CN109532161A - 一种新型三防面料 - Google Patents

一种新型三防面料 Download PDF

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CN109532161A
CN109532161A CN201811306526.7A CN201811306526A CN109532161A CN 109532161 A CN109532161 A CN 109532161A CN 201811306526 A CN201811306526 A CN 201811306526A CN 109532161 A CN109532161 A CN 109532161A
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layer
fabric
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pvdc
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杨培华
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Haining Huacheng Textile Co Ltd
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Haining Huacheng Textile Co Ltd
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Abstract

本发明提供了一种新型三防面料，属于纺织技术领域。本新型三防面料，包括防油纳米基布，防油纳米基布上端编制有弹力层，所述弹力层上端设有防水层，防水层上端设有PVDC层，所述PVDC层上端设有聚酯薄膜。本发明中聚酯薄膜和PVDC的设置，具有极好的透明性、耐磨性、耐折叠性、耐针孔性和抗撕裂性，加强阻隔性，能降低水，油，污渍的渗入，提高使用寿命，再配合防油纳米基布和防水层进一步加强了三防效果，另外本新型三防面料采用为无毒材料制成安全环保型高。

Description

一种新型三防面料
技术领域
本发明属于纺织技术领域，涉及一种新型三防面料。
背景技术
随着生活质量的提高，人们对服装的要求越来越高，传统单一的服装面料已经不能满足人们的需求。因此，服装面料为了适应社会的潮流，需要变得多样化、多功能化。
三防面料是一种兴起面料产品，三防面料指具有能够起到防水、防油、防污功效的面料，一般三防面料的防水、防油、防污功效是在普通的面料基础上进行喷涂或浸渍得到的，这些喷涂或浸渍的材料往往都含有有毒成份，长时间穿着对人们具有一定的伤害，安全得不到保障。
现提出了一种纳米面料，纳米面料具有较好的三防效果也不含有毒成份，纳米三防技术是参考荷叶拒水原理，将纳米原料融入面料纤维中形成立体网保护层，从而达到防水、防油、防污、透气、不易变色、无毒性、环保。
如中国实用新型专利(申请号：201621382547.3)公开来了一种纳米三防面料。它解决了现有面料的结构过于简单，没有保暖、透气、抗静电等性能，只能在单一的环境中使用，功能性差等技术问题。本纳米三防面料，包括基布层，基布层内混纺有发热金属丝，基布层的下表面依次设置有透气层和保暖层，透气层的厚度与基布层的厚度之比为1：10，透气层上设有若干透气孔，透气孔的截面呈倒V形，保暖层的厚度与基布层的厚度之比为1：2，基布层的上表面还依次设置有抗静电层和纳米负离子层，抗静电层的厚度与基布层的厚度之比为1：12，纳米负离子层的厚度与基布层的厚度之比为1：30。本实用新型具有功能性强的优点。但是该实用新型的三防效果还是利用自身纳米材料产生的作用，其起到的三防效果不是俱佳。
发明内容
本发明的目的是针对现有的技术存在上述问题，提出了一种新型三防面料。
本发明的目的可通过下列技术方案来实现：一种新型三防面料，包括防油纳米基布，其特征在于，防油纳米基布上端编制有弹力层，所述弹力层上端设有防水层，防水层上端设有PVDC层，所述PVDC层上端设有聚酯薄膜。
弹力层可采用特殊处理过的涤纶微米微纤维和棉微纤维，通过微米微纤维和棉微纤维混合纺织制得。
优选的，弹力层和防水层之间、防水层和PVDC层之间、PVDC层和聚酯薄膜之间均通过粘合层连接，所述粘合层为PUR热熔胶。
优选的，所述防水层、PVDC层和聚酯薄膜均为波浪结构。
优选的，所述防水层为聚乙烯丙纶复合防水卷材。聚乙烯丙纶复合防水卷材是一种多层高分子合成片状材料，是以丙纶无纺布和聚乙烯为主要原料，经添加助剂改善性能的一种有增强保护层、防老化层、和增强层四层片状材料一体的复合型防水材料。
优选的，防油纳米基布通过纳米基布浸渍至防油液中得到。
优选的，防油液包括溶胶液体、苯丙乳液和硅丙乳液，将固含量为3-16wt％的包含碳酸钙和滑石粉的溶胶液体50-100g加入至250-350g苯丙乳液和硅丙乳液中。
优选的，纳米基布需在防油液浸渍1-2hr，浸渍取出在烘干机30—50摄氏度烘8-25min。
优选的，所述苯丙乳液是由苯乙烯和丙烯酸酯单体经乳液共聚而得。其耐水、耐碱、耐洗擦性能好，而且耐户外老化广泛应用在胶粘剂、涂料等领域
优选的，所述硅丙乳液是将含有不饱和键的有机硅单体与丙烯酸类单体加入合适的助剂，通过核壳包覆聚合工艺聚合而成的乳液。结合了有机硅耐高温性、耐候性、耐化学品性，疏水、表面能低不易污染性和丙烯酸类树脂的高保色性、柔韧性、附着性。是一种高耐候、高耐水、抗污染的环保型。
有益效果
本发明提供了一种新型三防面料，具备以下有益效果：
1、该新型三防面料，最上端的聚酯薄膜的设置具有极好的透明性、耐磨性、耐折叠性、耐针孔性和抗撕裂性，能起到良好的保护作用，聚酯薄膜下端的PVDC能配合其加强阻隔性，能降低水，油，污渍的渗入，另外PVDC具有较好的印刷的附着力，利用聚酯薄膜的透明性可加强该新型三防面料的可选性。
2、该新型三防面料，防水层为聚乙烯丙纶复合防水卷材位于PVDC下端可将极少渗入聚酯薄膜和PVDC的水阻隔在外，进一步提高其防水性
3、该新型三防面料，弹力层具有较好的的弹力，弹力层上端波浪结构的防水层、PVDC层和聚酯薄膜给予了弹力层发生形变所需要的空间，可使得外界水、油和污渍不易附着。
4、该新型三防面料，纳米基布本身具有较好的三防效果，再通过浸渍于防油液加强了其防油性，另外该新型三防面料均采用为无毒材料制成，不但三防效果久，而且安全环保型高。
附图说明
图1是本新型三防面料的剖视图。
图中，1、防油纳米基布；2、弹力层；3、防水层；4、PVDC层；5、聚酯薄膜。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1所示，本新型三防面料，包括防油纳米基布1，其特征在于，防油纳米基布1上端编制有弹力层2，弹力层2上端设有防水层3，防水层3上端设有PVDC层4，PVDC层4上端设有聚酯薄膜5，弹力层2和防水层3之间、防水层3和PVDC层4之间、PVDC层4和聚酯薄膜5之间均通过粘合层连接，粘合层为PUR热熔胶。防水层3、PVDC层4和聚酯薄膜5均为波浪结构。
弹力层2具有较好的的弹力，弹力层2上端波浪结构的防水层3、PVDC层4和聚酯薄膜5给予了弹力层2发生形变所需要的空间，可使得外界水、油和污渍不易附着。
弹力层2可采用特殊处理过的涤纶微米微纤维和棉微纤维，通过微米微纤维和棉微纤维混合纺织制得。防水层3为聚乙烯丙纶复合防水卷材。聚乙烯丙纶复合防水卷材是一种多层高分子合成片状材料，是以丙纶无纺布和聚乙烯为主要原料，经添加助剂改善性能的一种有增强保护层、防老化层、和增强层四层片状材料一体的复合型防水材料。
防油纳米基布1通过纳米基布浸渍至防油液中得到。防油液包括溶胶液体、苯丙乳液和硅丙乳液，将固含量为8wt％的包含碳酸钙和滑石粉的溶胶液体90g加入至300g苯丙乳液和硅丙乳液中。纳米基布需在防油液浸渍1.5hr，浸渍取出在烘干机45摄氏度烘12min。苯丙乳液是由苯乙烯和丙烯酸酯单体经乳液共聚而得。其耐水、耐碱、耐洗擦性能好，而且耐户外老化广泛应用在胶粘剂、涂料等领域硅丙乳液是将含有不饱和键的有机硅单体与丙烯酸类单体加入合适的助剂，通过核壳包覆聚合工艺聚合而成的乳液。结合了有机硅耐高温性、耐候性、耐化学品性，疏水、表面能低不易污染性和丙烯酸类树脂的高保色性、柔韧性、附着性。是一种高耐候、高耐水、抗污染的环保型。
基本实现原理：最上端的聚酯薄膜5的设置具有极好的透明性、耐磨性、耐折叠性、耐针孔性和抗撕裂性，能起到良好的保护作用，聚酯薄膜5下端的PVDC层4能配合其加强阻隔性，能降低水，油，污渍的渗入，另外PVDC层4具有较好的印刷的附着力，利用聚酯薄膜5的透明性可加强该新型三防面料的可选性；防水层3为聚乙烯丙纶复合防水卷材位于PVDC层4下端可将极少渗入聚酯薄膜5和PVDC层4的水阻隔在外，进一步提高其防水性；纳米基布本身具有较好的三防效果，再通过浸渍于防油液加强了其防油性，另外该新型三防面料均采用为无毒材料制成，安全环保型高。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (9)

1.一种新型三防面料，包括防油纳米基布，其特征在于，防油纳米基布上端编制有弹力层，所述弹力层上端设有防水层，防水层上端设有PVDC层，所述PVDC层上端设有聚酯薄膜。
2.根据权利要求1所述的一种新型三防面料，其特征在于，弹力层和防水层之间、防水层和PVDC层之间、PVDC层和聚酯薄膜之间均通过粘合层连接，所述粘合层为PUR热熔胶。
3.根据权利要求2所述的一种新型三防面料，其特征在于，所述防水层、PVDC层和聚酯薄膜均为波浪结构。
4.根据权利要求3述的一种新型三防面料，其特征在于，所述防水层为聚乙烯丙纶复合防水卷材。
5.根据权利要求4所述的一种新型三防面料，其特征在于，防油纳米基布通过纳米基布浸渍至防油液中得到。
6.根据权利要求5所述的一种新型三防面料，其特征在于，防油液包括溶胶液体、苯丙乳液和硅丙乳液，将固含量为3-16wt％的包含碳酸钙和滑石粉的溶胶液体50-100g加入至250-350g苯丙乳液和硅丙乳液中。
7.根据权利要求6所述的一种新型三防面料，其特征在于，纳米基布需在防油液浸渍1-2hr，浸渍取出在烘干机30—50摄氏度烘8-25min。
8.根据权利要求7所述的一种新型三防面料，其特征在于，所述苯丙乳液是由苯乙烯和丙烯酸酯单体经乳液共聚而得。
9.根据权利要求7所述的一种新型三防面料，其特征在于，所述硅丙乳液是将含有不饱和键的有机硅单体与丙烯酸类单体加入合适的助剂，通过核壳包覆聚合工艺聚合而成的乳液。
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