CN109540519A - Bearing test device - Google Patents
Bearing test device Download PDFInfo
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- CN109540519A CN109540519A CN201811370183.0A CN201811370183A CN109540519A CN 109540519 A CN109540519 A CN 109540519A CN 201811370183 A CN201811370183 A CN 201811370183A CN 109540519 A CN109540519 A CN 109540519A
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- bushing
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- 238000012360 testing method Methods 0.000 title claims abstract description 178
- 230000005540 biological transmission Effects 0.000 claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 230000007613 environmental effect Effects 0.000 claims abstract description 17
- 238000004088 simulation Methods 0.000 claims abstract description 16
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 31
- 239000000498 cooling water Substances 0.000 claims description 19
- 238000005183 dynamical system Methods 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 8
- 238000005273 aeration Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000007789 gas Substances 0.000 abstract description 24
- 239000004519 grease Substances 0.000 abstract description 19
- 230000001050 lubricating effect Effects 0.000 abstract description 10
- 239000000919 ceramic Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 7
- 238000005461 lubrication Methods 0.000 description 7
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
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- 238000013461 design Methods 0.000 description 2
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- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 1
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 1
- 240000002853 Nelumbo nucifera Species 0.000 description 1
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
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- 238000005457 optimization Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- 241000894007 species Species 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The utility model provides a bearing test device, includes environmental simulation system and bearing test mechanism, the environmental simulation system includes the vacuum barrel, bearing test mechanism locates in the vacuum barrel, the environmental simulation system be used for doing bearing test mechanism provides the operational environment of different gas atmosphere and different pressure. The bearing test mechanism comprises a lead screw loading system, a force measuring system, a test bearing loading system, a transmission system and a power system. The bearing test device can fill different pressures and different types of gases into the vacuum cylinder to form different test environments, so that the special environment applied to the bearing to be tested is simulated, the working performance of the bearing to be tested in a special gas working medium is evaluated, and the influence of the rotating speed, the load and the pressure on the lubricating grease of the bearing to be tested and the performance of the bearing can be researched by adjusting the pressure of the working environment.
Description
Technical field
The present invention relates to test device technical field more particularly to a kind of bearing test devices.
Background technique
With the construction of China's large scientific facilities, the relevant technologies of large-scale low-temperature system have obtained more in-depth study,
Also higher technical requirements are proposed to the cryogenic compressor as core component.Currently, the bearing master that cryogenic compressor uses
There are ceramic rolling bearing and magnetic suspension bearing, since the control system of magnetic suspension bearing is complex and higher cost, mixing
Ceramic rolling bearing due to its structure is simple, at low cost, high rigidity and biggish axially and radially bearing capacity and obtain
More applications.In cryogenic compressor, admixture ceramics bearing need negative pressure in certain temperature range, under helium atmosphere into
Row high-speed rotation, while to carry certain axial load.For admixture ceramics bearing, current main lubricating system is rouge profit
Sliding, oil lubrication and oil foglubrication.In order to reduce the pollution to helium gas inside working medium, cryogenic compressor ceramic bearing uses lubricating grease
Lubrication.Under grease lubrication environment, the additive amount of lubricating grease has important influence to vibration, the temperature rise of ceramic bearing, good
Grease lubrication can not only increase revolving speed, extend the service life of bearing, and can reduce the energy consumption of whole system.This
Outside, bearing has important influence to reliability, the stability of system as main load bearing component.In order to develop stablize, can
It leans on, efficient cryogenic compressor, needs a kind of admixture ceramics bearing that grease lubricating bearing performance test apparatus uses compressor
Performance tested, and provide reference for further optimization design.Therefore, in order to simulate admixture ceramics bearing in low temperature pressure
Actual working environment in contracting machine needs one kind that can adjust working environment pressure, can be filled with special gas working medium and provide axis
To load and the adjustable bearing test equipment of revolving speed.
Currently, conventional high rate bearing test device can provide axial load for bearing and carry out rotation test, but deposit
In following shortcoming:
1. for the grease lubrication admixture ceramics bearing worked under particular pressure environment, not in view of bearing grease is in spy
The working performance for influencing bearing under different environmental pressure there may be volatilization loss, can not adjust the working environment of test bearing
Pressure can not manufacture the bearing working environment of negative pressure or positive pressure, bearing practical work can not be simulated during bearing test
The continually changing environment of pressure during work.
2. not considering bearing grease special for the grease lubrication admixture ceramics bearing worked in special gas environment
Volatilization in gaseous environment is showed and is influenced caused by bearing working performance, does not consider bearing ball surface in special gas
In environment it is possible that it is the case where can not forming oxide film or excessive oxidation and caused to bearing working performance
Influence, special gas environment can not be manufactured around test bearing, i.e., can not inject various special gas in testing stand
Body is to simulate actual working environment.
Summary of the invention
In consideration of it, a variety of special gas can be filled with it is necessary to provide a kind of bearing test device to simulate particular job ring
Border, the gaseous species and gas pressure that can adjust test bearing ambient enviroment carry out rotation test.
A kind of bearing test device, including environmental simulation system and bearing test mechanism, the environmental simulation system include
Vacuum cylinder, the bearing test mechanism are set in the vacuum cylinder body, and the environmental simulation system is used to try for the bearing
It tests mechanism and the working environment of gas with various atmosphere and different pressures is provided;
The bearing test mechanism include lead screw loading system, dynamometric system, test bearing loading system, transmission system and
Dynamical system;
The dynamometric system is connected with the lead screw loading system, and the lead screw loading system is used to provide to test bearing
Axial load, the dynamometric system is for measuring axial load size;
The test bearing loading system is connected with the lead screw loading system, the test bearing loading system be used for
The test bearing transmits axial load;
The dynamical system is connected with the transmission system, and the transmission system is connected with the test bearing, described dynamic
Force system is rotated by test bearing described in the transmission system drives.
In one embodiment, the vacuum cylinder includes left end cap, right end cap and vaccum case;
The left end cap and the right end cap are respectively arranged on the both ends of the vaccum case;
Aeration aperture is offered on the left end cap, the aeration aperture is for being filled with special gas;
Aspirating hole is offered on the right end cap, the aspirating hole is used to vacuumize and adjust the inside of the vacuum cylinder
Pressure.
In one embodiment, the vacuum cylinder further includes cooling water inlet and cooling water outlet, the cooling water into
Mouth and the cooling water outlet are set on the vaccum case.
In one embodiment, the vacuum cylinder inboard wall is equipped with mobile base, and the mobile base is relative to described true
Empty cylinder inboard wall is removable, and the bearing test mechanism is set in the mobile base.
In one embodiment, the lead screw loading system includes load disk, feed screw nut, lead screw and loads support,
The load disk fixing sleeve is set to one end of the lead screw, and the lead screw is rotatably set in the feed screw nut, the silk
Thick stick nut is fixedly connected with the load support, and the load support is set on the vacuum cylinder inboard wall.
In one embodiment, the dynamometric system includes thrust bearing, bearing base, bearing base support, locking screw
Bolt, force snesor and load connector;
The thrust bearing be sheathed on the lead screw far from it is described load disk one end, the inner ring of the thrust bearing with
The lead screw connection, the bearing base are sheathed on the one end of the thrust bearing far from the load disk, the thrust shaft
Bearing outer-ring is connect with the bearing base, and the bearing base support is set on the vacuum cylinder inboard wall, the bearing base
It is connect with the bearing base support by clearance fit, the clamping screw is connected by screw thread and the bearing base support
It connects, the clamping screw is used to lock the fixing bearing pedestal after axially loaded power size determines, the force snesor is set
Between the bearing base and the load connector, the force snesor is for measuring axial load size.
In one embodiment, the test bearing loading system includes axial force charging assembly, test bearing and test
Bearing support end;
The axial force charging assembly is connected with the load connector, the axial force charging assembly and the test bearing
Outer ring connection, axial force loads on the test axis by the outer ring of the test bearing by the axial force charging assembly
It holds;
The test bearing support end is set in the test bearing, and the inner ring and test bearing of the test bearing support
Hold tight fit.
In one embodiment, the test bearing loading system further includes heat patch, protects bushing and connection pedestal,
The protection bushing is fixedly connected with the connection pedestal, and the heat patch is installed in the protection bushing, the heating
Patch is sheathed on the outside of the test bearing, and the protection bushing is fixedly connected with the connection pedestal, the connection pedestal
It is fixedly connected with the transmission system
In one embodiment, the transmission system includes accompanying examination bearing, bushing of transmission shaft, transmission shaft and support bushing block;
The support bushing block is set to the inner wall of the vacuum cylinder;
The bushing of transmission shaft is fixed on the support bushing block, and one end of the bushing of transmission shaft and connection pedestal are solid
Fixed connection;
The transmission shaft is set in bushing of transmission shaft, and one end of the transmission shaft is fixedly connected with test bearing support end,
The other end of the transmission shaft is connected with the dynamical system;
It is equipped between the transmission shaft and bushing of transmission shaft and accompanies examination bearing.
In one embodiment, the transmission system further includes sealing ring, driving sleeve, bearing ring and protection end cap;
The quantity for accompanying examination bearing is two pairs, accompanies examination bearing to be located at the both ends of the drive shaft described in two pairs, is driven
Axle sleeve is located at two pairs and accompanies between examination bearing, and the bearing ring and the sealing ring are respectively arranged at the both ends of the drive shaft, described
Protection end cap is fixedly connected with the bushing of transmission shaft far from one end of the connection pedestal by bolt.
Above-mentioned bearing test device can be filled with different pressures in vacuum cylinder body, different types of gas forms difference
Test environment, to be simulated to particular surroundings applied by bearing to be measured, to bearing to be measured in special gas working medium
Work performance assessed, and revolving speed, load, pressure can be studied for be measured by adjusting the pressure of working environment
It is influenced caused by the lubricating grease and bearing performance of bearing.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the bearing test device of an embodiment;
Fig. 2 is the structural schematic diagram of the bearing test device of an embodiment;
Fig. 3 is the structural schematic diagram of lead screw loading system shown in FIG. 1;
Fig. 4 is the structural schematic diagram of dynamometric system shown in FIG. 1;
Fig. 5 is the structural schematic diagram of test bearing loading system structure shown in FIG. 1;
Fig. 6 is the structural schematic diagram of drive system structure shown in FIG. 1;
Fig. 7 is the structural schematic diagram of dynamical system shown in FIG. 1.
Specific embodiment
In order to be more clear the objectives, technical solutions, and advantages of the present invention, with reference to the accompanying drawings and embodiments, to this hair
It is bright to be further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and do not have to
It is of the invention in limiting.It is described in the present invention to be fixedly connected, including be directly fixedly connected and fix indirectly.
Fig. 1 and Fig. 2 are please referred to, the present invention provides the bearing test device of an embodiment, including 3 He of environmental simulation system
Bearing test mechanism.Environmental simulation system 3 includes vacuum cylinder.Bearing test mechanism is set in vacuum cylinder body.Environmental simulation system
System 3 is for providing the working environment of gas with various atmosphere, different pressures for bearing test mechanism.That is environmental simulation system 3 can be with
For being filled with special gas to the working environment of test bearing 403 and adjusting the working environment pressure of test bearing 403.
Bearing test mechanism includes lead screw loading system 1, dynamometric system 2, test bearing loading system 4,5 and of transmission system
Dynamical system 6.
Dynamometric system 2 and lead screw loading system 1 connect, and lead screw loading system 1 is used to provide axial load to test bearing 403
Lotus, dynamometric system 2 is for measuring axial load size.
Test bearing loading system 4 and lead screw loading system 1 connect, and test bearing loading system 4 is used for test bearing
403 transmitting axial loads.
Dynamical system 6 and transmission system 5 connect, and transmission system 5 and test bearing 403 connect, and dynamical system 6 passes through transmission
System 5 drives test bearing 403 to rotate.
Above-mentioned bearing test device can be filled with different pressures in vacuum cylinder body, different types of gas forms difference
Test environment, to be simulated to particular surroundings applied by bearing 403 to be measured, to bearing to be measured 403 in special gas
Work performance in working medium is assessed, and can study revolving speed, load, pressure pair by adjusting the pressure of working environment
It is influenced caused by the lubricating grease of bearing 403 to be measured and bearing performance.
Specifically, lead screw loading system 1 is connect by the thrust bearing 201 of dynamometric system 2 with dynamometric system 2.Test axis
Loading system 4 to be held to connect by screw thread with dynamometric system 2, transmission system 5 is connect by bolt with test bearing loading system 4,
Dynamical system 6 is connect by shaft coupling with 5 end of transmission system.
In one embodiment, vacuum cylinder includes left end cap 301, right end cap 303 and vaccum case 306.
Left end cap 301 and right end cap 303 are respectively arranged on the both ends of vaccum case 306.Specifically, left end cap 301 and right end
Lid 303 connect with vaccum case 306 by bolt and forms cavity.Vaccum case 306 is stainless steel material.
Left end cap 301 is equipped with aeration aperture 302, and aeration aperture 302 is for being filled with special gas.
Right end cap 303 is equipped with aspirating hole 304, and aspirating hole 304 is used to vacuumize and adjust the internal pressure of vacuum cylinder.
Referring to FIG. 2, in one embodiment, vacuum cylinder further includes cooling water inlet 307 and cooling water outlet 308,
Cooling water inlet 307 and cooling water outlet 308 are set on vaccum case 306.Cooling water inlet 307 and cooling water outlet 308 are used
In connection motor cold water pipe and external cooling-water machine, to prevent motor 602 from overheating.In the embodiment shown in Figure 2, cooling water inlet
307 and cooling water outlet 308 be located at 306 right end top of vaccum case.
Referring to FIG. 2, in one embodiment, vacuum cylinder further includes that sensor lead interface 309 and motor down-lead connect
Mouth 310.Sensor lead interface 309 and motor down-lead interface 310 are respectively positioned on right end cap 303.Sensor lead interface 309 is used
In connection sensor and the lead of heat patch 405.Motor down-lead interface 310 is for connecting 602 lead of motor.
Referring to FIG. 2, in one embodiment, vacuum cylinder inboard wall is equipped with mobile base 305, mobile base 305 is opposite
Removable in vacuum cylinder inboard wall, bearing test mechanism is set in mobile base 305.Specifically, sliding bottom 305 passes through vacuum
Sliding rail inside shell 306 is connect with vaccum case 306.Sliding bottom 305 is opened for dragging bearing test mechanism in end cap
Sliding bottom 305 drags bearing test mechanism and skids off vaccum case 306 to be debugged afterwards.Specifically, lead screw loading system 1,
Dynamometric system 2, test bearing loading system 4, transmission system 5, dynamical system 6 are respectively positioned on the vacuum cylinder of environmental simulation system 3
Interior, wherein lead screw loading system 1, dynamometric system 2, transmission system 5, dynamical system 6 are fixed on environmental simulation by support respectively
On the sliding bottom 305 of system 3.
Vaccum case 306, left end cap 301, the right end cap 303 of above-mentioned environmental simulation system 3 are used to form cavity and maintain
Vacuum environment.So that bearing test device is simulated vacuum environment and tests lubricating grease volatilization under vacuum conditions to test bearing
It is influenced caused by 403.
Fig. 2 and Fig. 3 are please referred to, in one embodiment, lead screw loading system 1 includes load disk 101, feed screw nut
102, lead screw 103 and load support 104.
Load one end that 101 fixing sleeve of disk is set to lead screw 103.Specifically, load disk 101 passes through tight fit and lead screw
103 one end connection.The other end of screw rod 103 and the thrust bearing 201 of dynamometric system 2 pass through tight fit connection.
Lead screw 103 is rotatably set in feed screw nut 102.
Feed screw nut 102 is fixedly connected with load support 104.Specifically, load support 104 passes through with feed screw nut 102
It is bolted.
Support 104 is loaded to be set on vacuum cylinder inboard wall.Specifically, load support 104 is set on sliding bottom 305.
Above-mentioned lead screw loading system 1 is rotated by load disk 101, drives the precession in feed screw nut 102 of lead screw 103
Axial displacement is generated, lead screw 103 is connect with 201 inner ring of thrust bearing, and 103 precession of lead screw makes the rotation of 201 inner ring of thrust bearing simultaneously
Bearing base 202 is pushed by 201 outer ring of thrust bearing, then pushes loaded ring 402, loaded ring 402 is applied to test bearing 403
Add axial load.
Fig. 2 and Fig. 4 are please referred to, in one embodiment, dynamometric system 2 includes thrust bearing 201, bearing base 202, axis
Hold pedestal support 203, clamping screw 204, force snesor 205 and load connector 206.
Thrust bearing 201 is sheathed on the one end of lead screw 103 far from load disk 101.201 inner ring of thrust bearing and lead screw
103 connections.Lead screw 103 is axially loaded for transmitting to bearing base 202.
Bearing base 202 is sheathed on the one end of thrust bearing 201 far from load disk 101.201 outer ring of thrust bearing and axis
Hold the connection of pedestal 202.Specifically, bearing base 202 is the tube structure with bottom.The bottom of bearing base 202 and thrust shaft
Hold the end abutment of 201 one end far from load disk 101.Specifically, thrust bearing 201 and bearing base 202 pass through close-fitting
Close connection.Bearing base 202 is connect with bearing base support 203 by clearance fit.Bearing base support 203 is used to support axis
Hold pedestal 202.
Bearing base support 203 is set on vacuum cylinder inboard wall.Specifically, bearing base support 203 is set to sliding bottom
On 305.
Clamping screw 204 is arranged perpendicular to lead screw 303.Bearing base support 203 is equipped with through-hole.Clamping screw 204 is worn
Out for locking bearing base 202 after through-hole.Clamping screw 204 is connect by screw thread with bearing base support 203, clamping screw
204, for the bearing base 202 that is locked after axially loaded power size determines, prevent lead screw 103 from rotating in test bearing 403
Retreating in the process leads to axially loaded change.
Force snesor 205 is installed between bearing base 202 and load connector 206.Force snesor 205 is by bearing base
202 axial loads being transmitted to simultaneously measure magnitude of load.It loads connector 206 and passes through screw thread and test bearing loading system 4
Loaded ring pedestal 401 connect.
Above-mentioned dynamometric system 2 connects lead screw 103, axially loaded the pushing of 103 precession of lead screw generation by thrust bearing 201
Dynamic thrust bearing 201 and bearing base 202, and make to be installed in bearing base 202 and load the force snesor between connector 206
205 stress, force snesor 205 measure axial load size, determine the lead screw 103 that stops rotating after axial load.Lock is tightened down
Tight bolt 204, clamping screw 204 contact and squeeze bearing base 202, and bearing base 202 is made to be fixed on clamping screw 204 and axis
It holds between pedestal support 203, to fix the position of load connector 206 and the axial load of test bearing 403 is made to keep certain.
Therefore, thrust bearing 201 is pushed by lead screw 103, and then pushes bearing base 202, force snesor 205, load connector 206, and
Axial load is passed to the loaded ring 402 of test bearing loading system 4.
Fig. 2 and Fig. 5 are please referred to, in one embodiment, test bearing loading system 4 includes axial force charging assembly, examination
Test bearing 403, test bearing support end 404 and connection pedestal 407.
Axial force charging assembly and load connector 206 connect, and the outer ring of axial force charging assembly and test bearing 403 connects
It connects, axial force is loaded on test bearing 403 by 403 outer ring of test bearing by axial force charging assembly.Test bearing 403 can be with
For admixture ceramics bearing.
One end of test bearing support end 404 is set in test bearing 403, one end of test bearing support end 404 and examination
Test 403 inner ring tight fit of bearing.Test bearing support end 404 is used to support test bearing 403.Test bearing support end 404
The other end is connect by bolt and connecting key with transmission shaft 508.Test bearing support end 404 can be dismantled and for different inner diameters
Test bearing 403 replaced.
Further, axial force charging assembly includes loaded ring pedestal 401 and loaded ring 402.Loaded ring pedestal 401 passes through
Screw thread is connect with loaded ring 402, and loaded ring 402 contacts with 403 outer ring of test bearing and passes through 403 outer ring of test bearing will be axial
Power loads on 403 outer ring of test bearing.Specifically, loaded ring pedestal 401 is connected through a screw thread with loaded ring 402, for transmitting
Axial load.
Further, in one embodiment, test bearing loading system 4 further includes heat patch 405, protection bushing
406 and connection pedestal 407.Protection bushing 406 is fixedly connected with connection pedestal 407, and heat patch 405 is installed on protection bushing
In 406.Specifically, heat patch 405 is affixed on protection 406 inner wall of bushing.Heat patch 405 is sheathed on the outer of test bearing 403
Side.Heat patch 405 is used for heat run bearing 403.Specifically, heat patch 405 is used for 403 surrounding ring of heat run bearing
Border enables bearing grease to accelerate to volatilize and makes bearing test device measuring lubricating grease volatilization loss to test bearing 403
At influence.Protection bushing 406 splashes for preventing test bearing 403 from rotating clast.
Protection bushing 406 is fixedly connected with connection pedestal 407.Connection pedestal 407 is fixedly connected with transmission system 5.Specifically
, connecting base plate 407 is connect by screw thread with the bushing of transmission shaft 506 of transmission system 5, and connecting base plate 407 is used to support protection
Bushing 406.
Conventional high rate bearing test device, for the grease lubrication admixture ceramics bearing worked under distinct temperature environment, not
Consider that bearing grease influences the workability of bearing at a temperature of being higher than the varying environment of room temperature there may be volatilization loss
Can, the operating ambient temperature of test bearing can not be adjusted, i.e., the environment around test bearing can not be heated, Wu Fa
The higher environment of temperature in bearing practical work process is simulated during bearing test.And the bearing test device of the application, lead to
Crossing heat patch 405 can be with 403 ambient enviroment of heat run bearing, so as to adjust the working environment temperature of test bearing 403
Degree, to measure the working performance of test bearing 403 under the higher environment of temperature.
Above-mentioned test bearing loading system 4, loaded ring pedestal 401 are pushed away by the axial load that lead screw loading system 1 generates
Dynamic loaded ring 402 is simultaneously applied to axial load on the outer ring of test bearing 403.Test bearing support end 404 and transmission system 5
Transmission shaft 508 be bolted, due to transmission shaft 508 and accompany examination 502 inner ring tight fit of bearing and accompany examination 502 position of bearing
It is fixed, so 404 position of test bearing support end is fixed to which 403 position of test bearing is fixed.
It please also refer to Fig. 6, transmission system 5 includes accompanying examination bearing 502, bushing of transmission shaft 506, transmission shaft 508 and bushing
Support 509.
Support bushing block 509 is set to the inner wall of vacuum cylinder.Specifically, support bushing block 509 is set on sliding bottom 305.Lining
Set support 509 is used to support transmission system 5.
Bushing of transmission shaft 506 is fixed on support bushing block 509.Support bushing block 509 is used to support transmission system 5.Transmission
One end of neck bush 506 is fixedly connected with connection pedestal 407.
Transmission shaft 508 is set in bushing of transmission shaft 506, one end of transmission shaft 508 and the fixed company of test bearing support end 404
It connects.The other end and dynamical system 6 of transmission shaft 508 connect.Transmission shaft 508 is for driving test bearing 403 to rotate.
It is equipped between transmission shaft 508 and bushing of transmission shaft 506 and accompanies examination bearing 502.Examination bearing 502 is accompanied to be used to support transmission
Axis.
It please also refer to Fig. 6, in one embodiment, transmission system 5 further includes sealing ring 501, driving sleeve 503, holds
Pressure ring 504 and protection end cap 507.
The quantity for accompanying examination bearing 502 is two pairs, and two pairs are accompanied examination bearing 502 to be located at 508 both ends of transmission shaft.It is each pair of to accompany examination
Bearing 502 is arranged in series.Transmission shaft 508 accompanies examination bearing 502 to be used to support biography with examination bearing 502 is accompanied by tight fit connection
Moving axis 508.
Driving sleeve 503 is located at two pairs and accompanies between examination bearing 502.Driving sleeve 503 accompanies examination bearing for axially position
502.Specifically, driving sleeve 503 is contacted with examination 502 inner ring of bearing is accompanied, accompanies examination 502 inner ring of bearing to be driven by transmission shaft 508 and revolve
Turn.Specifically, accompanying examination bearing 502 is admixture ceramics bearing.
Bearing ring 504 and sealing ring 501 are respectively arranged at 508 both ends of transmission shaft.Sealing ring 501 and bearing ring 504 are mutual
Cooperation is set to and accompanies examination 502 two sides of bearing, for accompanying examination 502 axially position of bearing and sealing.
Protection end cap 507 is fixedly connected with connection far from the one end for connecting pedestal 407 with bushing of transmission shaft 506 by bolt.
Specifically, bushing of transmission shaft 506 is connect by end bolt hole with protection end cap 507.Protect end cap 507 for protecting rotation zero
Part.Bushing of transmission shaft 506, which is used to support, accompanies examination bearing 502.
It please also refer to Fig. 6, in one embodiment, transmission system 5 further includes locking nut 505.Locking nut 505 is set
It sets and 508 end of transmission shaft.Specifically, the rotation of locking nut 505 is set to 508 thread head of transmission shaft, and connect with bearing ring 504
Touching.Locking nut 505 accompanies examination 502 position of bearing for fixed.
It please also refer to Fig. 7, in one embodiment, dynamical system 6 includes shaft coupling 601, motor 602, motor support base
603。
Motor 602 is connect by shaft coupling 601 with transmission shaft 508, and motor 602 is revolved for generating driving test bearing 403
The power turned.Motor 602 is for driving test bearing 403 to rotate.Motor 602 passes through shaft coupling 601 and the driving examination of transmission shaft 508
Bearing support end 403 is tested to rotate and rotate 403 inner ring of test bearing.403 inner ring of test bearing rotates, outside test bearing 403
Circle contacts with loaded ring 402 and bears axially loaded power.
Motor support base 603 is connect with motor 602, and motor support base 603 is set to the inner wall of vacuum cylinder.Motor support base 603 is used
In support motor 602.Specifically, motor support base 603 is set on sliding bottom 305.
The working method of above-mentioned bearing test device is as follows:
Firstly, the test bearing 403 for the lubricating grease for having smeared specified amount is installed to test bearing support end 404, load
The contact of ring 402 403 outer ring of test bearing and by lead screw loading system 1, dynamometric system 2, transmission system 5 and dynamical system 6 it is each
Component is installed on design position.After bearing test device each section installation and debugging, adjusting screw loading system 1, according to
The data that dynamometric system 2 measures determine axial load size, and fixed by clamping screw 204 after load determines.Dragging is slided
Bearing test mechanism is sent into vaccum case 306 by dynamic pedestal 305, connection motor cold water pipe and cooling water inlet 307, cooling water
Outlet 308 and sensor, heat patch 405, motor down-lead, installation left end cap 301 and right end cap 303 after the completion of connection, and
Designated gas working medium is inputted by aeration aperture 302 and aspirating hole 304 and adjusts pressure.Then, by adjusting test bearing load
The heat patch 405 of system 4 carries out heating to test bearing 403 and opens motor 602 in the scheduled time.Adjust motor 602
Reach required revolving speed, motor 602 drives test bearing 403 to rotate by transmission system 5.Finally, passing through sensor lead interface
It connects data collecting instrument and monitors the state parameter of specified test bearing 403.
Above-mentioned bearing test device, can be filled with a variety of special gas to simulate particular job environment, can different pressures,
High-speed rotation test, and adjustable working environment pressure are carried out to the bearing of different inner diameters under conditions of gas with various environment
Power carries out heating adjusting operating ambient temperature to test bearing and adjustment axis forwards speed, axial load.Therefore, above-mentioned bearing
Experimental rig can simulate particular surroundings applied by bearing, to bearing in special gas working medium and higher temperature
Work performance under the conditions of degree is assessed, and can by adjust the pressure of revolving speed, axial load and working environment come
Research revolving speed, load, pressure are influenced for caused by bearing grease and bearing performance.By replacing various sizes of test axis
Hold support end, can the test bearing to different inner diameters carry out rotation experimental study test.In addition, above-mentioned bearing test device energy
It is enough to be slided in vaccum case, it is debugged convenient for hauling out vaccum case, it is easy to operate.
The above is only the preferred embodiment of the present invention, it is noted that for those skilled in the art,
Without departing from the principles of the invention, several improvements and modifications can also be made, these improvements and modifications also should be regarded as this hair
Bright protection scope.
Claims (10)
1. a kind of bearing test device, which is characterized in that including environmental simulation system and bearing test mechanism, the environmental simulation
System includes vacuum cylinder, and the bearing test mechanism is set in the vacuum cylinder body, and the environmental simulation system is used for as institute
It states bearing test mechanism and the working environment of gas with various atmosphere and different pressures is provided;
The bearing test mechanism includes lead screw loading system, dynamometric system, test bearing loading system, transmission system and power
System;
The dynamometric system is connected with the lead screw loading system, and the lead screw loading system is used to provide to test bearing axial
Load, the dynamometric system is for measuring axial load size;
The test bearing loading system is connected with the lead screw loading system, and the test bearing loading system is used for described
Test bearing transmits axial load;
The dynamical system is connected with the transmission system, and the transmission system is connected with the test bearing, the dynamical system
System is rotated by test bearing described in the transmission system drives.
2. bearing test device as described in claim 1, which is characterized in that the vacuum cylinder includes left end cap, right end cap
And vaccum case;
The left end cap and the right end cap are respectively arranged on the both ends of the vaccum case;
Aeration aperture is offered on the left end cap, the aeration aperture is for being filled with special gas;
Aspirating hole is offered on the right end cap, the aspirating hole is used to vacuumize and adjust the inside pressure of the vacuum cylinder
Power.
3. bearing test device as claimed in claim 2, which is characterized in that the vacuum cylinder further include cooling water inlet and
Cooling water outlet, the cooling water inlet and the cooling water outlet are set on the vaccum case.
4. bearing test device as described in claim 1, which is characterized in that the vacuum cylinder inboard wall is equipped with mobile base,
The mobile base is removable relative to the vacuum cylinder inboard wall, and the bearing test mechanism is set in the mobile base.
5. bearing test device as described in claim 1, which is characterized in that the lead screw loading system include load disk,
Feed screw nut, lead screw and load support, the load disk fixing sleeve are set to one end of the lead screw, and the lead screw is rotatably set
In in the feed screw nut, the feed screw nut is fixedly connected with the load support, and the load support is set to the vacuum
On cylinder inboard wall.
6. bearing test device as claimed in claim 5, which is characterized in that the dynamometric system includes thrust bearing, bearing
Pedestal, bearing base support, clamping screw, force snesor and load connector;
The thrust bearing be sheathed on the lead screw far from it is described load disk one end, the inner ring of the thrust bearing with it is described
Lead screw connection, the bearing base is sheathed on the one end of the thrust bearing far from the load disk, outside the thrust bearing
Circle is connect with the bearing base, and the bearing base support is set on the vacuum cylinder inboard wall, the bearing base and institute
It states bearing base support to connect by clearance fit, the clamping screw is connect by screw thread with the bearing base support, institute
It states clamping screw and is located at described for locking the fixing bearing pedestal, the force snesor after axially loaded power size determines
Between bearing base and the load connector, the force snesor is for measuring axial load size.
7. bearing test device as claimed in claim 6, which is characterized in that the test bearing loading system includes axial force
Charging assembly, test bearing and test bearing support end;
The axial force charging assembly is connected with the load connector, the axial force charging assembly and the test bearing it is outer
Axial force is loaded on the test bearing by the outer ring of the test bearing by circle connection, the axial force charging assembly;
The test bearing support end is set in the test bearing, and the inner ring and test bearing support end of the test bearing are tight
Cooperation.
8. bearing test device as claimed in claim 7, which is characterized in that the test bearing loading system further includes heating
Patch, protection bushing and connection pedestal, the protection bushing are fixedly connected with the connection pedestal, and the heat patch is installed on
In the protection bushing, the heat patch is sheathed on the outside of the test bearing, the protection bushing and the connection bottom
Seat is fixedly connected, and the connection pedestal is fixedly connected with the transmission system.
9. bearing test device as claimed in claim 8, which is characterized in that the transmission system includes accompanying examination bearing, transmission
Neck bush, transmission shaft and support bushing block;
The support bushing block is set to the inner wall of the vacuum cylinder;
The bushing of transmission shaft is fixed on the support bushing block, one end of the bushing of transmission shaft and the fixed company of connection pedestal
It connects;
The transmission shaft is set in bushing of transmission shaft, and one end of the transmission shaft is fixedly connected with test bearing support end, described
The other end of transmission shaft is connected with the dynamical system;
It is equipped between the transmission shaft and bushing of transmission shaft and accompanies examination bearing.
10. bearing test device as claimed in claim 9, which is characterized in that the transmission system further includes sealing ring, transmission
Axle sleeve, bearing ring and protection end cap;
The quantity for accompanying examination bearing is two pairs, and examination bearing is accompanied to be located at the both ends of the drive shaft, driving sleeve described in two pairs
It accompanies between examination bearing positioned at two Duis, the bearing ring and the sealing ring are respectively arranged at the both ends of the drive shaft, the protection
End cap is fixedly connected with the bushing of transmission shaft far from one end of the connection pedestal by bolt.
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CN201811370183.0A CN109540519A (en) | 2018-11-17 | 2018-11-17 | Bearing test device |
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CN201811370183.0A CN109540519A (en) | 2018-11-17 | 2018-11-17 | Bearing test device |
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CN110823572A (en) * | 2019-11-13 | 2020-02-21 | 上海理工大学 | Momentum wheel bearing fault research test device capable of simulating multiple working conditions |
CN110887590A (en) * | 2019-12-04 | 2020-03-17 | 兰州华汇仪器科技有限公司 | High-speed bearing friction tester |
CN111780975A (en) * | 2020-08-18 | 2020-10-16 | 安徽朝坤测试设备有限公司 | Rolling bearing noise detection device |
CN111896253A (en) * | 2020-07-31 | 2020-11-06 | 沈阳建筑大学 | Multifunctional low-temperature vacuum bearing test bench and test method |
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CN111780975A (en) * | 2020-08-18 | 2020-10-16 | 安徽朝坤测试设备有限公司 | Rolling bearing noise detection device |
CN114323645A (en) * | 2020-09-25 | 2022-04-12 | 株洲中车时代电气股份有限公司 | Traction motor bearing testing machine |
CN114323645B (en) * | 2020-09-25 | 2023-03-10 | 株洲中车时代电气股份有限公司 | Traction motor bearing testing machine |
CN112345244A (en) * | 2020-11-03 | 2021-02-09 | 青岛高测科技股份有限公司 | Comprehensive bearing test system, test method and test bed |
CN112378663A (en) * | 2020-12-11 | 2021-02-19 | 合肥恒大江海泵业股份有限公司 | Thrust bearing test device |
CN116067655A (en) * | 2023-03-06 | 2023-05-05 | 西安航天动力研究所 | Part testing device, part testing equipment and part testing method |
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Application publication date: 20190329 |