CN106525429B - A kind of angular contact bearing birotor testing machine - Google Patents
A kind of angular contact bearing birotor testing machine Download PDFInfo
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- 238000012360 testing method Methods 0.000 title claims abstract description 224
- 238000011068 loading method Methods 0.000 claims abstract description 110
- 230000001050 lubricating effect Effects 0.000 claims abstract description 28
- 238000007667 floating Methods 0.000 claims abstract description 24
- 238000012806 monitoring device Methods 0.000 claims abstract description 12
- 239000003921 oil Substances 0.000 claims description 93
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- 239000010687 lubricating oil Substances 0.000 claims description 19
- 238000005461 lubrication Methods 0.000 claims description 16
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- 230000036316 preload Effects 0.000 claims description 13
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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Abstract
Description
技术领域technical field
本发明涉及轴承试验机技术领域,具体的说是一种角接触轴承双转子试验机。The invention relates to the technical field of bearing testing machines, in particular to an angular contact bearing double rotor testing machine.
背景技术Background technique
轴承是装备制造中重要的、关键基础零部件,直接决定着装备的性能、可靠性及寿命;由于轴承的工作环境恶劣、承受的载荷工况复杂、要有足够长甚至是装备全寿命周期免维护等等,在设计开发和生产制造过程中必须在试验机上对轴承做相应模拟工况的验证,为研究、设计、制造和使用提供可靠的试验数据,为轴承的设计、制造和使用提供依据。高温、高速精密轴间轴承的研发、设计、制造及其试验技术主要被国外少数几个所垄断,我国此类试验机的研发始于7、80年代,由于受当时设计、制造等所限制,试验轴承的内、外直径也仅限中、小尺寸,极限转速也较低,不能满足现在内径大于110mm、外径大于140mm,高温、高转速轴间轴承的试验要求。Bearings are important and key basic components in equipment manufacturing, which directly determine the performance, reliability and life of the equipment; due to the harsh working environment of the bearings and the complex load conditions they bear, they must be long enough or even exempt from the entire life cycle of the equipment. Maintenance and so on, in the process of design, development and production, the bearing must be verified on the testing machine to simulate the corresponding working conditions, to provide reliable test data for research, design, manufacture and use, and to provide the basis for the design, manufacture and use of bearings . The research and development, design, manufacture and test technology of high-temperature, high-speed precision inter-shaft bearings are mainly monopolized by a few foreign countries. The research and development of such testing machines in my country began in the 1970s and 1980s. Due to the constraints of design and manufacturing at that time, The inner and outer diameters of the test bearings are also limited to medium and small sizes, and the limit speed is also low, which cannot meet the current test requirements for bearings with an inner diameter greater than 110mm and an outer diameter greater than 140mm, high temperature and high speed.
特别是对于工作中内外圈同时转动的角接触轴承,因其在工作时要同时承受径向载荷和轴向载荷,因此对角接触轴承的试验标准更为严格,现有技术中尚无可以完成大尺寸、高转速、高载荷角接触轴承试验的双转子试验机。Especially for angular contact bearings whose inner and outer rings rotate at the same time during operation, because they have to bear radial load and axial load at the same time, the test standard for angular contact bearings is more stringent, and there is no such thing as possible in the prior art. Double rotor testing machine for large size, high speed, high load angular contact bearing testing.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中的不足,本发明提供一种角接触轴承双转子试验机,适用于高温、高速运转的大型轴间轴承的试验,双转子能够分别达到同向或异向驱动30000rpm,试验轴承内径大于等于140mm、内圈环下供油温度达到150℃、工作温度达到260℃、径向加载60KN。In order to solve the deficiencies in the prior art, the present invention provides an angular contact bearing double-rotor testing machine, which is suitable for the test of large-scale inter-shaft bearings running at high temperature and high speed. The inner diameter of the bearing is greater than or equal to 140mm, the oil supply temperature under the inner ring ring reaches 150°C, the working temperature reaches 260°C, and the radial load is 60KN.
为了实现上述目的,本发明采用的具体方案为:In order to achieve the above object, the concrete scheme adopted in the present invention is:
一种角接触轴承双转子试验机,包括机座,在机座上分别设置有用于装设试验轴承的转子轴、向试验轴承施加径向载荷的径向加载装置、向试验轴承施加轴向载荷的轴向加载装置、监测装置和润滑系统,所述转子轴由内圈转子轴和外圈转子轴组成,试验轴承套设在内圈转子轴的试验端,其外圈与外圈转子轴的试验端固定连接,所述内圈转子轴的浮动端和外圈转子轴的浮动端上各设置有一个轴向加载装置,分别通过内圈转子轴和外圈转子轴向试验轴承施加方向相反的轴向载荷;所述内圈转子轴上还设置有径向加载轴承,所述径向加载装置设置在径向加载轴承上方并向径向加载轴承施加载荷,进一步通过内圈转子轴向试验轴承传递径向载荷;所述外圈转子轴上还设置有陪试圆柱滚子轴承,所述监测装置设置在陪试圆柱滚子轴承的上方。An angular contact bearing double-rotor testing machine, comprising a machine base, on which are respectively provided a rotor shaft for installing a test bearing, a radial loading device for applying radial load to the test bearing, and an axial load for applying an axial load to the test bearing. Axial loading device, monitoring device and lubrication system, the rotor shaft is composed of an inner ring rotor shaft and an outer ring rotor shaft, the test bearing is sleeved on the test end of the inner ring rotor shaft, and the outer ring and the outer ring rotor shaft are in contact with each other. The test end is fixedly connected, and the floating end of the inner ring rotor shaft and the floating end of the outer ring rotor shaft are each provided with an axial loading device, respectively, through the inner ring rotor shaft and the outer ring rotor axial test bearing. Axial load; the inner ring rotor shaft is also provided with a radial loading bearing, the radial loading device is arranged above the radial loading bearing and applies a load to the radial loading bearing, and further axially tests the bearing through the inner ring rotor The radial load is transmitted; the outer ring rotor shaft is also provided with a companion cylindrical roller bearing, and the monitoring device is arranged above the companion cylindrical roller bearing.
所述内圈转子轴的试验端上套设有环下润滑套,所述试验轴承套设在环下润滑套上,试验轴承的内圈通过套设在换下润滑套上的第三阶梯套轴向限位;所述环下润滑套的内壁为阶梯套结构,在端壁上开设有与阶梯套结构连通的液压油孔。The under-ring lubricating sleeve is sleeved on the test end of the rotor shaft of the inner ring, the test bearing is sleeved on the under-ring lubricating sleeve, and the inner ring of the test bearing passes through the third step sleeve sleeved on the replaced lubricating sleeve. Axial limit; the inner wall of the lubricating sleeve under the ring is a stepped sleeve structure, and a hydraulic oil hole communicated with the stepped sleeve structure is opened on the end wall.
所述内圈转子轴为中空轴,且具有多轴肩结构,所述轴向加载装置和径向加载轴承分别设置在两个轴肩处,且径向加载轴承靠近试验轴承设置;所述外圈转子轴为中空轴,其试验端呈圆筒状且内径大于轴身的内径,试验端与轴身的过渡段呈锥形筒状,所述陪试圆柱滚子轴承设置在过渡段与轴身的交汇处。The inner ring rotor shaft is a hollow shaft and has a multi-shoulder structure, the axial loading device and the radial loading bearing are respectively arranged at two shoulders, and the radial loading bearing is arranged close to the test bearing; The rotor shaft is a hollow shaft, the test end is cylindrical and the inner diameter is larger than the inner diameter of the shaft body, the transition section between the test end and the shaft body is in the shape of a conical cylinder, and the test cylindrical roller bearing is arranged between the transition section and the shaft. body intersection.
所述径向加载轴承为圆柱滚子轴承,外圈与径向加载轴承座固定连接、内圈通过第二阶梯套轴向限位,在径向加载轴承的端部还设置有与径向加载轴承座固定连接用于向径向加载轴承提供润滑油的径向加载轴承油气润滑配油盘。The radially loaded bearing is a cylindrical roller bearing, the outer ring is fixedly connected with the radially loaded bearing seat, the inner ring is axially limited by the second stepped sleeve, and the end of the radially loaded bearing is also provided with a radially loaded bearing. The bearing seat is fixedly connected to the radially loaded bearing oil-air lubricated oil distribution plate used to provide lubricating oil to the radially loaded bearing.
所述径向加载装置包括油缸支架,油缸支架呈倒“V”字形,两侧臂的底端分别与机座固定连接,两侧臂的连接处设置有径向加载油缸,径向加载油缸的油缸柱塞的下端固定连接有传感器安装板,传感器安装板的下部固定设置有荷重传感器,所述径向加载油缸驱动油缸柱塞,带动荷重传感器将径向载荷施加在径向加载轴承座上。The radial loading device includes an oil cylinder bracket, the oil cylinder bracket is in the shape of an inverted "V", the bottom ends of the arms on both sides are respectively fixedly connected with the machine base, and a radial loading oil cylinder is arranged at the connection of the two arms, and the radial loading oil cylinder is installed. A sensor mounting plate is fixedly connected to the lower end of the oil cylinder plunger, and a load sensor is fixedly arranged at the lower part of the sensor mounting plate.
所述陪试圆柱滚子轴承为圆柱滚子轴承,外圈与陪试圆柱滚子轴承座固定连接、内圈通过第一阶梯套轴向限位;在陪试圆柱滚子轴承座上侧还设置有陪试圆柱滚子轴承座压盖,陪试圆柱滚子轴承座压盖与机座固定连接;在陪试圆柱滚子轴承座压盖的两端各设置有一个压环,压环与陪试圆柱滚子轴承座压盖和机座均固定连接并将陪试圆柱滚子轴承座轴向限位;在陪试圆柱滚子轴承的端部设置有与陪试圆柱滚子轴承座固定连接用于向陪试圆柱滚子轴承提供润滑油的陪试圆柱滚子轴承油气润滑配油盘。The auxiliary test cylindrical roller bearing is a cylindrical roller bearing, the outer ring is fixedly connected with the auxiliary test cylindrical roller bearing seat, and the inner ring is axially limited by the first stepped sleeve; There is a press cover of the auxiliary test cylindrical roller bearing seat, which is fixedly connected with the machine base; a pressure ring is arranged at each end of the test cylindrical roller bearing seat press cover, and the pressure ring is connected to the machine base. The cover and the machine seat of the auxiliary test cylindrical roller bearing seat are fixedly connected and the auxiliary test cylindrical roller bearing seat is axially limited; Connect to the test cylindrical roller bearing oil-air lubricated oil distribution plate used to supply lubricating oil to the test cylindrical roller bearing.
所述试验轴承外侧设置有试验轴承舱盖,围成试验舱并将试验轴承置于试验舱中;所述陪试圆柱滚子轴承座压盖上设置有传感器安装座,传感器安装座上连接有安装支架,安装支架深入试验轴承舱盖中;所述监测装置由设置在试验轴承舱盖上的红外温度传感器、设置在安装支架上的非接触式振动传感器和噪声传感器组成。The outer side of the test bearing is provided with a test bearing cabin cover, which encloses a test cabin and places the test bearing in the test cabin; a sensor mounting seat is arranged on the press cover of the accompanying test cylindrical roller bearing seat, and the sensor mounting seat is connected with a The installation bracket is deep into the test bearing compartment cover; the monitoring device is composed of an infrared temperature sensor arranged on the test bearing compartment cover, a non-contact vibration sensor and a noise sensor arranged on the installation bracket.
所述轴向加载装置通过陪试角接触轴承向内圈转子轴和外圈转子轴施加载荷;所述陪试角接触轴承的外圈与陪试角接触轴承座相连接,陪试角接触轴承座包括并列设置的浮动轴承座和配油盘固定座,所述陪试角接触轴承的外圈与浮动轴承座固定连接,在浮动轴承座和配油盘固定座之间的空腔内设置有陪试角接触轴承配油盘,在配油盘固定座上贯通设置有进油道,润滑油气经进油道送入陪试角接触轴承配油盘并依次经过内部设置的陪试角接触轴承配油盘油道和陪试角接触轴承配油盘喷嘴后喷出,对陪试角接触轴承进行油气润滑;所述轴向加载装置包括并列设置且固定连接的轴向加载外压盖和轴向加载内压盖,在轴向加载内压盖上沿圆周方向均匀设置有若干个液压柱塞和若干个预紧弹簧,液压柱塞和预紧弹簧向浮动轴承座施加载荷并传递至陪试角接触轴承,进而通过内圈转子轴和外圈转子轴向试验轴承施加轴向载荷。The axial loading device applies loads to the inner ring rotor shaft and the outer ring rotor shaft through the auxiliary angular contact bearing; the outer ring of the auxiliary angular contact bearing is connected with the auxiliary angular contact bearing seat, and the auxiliary angular contact bearing The seat includes a floating bearing seat and an oil distribution plate fixing seat arranged in parallel, the outer ring of the auxiliary angular contact bearing is fixedly connected with the floating bearing seat, and a cavity between the floating bearing seat and the oil distribution plate fixing seat is provided with The oil distribution plate of the auxiliary angular contact bearing is provided with an oil inlet channel through the fixed seat of the oil distribution plate. The lubricating oil gas is sent to the oil distribution plate of the auxiliary angular contact bearing through the oil inlet and passes through the auxiliary angular contact bearing arranged inside in turn. The oil channel of the oil distribution plate and the nozzle of the oil distribution plate of the auxiliary angular contact bearing are sprayed out to lubricate the auxiliary angular contact bearing with oil and gas; the axial loading device includes an axially loaded outer gland and a shaft that are arranged in parallel and fixedly connected To load the inner gland, several hydraulic plungers and several preload springs are evenly arranged along the circumferential direction on the axially loaded inner gland. The hydraulic plungers and the preload springs apply loads to the floating bearing seat and transmit them to the test Angular contact bearings, which in turn apply axial loads through the inner ring rotor shaft and the outer ring rotor axial test bearings.
所述机座的侧部还分别开设有管线入口、排油口和油气分离出口;所述机座上还盖有机盖,在在机盖的内表面上均匀设置若干条经向加强筋和纬向加强筋,在机盖的顶部还开设有径向加载机构过孔;所述试验机的两端还各设置有一个端盖,端盖与转子轴之间设置有轴端封密封盘。The side part of the machine base is also provided with a pipeline inlet, an oil discharge port and an oil and gas separation outlet; the machine base is also covered with an organic cover, and a number of warp reinforcement ribs and wefts are evenly arranged on the inner surface of the machine cover. A radial loading mechanism via hole is also opened on the top of the machine cover toward the reinforcing ribs; an end cover is provided at both ends of the testing machine, and a shaft end sealing disc is arranged between the end cover and the rotor shaft.
有益效果:Beneficial effects:
1、实现了对大直径、高温、高速、环下润滑角接触轴承模拟实际工况试验,且采用双转子结构,可以实现对轴承内外圈同时进行同向同速、同向异速、反向同速或者反向异速旋转的试验;1. The simulation of actual working conditions for large-diameter, high-temperature, high-speed, under-ring lubricated angular contact bearings is realized, and the dual-rotor structure is adopted, which can realize the same direction, same speed, same direction and different speed, and reverse direction for the inner and outer rings of the bearing at the same time. Tests for same-speed or opposite-speed rotation;
2、采用双侧轴向加载装置,可以同时对转动中的角接触轴承内圈和外圈施加轴向载荷,也可以选择单向加载,适应不同试验需求;2. The double-sided axial loading device can simultaneously apply axial load to the inner ring and outer ring of the rotating angular contact bearing, or one-way loading can be selected to meet different test requirements;
3、轴向加载装置采用多个预紧弹簧进行预加载,加载力均匀、可以灵活更换以适应不同陪试角接触轴承的需要;3. The axial loading device adopts multiple preloading springs for preloading, the loading force is uniform, and it can be flexibly replaced to meet the needs of different angular contact bearings;
4、随着转轴转速的提高,轴向加载采用多柱塞液压缸进行随动加载,加载精度高、加载平顺性好、相应速度快,适应多种型号轴承型号试验要求;4. With the increase of the rotation speed of the rotating shaft, the axial loading adopts the multi-plunger hydraulic cylinder for follow-up loading, with high loading accuracy, good loading smoothness and fast corresponding speed, which can meet the test requirements of various types of bearings;
5、通过陪试角接触轴承和转子轴进行加载,避免使用加载套,不仅简化了试验装置,而且加载力更加均衡,提高了加载效果;5. Loading is carried out by accompanying the angular contact bearing and the rotor shaft, avoiding the use of a loading sleeve, which not only simplifies the test device, but also makes the loading force more balanced and improves the loading effect;
4、试验轴承用的环下润滑套的内壁采用阶梯式结构,通过向阶梯式结构内部液压注油的方式完成拆装,相比于传统的利用热胀冷缩原理拆装的方式,换试验轴承型号时,仅需更换液压可拆分式环下润滑固定套;不但拆卸、安装方便,而且定位精度高,避免了安装试验轴承时产生应力集中,同时也避免了试验轴承拆装时对轴的划伤等破坏;4. The inner wall of the lubricating sleeve under the ring for the test bearing adopts a stepped structure, and the disassembly and assembly are completed by hydraulic oil injection into the stepped structure. Compared with the traditional disassembly and assembly method using the principle of thermal expansion and contraction, the test bearing is replaced. Model, only need to replace the hydraulic detachable lubricating fixed sleeve under the ring; it is not only easy to disassemble and install, but also has high positioning accuracy, which avoids stress concentration when installing the test bearing, and also avoids the shaft when the test bearing is disassembled. damage such as scratches;
5、通过设置试验轴承舱盖,实现了试验轴承润滑油与试验环境的有效隔离,避免外界润滑油液对试验轴承润滑检测的影响;5. By setting the test bearing compartment cover, the effective isolation of the test bearing lubricating oil and the test environment is realized, and the influence of the external lubricating oil on the test bearing lubrication detection is avoided;
6、轴向加载浮动单元加装了直线轴承,提高了定位精度、径向刚度,有效减小了摩擦阻力;6. The axial loading floating unit is equipped with a linear bearing, which improves the positioning accuracy and radial stiffness, and effectively reduces the frictional resistance;
7、轴向加载装置还设置有力传感器,能够对加载力实时监测,确保试验机的可靠加载运行;7. The axial loading device is also equipped with a force sensor, which can monitor the loading force in real time and ensure the reliable loading operation of the testing machine;
8、试验机采用密封结构,不仅能够提高试验机整体的稳定性,减少外界环境干扰,且试验过程产生的所有废气、油烟等都可以做到有效的收集和处理,减少对环境的污染;8. The testing machine adopts a sealed structure, which can not only improve the overall stability of the testing machine, reduce the interference of the external environment, but also effectively collect and process all the exhaust gas and oil fume generated during the testing process to reduce environmental pollution;
9、径向加载机构安装在机体座下部的基座上,且在径向加载轴承上设置有缓冲垫,使加载环节增加了减震耐磨环节,能够防止因振动对加载力信号的采集、测量产生影响,同时也有效避免了轴系以外振动对轴系的影响;9. The radial loading mechanism is installed on the base at the lower part of the body seat, and the radial loading bearing is provided with a buffer pad, which adds a shock-absorbing and wear-resistant link to the loading link, which can prevent the collection of the loading force signal due to vibration, The measurement has an impact, and at the same time, the impact of vibration outside the shafting on the shafting is effectively avoided;
10、径向加载机构穿过机盖,使机盖不受到径向加载力,在试验转速、温度较低的情况下,可以不安装机盖就进行试验调试,简化了试验流程,提高了试验效率;10. The radial loading mechanism passes through the cover, so that the cover is not subjected to radial loading force. When the test speed and temperature are low, the test debugging can be carried out without installing the cover, which simplifies the test process and improves the test efficiency. ;
11、试验端转动部件采用非接触式温度、振动、噪音传感器,采集信号及时准确可靠,而且各非接触式传感器,不仅安装、拆卸方便,还设置的专用气道,可有效防止各传感器的污染,确保260℃工作环境下可正常工作;11. Non-contact temperature, vibration and noise sensors are used in the rotating parts of the test end, and the signals are collected in a timely, accurate and reliable manner. Moreover, each non-contact sensor is not only easy to install and disassemble, but also has a special airway, which can effectively prevent the pollution of each sensor. , to ensure that it can work normally under the working environment of 260 °C;
12、试验轴承环下供油喷油油道与试验轴承腔室下盖板设置为一体,内设4路进油道和9路喷嘴孔,不但使结构更加紧凑,方便拆装及调试,而且可以根据试验轴承对环下润滑供油的不同要求灵活调节变换;12. The oil supply oil injection channel under the test bearing ring is integrated with the lower cover plate of the test bearing chamber, and there are 4 oil inlet channels and 9 nozzle holes inside, which not only makes the structure more compact, convenient for disassembly and debugging, but also It can be flexibly adjusted and transformed according to the different requirements of the test bearing for the lubrication and oil supply under the ring;
13、优化的轴系中各个轴承的支撑位置,在保障试验轴承有效加载的同时,改善了陪试圆柱滚子轴承、径向加载轴承的受力;13. The optimized support position of each bearing in the shaft system not only ensures the effective loading of the test bearing, but also improves the force of the accompanying cylindrical roller bearing and radially loaded bearing;
14、各个轴承均采用阶梯套进行轴向限位,且阶梯套均设置在轴承不受轴向载荷的一侧,在阶梯套上还开设有注油口,可以利用液压的方式对阶梯套进行拆装,避免了应力集中,且能够保护主轴不受损伤;14. Each bearing is axially limited by a stepped sleeve, and the stepped sleeve is set on the side of the bearing that is not subject to axial load. There is also an oil filling port on the stepped sleeve, which can be removed by hydraulic means. It avoids stress concentration and protects the spindle from damage;
15、环下润滑套、阶梯套上开设的注油口设置在一条直径的两端,既能够保证阶梯套在旋转时的结构及受力稳定,不会因为结构不对称影响动平衡;15. The lubricating sleeve under the ring and the oil filling ports on the stepped sleeve are arranged at both ends of a diameter, which can not only ensure the stable structure and force of the stepped sleeve during rotation, but will not affect the dynamic balance due to structural asymmetry;
16、各个部件的支撑装置均采用过渡连接,根据试验需要改变陪试圆柱滚子轴承型号时,只需要更换过渡工装,不仅大幅降低了试验成本,而且在一定直径范围内适应多种型号轴承试验的需要。16. The supporting device of each component adopts transition connection. When changing the type of the cylindrical roller bearing with the test according to the test needs, only the transition tooling needs to be replaced, which not only greatly reduces the test cost, but also adapts to the test of various types of bearings within a certain diameter range. needs.
附图说明Description of drawings
图1是整体结构示意图;Fig. 1 is the overall structure schematic diagram;
图2是试验轴承、径向加载轴承和陪试圆柱滚子轴承的安装示意图;Figure 2 is a schematic diagram of the installation of the test bearing, the radially loaded bearing and the accompanying test cylindrical roller bearing;
图3是轴向加载装置结构示意图;Figure 3 is a schematic structural diagram of an axial loading device;
图4是径向加载结构示意图;Fig. 4 is the schematic diagram of radial loading structure;
图5是机座结构示意图;Figure 5 is a schematic diagram of the machine base structure;
图6是机盖结构示意图。Figure 6 is a schematic diagram of the structure of the cover.
附图标记:1、机座,2、轴向加载装置,201、轴向加载外压盖,202、液压柱塞,203、轴向加载内压盖,204、预紧弹簧,3、轴端密封盘,4、外圈转子轴,5、陪试角接触轴承,6、陪试角接触轴承座,7、机盖,8、陪试圆柱滚子轴承,9、试验轴承,10、径向加载轴承,11、径向加载装置,1101、油缸支架,1102、压力传感器,1103、传感器安装板,1104、油缸柱塞,1105、径向加载油缸,12、第一阶梯套,13、陪试圆柱滚子轴承油气润滑配油盘,14、陪试圆柱滚子轴承座,15、陪试圆柱滚子轴承座压盖,16、试验轴承舱盖,17、径向加载轴承座,18、径向加载轴承油气润滑配油盘,19、第二阶梯套,20、内圈转子轴,21、第三阶梯套,22、环下润滑套,23、传感器安装座,24、第四阶梯套,25、浮动轴承座,26、轴向加载整体压盖,27、配油盘固定座,28、隔套,29、陪试角接触轴承配油盘喷嘴,30、陪试角接触轴承配油盘油气道,31、陪试角接触轴承配油盘,32、加载力传感器,33、承压环,34、进油道,35、端盖,36、压环。Reference numerals: 1. Machine base, 2. Axial loading device, 201, Axial loading outer gland, 202, Hydraulic plunger, 203, Axial loading inner gland, 204, Preload spring, 3. Shaft end Sealing disc, 4. Outer ring rotor shaft, 5. Accompanying test angular contact bearing, 6. Accompanying test angular contact bearing seat, 7. Machine cover, 8. Accompanying test cylindrical roller bearing, 9. Test bearing, 10. Radial Loading Bearing, 11, Radial Loading Device, 1101, Cylinder Support, 1102, Pressure Sensor, 1103, Sensor Mounting Plate, 1104, Cylinder Plunger, 1105, Radial Loading Cylinder, 12, First Step Sleeve, 13, Accompanying Test Cylindrical roller bearing oil and gas lubricating oil distribution plate, 14. Accompanying test cylindrical roller bearing seat, 15. Accompanying test cylindrical roller bearing seat gland, 16. Test bearing hatch cover, 17. Radial load bearing seat, 18, Diameter Oil-air lubrication oil distribution plate for loading bearing, 19, second step sleeve, 20, inner ring rotor shaft, 21, third step sleeve, 22, lubricating sleeve under ring, 23, sensor mounting seat, 24, fourth step sleeve, 25. Floating bearing seat, 26. Axial loading integral gland, 27. Oil distribution plate fixing seat, 28. Spacer, 29. Accompanying test angular contact bearing oil distribution plate nozzle, 30. Accompanying test angular contact bearing oil distribution plate Oil and gas passage, 31, accompany test angular contact bearing oil distribution plate, 32, loading force sensor, 33, pressure bearing ring, 34, oil inlet passage, 35, end cover, 36, pressure ring.
具体实施方式Detailed ways
下面根据附图具体说明本发明的实施方式。Embodiments of the present invention will be specifically described below with reference to the accompanying drawings.
如图1所示,一种角接触轴承双转子试验机,包括机座1,在机座1上分别设置有用于装设试验轴承9的转子轴、向试验轴承9施加径向载荷的径向加载装置11、向试验轴承9施加轴向载荷的轴向加载装置2、监测装置和润滑系统,所述转子轴由内圈转子轴20和外圈转子轴4组成,试验轴承9套设在内圈转子轴20的试验端,其外圈与外圈转子轴4的试验端固定连接。As shown in FIG. 1 , an angular contact bearing dual-rotor testing machine includes a machine base 1 , on which a rotor shaft for installing a test bearing 9 and a radial load for applying a radial load to the test bearing 9 are respectively arranged on the machine base 1 . Loading device 11, axial loading device 2 for applying axial load to the test bearing 9, monitoring device and lubrication system, the rotor shaft is composed of an inner ring rotor shaft 20 and an outer ring rotor shaft 4, and the test bearing 9 is sleeved inside The outer ring of the test end of the rotor shaft 20 is fixedly connected with the test end of the outer ring rotor shaft 4 .
如图2至图6所示,所述内圈转子轴20的浮动端和外圈转子轴4的浮动端上各设置有一个轴向加载装置2,分别通过内圈转子轴20和外圈转子轴4向试验轴承9施加方向相反的轴向载荷。采用双向轴向加载的方式,可以根据不同试验轴承9的需要变换轴向加载方式,可以选择单向加载或者双向加载的方式,适应多种试验轴承9的试验加载要求。通过转子轴向试验轴承9施加载荷,与传统的使用加载套从轴承转子侧方进行直接加载的方式相比,不但实现了内外圈同时转动轴承的加载,同时避免了加载套对试验轴承9旋转的影响,能够更加精确地对轴承性能进行试验。As shown in FIGS. 2 to 6 , an axial loading device 2 is respectively provided on the floating end of the inner rotor shaft 20 and the floating end of the outer rotor shaft 4 , respectively passing through the inner rotor shaft 20 and the outer rotor shaft 4 . The shaft 4 applies an axial load in the opposite direction to the test bearing 9 . By adopting the two-way axial loading method, the axial loading method can be changed according to the needs of different test bearings 9 , and the one-way loading or two-way loading method can be selected to meet the test loading requirements of various test bearings 9 . The load is applied to the test bearing 9 in the axial direction of the rotor. Compared with the traditional method of using the loading sleeve to directly load the bearing from the side of the bearing rotor, it not only realizes the loading of the inner and outer rings while rotating the bearing, but also avoids the rotation of the test bearing 9 by the loading sleeve. The impact of the bearing can be tested more accurately.
所述内圈转子轴20上还设置有径向加载轴承10,所述径向加载装置11设置在径向加载轴承10上方并向径向加载轴承10施加载荷,进一步通过内圈转子轴20向试验轴承9传递径向载荷;所述外圈转子轴4上还设置有陪试圆柱滚子轴承8,所述监测装置设置在陪试圆柱滚子轴承8的上方。The inner ring rotor shaft 20 is also provided with a radial loading bearing 10 , and the radial loading device 11 is arranged above the radial loading bearing 10 and applies a load to the radial loading bearing 10 , and further loads the radial loading bearing 10 through the inner ring rotor shaft 20 . The test bearing 9 transmits radial load; the outer ring rotor shaft 4 is also provided with a test cylindrical roller bearing 8 , and the monitoring device is arranged above the test cylindrical roller bearing 8 .
所述内圈转子轴20的试验端上套设有环下润滑套22,所述试验轴承9套设在环下润滑套22上,试验轴承9的内圈通过套设在换下润滑套22上的第三阶梯套21轴向限位;所述环下润滑套22的内壁为阶梯套结构,在端壁上开设有与阶梯套结构连通的液压油孔,通过液压的方式安装或取下。液压油孔共有一个,为了保证环下润滑套22的动平衡精度,避免在高速旋转过程中因为重量分布不平衡造成较大的振动,因此还开设有一个平衡孔,其大小与液压油孔相同但不与阶梯套结构连通,且与液压油孔关于环下润滑套22的轴线对称设置。试验轴承9采用环下润滑的方式,用油量比现有技术中常用的喷油润滑方式少得多,由于油的动力搅拌所导致的功率损失也更少,轴承的发热情况也得到较大改善,甚至内圈温度可能低于外圈而降低轴承故障率。在环下润滑套22内壁上设置阶梯套结构,通过液压油孔可以向阶梯套结构内注油,利用液压的方式来进行拆装。具体的过程为:在安装的时候,首先加热环下润滑套22,套在内圈转子轴20上之后,向液压油孔内注安装用油,同时在外侧对环下润滑套加压,待环下润滑套22冷却后停止注油,则环下润滑套22压紧在内圈转子轴20上,完成安装;在拆卸的时候,向液压油孔内注拆卸用油,在油的作用下环下润滑套22膨胀,即自动滑出。相对于传统的依靠热胀冷缩原理安装轴套的方法,可以消除零件在收缩过程中产生的应力集中对转轴产生的影响,避免转轴出现划伤等受损。针对不同型号的轴承,可以制作不同厚度的环下润滑套,这样只需更换环下润滑套即可适配不同的被试轴承,不用每次更换被试轴承都要更换转轴,能够大大降低试验成本,也能够缩短试验周期。The under-ring lubricating sleeve 22 is sleeved on the test end of the inner ring rotor shaft 20 , the test bearing 9 is sleeved on the under-ring lubricating sleeve 22 , and the inner ring of the test bearing 9 is sleeved on the replacement lubricating sleeve 22 . The upper third stepped sleeve 21 is axially limited; the inner wall of the lower ring lubricating sleeve 22 is a stepped sleeve structure, and the end wall is provided with a hydraulic oil hole communicating with the stepped sleeve structure, which can be installed or removed by hydraulic means. . There is one hydraulic oil hole in total. In order to ensure the dynamic balance accuracy of the lubricating sleeve 22 under the ring and avoid large vibration caused by unbalanced weight distribution during high-speed rotation, a balance hole is also opened, the size of which is the same as the hydraulic oil hole. However, it does not communicate with the stepped sleeve structure, and is symmetrically arranged with the hydraulic oil hole about the axis of the lower ring lubricating sleeve 22 . The test bearing 9 adopts the method of under-ring lubrication, and the oil consumption is much less than that of the oil injection lubrication method commonly used in the prior art. The power loss caused by the dynamic stirring of the oil is also less, and the heating of the bearing is also greatly improved. Improvement, even the inner ring temperature may be lower than the outer ring and reduce the bearing failure rate. A stepped sleeve structure is arranged on the inner wall of the under-ring lubricating sleeve 22, and oil can be injected into the stepped sleeve structure through the hydraulic oil hole, and the disassembly and assembly are carried out by means of hydraulic pressure. The specific process is as follows: when installing, first heat the lubricating sleeve 22 under the ring, and then put it on the rotor shaft 20 of the inner ring, inject installation oil into the hydraulic oil hole, and pressurize the lubricating sleeve under the ring on the outside. After the under-ring lubricating sleeve 22 cools down, stop oiling, then the under-ring lubricating sleeve 22 is pressed against the inner ring rotor shaft 20 to complete the installation; when disassembling, inject disassembly oil into the hydraulic oil hole, and under the action of the oil The lower lubricating sleeve 22 expands, that is, slides out automatically. Compared with the traditional method of installing the shaft sleeve based on the principle of thermal expansion and cold contraction, it can eliminate the influence of the stress concentration generated by the parts during the shrinkage process on the rotating shaft, and avoid the damage of the rotating shaft such as scratches. For different types of bearings, under-the-ring lubricating sleeves of different thicknesses can be made, so that the under-ring lubricating sleeve can be replaced to fit different tested bearings, and there is no need to replace the rotating shaft every time the tested bearing is replaced, which can greatly reduce the cost of testing. The cost can also shorten the test cycle.
所述内圈转子轴20为中空轴,且具有多轴肩结构,所述轴向加载装置2和径向加载轴承10分别设置在两个轴肩处,且径向加载轴承10靠近试验轴承9设置;所述外圈转子轴4为中空轴,其试验端呈圆筒状且内径大于轴身的内径,试验端与轴身的过渡段呈锥形筒状,所述陪试圆柱滚子轴承8设置在过渡段与轴身的交汇处。为了能够及时回收从试验轴承9中飞溅出的润滑油,在外圈转子轴4试验端贯通设置有若干条回油道,回油道的方向与过渡段的外壁平行,从试验轴承9中飞溅出的润滑油在洒落在外圈转轴4的过渡段上之后,在离心力的作用下通过回油道甩出,能够避免润滑油不能及时回收造成的阻力增大、进入外圈转子轴4或者内圈转子轴20中空轴心内影响轴系等问题,还能加速润滑油的回收,减少高温润滑油对工作部件的加热时间。The inner ring rotor shaft 20 is a hollow shaft and has a multi-shoulder structure. The axial loading device 2 and the radial loading bearing 10 are respectively arranged at two shoulders, and the radial loading bearing 10 is close to the test bearing 9 set; the outer ring rotor shaft 4 is a hollow shaft, the test end is cylindrical and the inner diameter is larger than the inner diameter of the shaft body, and the transition section between the test end and the shaft body is in the shape of a conical cylinder, and the accompanying test cylindrical roller bearing 8 is set at the intersection of the transition section and the shaft body. In order to recover the lubricating oil splashed from the test bearing 9 in time, a number of oil return passages are provided through the test end of the outer ring rotor shaft 4. The direction of the oil return passages is parallel to the outer wall of the transition section, and splashes out from the test bearing 9. After the lubricating oil is sprinkled on the transition section of the outer ring rotating shaft 4, it is thrown out through the oil return passage under the action of centrifugal force, which can avoid the increase of resistance caused by the failure of the lubricating oil to be recovered in time, and enter the outer ring rotor shaft 4 or the inner ring rotor. The hollow shaft center of the shaft 20 affects the shafting and other problems, and can also accelerate the recovery of the lubricating oil and reduce the heating time of the high-temperature lubricating oil on the working parts.
所述径向加载轴承10为圆柱滚子轴承,外圈与径向加载轴承座17固定连接、内圈通过第二阶梯套19轴向限位,在径向加载轴承10的端部还设置有与径向加载轴承座17固定连接用于向径向加载轴承10提供润滑油的径向加载轴承油气润滑配油盘18。径向加载轴承油气润滑配油盘18远离试验轴承9的一端开设有四个进油孔,每个进油孔连通一个沿半径方向设置在径向加载轴承油气润滑配油盘18内部的油道,每个油道对应一个喷嘴,喷嘴朝向径向加载轴承10的外圈滚道。径向加载轴承10采用阶梯套进行轴向定位,与带螺纹的锁紧螺母相比,能保证更高的动平衡精度。The radial loading bearing 10 is a cylindrical roller bearing, the outer ring is fixedly connected with the radial loading bearing seat 17, the inner ring is axially limited by the second stepped sleeve 19, and the end of the radial loading bearing 10 is also provided with a The radial load bearing oil-air lubrication oil distribution plate 18 is fixedly connected with the radial load bearing seat 17 for supplying lubricating oil to the radial load bearing 10 . The end of the radial loading bearing oil-air lubrication oil distribution plate 18 away from the test bearing 9 is provided with four oil inlet holes. , each oil channel corresponds to a nozzle, and the nozzle faces the outer ring raceway of the radially loaded bearing 10 . The radial load bearing 10 adopts a stepped sleeve for axial positioning, which can ensure higher dynamic balance accuracy compared with a threaded lock nut.
所述径向加载装置11包括油缸支架1101,油缸支架1101呈倒“V”字形,两侧臂的底端分别与机座1固定连接,两侧臂的连接处设置有径向加载油缸1105,径向加载油缸1105的油缸柱塞1104的下端固定连接有传感器安装板1103,传感器安装板1103的下部固定设置有荷重传感器1102,所述径向加载油缸1105驱动油缸柱塞1104,带动荷重传感器1102将径向载荷施加在径向加载轴承座17上。在径向加载轴承油气润滑配油盘18的侧壁上还挖设有一个缓冲垫安装槽,在径向加载轴承座17上也设置有一个与之相连通的安装槽,在缓冲垫安装槽中设置有缓冲垫,径向载荷施加在缓冲垫上,起到减震耐磨的作用,同时能够防止径向加载轴承10及径向加载轴承座17产生较大的轴向偏移。The radial loading device 11 includes an oil cylinder support 1101, the oil cylinder support 1101 is in the shape of an inverted "V", the bottom ends of the arms on both sides are respectively fixedly connected with the base 1, and a radial loading oil cylinder 1105 is arranged at the connection of the arms on both sides. A sensor mounting plate 1103 is fixedly connected to the lower end of the cylinder plunger 1104 of the radially loaded oil cylinder 1105, and a load sensor 1102 is fixedly arranged at the lower part of the sensor installation plate 1103. The radially loaded oil cylinder 1105 drives the oil cylinder plunger 1104 and drives the load cell 1102 A radial load is applied to the radially loaded bearing housing 17 . A buffer pad installation groove is also dug on the side wall of the oil-air lubricated oil distribution plate 18 of the radial loading bearing, and an installation groove communicated with the radial loading bearing seat 17 is also arranged. A buffer pad is arranged in the middle, and the radial load is applied to the buffer pad, which plays the role of shock absorption and wear resistance, and can prevent the radial load bearing 10 and the radial load bearing seat 17 from generating large axial deviation.
所述陪试圆柱滚子轴承8为圆柱滚子轴承,外圈与陪试圆柱滚子轴承座14固定连接、内圈通过第一阶梯套12轴向限位;在陪试圆柱滚子轴承座14上侧还设置有陪试圆柱滚子轴承座压盖15,陪试圆柱滚子轴承座压盖15与机座1固定连接;在陪试圆柱滚子轴承座压盖15的两端各设置有一个压环36,压环36与陪试圆柱滚子轴承座压盖15和机座1均固定连接并将陪试圆柱滚子轴承座14轴向限位;在陪试圆柱滚子轴承8的端部设置有与陪试圆柱滚子轴承座14固定连接用于向陪试圆柱滚子轴承8提供润滑油气的陪试圆柱滚子轴承油气润滑配油盘13。陪试圆柱滚子轴承8与机座1装置采用过渡套(及陪试圆柱滚子轴承座14)连接,根据试验需要改变陪试圆柱滚子轴承8的型号时,只需要更换过渡套工装。陪试圆柱滚子轴承8采用油气润滑,改善了陪试圆柱滚子轴承8的润滑效果、减小了陪试圆柱滚子轴承8的摩擦发热,有效提高了轴系的高速回转运动精度,延长了试验机使用寿命。与径向加载轴承10一样采用阶梯套进行轴向定位,效果相同。所述的各个阶梯套的拆装方式均与换下润滑套22相同,注油孔的设置方式也可以相同,或者将注油孔沿径向设置。The auxiliary test cylindrical roller bearing 8 is a cylindrical roller bearing, the outer ring is fixedly connected with the auxiliary test cylindrical roller bearing seat 14, and the inner ring is axially limited by the first stepped sleeve 12; The upper side of 14 is also provided with a test cylindrical roller bearing cover 15, which is fixedly connected with the machine base 1; There is a pressure ring 36, the pressure ring 36 is fixedly connected with the pressure cover 15 of the auxiliary test cylindrical roller bearing seat and the machine base 1 and will limit the axial position of the auxiliary test cylindrical roller bearing seat 14; in the auxiliary test cylindrical roller bearing 8 The end of the bearing is provided with an auxiliary test cylindrical roller bearing oil and gas lubricating oil distribution plate 13 which is fixedly connected with the auxiliary test cylindrical roller bearing seat 14 and is used to provide lubricating oil to the auxiliary test cylindrical roller bearing 8 . The accompanying test cylindrical roller bearing 8 is connected with the machine base 1 by means of a transition sleeve (and the accompanying test cylindrical roller bearing seat 14). When changing the model of the accompanying test cylindrical roller bearing 8 according to the test needs, only the transition sleeve tooling needs to be replaced. The accompanying test cylindrical roller bearing 8 is lubricated with oil and gas, which improves the lubrication effect of the accompanying test cylindrical roller bearing 8, reduces the friction and heat generation of the accompanying test cylindrical roller bearing 8, effectively improves the high-speed rotary motion accuracy of the shaft system, and prolongs the the service life of the testing machine. As with the radial load bearing 10 , a stepped sleeve is used for axial positioning, and the effect is the same. The disassembly and assembly method of each step sleeve is the same as that of replacing the lubricating sleeve 22 , and the setting method of the oil filling hole can also be the same, or the oil filling hole can be arranged in the radial direction.
所述试验轴承9外侧设置有试验轴承舱盖16,围成试验舱并将试验轴承9置于试验舱中;所述陪试圆柱滚子轴承座压盖15上设置有传感器安装座23,传感器安装座23上连接有安装支架,安装支架深入试验轴承舱盖16中;所述监测装置由设置在试验轴承舱盖16上的红外温度传感器、设置在安装支架上的非接触式振动传感器和噪声传感器组成。试验端转动部件采用非接触式温度、振动、噪音传感器,采集信号及时准确可靠;各非接触式传感器不仅安装、拆卸方便,经过试验,还可以确保在260℃的环境下正常工作。The outer side of the test bearing 9 is provided with a test bearing cabin cover 16, which encloses a test cabin and places the test bearing 9 in the test cabin; a sensor mounting seat 23 is provided on the pressure cover 15 of the accompanying test cylindrical roller bearing seat. A mounting bracket is connected to the mounting seat 23, and the mounting bracket penetrates into the test bearing compartment cover 16; the monitoring device consists of an infrared temperature sensor arranged on the test bearing compartment cover 16, a non-contact vibration sensor arranged on the mounting bracket, and a noise sensor. sensor composition. The rotating parts of the test end adopt non-contact temperature, vibration and noise sensors, and the collected signals are timely, accurate and reliable; each non-contact sensor is not only easy to install and disassemble, but also can ensure normal operation in the environment of 260 ° C after testing.
所述轴向加载装置2通过陪试角接触轴承5向内圈转子轴20和外圈转子轴4施加载荷,陪试角接触轴承5的润滑方式优选为油气润滑。所述陪试角接触轴承5的外圈与陪试角接触轴承座6相连接,陪试角接触轴承座6包括并列设置的浮动轴承座25和配油盘固定座27,所述陪试角接触轴承5的外圈与浮动轴承座25固定连接,在浮动轴承座25和配油盘固定座27之间的空腔内设置有陪试角接触轴承配油盘31,在配油盘固定座27上贯通设置有进油道34,润滑油气经进油气道34送入陪试角接触轴承配油盘31并依次经过内部设置的陪试角接触轴承配油盘油气道30和陪试角接触轴承配油盘喷嘴29后喷出,润滑油气喷向陪试角接触轴承5进行润滑;所述轴向加载装置2包括并列设置且固定连接的轴向加载外端盖301和轴向加载内压盖203,在轴向加载内压盖203同一节圆上沿圆周方向均匀交替设置有若干个液压柱塞202和若干个预紧弹簧204,液压柱塞202和预紧弹簧204向浮动轴承座25施加载荷并传递至陪试角接触轴承5,进一步通过内圈转子轴20和外圈转子轴4向试验轴承9施加轴向载荷。The axial loading device 2 applies loads to the inner ring rotor shaft 20 and the outer ring rotor shaft 4 through the auxiliary angular contact bearing 5 , and the lubrication method of the auxiliary angular contact bearing 5 is preferably oil-air lubrication. The outer ring of the accompanying test angular contact bearing 5 is connected with the accompanying test angular contact bearing seat 6, and the accompanying test angular contact bearing seat 6 includes a floating bearing seat 25 and an oil distribution plate fixing seat 27 arranged in parallel. The outer ring of the contact bearing 5 is fixedly connected with the floating bearing seat 25, and an accompanying angular contact bearing oil distribution plate 31 is arranged in the cavity between the floating bearing seat 25 and the oil distribution plate fixing seat 27. 27 is provided with an oil inlet passage 34 through it, and the lubricating oil gas is fed into the auxiliary angular contact bearing oil distribution plate 31 through the oil and gas inlet passage 34, and passes through the oil and gas passage 30 of the auxiliary angular contact bearing oil distribution plate arranged inside in turn and contacts the auxiliary angular contact bearing. The bearing oil distribution plate nozzle 29 is sprayed out, and the lubricating oil gas is sprayed to the auxiliary angular contact bearing 5 for lubrication; the axial loading device 2 includes an axial loading outer end cover 301 arranged in parallel and fixedly connected and an axial loading inner pressure Cover 203, on the same pitch circle of the axially loaded inner pressure cover 203, a plurality of hydraulic plungers 202 and a plurality of preload springs 204 are evenly and alternately arranged in the circumferential direction. The load is applied and transmitted to the auxiliary test angular contact bearing 5 , and an axial load is further applied to the test bearing 9 through the inner ring rotor shaft 20 and the outer ring rotor shaft 4 .
在实施时,陪试角接触轴承5优选为可以承受较大轴向载荷的角接触轴承。所述的液压柱塞202设置在液压柱塞安装孔中,液压柱塞安装孔贯通轴向加载内压盖203的两个端壁,在轴向加载外压盖上也贯通内部设置有若干个液压油道,液压油道连通有外部供油管路。所述预紧弹簧204设置在预紧弹簧安装孔中,预紧弹簧安装孔仅与轴向加载内压盖203靠近陪试角接触轴承座6的一侧贯通。在试验时,预紧弹簧204对陪试角接触轴承5提供预紧,提供初始预紧力,液压柱塞202用于在试验过程中提供轴向载荷。在浮动轴承座25靠近轴向加载装置2的一侧挖设有一个环状凹槽,在凹槽内设置有一个承压环,液压柱塞203和预紧弹簧204输出的轴向载荷均作用在承压环上,在承压环的非受力端设置有若干个压力传感器(设置在浮动轴承座25的内部),压力传感器采集轴向载荷的数据并通过线路与试验机外部的计算机等监控装置相连接,可以随时检测轴向载荷量并进行控制。During implementation, the auxiliary angular contact bearing 5 is preferably an angular contact bearing that can bear a relatively large axial load. The hydraulic plunger 202 is arranged in the hydraulic plunger installation hole, and the hydraulic plunger installation hole penetrates the two end walls of the axially loaded inner pressure cover 203, and the axially loaded outer pressure cover is also provided with a number of penetrating holes. The hydraulic oil passage is connected with an external oil supply pipeline. The preload spring 204 is arranged in the preload spring installation hole, and the preload spring installation hole only penetrates the side of the axially loaded inner pressure cover 203 close to the angular contact bearing seat 6 . During the test, the preload spring 204 provides the preload to the angular contact bearing 5 to provide the initial preload, and the hydraulic plunger 202 is used to provide the axial load during the test. An annular groove is dug on the side of the floating bearing seat 25 close to the axial loading device 2, and a pressure bearing ring is arranged in the groove, and the axial load output by the hydraulic plunger 203 and the preload spring 204 acts both On the pressure bearing ring, there are several pressure sensors (arranged inside the floating bearing seat 25) at the non-stressed end of the pressure bearing ring. The pressure sensors collect the data of the axial load and communicate with the computer outside the testing machine through the line The monitoring device is connected to detect and control the amount of axial load at any time.
所述机座1的侧部还分别开设有管线入口101、排油口102和油气分离出口103;所述机座1上还盖有机盖7,在在机盖7的内表面上均匀设置若干条经向加强筋和纬向加强筋,在机盖7的顶部还开设有径向加载机构过孔701;所述试验机的两端还各设置有一个端盖35,端盖35与转子轴之间设置有轴端封密封盘3。所述径向加载油缸1105从机盖过孔701中伸出,这样机盖7便不会受到径向加载力,避免了因为机盖振动对径向加载的影响,并且拆卸、安装、调试更加方便,在低速试验的条件下,可以不安装机盖7进行试验调试,以减少试验步骤,提高工作效率。试验机设置为密封结构,既可以保持试验环境不受外界干扰,提高试验准确度,也能够防止试验产生的油气等废物四处逸散,造成环境污染,可以将其先进行收集处理后再排放。The side part of the machine base 1 is also provided with a pipeline inlet 101, an oil discharge port 102 and an oil-gas separation outlet 103; the machine base 1 is also covered with an organic cover 7, and several The warp and weft reinforcing ribs are also provided with radial loading mechanism via holes 701 on the top of the machine cover 7; both ends of the testing machine are also provided with an end cover 35, which is connected to the rotor shaft. A shaft end seal sealing disc 3 is arranged therebetween. The radial loading oil cylinder 1105 protrudes from the cover through hole 701, so that the cover 7 will not be subjected to radial loading force, avoid the influence of the vibration of the cover on the radial loading, and make disassembly, installation and debugging more convenient. Convenient, under the condition of low-speed test, the test and debugging can be carried out without installing the cover 7, so as to reduce the test steps and improve the work efficiency. The test machine is set to a sealed structure, which can not only keep the test environment free from external interference, improve the test accuracy, but also prevent the wastes such as oil and gas generated from the test from escaping and causing environmental pollution. It can be collected and processed before being discharged.
在驱动装置方面,所述内圈转子轴20和外圈转子轴4的浮动端分别通过联轴器与变频电机相连接,根据具体的试验需求,可以进行同向同速、同向异速、异向同速、异向异速的试验。为了简化试验准备过程,可以将内圈转子轴20或者外圈转子轴4的旋转方向固定,只需调节另一个转子轴即可。In terms of the driving device, the floating ends of the inner rotor shaft 20 and the outer rotor shaft 4 are respectively connected to the variable frequency motor through couplings. A test of the same velocity and the same velocity in different directions. In order to simplify the test preparation process, the rotation direction of the inner ring rotor shaft 20 or the outer ring rotor shaft 4 can be fixed, and only the other rotor shaft needs to be adjusted.
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