CN109551363A - A kind of novel internal cooling grinding grinding wheel - Google Patents
A kind of novel internal cooling grinding grinding wheel Download PDFInfo
- Publication number
- CN109551363A CN109551363A CN201811541999.5A CN201811541999A CN109551363A CN 109551363 A CN109551363 A CN 109551363A CN 201811541999 A CN201811541999 A CN 201811541999A CN 109551363 A CN109551363 A CN 109551363A
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- China
- Prior art keywords
- grinding wheel
- coolant liquid
- guiding tube
- main body
- grinding
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/10—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with cooling provisions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
A kind of novel internal cooling grinding grinding wheel, the grinding wheel include grinding wheel main body, grinding part;Grinding wheel main body is downwardly open;The upper end of grinding wheel main body is connect with lathe knife handle;Grinding part is set to the bottom of grinding wheel main body;The grinding wheel further includes coolant liquid guiding tube;Coolant liquid guiding tube is set to the inner cavity of grinding wheel main body;The water inlet end head end of coolant liquid guiding tube runs through the top of grinding wheel body lumen, is connected to coolant liquid supply unit;The water outlet end of coolant liquid guiding tube is fixedly installed on edge in the lower end of grinding wheel main body.The present invention introduces coolant liquid by the way that independent coolant liquid guiding tube is arranged, from the top of grinding wheel main body, and coolant liquid is guided to grinding wheel lower body outer, and coolant liquid cools down grinding area, lubricated and washed away while grinding part is ground.It is independently arranged coolant liquid guiding tube in the inner cavity of grinding wheel main body, reduces technical threshold, simple production process.So that inner-cooled grinding wheel is more easily manufactured, production cost is low.
Description
Technical field
The present invention relates to a kind of abrasive grinding wheels, and in particular to a kind of novel internal cooling grinding grinding wheel belongs to grinding neck
Domain.
Background technique
In machining, grinding is one of widely used material removal method, belongs to finishing.
In grinding process, due to generating violent plastic deformation and friction, the grinding area between grinding wheel and workpiece generates big
The grinding heat of amount will generate the bad phenomenons such as burn, crackle in workpiece surface, and seriously affect workpiece and add if cannot radiate in time
Working medium amount.It is traditionally cooled down in such a way that setting nozzle is poured coolant liquid outside grinding wheel, but since grinding wheel is operating
In the process, certain thickness airflow layer is formed around it, external coolant liquid will be hindered to enter grinding area, therefore can not be to being added
Work workpiece carries out effectively cooling.
Internal cooling grinding has carried out largely internal cooling grinding as a kind of efficient grinding type of cooling, domestic and foreign scholars
Research.Compare external cast-type cooling means, internal cooling grinding method has coolant liquid inside grinding wheel through being provided on ontology
Cooling liquid flowing channel the characteristics of injecting directly to grinding area, can effectively avoid the shadow of the airflow layer generated around grinding wheel by rotation
It rings, thus can significantly reduce grinding temperature, prevent or reduce workpiece surface thermal damage.At the same time, the cooling in grinding face
Liquid can gasify in the case where grinding surface high temperature, gas shield thermal insulation film be formed between grinding face and coolant liquid, again
Claim film boiling, blocks grinding to radiate towards liquid surface, cause workpiece surface damage.
Internal cooling grinding grinding wheel used by forefathers study is usually that grinding of various shapes is processed in grinding wheel main body
The processing technology of liquid inner flow passage, but this scheme, inner flow passage is complicated, and processing cost is high, and which greatly enhances the productions of grinding wheel entirety
Cost.
Summary of the invention
In view of the above shortcomings of the prior art, it is an object of the invention to pass through that independent coolant liquid guiding tube is arranged, from
The top of grinding wheel main body introduces coolant liquid, and coolant liquid is guided to grinding wheel lower body outer, while grinding part is ground
Coolant liquid cools down grinding area, lubricated and is washed away.It is independently arranged coolant liquid guiding tube in the inner cavity of grinding wheel main body, is not necessarily to
Inner flow passage is processed in grinding wheel main body, reduces technical threshold, simple production process.So that inner-cooled grinding wheel is more easily manufactured, it is raw
It produces at low cost.The present invention provides a kind of novel internal cooling grinding grinding wheel, which includes grinding wheel main body, grinding part;Grinding wheel main body
It is downwardly open;The upper end of grinding wheel main body is connect with lathe knife handle;Grinding part is set to the bottom of grinding wheel main body;The grinding wheel further includes
Coolant liquid guiding tube;Coolant liquid guiding tube is set to the inner cavity of grinding wheel main body;The water inlet end head end of coolant liquid guiding tube runs through sand
The top of wheel body inner cavity is connected to coolant liquid supply unit;The water outlet end of coolant liquid guiding tube is fixedly installed on grinding wheel master
Edge in the lower end of body.
According to an embodiment of the invention, providing a kind of novel internal cooling grinding grinding wheel:
A kind of novel internal cooling grinding grinding wheel, the grinding wheel include grinding wheel main body, grinding part;Grinding wheel main body is downwardly open;Sand
The upper end of wheel body is connect with lathe knife handle;Grinding part is set to the bottom of grinding wheel main body;The grinding wheel further includes coolant liquid guidance
Pipe;Coolant liquid guiding tube is set to the inner cavity of grinding wheel main body;The water inlet end head end of coolant liquid guiding tube runs through grinding wheel body lumen
Top, be connected to coolant liquid supply unit;The water outlet end of coolant liquid guiding tube is fixedly installed in the lower end of grinding wheel main body
Edge.
Preferably, coolant liquid guiding tube is elastic hose;Preferably band tubing.
Preferably, the grinding wheel includes N coolant liquid guiding tube;N is 1-40, and preferably N is 2-20;More preferable N is 4-10;
Preferably, the water outlet of N coolant liquid guiding tube is uniformly arranged along grinding wheel body interior circumferencial direction.
Preferably, the grinding wheel further include: deformation limiting device;Deformation limiting device includes: stop collar, adjusting rod;Limit
Position ring is set to the inner cavity of grinding wheel main body, and between coolant liquid guiding tube and the inner wall of grinding wheel main body;The one of adjusting rod
End is hinged with stop collar, and the other end of adjusting rod runs through the top of grinding wheel main body and stretches out grinding wheel main body.
Preferably, deformation limiting device includes M adjusting rod, M adjusting rod is uniformly hinged on the surrounding of stop collar;M
For 1-30;It is preferred that M is 2-20;More selecting M is 3-10.
Preferably, the water outlet of coolant liquid guiding tube is set to edge in the lower end of grinding wheel main body specifically: the grinding wheel is also
It include: device for fixing end part, device for fixing end part is set to the inside on edge in grinding wheel lower body;Device for fixing end part includes:
Guiding tube location hole;Coolant liquid guiding tube includes: positioning sleeve;Positioning sleeve is set to the water outlet of coolant liquid guiding tube;Coolant liquid
Guiding tube is connect by positioning sleeve with guiding tube location hole.
Preferably, device for fixing end part is ring structure;Guiding tube location hole is arranged along device for fixing end part annular;
The quantity of guiding tube location hole is greater than or equal to the quantity of coolant liquid guiding tube;The central axes direction of guiding tube location hole and grinding
The angle α of the grinding surface in portion is 10-90 degree, preferably 30-85 degree, more preferably 45-80 degree.
Preferably, adjusting rod is connect by helicitic texture with the top of grinding wheel main body.
Preferably, the grinding wheel further include: pipeline fixing device;Pipeline fixing device includes: connector;The axis of connector
Line is equipped with through-hole, and the outside of connector is equipped with male end;The male end of connector is connect with the top of grinding wheel main body, cold
But liquid guiding tube passes through the through-hole of connector and is fixed by connector.
Preferably, pipeline fixing device further include: locking strap;The water inlet end of coolant liquid guiding tube passes through the logical of connector
Coolant liquid guiding tube is fixed on connector by hole, locking strap.
Preferably, locking strap includes: lock sheet, locking mechanism;Lock sheet both ends are equipped with locking hole;Lock sheet is sleeved on
Coolant liquid guiding tube is fixed on the position on connector;The locking hole at lock sheet both ends is aligned;Locking mechanism is tight by locking hole
Gu lock sheet.
A method of using the novel internal cooling grinding grinding wheel of any one of claim 1-9, this method includes following step
It is rapid:
1) lathe drives grinding wheel body rotation by knife handle, and coolant liquid flows in grinding wheel main body along coolant liquid guiding tube
Chamber, coolant liquid play cooling effect in grinding surface;
2) since the rotation of grinding wheel main body generates centrifugal force, coolant liquid guiding tube is elastic hose, and coolant liquid guiding tube exists
Deformation occurs under the action of centrifugal force, and the deformation of coolant liquid guiding tube changes the flow velocity size of coolant liquid;Specifically: grinding wheel main body
Revolving speed is faster, and the centrifugal force of generation is bigger, and the deformation amplitude of coolant liquid guiding tube is bigger, the stream of coolant liquid in coolant liquid guiding tube
Speed is also bigger, and more coolant liquids are injected in grinding surface;Conversely, grinding wheel main body revolving speed is slower, the centrifugal force of generation is smaller, cold
But the deformation amplitude of liquid guiding tube is smaller, and the flow velocity of coolant liquid is also smaller in coolant liquid guiding tube, and less coolant liquid is injected in
In grinding surface;
Preferably, this method further includes step 3), the deformation of coolant liquid guiding tube is controlled by deformation limiting device;Tool
Body are as follows: adjusting rod is promoted, drives stop collar mobile toward the top of grinding wheel main body, expands the moving area of coolant liquid guiding tube,
Until coolant liquid guiding tube is kept completely separate with stop collar, the deformation of coolant liquid guiding tube is realized certainly by the revolving speed of grinding wheel main body completely
It adapts to adjust;Conversely, reducing adjusting rod, top of the stop collar far from grinding wheel main body is driven, contracting mobile toward the bottom of grinding wheel main body
The small moving area of coolant liquid guiding tube, in grinding wheel body rotation, stop collar limits the deformation of coolant liquid guiding tube, cooling
The deformation of liquid guiding tube is by the revolving speed of grinding wheel main body and the position control of stop collar.
In this application, by the way that independent coolant liquid guiding tube is arranged, coolant liquid is introduced from the top of grinding wheel main body, and will
Coolant liquid is guided to grinding wheel lower body outer, and coolant liquid carries out cooling to grinding area, lubricates while grinding part is ground
With wash away.It is independently arranged coolant liquid guiding tube in the inner cavity of grinding wheel main body, technical threshold is low, simple production process.So that interior cold
Formula grinding wheel is more easily manufactured, and production cost is low.
In this application, grinding wheel main body is downwardly open, is grinding wheel geometric central axis line area at the center of grinding wheel body top
Domain is provided with mounting hole.The top of grinding wheel main body is installed on the knife handle of lathe by this mounting hole.Grinding wheel main body is opened downwards
Mouthful, form a cavity that Open Side Down.Grinding wheel lower body outer, that is, bottom outer is provided with grinding part.Coolant liquid guiding tube
One end the top of grinding wheel body lumen is set, be connected to the coolant liquid of lumen outer.Grinding wheel main body is arranged in the other end
The lower end outer of grinding wheel main body is arranged in the outlet of lower end outer, i.e. coolant liquid guiding tube, i.e. the outlet of coolant liquid guiding tube can
It is arranged in grinding part, may also set up the radially inner side for being located at grinding part on the outer of lower end.
In this application, coolant liquid guiding tube can be hard tube, or hose;Hose is more preferable scheme.
In this application, lathe applied by the novel internal cooling grinding grinding wheel, including milling drum, abrasive machine etc. is with rotation
Turn the lathe of main shaft.
In the actual processing process, grinding wheel rotates, and coolant liquid is under the drive of grinding wheel, by radial centrifugal force, in tradition
The inner flow passage shape of cooling grinding wheel and position are fixed, and during interior flow passage, the inner wall of inner flow passage revolves coolant liquid in grinding wheel
Turn radially, to play the role of obstruction to coolant liquid.To influence coolant liquid during flowing through inner flow passage, in centrifugation masterpiece
Accelerated motion under, to influence the spouting velocity of coolant liquid.
In the present invention, coolant liquid guiding tube uses elastic material.It is connected to, is drawn with grinding wheel bottom by coolant liquid guiding tube
Enter coolant liquid.And coolant liquid is made to act on grinding skin.Coolant liquid is cooling in the process that elastic coolant liquid guiding tube circulates
Liquid by the rotation bring centrifugal force due to grinding wheel, that is, has the movement tendency being moved radially outwards always.Due to coolant liquid
Guiding tube uses elastic material, and both ends have been fixed on grinding wheel, and coolant liquid guiding tube is under the effect of coolant liquid, middle part
Coolant liquid guiding tube can be displaced outwardly, i.e., coolant liquid guiding tube can be deformed into radially camber pipeline outstanding.At this time
The angle of first section coolant liquid guiding tube and grinding wheel rotation horizontal plane becomes smaller (before deformation), and first section coolant liquid guiding tube is to cold
But liquid reduces (before deformation) in the radial resistance of rotation.Enter the initial stage of coolant liquid guiding tube in coolant liquid,
Acceleration of the coolant liquid in pipeline increases (before deformation), coolant liquid speed achieved in first section coolant liquid guiding tube
It spends faster, to export the speed of ejection faster in coolant liquid guiding tube.Therefore outwardly projecting arc coolant liquid guiding tube phase
Than in rectilinear duct, under same speed conditions, i.e., centrifugal force suffered by coolant liquid it is certain under conditions of, be conducive to improve coolant liquid
Spouting velocity.
In general, when grinding wheel speed is bigger, grinding part and the heat that workpiece surface friction generates are bigger, need more
Coolant liquid.Inner-cooled grinding wheel in the prior art, the shape and structure of inner flow passage can not be according to the revolving speeds of grinding wheel adaptively
It is adjusted, for different working condition requirements, the i.e. more grinding surface of calorific value, needs separately to replace other big flows grinding sand
Wheel is required with achieving the purpose that meet cooling.
In this application, coolant liquid guiding tube uses elastic material.The difference of grinding wheel speed, centrifugation suffered by coolant liquid
Power is different, and the degree of corresponding coolant liquid guiding tube arc deforming is also different, i.e., the facilitation difference accelerated to coolant liquid, grinding wheel
Velocity of rotation is bigger, and the centrifugal force of coolant liquid is bigger, and coolant liquid guiding tube arc deforming is bigger, makees to the promotion that coolant liquid accelerates
With bigger.Conversely, smaller to the facilitation of coolant liquid acceleration.I.e. present invention is created, can be according to grinding wheel speed not
With the facilitation adaptively improved to coolant liquid spouting velocity.The coolant rate of grinding wheel can be made adaptively to be suitble to difference
Process requirements under operating condition.
In this application, grinding wheel main body is bowl-type structure, and lower end outer is the rim of a bowl region, the top of grinding wheel main body
Portion, as bowl bottom.
In this application, grinding wheel body top is along the circumferential direction evenly arranged with the meaning of N coolant liquid guiding tube and is, cold
But liquid guiding tube is in grinding wheel bottom, along the circumferential direction annular array.If coolant liquid guiding tube is 6, adjacent two coolant liquids
Angle is 60 ° at the installation site of guiding tube and grinding wheel main center;If coolant liquid guiding tube is 10, adjacent two
Angle is 36 ° at the installation site of coolant liquid guiding tube and grinding wheel main center.
In this application, deformation limiting device is for limiting the maximum arc deforming degree of coolant liquid guiding tube.Stop collar
In the inner cavity of grinding wheel main body, stop collar is parallel with the top of grinding wheel main body.And stop collar is arranged the surrounding with coolant liquid guiding tube.
For coolant liquid guiding tube in deformation process, the protruding portion of arc coolant liquid guiding tube can contradict stop collar, and stop collar limitation is cold
But liquid guiding tube continues radially prominent deformation.Adjusting rod is hinged with stop collar, is threadedly coupled with grinding wheel body top, and
And run through grinding wheel body top along machine tool chief axis direction.It can be by the adjusting head of the prominent grinding wheel main body of rotation adjusting lever, so that adjusting
Pole is moved along machine tool chief axis direction, i.e., the working face of vertical grinding wheel is mobile.To drive the working face of the vertical grinding wheel of stop collar
It moves up and down, stop collar is more down, bigger to the restriction effect of coolant liquid guiding tube arc deforming.
In the actual production process, under fast state, heat caused by grinding of the grinding part with certain workpiece is not high, no
Need bigger coolant rate;In addition, part workpiece grinding skin is unsuitable for a large amount of coolant liquids coolings.
Innovation and creation provided herein can be limited when facing above situation by the adjusting of deformation limiting device
The maximum arc deforming amount of coolant liquid guiding tube, so that elastic coolant liquid guiding tube is limited, the promotion to coolant rate is improved
Effect.To achieve the purpose that meet operating condition processing.
In this application, the meaning that adjusting rod is uniformly arranged on stop collar is that adjusting rod is circumferentially square on stop collar
To annular array.If adjusting rod is 6, installation site and the angle at stop collar center of two neighboring adjusting rod are
60°;If adjusting rod is 10, angle is 36 ° at the installation site of two neighboring adjusting rod and stop collar center.
In this application, the outlet end of coolant liquid guiding tube is fixed on the lower end of grinding wheel main body by device for fixing end part
Outer.Coolant liquid guiding tube is by positioning sleeve inlay card in guiding tube location hole.In the operating condition, since centrifugal force acts on,
Coolant liquid guiding tube can generate arc deforming, the outlet end of coolant liquid guiding tube can oriented intracavitary displacement movement tendency.It is holding
Under the fixed device in portion and positioning sleeve interaction, the outlet end of coolant liquid guiding tube can not be mobile to contract, and the moment keeps making
Industry state.
In this application, the coolant liquid emission direction of location hole control coolant liquid guiding tube has different angles by replacement
The device for fixing end part of location hole is spent, can adjust the angle of coolant liquid emission direction and work surface, so as to subtract according to operating condition
When few coolant liquid and workpiece contact, influence of the speed loss to coolant liquid general speed on vertical work surface direction.
In this application, there is the device for fixing end part of different angle location hole by replacing, coolant liquid can also be adjusted
It is incident on the position of grinding skin, for cooperating with the position of the grinding block in grinding part.Interruption is provided with mill i.e. on grinding part
Block is cut, among the general interval for setting incoming position between grinding block, while adjustable coolant liquid incidence point is in interval
Position.
In this application, coolant liquid is other than playing cooling effect to grinding surface, and coolant liquid is per se with certain lubrication
Property, the coefficient of friction of grinding part and workpiece surface useless frictions is reduced, to reduce the generation of heat.
In this application, coolant liquid sprays the cold of high speed and high pressure other than playing the role of cooling and lubrication to grinding surface
But liquid breaks through the gas shield formed due to grinding skin film boiling phenomenon, so that coolant liquid is preferably contacted with grinding skin
Heat exchange.
In this application, coolant liquid is other than playing grinding surface and cooling down, lubricate, break up gas shield, high speed ejection
The grinding waste material generated to grinding is also rinsed by coolant liquid, and the moment keeps the clean and tidy of finished surface, prevents grinding waste material
Residual leads to the secondary damage of grinding skin or the damage of grinding part.
In this application, coolant liquid guiding tube is connected to by pipeline fixing device with grinding wheel body top.Connector passes through
Helicitic texture is connect with the top of grinding wheel main body.Helicitic texture can be improved the sealing that connector is connect with grinding wheel body top
Property.The one end of connector far from grinding wheel body top is smooth end, and smooth port can preferably be bonded with coolant liquid guiding tube, mention
The airtightness that high connector is connect with coolant liquid guiding tube.
In this application, locking strap is set in, the lap of coolant liquid guiding tube and connector.Lock sheet is around package
In the lap of coolant liquid guiding tube and connector.The locking hole of lock sheet is to it.Locking mechanism passes through locking hole, fastening lock
Tight piece.
To sum up in this application, coolant liquid guiding tube is detachable structure.In the prior art, if inner flow passage blocks, clearly
Reason is more difficult;If can not clear up, then need to re-replace new abrasive grinding wheel, finds positioning, the very big shadow of the prior art accurately again
Ring production cost and production efficiency.And a kind of novel internal cooling grinding grinding wheel of innovation and creation provided herein, coolant liquid are drawn
Conduit is detachable structure, when encountering blocking and needing replacing, is individually replaced coolant liquid guiding tube, no replacement is required entire sand
Wheel, grinding wheel save the time without relocating.
In this application, a kind of method using the novel internal cooling grinding grinding wheel is additionally provided.In step 1), grinding fluid
Play the role of cooling, lubrication to finished surface and rinses.
Compared with prior art, the invention has the following advantages:
1, in the prior art, using inner flow passage is processed inside grinding wheel entity, processing technology is complicated, and processing cost is high,
Improve the production cost of grinding wheel entirety;In the present invention, it is independently arranged coolant liquid guiding tube in the inner cavity of grinding wheel main body, reduces skill
Art threshold, simple production process;Inner-cooled grinding wheel is more easily manufactured, production cost is low;
2, in the prior art, the structure and shape of inner flow passage are fixed, and coolant liquid is hindered to do acceleration flowing in inner flow passage, when
Grinding wheel speed is bigger, bigger in radial inhibition;In the present invention, using the coolant liquid guiding tube of elastic material;Speed
After increase, the middle part of coolant liquid guiding tube can be bent outwardly to form radian, and coolant liquid in coolant liquid guiding tube is done in reduction to be accelerated
The influence of flowing, revolving speed is bigger, and the discharge capacity of coolant liquid can more be promoted to increase;
3, in the prior art, the exit angle of inner flow passage of the present invention has been formed in processing, can not be adjusted;?
In the present invention, while positioning by the location hole of device for fixing end part to coolant liquid guiding tube outlet end, cooling is also controlled
The angle of liquid guiding tube outlet end and processing plane has the device for fixing end part of the location hole of different angle by replacing, i.e.,
Adjustable coolant liquid guiding tube outlet end and the angle for processing plane, to adapt to the demand under different operating conditions;
4, in the prior art, if blocking with the inner-cooled grinding wheel of inner flow passage, need integral replacing grinding wheel could be after
Continuous production, delays, influences production efficiency;If inner flow passage blocking simultaneously can not be eliminated, which scraps substantially, causes to give birth to
The waste of production data;In the present invention, novel inner-cooled abrasive grinding wheel uses detachable coolant liquid guiding tube, if coolant liquid
Guiding tube blocks, and is individually replaced coolant liquid guiding tube, no replacement is required in production process grinding wheel, saves the time;It is cooling
Liquid guiding tube structure is simply at low cost, saves production cost.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the novel inner-cooled abrasive grinding wheel of the present invention;
Fig. 2 is device for fixing end part structural schematic diagram of the present invention;
Fig. 3 is deformation limit device structure schematic diagram of the present invention;
Fig. 4 is inventive pipeline fixture structure schematic diagram;
Fig. 5 is locking strap structural schematic diagram of the present invention;
Fig. 6 is that the novel inner-cooled abrasive grinding wheel coolant liquid guiding tube of the present invention arranges bottom view;
Fig. 7 is the schematic diagram of location hole central axes and grinding surface angle α of the present invention.
Appended drawing reference: 1: grinding wheel main body;2: grinding part;3: coolant liquid guiding tube;301: positioning sleeve;4: deformation limit dress
It sets;401: stop collar;402: adjusting rod;5: device for fixing end part;501: guiding tube location hole;6: pipeline fixing device;601:
Connector;602: locking strap;60201: lock sheet;60202: locking mechanism.
Specific embodiment
According to an embodiment of the invention, providing a kind of novel internal cooling grinding grinding wheel:
A kind of novel internal cooling grinding grinding wheel, the grinding wheel include grinding wheel main body 1, grinding part 2;Grinding wheel main body 1 is downwardly open;
The upper end of grinding wheel main body 1 is connect with lathe knife handle;Grinding part 2 is set to the bottom of grinding wheel main body 1;The grinding wheel further includes coolant liquid
Guiding tube 3;Coolant liquid guiding tube 3 is set to the inner cavity of grinding wheel main body 1;The water inlet end head end of coolant liquid guiding tube 3 runs through grinding wheel
The top of 1 inner cavity of main body, is connected to coolant liquid supply unit;The water outlet end of coolant liquid guiding tube 3 is fixedly installed on grinding wheel master
Edge in the lower end of body 1.
Preferably, coolant liquid guiding tube 3 is elastic hose;Preferably band tubing.
Preferably, the grinding wheel includes N coolant liquid guiding tube 3;N is 1-40, and preferably N is 2-20;More preferable N is 4-
10。
Preferably, the water outlet of N coolant liquid guiding tube 3 is uniformly arranged along 1 internal circumference direction of grinding wheel main body.
Preferably, the grinding wheel further include: deformation limiting device 4;Deformation limiting device 4 includes: stop collar 401, adjusts
Bar 402;Stop collar 401 is set to the inner cavity of grinding wheel main body 1, and between coolant liquid guiding tube 3 and the inner wall of grinding wheel main body 1 it
Between;One end of adjusting rod 402 and stop collar 401 are hinged, top and stretching of the other end of adjusting rod 402 through grinding wheel main body 1
Grinding wheel main body 1.
Preferably, deformation limiting device 4 includes M adjusting rod 402, M adjusting rod 402 is uniformly hinged on stop collar
401 surrounding;M is 1-30;It is preferred that M is 2-20;More selecting M is 3-10.
Preferably, the water outlet of coolant liquid guiding tube 3 is set to edge in the lower end of grinding wheel main body 1 specifically: the grinding wheel
Further include: device for fixing end part 5, device for fixing end part 5 are set to the inside on edge in 1 lower end of grinding wheel main body;Device for fixing end part 5
It include: guiding tube location hole 501;Coolant liquid guiding tube 3 includes: positioning sleeve 301;Positioning sleeve 301 is set to coolant liquid guiding tube 3
Water outlet;Coolant liquid guiding tube 3 is connect by positioning sleeve 301 with guiding tube location hole 501.
Preferably, device for fixing end part 5 is ring structure;Guiding tube location hole 501 along the annular of device for fixing end part 5
Setting;The quantity of guiding tube location hole 501 is greater than or equal to the quantity of coolant liquid guiding tube 3;The axis of guiding tube location hole 501
The angle α of the grinding surface in line direction and grinding part is 10-90 degree, preferably 30-85 degree, more preferably 45-80 degree.
Preferably, adjusting rod 402 is connect by helicitic texture with the top of grinding wheel main body 1.
Preferably, the grinding wheel further include: pipeline fixing device 6;Pipeline fixing device 6 includes: connector 601;Connection
First 601 axis is equipped with through-hole, and the outside of connector is equipped with male end;The male end and grinding wheel main body 1 of connector 601
Top connection, coolant liquid guiding tube 3 passes through the through-hole of connector 601 and fixed by connector 601.
Preferably, pipeline fixing device 6 further include: locking strap 602;The water inlet end of coolant liquid guiding tube 3 passes through connection
Coolant liquid guiding tube 3 is fixed on connector 601 by first 601 through-hole, locking strap 602.
Preferably, locking strap 602 includes: lock sheet 60201, locking mechanism 60202;60201 both ends of lock sheet are equipped with
Locking hole;Lock sheet 60201 is sleeved on the position that coolant liquid guiding tube 3 is fixed on connector 601;60201 both ends of lock sheet
Locking hole alignment;Locking mechanism 60202 fastens lock sheet 60201 by locking hole.
A method of using the novel internal cooling grinding grinding wheel of any one of claim 1-9, this method includes following step
It is rapid:
1) lathe drives grinding wheel main body 1 to rotate by knife handle, and coolant liquid flows to grinding wheel main body 1 along coolant liquid guiding tube 3
Inner cavity, coolant liquid play cooling effect in grinding surface;
2) since the rotation of grinding wheel main body 1 generates centrifugal force, coolant liquid guiding tube 3 is elastic hose, coolant liquid guiding tube 3
Deformation occurs under the influence of centrifugal force, and the deformation of coolant liquid guiding tube 3 changes the flow velocity size of coolant liquid;Specifically: grinding wheel
1 revolving speed of main body is faster, and the centrifugal force of generation is bigger, and the deformation amplitude of coolant liquid guiding tube 3 is bigger, cold in coolant liquid guiding tube 3
But the flow velocity of liquid is also bigger, and more coolant liquids are injected in grinding surface;Conversely, 1 revolving speed of grinding wheel main body is slower, the centrifugation of generation
Power is smaller, and the deformation amplitude of coolant liquid guiding tube 3 is smaller, and the flow velocity of coolant liquid is also smaller in coolant liquid guiding tube 3, less cold
But liquid is injected in grinding surface;
Preferably, this method further includes step 3), the deformation of coolant liquid guiding tube 3 is controlled by deformation limiting device 4;
Specifically: adjusting rod 402 is promoted, drives stop collar 401 mobile toward the top of grinding wheel main body 1, expands coolant liquid guiding tube 3
Moving area, until coolant liquid guiding tube 3 is kept completely separate with stop collar 401, the deformation of coolant liquid guiding tube 3 is completely by grinding wheel master
The revolving speed of body 1 realizes automatic adjusument;Conversely, reducing adjusting rod 402, top of the stop collar 401 far from grinding wheel main body 1 is driven,
It is mobile toward the bottom of grinding wheel main body 1, the moving area of coolant liquid guiding tube 3 is reduced, when grinding wheel main body 1 rotates, stop collar
The deformation of 401 limitation coolant liquid guiding tubes 3, the deformation of coolant liquid guiding tube 3 by grinding wheel main body 1 revolving speed and stop collar 401
Position control.
Preferably, grinding wheel main body 1 is specially bowl-type structure.
Embodiment 1
A kind of novel internal cooling grinding grinding wheel, the grinding wheel include grinding wheel main body 1, grinding part 2;Grinding wheel main body 1 is downwardly open;
The upper end of grinding wheel main body 1 is connect with lathe knife handle;Grinding part 2 is set to the bottom of grinding wheel main body 1;The grinding wheel further includes coolant liquid
Guiding tube 3;Coolant liquid guiding tube 3 is set to the inner cavity of grinding wheel main body 1;The water inlet end head end of coolant liquid guiding tube 3 runs through grinding wheel
The top of 1 inner cavity of main body, is connected to coolant liquid supply unit;The water outlet end of coolant liquid guiding tube 3 is fixedly installed on grinding wheel master
Edge in the lower end of body 1.
Embodiment 2
Embodiment 1 is repeated, only coolant liquid guiding tube 3 is elastic material.
Embodiment 3
Embodiment 2 is repeated, only coolant liquid guiding tube 3 is band tubing.
Embodiment 4
Embodiment 2 is repeated, only grinding wheel main body 1 is specially bowl-type structure.
Embodiment 5
Embodiment 4 is repeated, only the grinding wheel includes N coolant liquid guiding tube 3;N is 12;N coolant liquid guiding tube 3 goes out
Water end (W.E.) is uniformly arranged along 1 internal circumference direction of grinding wheel main body.
Embodiment 6
Embodiment 5 is repeated, only the grinding wheel further include: deformation limiting device 4;Deformation limiting device 4 includes: stop collar
401, adjusting rod 402;Stop collar 401 is set to the inner cavity of grinding wheel main body 1, and between coolant liquid guiding tube 3 and grinding wheel main body 1
Inner wall between;One end of adjusting rod 402 and stop collar 401 are hinged, and the other end of adjusting rod 402 runs through the top of grinding wheel main body 1
Grinding wheel main body 1 is simultaneously stretched out by portion.Deformation limiting device 4 includes M adjusting rod 402, and M adjusting rod 402 is uniformly hinged on stop collar
401 surrounding;M is 8.
Embodiment 7
Embodiment 6 is repeated, only the water outlet of coolant liquid guiding tube 3 is set to edge in the lower end of grinding wheel main body 1 specifically:
The grinding wheel further include: device for fixing end part 5, device for fixing end part 5 are set to the inside on edge in 1 lower end of grinding wheel main body;End is solid
Determining device 5 includes: guiding tube location hole 501;Coolant liquid guiding tube 3 includes: positioning sleeve 301;Positioning sleeve 301 is set to coolant liquid
The water outlet of guiding tube 3;Coolant liquid guiding tube 3 is connect by positioning sleeve 301 with guiding tube location hole 501.Device for fixing end part 5
For ring structure;Guiding tube location hole 501 is arranged along 5 annular of device for fixing end part;The quantity of guiding tube location hole 501 is greater than
Or the quantity equal to coolant liquid guiding tube 3;The central axes direction of guiding tube location hole 501 and the grinding surface of the grinding part (2)
Angle α be 20 degree.Adjusting rod 402 is connect by helicitic texture with the top of grinding wheel main body 1.
Embodiment 8
Repeat embodiment 7, the grinding wheel further include: pipeline fixing device 6;Pipeline fixing device 6 includes: connector 601;Even
The axis of connector 601 is equipped with through-hole, and the outside of connector is equipped with male end;The male end of connector 601 and grinding wheel master
The top of body 1 connects, and coolant liquid guiding tube 3 passes through the through-hole of connector 601 and fixed by connector 601.
Embodiment 9
Repeat embodiment 8, pipeline fixing device 6 further include: locking strap 602;The water inlet end of coolant liquid guiding tube 3, which passes through, to be connected
Coolant liquid guiding tube 3 is fixed on connector 601 by the through-hole of connector 601, locking strap 602.Locking strap 602 includes: lock sheet
60201, locking mechanism 60202;60201 both ends of lock sheet are equipped with locking hole;Lock sheet 60201 is sleeved on coolant liquid guiding tube 3
It is fixed on the position on connector 601;The locking hole at 60201 both ends of lock sheet is aligned;Locking mechanism 60202 is tight by locking hole
Gu lock sheet 60201.
Embodiment 10
A kind of method of novel internal cooling grinding grinding wheel, method includes the following steps:
(1) lathe drives grinding wheel main body 1 to rotate by knife handle, and coolant liquid flows to grinding wheel main body 1 along coolant liquid guiding tube 3
Inner cavity, coolant liquid play cooling effect in grinding surface;
(2) since the rotation of grinding wheel main body 1 generates centrifugal force, coolant liquid guiding tube 3 is elastic hose, coolant liquid guiding tube
3 deformation occurs under the influence of centrifugal force, and the deformation of coolant liquid guiding tube 3 changes the flow velocity size of coolant liquid;Specifically: grinding wheel
1 revolving speed of main body is faster, and the centrifugal force of generation is bigger, and the deformation amplitude of coolant liquid guiding tube 3 is bigger, cold in coolant liquid guiding tube 3
But the flow velocity of liquid is also bigger, and more coolant liquids are injected in grinding surface;Conversely, 1 revolving speed of grinding wheel main body is slower, the centrifugation of generation
Power is smaller, and the deformation amplitude of coolant liquid guiding tube 3 is smaller, and the flow velocity of coolant liquid is also smaller in coolant liquid guiding tube 3, less cold
But liquid is injected in grinding surface;
Embodiment 11
Embodiment 10 is repeated, this method further includes step (3), controls coolant liquid guiding tube 3 by deformation limiting device 4
Deformation;Specifically: adjusting rod 402 is promoted, drives stop collar 401 mobile toward the top of grinding wheel main body 1, expands coolant liquid guidance
The moving area of pipe 3, until coolant liquid guiding tube 3 is kept completely separate with stop collar 401, the deformation of coolant liquid guiding tube 3 completely by
The revolving speed of grinding wheel main body 1 realizes automatic adjusument;Conversely, reducing adjusting rod 402, drive stop collar 401 far from grinding wheel main body 1
Top, it is mobile toward the bottom of grinding wheel main body 1, the moving area of coolant liquid guiding tube 3 is reduced, when grinding wheel main body 1 rotates, limit
Position ring 401 limits the deformation of coolant liquid guiding tube 3, the deformation of coolant liquid guiding tube 3 by grinding wheel main body 1 revolving speed and stop collar
401 position control.
Claims (10)
1. a kind of novel internal cooling grinding grinding wheel, which includes grinding wheel main body (1), grinding part (2);The grinding wheel main body (1)
It is downwardly open;The upper end of the grinding wheel main body (1) is connect with lathe knife handle;The grinding part (2) is set to the grinding wheel main body
(1) bottom;It is characterized by: the grinding wheel further includes coolant liquid guiding tube (3);The coolant liquid guiding tube (3) is set to sand
The inner cavity of wheel body (1);The water inlet end (head end) of the coolant liquid guiding tube (3) runs through the top of grinding wheel main body (1) inner cavity, with
The connection of coolant liquid supply unit;The water outlet (end) of the coolant liquid guiding tube (3) is fixedly installed on the lower end of grinding wheel main body (1)
Interior edge.
2. novel internal cooling grinding grinding wheel according to claim 1, it is characterised in that: the coolant liquid guiding tube (3) is
Elastic hose;Preferably band tubing.
3. novel internal cooling grinding grinding wheel according to claim 1 or 2, it is characterised in that: the grinding wheel includes cold described in N item
But liquid guiding tube (3);N is 1-40, and preferably N is 2-20;More preferable N is 4-10;Preferably, coolant liquid guiding tube described in N item
(3) water outlet is uniformly arranged along grinding wheel main body (1) internal circumference direction.
4. novel internal cooling grinding grinding wheel according to any one of claim 1-3, it is characterised in that: the grinding wheel also wraps
It includes: deformation limiting device (4);The deformation limiting device (4) includes: stop collar (401), adjusting rod (402);The stop collar
(401) it is set to the inner cavity of grinding wheel main body (1), and between coolant liquid guiding tube (3) and the inner wall of grinding wheel main body (1);
Hingedly, the other end of the adjusting rod (402) runs through the grinding wheel master for one end and stop collar (401) of the adjusting rod (402)
Grinding wheel main body (1) is simultaneously stretched out in the top of body (1);
Preferably, the deformation limiting device (4) includes the M adjusting rods (402), the M adjusting rod (402) is uniform
It is hinged on the surrounding of the stop collar (401);M is 1-30;It is preferred that M is 2-20;More preferable M is 3-10.
5. novel internal cooling grinding grinding wheel described in any one of -4 according to claim 1, it is characterised in that: the coolant liquid is drawn
The water outlet of conduit (3) is set to edge in the lower end of the grinding wheel main body (1) specifically: the grinding wheel further include: the fixed dress in end
It sets (5), the device for fixing end part (5) is set to the inside on edge in grinding wheel main body (1) lower end;The device for fixing end part
It (5) include: guiding tube location hole (501);The coolant liquid guiding tube (3) includes: positioning sleeve (301);The positioning sleeve (301)
It is set to the water outlet of the coolant liquid guiding tube (3);The coolant liquid guiding tube (3) is drawn by positioning sleeve (301) with described
Conduit location hole (501) connection.
6. novel internal cooling grinding grinding wheel according to claim 5, it is characterised in that: the device for fixing end part (5) is
Ring structure;The guiding tube location hole (501) is arranged along the device for fixing end part (5) annular;The guiding tube location hole
(501) quantity is greater than or equal to the quantity of the coolant liquid guiding tube (3);The central axes of the guiding tube location hole (501)
The angle α of the grinding surface in direction and the grinding part (2) is 10-90 degree, preferably 30-85 degree, more preferably 45-80 degree;With/
Or
The adjusting rod (402) is connect by helicitic texture with the top of the grinding wheel main body (1).
7. novel internal cooling grinding grinding wheel according to claim 1 to 6, it is characterised in that: the grinding wheel also wraps
It includes: pipeline fixing device (6);The pipeline fixing device (6) includes: connector (601);It is set on the axis of connector (601)
There is through-hole, the outside of connector (601) is equipped with male end;The male end of the connector (601) and grinding wheel main body (1)
Top connection, coolant liquid guiding tube (3) pass through the through-hole of connector (601) and are fixed by connector (601).
8. novel internal cooling grinding grinding wheel according to claim 7, it is characterised in that: the pipeline fixing device (6) is also
It include: locking strap (602);The water inlet end of coolant liquid guiding tube (3) passes through the through-hole of connector (601), and locking strap (602) will be cold
But liquid guiding tube (3) is fixed on connector (601).
9. novel internal cooling grinding grinding wheel according to claim 8, it is characterised in that: the locking strap (602) includes: lock
Tight piece (60201), locking mechanism (60202);Lock sheet (60201) both ends are equipped with locking hole;The lock sheet (60201)
It is sleeved on the position that coolant liquid guiding tube (3) is fixed on connector (601);The locking hole at lock sheet (60201) both ends
Alignment;The locking mechanism (60202) fastens lock sheet (60201) by locking hole.
10. this method includes following step using the method for novel internal cooling grinding grinding wheel described in any one of claim 1-9
It is rapid:
(1) lathe flows to grinding wheel main body along coolant liquid guiding tube (3) by knife handle driving grinding wheel main body (1) rotation, coolant liquid
(1) inner cavity, coolant liquid play cooling effect in grinding surface;
(2) since the rotation of grinding wheel main body (1) generates centrifugal force, coolant liquid guiding tube (3) is elastic hose, coolant liquid guiding tube
(3) deformation occurs under the influence of centrifugal force, and the deformation of coolant liquid guiding tube (3) changes the flow velocity size of coolant liquid;Specifically:
Grinding wheel main body (1) revolving speed is faster, and the centrifugal force of generation is bigger, and the deformation amplitude of coolant liquid guiding tube (3) is bigger, coolant liquid guidance
The flow velocity for managing (3) interior coolant liquid is also bigger, and more coolant liquids are injected in grinding surface;Conversely, grinding wheel main body (1) revolving speed is got over
Slowly, the centrifugal force of generation is smaller, and the deformation amplitude of coolant liquid guiding tube (3) is smaller, the stream of coolant liquid guiding tube (3) interior coolant liquid
Speed is also smaller, and less coolant liquid is injected in grinding surface;
Preferably, this method further includes step (3), pass through the shape of deformation limiting device (4) control coolant liquid guiding tube (3)
Become;Specifically: it is promoted adjusting rod (402), the top for driving stop collar (401) toward grinding wheel main body (1) is mobile, expands coolant liquid
The moving area of guiding tube (3), until coolant liquid guiding tube (3) are kept completely separate with stop collar (401), coolant liquid guiding tube (3)
Deformation completely by grinding wheel main body (1) revolving speed realize automatic adjusument;Conversely, reducing adjusting rod (402), stop collar is driven
(401) far from the top of grinding wheel main body (1), the bottom toward grinding wheel main body (1) is mobile, reduces the shifting of coolant liquid guiding tube (3)
Dynamic region, when grinding wheel main body (1) rotates, stop collar (401) limits the deformation of coolant liquid guiding tube (3), coolant liquid guiding tube
(3) deformation is by the revolving speed of grinding wheel main body (1) and the position control of stop collar (401).
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CN201811541999.5A CN109551363B (en) | 2018-12-17 | 2018-12-17 | Internal cooling grinding wheel |
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CN201811541999.5A CN109551363B (en) | 2018-12-17 | 2018-12-17 | Internal cooling grinding wheel |
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CN109551363B CN109551363B (en) | 2020-07-31 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112706084A (en) * | 2020-12-28 | 2021-04-27 | 湖南理工学院 | Self-adaptive supply instantaneous cooling block type structured diamond grinding wheel |
CN113664738A (en) * | 2021-09-06 | 2021-11-19 | 湘潭大学 | Internal cooling grinding wheel |
CN114310604A (en) * | 2021-12-02 | 2022-04-12 | 周文彬 | Commercial circular tube inner wall equipment of polishing |
CN117067124A (en) * | 2023-10-13 | 2023-11-17 | 歌玛磨具南通有限公司 | Self-cooling grinding wheel |
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CN2754817Y (en) * | 2004-12-04 | 2006-02-01 | 广东科达机电股份有限公司 | Liquid cooled grinding wheel |
CN1970231A (en) * | 2005-11-25 | 2007-05-30 | 贵州新艺机械厂 | Internal cooling method of porous grinding wheel for metal cutting |
CN108161777A (en) * | 2017-12-26 | 2018-06-15 | 湘潭大学 | A kind of pressurization inner-cooled grinding wheel |
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SU854700A1 (en) * | 1978-09-11 | 1981-08-15 | Предприятие П/Я А-3474 | Machining fluid feed method |
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CN114310604A (en) * | 2021-12-02 | 2022-04-12 | 周文彬 | Commercial circular tube inner wall equipment of polishing |
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CN117067124B (en) * | 2023-10-13 | 2023-12-26 | 歌玛磨具南通有限公司 | Self-cooling grinding wheel |
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