一內槽及一外槽,該分隔板包含有一底板及兩側板,該兩側板分別設置於該底板的相對兩側邊,且該底板及該兩側板夾設形成該內槽,各該側板相鄰於該內槽的一側面相對該底板的頂面的夾角為90度;各該側板上成形有複數染液孔,該內槽及該外槽透過該等染液孔彼此相連通; 一導布管,該導布管的相對兩端分別連接該上染缸及該下染缸,並該導布管的內部與該上染缸及該下染缸相連通; 一循環組件,其與該染色組件相連接,並該循環組件包含有一熱交換組件及一泵浦,該熱交換組件的相對兩端分別與該導布管及該泵浦相連接並連通,該泵浦與該下染缸相連接並連通。In order to achieve the above-mentioned creation purpose, the technical means adopted in this creation is a cloth dyeing machine, which includes at least one dyeing component, which includes an upper dyeing tank; a lower dyeing tank, which is communicated with the upper dyeing tank, and the lower dyeing tank is provided inside There is a partition plate which divides the inside of the lower dyeing tank into an inner groove and an outer groove. The partition plate includes a bottom plate and two side plates, and the two side plates are respectively disposed on opposite sides of the bottom plate. The bottom plate and the two side plates are sandwiched to form the inner groove, and an angle between a side surface of each side plate adjacent to the inner groove and a top surface of the bottom plate is 90 degrees; a plurality of dyeing liquid holes are formed on each side plate, and The inner tank and the outer tank communicate with each other through the dyeing liquid holes; a cloth guide tube, opposite ends of the cloth guide tube are respectively connected to the upper dyeing tank and the lower dyeing tank, and the inside of the cloth guiding tube and the upper dyeing tank Communicating with the lower dyeing tank; a circulation component connected with the dyeing component, and the circulation component includes a heat exchange component and a pump, and the opposite ends of the heat exchange component are respectively connected to the cloth guide tube and the pump Urayasu connected and The pump is connected and communicated with the lower dyeing tank.

本創作的優點在於,透過將下染缸內用以隔絕染液與布匹的結構,由現有技術的底板變更為本創作所使用的分隔板,其中分隔板包含一底板及兩側板,藉此便可將流通染液用的染液孔改開設於該兩側板上,而由於側板相較於底板的夾角為90度,因此,就算布匹在染色的過程中因重量較重而沉在下染缸的底部,較輕的棉絮也能夠從兩側的側板上流出而不會被布匹所擋到,因此本創作的側板上極不容易殘留有累積的棉絮;換言之,本創作中,染液的流動量不會被布匹阻礙,也不會因為長期使用下來因為染液孔被阻塞而逐漸降低,因此使用者不必為了避免泵浦內因為液體不足產生空轉而進一步添加較多的染液進入整個染色的循環內,因此本創作可達到液體用量較低(低液比)、節省用料之優點,同時也可以有效維持泵浦在運轉時的效能。The advantage of this creation is that by changing the structure in the lower dyeing tank to isolate the dyeing liquid and the cloth, the bottom plate of the prior art is changed to the partition plate used in the creation. The partition plate includes a bottom plate and two side plates, thereby The dyeing liquid holes for circulating the dyeing liquid can be reopened on the two side plates, and because the angle between the side plate and the bottom plate is 90 degrees, even if the cloth is heavy in the dyeing process, it sinks in the lower dyeing tank. At the bottom, lighter cotton batting can also flow out from the side panels on both sides without being blocked by the cloth. Therefore, it is extremely difficult for the cotton batting to accumulate on the side panel of this creation; in other words, the flow of dyeing liquid in this creation It will not be blocked by the cloth, and it will not gradually decrease because the dye solution hole is blocked because of long-term use, so the user does not need to further add more dye solution to the entire dyeing cycle in order to avoid the pump from idling due to insufficient liquid. Therefore, this creation can achieve the advantages of lower liquid consumption (low liquid ratio) and saving materials, while also effectively maintaining the performance of the pump during operation.

進一步而言,前述之染布機,其中該熱交換組件進一步包含有一加熱器,其與該導布管相連接並內部相連通;一冷卻器,其與該加熱器間隔設置,且該冷卻器的高度位置低於該加熱器的高度位置,且該冷卻器與該加熱器以至少一管體相連接及相連通;一染液過濾器,該染液過濾器的相對兩端分別與該冷卻器及該染色組件的該下染缸相連接,並該染液過濾器的內部分別與該冷卻器及該下染缸相連通。Further, in the aforementioned cloth dyeing machine, the heat exchange assembly further includes a heater connected to the cloth guide tube and communicated internally; a cooler disposed at a distance from the heater, and the cooler The height position is lower than the height position of the heater, and the cooler and the heater are connected and communicated by at least one pipe body; a dye liquid filter, the opposite ends of the dye liquid filter are respectively connected with the cooling And the lower dyeing tank of the dyeing assembly are connected, and the inside of the dyeing liquid filter is communicated with the cooler and the lower dyeing tank, respectively.

本創作透過將熱交換組件的加熱器及冷卻器彼此上下間隔地排列設置,使加熱器與冷卻器之間拉開一段有效的距離,換言之,當加熱器和冷卻器之間的運作不會互相影響,藉此本創作可較為有效地將消耗的能源轉換至加熱或冷卻染液上,因此相較於現有技術的熱交換器而言,本創作的熱交換器是較為節能的。In this work, the heater and the cooler of the heat exchange module are arranged at an interval from each other, so that an effective distance is drawn between the heater and the cooler. In other words, when the operation between the heater and the cooler will not be mutually Influence, so this creation can more effectively convert the consumed energy to heating or cooling the dye liquor, so compared with the heat exchanger of the prior art, the heat exchanger of this creation is more energy efficient.

進一步而言,前述之染布機,其中該熱交換組件進一步包含有依序相連接的一加熱器、一冷卻器及一染液過濾器,其中該冷卻器進一步包含有一冷卻槽;複數擾流板,各該擾流板的外周緣包含有一貼合周緣及一間隙周緣,該間隙周緣的兩端分別與該貼合周緣的兩端相連接,該貼合周緣貼合於該冷卻槽的內壁面,該間隙周緣與該冷卻槽的該內壁面之間形成一流動間隙,該等擾流板彼此間隔地設置,並該等擾流板形成的該等流動間隙使該冷卻槽的內部形成彎曲形的一流動空間;複數染液管,該等染液管貫穿該等擾流板地設置於該冷卻槽內,並各該染液管的相對兩端分別連接於該加熱器及該染液過濾器。Further, in the aforementioned cloth dyeing machine, the heat exchange module further includes a heater, a cooler, and a dye liquor filter connected in sequence, wherein the cooler further includes a cooling tank; a plurality of turbulences; Plate, the outer periphery of each spoiler includes a fitting periphery and a gap periphery, two ends of the gap periphery are respectively connected to both ends of the fitting periphery, and the fitting periphery fits inside the cooling groove Wall surface, a flow gap is formed between the peripheral edge of the gap and the inner wall surface of the cooling groove, the spoilers are spaced apart from each other, and the flow gaps formed by the spoilers make the interior of the cooling groove curved A flow space in the shape of a plurality of dyeing liquid tubes arranged in the cooling tank through the spoilers, and opposite ends of each of the dyeing liquid tubes are respectively connected to the heater and the dyeing liquid filter.

進一步而言,前述之染布機,其中該冷卻器的該等擾流板中,相鄰的兩該擾流板形成的該等流動間隙彼此交錯設置。Further, in the aforementioned cloth dyeing machine, among the spoilers of the cooler, the flow gaps formed by two adjacent spoilers are staggered with each other.

進一步而言,前述之染布機,其中該熱交換組件進一步包含有依序相連接的一加熱器、一冷卻器及一染液過濾器,其中該加熱器進一步包含有一殼體、一裝設架及一加熱棒,該裝設架設於該殼體內,該加熱棒設於該裝設架上,且位於該殼體內,並與該殼體間隔設置。Further, in the aforementioned cloth dyeing machine, the heat exchange module further includes a heater, a cooler, and a dyeing liquid filter connected in order, wherein the heater further includes a casing, a mounting device, A heating rod and a heating rod, the installation frame is installed in the casing, the heating rod is disposed on the installation frame, is located in the casing, and is spaced from the casing.

進一步而言,前述之染布機,其中該分隔板進一步包含兩連接板,其分別對應該兩側板,各該連接板傾斜地連接於該底板及相對應的該側板之間。Further, in the aforementioned cloth dyeing machine, the partition plate further includes two connection plates respectively corresponding to the two side plates, and each of the connection plates is inclinedly connected between the bottom plate and the corresponding side plate.

以下配合圖式以及本創作之較佳實施例,進一步闡述本創作為達成預定創作目的所採取的技術手段。In the following, with reference to the drawings and the preferred embodiment of this creation, the technical means adopted by this creation to achieve the intended purpose is further explained.

請參閱圖1及圖4所示,本創作之染布機包含至少一染色組件及一循環組件,循環組件與染色組件相連接,並本實施例中,該至少一染色組件的數量為兩組,但其數量布以兩組為限。Please refer to FIG. 1 and FIG. 4. The cloth dyeing machine of the present invention includes at least one dyeing component and a circulation component. The circulation component and the dyeing component are connected. In this embodiment, the number of the at least one dyeing component is two groups. , But its number is limited to two groups.

請參閱圖1及圖3所示,各染色組件包含有一上染缸10、一下染缸20及一導布管30,下染缸20與上染缸10相連通,並下染缸20內設有一分隔板21,分隔板21將下染缸20的內部分別形成一內槽22及一外槽23,分隔板21進一步包含有一底板24、兩側板25及兩連接板26,該兩側板25分別設置於底板24的相對兩側邊,更精確地說,該兩連接板26分別對應於該兩側板25,且各連接板26傾斜地連接於底板24及相對應的側板25之間,並底板24、該兩側板25以及該兩連接板26共同夾設形成內槽22,但於其他實施例中,亦可沒有該兩連接板26,而是底板24的相對兩端直接與該兩側板25相連接。Please refer to FIG. 1 and FIG. 3, each dyeing assembly includes an upper dyeing tank 10, a lower dyeing tank 20, and a cloth guide tube 30. The lower dyeing tank 20 communicates with the upper dyeing tank 10, and a partition plate 21 is provided in the lower dyeing tank 20. The partition plate 21 forms an inner groove 22 and an outer groove 23 inside the lower dyeing tank 20, respectively. The partition plate 21 further includes a bottom plate 24, two side plates 25, and two connection plates 26. The two side plates 25 are respectively disposed on the bottom plate. The two opposite sides of 24, more precisely, the two connecting plates 26 respectively correspond to the two side plates 25, and each connecting plate 26 is inclinedly connected between the bottom plate 24 and the corresponding side plate 25, and the bottom plate 24, the two The side plate 25 and the two connecting plates 26 are interposed to form the inner groove 22. However, in other embodiments, the two connecting plates 26 may be omitted, and the opposite ends of the bottom plate 24 may be directly connected to the two side plates 25.

請參閱圖3所示,進一步而言,本實施例中,各側板25相鄰於內槽22的一側面251相對底板24的頂面241的夾角為90度,換言之,相對於底板24而言,各側板25為一垂直底板24延伸的板體。Please refer to FIG. 3. Further, in this embodiment, an angle between a side surface 251 of each side plate 25 adjacent to the inner groove 22 and a top surface 241 of the bottom plate 24 is 90 degrees, in other words, relative to the bottom plate 24 Each side plate 25 is a plate body extending from a vertical bottom plate 24.

更精確地說,由於本實施例中,各側板25與底板24之間進一步設有其中一連接板26,因此本實施例中,底板24與各側板25之間的夾角係底板24的頂面241的延伸面與側板25相鄰於底板24的該側面251的延伸面之間的夾角。More precisely, since in this embodiment, one of the connection plates 26 is further provided between each side plate 25 and the bottom plate 24, in this embodiment, the angle between the bottom plate 24 and each side plate 25 is the top surface of the bottom plate 24 An included angle between the extension surface of 241 and the extension surface of the side plate 25 adjacent to the side surface 251 of the bottom plate 24.

各側板25上進一步成形有複數染液孔252,本實施例中,內槽22及外槽23透過該等染液孔252彼此相連通。Each side plate 25 is further formed with a plurality of dyeing liquid holes 252. In this embodiment, the inner groove 22 and the outer groove 23 communicate with each other through the dyeing liquid holes 252.

請參閱圖7所示,於本創作的另一實施例當中,連接板26A上亦可開設有複數染液孔252A,該些進一步增設的染液孔252A可提高本創作在使用時的流動性。Please refer to FIG. 7. In another embodiment of the present invention, the connecting plate 26A may be provided with a plurality of dyeing liquid holes 252A. The further added dyeing liquid holes 252A can improve the fluidity of the creative work. .

請參閱圖1及圖2所示,導布管30的相對兩端分別連接上染缸10及下染缸20,並且導布管30的內部與上染缸10及下染缸20相連通。Please refer to FIG. 1 and FIG. 2, opposite ends of the cloth guide tube 30 are connected to the upper dyeing tank 10 and the lower dyeing tank 20 respectively, and the inside of the cloth guide tube 30 is communicated with the upper dyeing tank 10 and the lower dyeing tank 20.

請參閱圖4及圖5所示,循環組件包含有一熱交換組件40及一泵浦50,熱交換組件40的相對兩端分別與導布管30及泵浦50相連接並內部相連通,同時泵浦50進一步與下染缸20相連接並相連通。Please refer to FIG. 4 and FIG. 5, the circulation module includes a heat exchange module 40 and a pump 50. The opposite ends of the heat exchange module 40 are connected to the guide pipe 30 and the pump 50 and communicate with each other internally. The pump 50 is further connected and communicated with the lower dyeing tank 20.

請參閱圖2及圖4所示,更精確地說,熱交換組件40包含有依序相互連接的一加熱器41、一冷卻器42及一染液過濾器43,加熱器41與導布管30相連接並其內部亦與導布管30相連通,冷卻器42與加熱器41間隔設置,並冷卻器42的高度位置低於加熱器41的高度位置,且加熱器41及冷卻器42之間透過至少一管體44相連接,本實施例中,該至少一管體44的數量為兩個,並分別為一上管體441及一下管體442,但其數量不以此為限,染液過濾器43的相對兩端則分別與冷卻器42及染色組件的下染缸20相連接,且染液過濾器43的內部分別與冷卻器42及下染缸20相連通。Please refer to FIG. 2 and FIG. 4. To be more precise, the heat exchange module 40 includes a heater 41, a cooler 42 and a dyeing liquid filter 43, which are connected to each other in sequence, the heater 41 and the cloth guide tube. 30 is connected and the inside thereof is also communicated with the guide pipe 30. The cooler 42 is spaced from the heater 41, and the height position of the cooler 42 is lower than the height position of the heater 41. They are connected through at least one pipe body 44 in this embodiment. In this embodiment, the number of the at least one pipe body 44 is two, and the upper pipe body 441 and the lower pipe body 442 are respectively, but the number is not limited thereto. The opposite ends of the dye liquor filter 43 are respectively connected to the cooler 42 and the lower dye tank 20 of the dyeing assembly, and the inside of the dye liquor filter 43 is communicated with the cooler 42 and the lower dye tank 20, respectively.

請參閱圖6所示,本實施例中,加熱器41進一步包含有一殼體411、一裝設架412及一加熱棒413,裝設架412設置於殼體411內,加熱棒413設置於裝設架412上,且位於殼體411內,並與殼體411的內壁面間隔設置;加熱器41的內部結構不以上述為限。Please refer to FIG. 6. In this embodiment, the heater 41 further includes a casing 411, a mounting frame 412, and a heating rod 413. The mounting frame 412 is disposed in the casing 411, and the heating rod 413 is disposed on the casing. It is set on the frame 412 and is located in the casing 411 and is spaced from the inner wall surface of the casing 411; the internal structure of the heater 41 is not limited to the above.

冷卻器42設置於加熱器41的下方,更精確地說,由側視視之時,冷卻器42係設置於加熱器41的斜下方,並冷卻器42包含有一冷卻槽421、複數擾流板422及複數染液管423,該等擾流板422彼此間隔地設置於冷卻槽421內,並各該擾流板422的外周緣包含有一貼合周緣424及一間隙周緣425,間隙周緣425的兩端分別與貼合周緣424的兩端相連接;換言之,對各擾流板422而言,其貼合周緣424及間隙周緣425環繞形成其完整的一個周緣。The cooler 42 is disposed below the heater 41. More specifically, when viewed from a side view, the cooler 42 is disposed obliquely below the heater 41. The cooler 42 includes a cooling groove 421 and a plurality of spoilers. 422 and a plurality of dyeing liquid tubes 423, the spoilers 422 are spaced from each other in the cooling groove 421, and the outer peripheral edge of each of the spoilers 422 includes a fitting peripheral edge 424 and a gap peripheral edge 425. The two ends are respectively connected to the two ends of the fitting peripheral edge 424; in other words, for each spoiler 422, the fitting peripheral edge 424 and the gap peripheral edge 425 surround it to form a complete peripheral edge.

貼合周緣424貼合於冷卻槽421的內壁面,而間隙周緣425與冷卻槽421的內壁面之間則形成一流動間隙426,並該等擾流板422彼此的間隔以及該等流動間隙426所形成的通道,將冷卻槽421的內部間隔形成彎曲形狀的一流動空間。The bonding peripheral edge 424 is attached to the inner wall surface of the cooling groove 421, and a flow gap 426 is formed between the gap peripheral edge 425 and the inner wall surface of the cooling groove 421, and the distance between the spoilers 422 and the flow gaps 426 The formed channel forms a flow space with a curved shape by spaced the inside of the cooling groove 421.

更精確地說,該等流動間隙426之所以會將冷卻槽421的內部間隔成一彎曲形的流動空間,是因為相鄰的兩擾流板422中,該兩擾流板422的流動間隙426係彼此交錯地設置,換言之,以側視視之時,若一擾流板422的流動間隙426係成形於冷卻槽421內壁面的頂面的話,則與該擾流板422相鄰的另一擾流板422的流動間隙426則係成形於冷卻槽421內壁面的底面,但該等流動間隙426的排列方式不以上述為限,其僅要相鄰的兩流動間隙426在側視視之時不要完全重疊即可,換言之,於其他實施例中,亦可為兩相鄰的流動間隙426部分交錯地設置。More precisely, the reason why the flow gaps 426 separate the interior of the cooling groove 421 into a curved flow space is because of the two adjacent spoilers 422, the flow gaps 426 of the two spoilers 422 are They are arranged alternately with each other. In other words, when viewed from the side, if a flow gap 426 of a spoiler 422 is formed on the top surface of the inner wall surface of the cooling tank 421, another spoiler 422 is adjacent to the spoiler 422. The flow gap 426 of the flow plate 422 is formed on the bottom surface of the inner wall surface of the cooling tank 421, but the arrangement of the flow gaps 426 is not limited to the above. It only requires that two adjacent flow gaps 426 are viewed from the side. Do not overlap completely. In other words, in other embodiments, two adjacent flow gaps 426 may be staggered.

該等染液管423貫穿該等擾流板422地容置於冷卻槽421內,並各染液管423的相對兩端分別連接於加熱器41及染液過濾器43,更精確地說,當染液95透過染液管423通過冷卻槽421時,染液95不會實質進入到冷卻槽421內部,而是受染液管423的間隔地由染液過濾器43通過冷卻槽421並直接進入到加熱器41當中。The dyeing liquid pipes 423 are accommodated in the cooling tank 421 through the spoilers 422, and the opposite ends of each dyeing liquid pipe 423 are connected to the heater 41 and the dyeing liquid filter 43, respectively. More precisely, When the dye solution 95 passes through the dye solution pipe 423 and passes through the cooling tank 421, the dye solution 95 does not substantially enter the inside of the cooling bath 421, but the dye solution pipe 423 passes through the dye solution filter 43 through the cooling bath 421 and directly. It enters the heater 41.

以下為本創作之使用態樣及其優點。The following are the usage patterns and advantages of this creation.

請參閱圖4所示,本創作在使用時,係將布匹96由上染缸10處放入染布用的循環,其中本創作在上染缸10內部進一步設有一帶布輪11,使用者將布匹96纏繞在帶布輪11上之後,布匹96便可透過帶布輪11的轉動而在本創作內部進行帶動,由於帶布輪11為現有技術,因此不再進一步贅述。Please refer to FIG. 4. When this creation is used, the cloth 96 is placed in the circulation for dyeing cloth from the upper dyeing tank 10, wherein the creation further has a cloth wheel 11 inside the upper dyeing tank 10, and the user puts the cloth After 96 is wound on the cloth wheel 11, the cloth 96 can be driven inside the creation through the rotation of the cloth wheel 11. Since the cloth wheel 11 is the existing technology, it will not be described further.

放入本創作內部的布匹96,在帶布輪11的帶動下,會由上染缸10依序經過導布管30、下染缸20,最後再繞回上染缸10內部,此一循環以下簡稱為布匹循環。The cloth 96 put into the interior of this creation is driven by the cloth dyeing wheel 11 to pass through the cloth guide tube 30 and the lower dyeing cylinder 20 in order from the upper dyeing tank 10, and finally back to the inside of the upper dyeing tank 10. This cycle is hereinafter referred to as Cloth loop.

請參閱圖3、圖4及圖5所示,另一方面,染液95同樣係由上染缸10進入到本創作,但染液95所移動的路線(以下稱作染液循環),則與布匹96不同,更精確地說,染液95在進入到上染缸10後,同樣沿著導布管30移動至下染缸20,並在下染缸20內透過分隔板21的側板25上的染液孔252由內槽22流經至外槽23,再透過外槽23下方與泵浦50相連處進入到泵浦50內,更精確地說,分隔板21可用以將布匹96與泵浦50相隔絕,避免布匹96意外向下進入到泵浦50內,造成泵浦50的故障。Please refer to FIG. 3, FIG. 4, and FIG. 5. On the other hand, the dyeing liquid 95 also enters this creation from the upper dyeing tank 10, but the route moved by the dyeing liquid 95 (hereinafter referred to as the dyeing liquid cycle) is the same as The cloth 96 is different. More precisely, after entering the upper dyeing tank 10, the dyeing liquid 95 also moves along the cloth guide tube 30 to the lower dyeing tank 20, and passes through the dyeing liquid on the side plate 25 of the partition plate 21 in the lower dyeing tank 20. The hole 252 flows from the inner groove 22 to the outer groove 23, and then enters into the pump 50 through the connection with the pump 50 below the outer groove 23. More precisely, the partition plate 21 can be used to connect the cloth 96 and the pump 50. It is isolated to prevent the cloth 96 from accidentally going down into the pump 50 and causing the pump 50 to malfunction.

進入泵浦50之後,受到泵浦50的推動,染液95會依序通過染液過濾器43、冷卻器42、加熱器41,並一路向上推動至導布管30與上染缸10相接處,更精確地說,在通過熱交換組件40的過程中,使用者可根據其需求開啟加熱器41或冷卻器42,使染液95通過時能夠得到適當的溫度調整。After entering the pump 50, driven by the pump 50, the dyeing liquid 95 will sequentially pass through the dyeing liquid filter 43, the cooler 42, and the heater 41, and will be pushed all the way up to the junction of the cloth guide tube 30 and the upper dyeing tank 10. More precisely, in the process of passing through the heat exchange assembly 40, the user can turn on the heater 41 or the cooler 42 according to his needs, so that the temperature of the dyeing liquid 95 can be adjusted appropriately.

進入到導布管30與上染缸10相接處之後,染液95可透過設置於該處的一噴嘴座31噴發至導布管30內部,並再度透過導布管30流動至下染缸20內,完成此一染液循環,由於噴嘴座31為現有技術,因此不再進一步贅述。After entering the joint of the cloth guide tube 30 and the upper dyeing tank 10, the dyeing liquid 95 can be emitted to the inside of the cloth guide tube 30 through a nozzle holder 31 provided there, and then flow through the cloth guide tube 30 into the lower dyeing tank 20 again. To complete this dyeing liquid cycle, since the nozzle holder 31 is the prior art, it will not be described further.

熱交換完成的染液95與布匹96在本創作內部充分的混合之後,由其是在下染缸20內之混合,便可使布匹96染上使用者欲添加之顏色,藉此達到染色之目的。After the heat exchanged dye solution 95 and the cloth 96 are fully mixed in this creation, they can be mixed in the lower dyeing tank 20, so that the cloth 96 can be dyed with the color that the user wants to add, thereby achieving the purpose of dyeing.

其中,本創作提供了以下幾點優點。Among them, this creation provides the following advantages.

第一,請參閱圖3所示,在下染缸20內,本創作將染液孔252設置於側板25上,而由於側板25的側面251與底板24的頂面241之間具有一定的夾角(90度),因此布匹96在染色過程中所掉落的棉絮便可順利由染液孔252中排出,因為布匹96會向下沉在底板24上,而不會阻礙到設置於側板25上的染液孔252;更進一步而言,當棉絮不會累積在下染缸20內時,染液孔252便不會被棉絮堵塞,因此可維持染液95在本創作內部的流動性。First, please refer to FIG. 3. In the lower dyeing tank 20, in this creation, the dyeing liquid holes 252 are set on the side plate 25, and because the side surface 251 of the side plate 25 and the top surface 241 of the bottom plate 24 have a certain angle (90 Degree), so the cotton wool dropped by the cloth 96 during the dyeing process can be smoothly discharged from the dyeing liquid hole 252, because the cloth 96 will sink down on the bottom plate 24 without hindering the dyeing provided on the side plate 25 Liquid hole 252; Furthermore, when the cotton wool does not accumulate in the lower dyeing tank 20, the liquid dye hole 252 will not be blocked by the cotton wool, so the fluidity of the dye liquid 95 in the creation can be maintained.

第二,承如第一點,由於棉絮不會堵塞於染液孔252,使用者便不必因為擔心染液孔252受到堵塞而無法使一定量的染液95向下流動至泵浦50內,進而造成泵浦50空轉的問題,換言之,本創作可有效降低染液95在實際運作時的添加量,進而達到低液比、節省原料成本之優點。Second, as the first point, since the cotton wool will not block the dyeing liquid hole 252, the user does not have to worry that the dyeing liquid hole 252 will be blocked, so that a certain amount of dyeing liquid 95 cannot flow down into the pump 50. This further causes the problem of idling of pump 50. In other words, this creation can effectively reduce the amount of dye liquor 95 added in actual operation, thereby achieving the advantages of low liquid ratio and saving raw material costs.

第三,請參閱圖2、圖5及圖6所示,本創作在熱交換組件40的結構設計上,將加熱器41及冷卻器42之間的位置改為彼此上下間隔地設置,僅透過兩管體44連通彼此的內部,藉此可有效降低其中一裝置在運作時,另一裝置的溫度對其產生的影響;舉例而言,當冷卻器42在運轉時,由於其與加熱器41之間間隔設置,因此就算加熱器41停止運轉後溫度尚未降至室溫,殘留在加熱器41上的餘溫也較不容易傳遞至冷卻器42上,因此冷卻器42可有效地將其冷卻效能較完整地傳遞至通過其內部的染液95,達到節省運轉能量之功效。Third, please refer to FIG. 2, FIG. 5 and FIG. 6. In the structural design of the heat exchange module 40, the position of the heater 41 and the cooler 42 is changed to be spaced up and down from each other. The two tube bodies 44 communicate with each other's interior, thereby effectively reducing the effect of the temperature of one device when the other device is in operation; for example, when the cooler 42 is operating, it is The interval is set, so even if the temperature of the heater 41 is not lowered to room temperature after the heater 41 stops operating, the residual temperature remaining on the heater 41 is less easily transmitted to the cooler 42, so the cooler 42 can effectively cool it. The efficiency is more completely transmitted to the dyeing liquid 95 passing through it to achieve the effect of saving operating energy.

第四,本創作在加熱器41的設計上,將加熱棒413設置於其內部,換言之,當加熱棒413在發熱時,其各方向的能量傳遞皆是朝向殼體411的內部,因此當殼體411內部充滿染液95並進行加熱時,加熱棒413的能量便能夠完整傳遞至染液95上而較不會有透過殼體411流失掉之可能。Fourthly, in the design of the heater 41, the heating rod 413 is arranged inside the heater 41. In other words, when the heating rod 413 is heating, the energy transmission in all directions is toward the inside of the casing 411, so when the casing When the inside of the body 411 is filled with the dye solution 95 and is heated, the energy of the heating rod 413 can be completely transferred to the dye solution 95 without the possibility of being lost through the casing 411.

第五,本創作的加熱棒413在長期使用下,其表面會沾黏有許多被染液95帶上的雜質,但由於加熱棒413的結構便如同一般熱水壺的電湯匙,因此在拆裝上十分便利,使用者可迅速地將其拆卸下來並進行清洗後裝回,達到方便保養加熱器41之目的。Fifth, under long-term use, the heating rod 413 of this creation will be stained with many impurities on the surface of the dyed liquid 95. However, because the structure of the heating rod 413 is like the electric spoon of a general kettle, it is being disassembled. It is very convenient for the user to quickly disassemble it, clean it, and then put it back, so that the heater 41 can be easily maintained.

第六,熱交換組件40的冷卻器42內部,透過該些流動間隙426的設置,使其能有效降低流動在冷卻器42內部的冷卻液(圖中未示)的流速,換言之,當冷卻液在冷卻槽421內運作並冷卻由染液管423內通過冷卻槽421的染液95時,其流動的速度不會太快,進而可減緩染液95溫度降低的過程,避免染液95因為降溫過快而會對布匹96所造成的負面影響,例如使布匹96皺褶且容易變形。Sixth, the interior of the cooler 42 of the heat exchange assembly 40 passes through the arrangement of these flow gaps 426, so that it can effectively reduce the flow rate of the cooling liquid (not shown) flowing inside the cooler 42. In other words, when the cooling liquid When operating in the cooling tank 421 and cooling the dyeing liquid 95 passing through the cooling tank 421 from the dyeing liquid pipe 423, the flow rate will not be too fast, which can slow down the process of reducing the temperature of the dyeing liquid 95 and prevent the temperature of the dyeing liquid 95 from falling. Too fast will have a negative impact on the cloth 96, such as making the cloth 96 wrinkled and easily deformed.

第七,本創作將加熱器41及冷卻器42彼此上下間隔地排列,除了有助於能量上的節省之外,同時也騰出許多在鄰近於本創作的空間,使用者便可利用該些空間擺放如圖1所示之加藥桶81、預備桶82或電器控制箱83等等,與本創作運作時相關的裝置,進而節省使用場域的空間使用量。Seventh, the heater arranges the heater 41 and the cooler 42 spaced apart from each other. In addition to helping to save energy, it also frees up a lot of space adjacent to the creator. Users can use these The space is placed with medicated barrels 81, reserve barrels 82, or electrical control boxes 83, etc. as shown in FIG. 1, which are related to the operation of this creative operation, thereby saving space usage in the use field.

以上所述僅是本創作之較佳實施例而已,並非對本創作做任何形式上的限制,雖然本創作已以較佳實施例揭露如上,然而並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容做出些許更動或修飾做為等同變化的等效實施例,但凡是未脫離本創作技術方案的內容,依據本創作的技術實質對以上實施例所做的任何簡單修改、等同變化與修飾,均仍屬於本創作技術方案的範圍內。The above description is only the preferred embodiment of the creation, and does not limit the creation in any form. Although the creation has been disclosed as above with the preferred embodiment, it is not intended to limit the creation. Generally, a knowledgeable person can use the technical content disclosed above to make a few changes or modifications as equivalent equivalent changes without departing from the scope of the technical solution of the creation. Anyone who does not depart from the content of the technical solution of the creation Any simple modifications, equivalent changes, and modifications made to the above embodiments according to the technical essence of this creation still fall within the scope of this creative technical solution.

10‧‧‧上染缸10‧‧‧Up dyeing tank

11‧‧‧帶布輪 11‧‧‧ with cloth wheel

20‧‧‧下染缸 20‧‧‧ Lower Dyeing Tank

21‧‧‧分隔板 21‧‧‧ divider

22‧‧‧內槽 22‧‧‧Inner slot

23‧‧‧外槽 23‧‧‧ Outer trough

24‧‧‧底板 24‧‧‧ floor

241‧‧‧頂面 241‧‧‧Top

25‧‧‧側板 25‧‧‧Side

251‧‧‧側面 251‧‧‧side

252‧‧‧染液孔 252‧‧‧Dyeing liquid hole

26‧‧‧連接板 26‧‧‧Connector

30‧‧‧導布管 30‧‧‧ cloth guide tube

31‧‧‧噴嘴座 31‧‧‧Nozzle holder

40‧‧‧熱交換組件 40‧‧‧heat exchange module

41‧‧‧加熱器 41‧‧‧heater

411‧‧‧殼體 411‧‧‧shell

412‧‧‧裝設架 412‧‧‧ mounting rack

413‧‧‧加熱棒 413‧‧‧heating rod

42‧‧‧冷卻器 42‧‧‧Cooler

421‧‧‧冷卻槽 421‧‧‧cooling tank

422‧‧‧擾流板 422‧‧‧Spoiler

423‧‧‧染液管 423‧‧‧Dyeing liquid tube

424‧‧‧貼合周緣 424‧‧‧ Fitting perimeter

425‧‧‧間隙周緣 425‧‧‧periphery

426‧‧‧流動間隙 426‧‧‧Flow gap

43‧‧‧染液過濾器 43‧‧‧ Dye Liquid Filter

44‧‧‧管體 44‧‧‧ tube body

441‧‧‧上管體 441‧‧‧upper tube

442‧‧‧下管體 442‧‧‧ Lower tube

50‧‧‧泵浦 50‧‧‧Pump

81‧‧‧加藥桶 81‧‧‧Dosing barrel

82‧‧‧預備桶 82‧‧‧prepared barrel

83‧‧‧電器控制箱 83‧‧‧Electrical control box

91‧‧‧上染缸 91‧‧‧Up dyeing tank

92‧‧‧下染缸 92‧‧‧ Lower Dyeing Tank

921‧‧‧底板 921‧‧‧ floor

922‧‧‧染液孔 922‧‧‧Dyeing liquid hole

93‧‧‧導布管 93‧‧‧ cloth guide tube

94‧‧‧熱交換器 94‧‧‧ heat exchanger

95‧‧‧染液 95‧‧‧ dyeing solution

96‧‧‧布匹 96‧‧‧ Cloth

97‧‧‧泵浦 97‧‧‧Pump

252A‧‧‧染液孔 252A‧‧‧Dyeing liquid hole

26A‧‧‧連接板 26A‧‧‧Connecting plate

圖1係本創作之俯視外觀圖。 圖2係本創作之端視剖面示意圖。 圖3係本創作下染缸的部分放大剖面圖。 圖4係本創作染色組件及循環組件的側視示意圖。 圖5係本創作循環組件的側視示意圖。 圖6係本創作熱交換組件的立體剖面示意圖。 圖7係本創作另一實施例下染缸的部分放大剖面圖。 圖8係現有技術之染布機的平面外觀圖。 圖9係現有技術之染布機的俯視外觀圖。 圖10係現有技術之染布機的端視剖面示意圖。 圖11係現有技術下染缸的部分放大剖面圖。Figure 1 is a top view of this creation. Figure 2 is a schematic cross-sectional view of this creation. Fig. 3 is an enlarged sectional view of a part of the lower dyeing tank of the present creation. Fig. 4 is a schematic side view of the dyeing component and the circulation component of the original creation. Fig. 5 is a schematic side view of this creative cycle component. FIG. 6 is a schematic three-dimensional cross-sectional view of the original heat exchange component. Fig. 7 is a partially enlarged sectional view of a lower dyeing tank according to another embodiment of the present invention. Fig. 8 is a plan view of a conventional cloth dyeing machine. Fig. 9 is a top view of a conventional dyeing machine. Fig. 10 is a schematic end sectional view of a conventional cloth dyeing machine. FIG. 11 is a partially enlarged sectional view of a conventional dyeing tank.

Claims (6)

一種染布機,其包含 至少一染色組件,其包含 一上染缸; 一下染缸,其與該上染缸相連通,並該下染缸內設有一分隔板,該分隔板將該下染缸的內部分隔形成一內槽及一外槽,該分隔板包含有一底板及兩側板,該兩側板分別設置於該底板的相對兩側邊,且該底板及該兩側板夾設形成該內槽,各該側板相鄰於該內槽的一側面相對該底板的頂面的夾角為90度;各該側板上成形有複數染液孔,該內槽及該外槽透過該等染液孔彼此相連通; 一導布管,該導布管的相對兩端分別連接該上染缸及該下染缸,並該導布管的內部與該上染缸及該下染缸相連通; 一循環組件,其與該染色組件相連接,並該循環組件包含有一熱交換組件及一泵浦,該熱交換組件的相對兩端分別與該導布管及該泵浦相連接並連通,該泵浦與該下染缸相連接並連通。A cloth dyeing machine includes at least one dyeing component including an upper dyeing tank; a lower dyeing tank communicating with the upper dyeing tank; and a partition plate is provided in the lower dyeing tank, and the partition plate connects the interior of the lower dyeing tank. An inner groove and an outer groove are formed by partitioning. The dividing plate includes a bottom plate and two side plates. The two side plates are respectively disposed on opposite sides of the bottom plate, and the bottom plate and the two side plates are sandwiched to form the inner groove. An angle between a side surface of the side plate adjacent to the inner groove and a top surface of the bottom plate is 90 degrees; a plurality of dyeing liquid holes are formed on each of the side plates, and the inner groove and the outer groove communicate with each other through the dyeing liquid holes. A cloth guide tube, the opposite ends of the cloth guide tube are respectively connected to the upper dyeing tank and the lower dyeing tank, and the interior of the cloth guide tube is communicated with the upper dyeing tank and the lower dyeing tank; a circulation component, which is connected with the dyeing tank; The components are connected, and the circulation component includes a heat exchange component and a pump. The opposite ends of the heat exchange component are respectively connected and communicated with the cloth guide tube and the pump, and the pump is connected with the lower dyeing tank. And connected. 如請求項1所述之染布機,其中該熱交換組件進一步包含有 一加熱器,其與該導布管相連接並內部相連通; 一冷卻器,其與該加熱器間隔設置,且該冷卻器的高度位置低於該加熱器的高度位置,且該冷卻器與該加熱器以至少一管體相連接及相連通; 一染液過濾器,該染液過濾器的相對兩端分別與該冷卻器及該染色組件的該下染缸相連接,並該染液過濾器的內部分別與該冷卻器及該下染缸相連通。The cloth dyeing machine according to claim 1, wherein the heat exchange module further includes a heater connected to the cloth guide tube and internally communicated with each other; a cooler disposed at a distance from the heater, and the cooling The height position of the device is lower than the height position of the heater, and the cooler and the heater are connected and communicated by at least one pipe body; a dyeing liquid filter, the opposite ends of the dyeing liquid filter are respectively connected to the The cooler and the lower dyeing tank of the dyeing assembly are connected, and the inside of the dye liquor filter is communicated with the cooler and the lower dyeing tank, respectively. 如請求項1所述之染布機,其中該熱交換組件進一步包含有依序相連接的一加熱器、一冷卻器及一染液過濾器,其中該冷卻器進一步包含有 一冷卻槽; 複數擾流板,各該擾流板的外周緣包含有一貼合周緣及一間隙周緣,該間隙周緣的兩端分別與該貼合周緣的兩端相連接,該貼合周緣貼合於該冷卻槽的內壁面,該間隙周緣與該冷卻槽的該內壁面之間形成一流動間隙,該等擾流板彼此間隔地設置,並該等擾流板形成的該等流動間隙使該冷卻槽的內部形成彎曲形的一流動空間; 複數染液管,該等染液管貫穿該等擾流板地設置於該冷卻槽內,並各該染液管的相對兩端分別連接於該加熱器及該染液過濾器。The dyeing machine according to claim 1, wherein the heat exchange module further includes a heater, a cooler, and a dyeing liquid filter connected in sequence, wherein the cooler further includes a cooling tank; Flow plates, the outer periphery of each spoiler includes a fitting periphery and a gap periphery, two ends of the gap periphery are respectively connected to both ends of the fitting periphery, and the fitting periphery is attached to the cooling groove. Inner wall surface, a flow gap is formed between the peripheral edge of the gap and the inner wall surface of the cooling groove, the spoilers are spaced from each other, and the flow gaps formed by the spoilers form the inside of the cooling groove A curved flow space; a plurality of dyeing liquid tubes arranged in the cooling tank through the spoilers, and opposite ends of each of the dyeing liquid tubes are respectively connected to the heater and the dyeing tube; Fluid filter. 如請求項3所述之染布機,其中該冷卻器的該等擾流板中,相鄰的兩該擾流板形成的該等流動間隙彼此交錯設置。The cloth dyeing machine according to claim 3, wherein among the spoilers of the cooler, the flow gaps formed by two adjacent spoilers are staggered with each other. 如請求項1所述之染布機,其中該熱交換組件進一步包含有依序相連接的一加熱器、一冷卻器及一染液過濾器,其中該加熱器進一步包含有一殼體、一裝設架及一加熱棒,該裝設架設於該殼體內,該加熱棒設於該裝設架上,且位於該殼體內,並與該殼體間隔設置。The dyeing machine according to claim 1, wherein the heat exchange module further includes a heater, a cooler, and a dyeing liquid filter connected in sequence, wherein the heater further includes a casing, a housing A mounting frame and a heating rod are arranged in the casing. The heating rod is disposed on the mounting frame and is located in the casing and spaced from the casing. 如請求項1至5中任一項所述之染布機,其中該分隔板進一步包含兩連接板,其分別對應該兩側板,各該連接板傾斜地連接於該底板及相對應的該側板之間。The dyeing machine according to any one of claims 1 to 5, wherein the partition plate further includes two connection plates respectively corresponding to the two side plates, and each of the connection plates is obliquely connected to the bottom plate and the corresponding side plate. between.
TW107131833A 2018-09-11 2018-09-11 Cloth dyeing machine TWI680215B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103710926A (en) * 2013-12-10 2014-04-09 福建可利盛超细纤维有限公司 Waste water recycling dyeing machine for dyeing superfine fiber synthetic leather
CN104562500A (en) * 2015-01-06 2015-04-29 海宁市天一纺织有限公司 Special dyeing vat for cloth fabric
CN104674483A (en) * 2015-03-03 2015-06-03 苏州华策纺织科技有限公司 Rotary type dyeing device for loose fiber dyeing machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103710926A (en) * 2013-12-10 2014-04-09 福建可利盛超细纤维有限公司 Waste water recycling dyeing machine for dyeing superfine fiber synthetic leather
CN104562500A (en) * 2015-01-06 2015-04-29 海宁市天一纺织有限公司 Special dyeing vat for cloth fabric
CN104674483A (en) * 2015-03-03 2015-06-03 苏州华策纺织科技有限公司 Rotary type dyeing device for loose fiber dyeing machine

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