CN109530350B - Pipeline cleaning machine - Google Patents
Pipeline cleaning machine Download PDFInfo
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- CN109530350B CN109530350B CN201910034318.4A CN201910034318A CN109530350B CN 109530350 B CN109530350 B CN 109530350B CN 201910034318 A CN201910034318 A CN 201910034318A CN 109530350 B CN109530350 B CN 109530350B
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- Prior art keywords
- roller
- machine
- gear
- brush
- gear roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/051—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a pipeline cleaning machine, which is particularly used for cleaning a vertical garbage pipeline, wherein a driving part drives a transmission part, the transmission part drives an upper roller brush and a lower roller brush to synchronously rotate, a winch drives the upper roller brush and the lower roller brush to move up and down in a sewage pipeline, the inner wall of the pipeline is cleaned, the problem that the pipeline is not thoroughly cleaned by water alone is solved, meanwhile, the pipeline cleaning machine can be waterproof, a self-charging belt does not need to drag a cable, the upper roller brush and the lower roller brush synchronously and bidirectionally spin, the cleaning effect is enhanced, the danger of unidirectional rotation to break up a steel wire rope is avoided, the automatic stop or shutdown is realized when the pipeline is in obstacle, the rope is prevented from being twisted and the machine is prevented from being damaged, the cleaning experience of the vertical sewage pipeline is enhanced, and the failure rate is low.
Description
Technical Field
The invention relates to the technical field of cleaning of vertical garbage pipelines of buildings and mansion, in particular to a pipeline cleaning machine.
Background
At present, in order to improve garbage treatment and conveying efficiency in buildings such as hotels, hospitals and the like, a plurality of vertical garbage pipelines are arranged, the vertical garbage pipelines are formed by rolling materials such as steel pipes or stainless steel, plastic polymers and the like, after the vertical garbage pipelines are used for a long time, certain dirt can be adhered to the inner wall of the vertical garbage pipelines, serious corrosion can be generated on the inner wall of the pipeline, and the dirt is accumulated and thicker when the dirt is not cleaned in time, so that sanitation is not facilitated, the garbage passing capacity of the pipeline is affected, and the common treatment mode comprises the following steps:
1. the cleaning agent is washed by water, so that part of fine dust can be washed away, and dirt with stronger adhesive force is difficult to remove;
2. the simple gravity type brush cylinder is driven by the steel wire rope to move up and down to brush the pipeline, the brush cylinder cannot rotate, and the cleaning effect is poor (because the steel wire rope cannot twist and the towing cable is too heavy).
In view of the above, the cleaning of the waste pipes in the prior art has yet to be further improved and promoted to meet the need for efficient disposal of waste in a building.
Disclosure of Invention
In order to solve the problems, the invention provides simple and convenient garbage pipeline cleaning equipment, and the pipeline cleaning machine can clean the inner wall of a vertical dirt pipeline, is free from dragging cables, enhances the cleaning effect by bidirectional spin, and avoids the danger of unidirectional rotation to break up a steel wire rope.
The invention provides a pipeline cleaning machine, which comprises a cleaning machine body, wherein the cleaning machine body comprises:
an upper roller brush, the surface of which is provided with brush hair;
a lower roller brush, the surface of which is provided with brush hair;
the inner frame is respectively arranged at the periphery of the inner frame and used for supporting the upper roller brush and the lower roller brush, a driving part and a transmission part connected with the driving part are arranged on the inner frame, and the transmission part is simultaneously connected with the upper roller brush and the lower roller brush; and
the upper cover is fixedly connected with the inner frame and is positioned above the upper roller brush;
and the lower cover is fixedly connected with the inner frame and is positioned below the lower roller brush.
Preferably, the upper and lower roller brushes respectively comprise upper and lower gear rollers and upper and lower roller brush bodies, and bristles are arranged on the surfaces of the upper and lower roller brush bodies.
Preferably, the driving part is a driving motor, the transmission part is a power gear in transmission connection with the driving motor, and the power gear is meshed with the upper gear roller and the lower gear roller simultaneously.
Preferably, the upper and lower roller brushes respectively comprise annular upper and lower roller brushes and annular upper and lower roller shells, the upper and lower roller brushes are sleeved on the outer sides of the upper and lower roller shells, the upper and lower roller shells are arranged on the outer sides of the upper and lower gear rollers, and the bristles are arranged on the surfaces of the upper and lower roller brushes.
Preferably, the upper edges of the upper roller shell and the lower roller shell are contracted inwards to form an inner edge, the upper cover is buckled on the inner edge of the upper roller shell, the upper roller shell is buckled on the inner edge of the lower roller shell, and the lower edge of the lower roller shell is buckled on the periphery of the lower cover to form a closed and continuous outer surface; preferably, the upper edge of the lower cover is inwardly contracted to form an inner edge.
Preferably, the inner frame is composed of an upper machine plate, a lower machine plate and a plurality of machine columns, wherein the upper machine plate is installed at the upper end of the machine columns, the lower machine plate is installed at the lower end of the machine columns, and the driving part is installed on the lower machine plate.
Preferably, two ends of the machine column are provided with internal threaded holes, the upper cover and the lower cover are provided with bolt through holes, bolts penetrate through the bolt through holes and are connected with the internal threaded holes, and the upper cover and the lower cover are fixedly connected with the internal frame; preferably, a sealing gasket is additionally arranged at the contact surface of the bolt through hole and the upper cover and the lower cover.
Preferably, a plurality of machine plate fixing holes are respectively arranged around the upper machine plate and the lower machine plate, and the upper gear roller and the lower gear roller are respectively fixed on the upper machine plate and the lower machine plate through the machine plate fixing holes.
Preferably, the upper and lower gear rollers comprise upper and lower gear roller bodies and upper and lower gear roller brackets, one ends of the upper and lower gear roller brackets are provided with a plurality of bracket fixing holes, and the one ends of the upper and lower gear roller brackets fix the upper and lower gear rollers on the upper and lower machine plates through the bracket fixing holes and the machine plate fixing holes; preferably, the one ends of the upper and lower gear roller brackets are further provided with a plurality of machine column holes, and the machine column holes are used for being sleeved on the corresponding machine columns.
Preferably, bearings are arranged at the other ends of the upper and lower gear roller brackets, and the other ends of the upper and lower gear roller brackets are connected with and support the upper and lower gear roller bodies through the bearings; preferably, the inner walls of the upper and lower gear roller bodies are formed with annular bearing receiving grooves in which bearings are disposed.
Preferably, a hanging ring is arranged in the center of the top of the upper cover.
Preferably, the rotation plane of the bearing is perpendicular to the installation plane of the bracket fixing hole.
Preferably, an inclined transition part is arranged between the bearing and the mounting plane of the bracket fixing hole, and the plane of the transition part is inclined upwards from the mounting plane of the bracket fixing hole.
Preferably, the lower machine plate is further provided with a rechargeable lithium battery and a control board, the rechargeable lithium battery is electrically connected with the driving motor to provide a working power supply for the driving motor, and the control board is electrically connected with the driving motor to control operation of the driving motor.
Preferably, a height sensor is installed inside the lower cover and electrically connected with the control board, and the driving motor automatically stops working when detecting that the cleaning machine is kept at the same height for a long time.
Preferably, an obstacle sensor is arranged on the inner side of the lower cover, and can automatically send out a wireless signal when an obstacle is sensed, so that the winch is stopped.
Preferably, the switch board is installed to the lower cover, is provided with start button, charge mouth and a plurality of charge indicator lamp on the switch board.
Preferably, a fan is installed inside the lower cover.
Preferably, the center of the bottom of the lower cover is provided with a water leakage hole.
Preferably, the upper roller brush and the lower roller brush are sleeved on the outer sides of the upper roller shell and the lower roller shell, and the upper roller shell and the lower roller shell are welded on the outer sides of the upper gear roller and the lower gear roller.
Preferably, the machine column has three or four.
The beneficial effects are that: the garbage pipeline cleaning equipment can extend into the vertical sewage pipeline to clean the inner wall of the vertical sewage pipeline, solves the problems that the vertical sewage pipeline is not thoroughly washed by water alone, can be waterproof, has no need of dragging a cable, has the advantages of synchronous bidirectional spin of the upper roller brush and the lower roller brush, enhances the cleaning effect, avoids the danger of unidirectional rotation to break up a steel wire rope, automatically stops or shuts down when meeting obstacles, prevents ropes from being twisted and damage machines, enhances the cleaning experience of the vertical sewage pipeline, and has low failure rate.
Drawings
FIG. 1 is a front view of the whole cleaning machine of the present invention;
FIG. 2 is an overall top view of the washer of the present invention;
FIG. 3 is a bottom view of the washer of the present invention;
FIG. 4 is an exploded view of the washer of the present invention;
FIG. 5 is a schematic view of another embodiment of the lower cover of the present invention;
FIG. 6 (a) is a front view of the whole of the cleaning machine of the present invention without the upper and lower roller brushes, and (b) is an enlarged view of area A;
FIG. 7 is a perspective view showing the internal structure of the cleaning machine according to the present invention;
FIG. 8 is a top view of the internal structure of the washer of the present invention;
FIG. 9 is a side view of the internal structure of the washer of the present invention;
FIG. 10 is a schematic view of the structure of the inner frame of the present invention;
FIG. 11 is a schematic view of the structure of the upper gear roller of the present invention;
FIG. 12 is a schematic view of the structure of a lower gear roller of the present invention;
FIG. 13 is a top plan view of the upper and lower gear roller carriage structure of the present invention;
FIG. 14 is a side view of the upper and lower gear roller carriage structure of the present invention;
FIG. 15 is a perspective view of the upper and lower gear roller brackets of the present invention;
FIG. 16 is a schematic view of the assembly of the cleaning machine of the present invention;
the accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate and together with the description serve to explain the invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention will be described in further detail with reference to the embodiments and the accompanying drawings. The exemplary embodiments of the present invention and their descriptions herein are for the purpose of explaining the present invention, but are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "comprises/comprising," "consists of … …," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a product, apparatus, process, or method that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such product, apparatus, process, or method as desired. Without further limitation, an element defined by the phrases "comprising/including … …," "consisting of … …," and the like, does not exclude the presence of other like elements in a product, apparatus, process, or method that includes the element.
As shown in fig. 1 to 3, in one embodiment of the present invention, there is provided a pipe cleaning machine including a cleaning machine body including:
an upper roller brush 1, the surface of which is provided with brush hair 3;
a lower roller brush 2, the surface of which is provided with brush hair 3;
the inner frame 4, the said upper roller brush and lower roller brush are installed in the periphery of the inner frame separately, the inner frame supports said upper roller brush and lower roller brush, install driving part 5 and drive part 6 connected with driving part on the inner frame, the drive part is connected with said upper roller brush and lower roller brush at the same time; and
the upper cover 7 is fixedly connected with the inner frame and is positioned above the upper roller brush;
and the lower cover 8 is fixedly connected with the inner frame and is positioned below the lower roller brush.
Preferably, the upper roller brush 1 comprises an upper gear roller 101 and an upper roller brush body, and the brush hair 3 is arranged on the surface of the upper roller brush body.
Also, the lower roller brush has the same structure as the upper roller brush, and the lower roller brush 2 includes a lower gear roller 201 and an upper roller brush body, and bristles 3 are disposed on the surface of the lower roller brush body.
Preferably, the driving part 5 is a driving motor, and the transmission part 6 is a power gear in transmission connection with the driving motor 5, and the power gear is meshed with the upper gear roller 101 and the lower gear roller 201 at the same time, as shown in fig. 9.
Referring to fig. 4, as a preferred embodiment, the upper roller brush body includes an annular upper roller brush 102 and an annular upper roller housing 103, the upper roller brush is sleeved on the outer side of the upper roller housing, the upper roller housing is mounted on the outer side of the upper gear roller 101, and the bristles 3 are mounted on the surface of the upper roller brush 102.
Similarly, the lower roller brush body has the same structure as the upper roller brush body and comprises an annular lower roller brush 202 and an annular lower roller shell 203, the lower roller brush is sleeved on the outer side of the lower roller shell, the lower roller shell is arranged on the outer side of the lower gear roller 201, and bristles 3 are arranged on the surface of the lower roller brush.
In the invention, the upper and lower roller shells 103, 203 are welded with the upper and lower gear rollers 101, 201, the upper and lower roller brush bodies can be made of stainless steel or carbon steel, and the diameters can be large or small, and the upper and lower roller brush bodies can be flexibly designed according to the matched garbage pipelines, and the range is generally 400-800 mm.
Referring to fig. 4 in combination with fig. 16, the upper edges of the annular upper and lower roller housings 103, 203 are inwardly contracted to form an inner edge 111, the upper cover 7 is fastened to the inner edge 111 of the upper roller housing 103, the upper roller housing 103 is fastened to the inner edge 111 of the lower roller housing 203, and the lower edge of the lower roller housing 203 is fastened to the outer periphery of the lower cover 8.
Fig. 6 (b) is an enlarged view of area a of fig. (a), and the outer diameter of the lower cover 8 is slightly smaller than the outer diameter of the lower roller housing 203, so that the lower edge of the lower roller housing 203 can be secured to the outer periphery of the lower cover 8, and of course, the lower cover 8 may be configured as the upper and lower roller housings 103, 203, and the upper edge thereof may be provided with a shape of the inner rim 111, as shown in fig. 5.
Through the structure, the upper cover 7, the upper roller shell 103, the lower roller shell 203 and the lower cover 8 are buckled in a ring mode, the upper structure is buckled on the periphery of the lower structure to form an effective waterproof structure, the structure can ensure that a closed and continuous outer surface is formed after installation, similar to a steamer of a steamed stuffed bun, so that the periphery of a machine body can be ensured to form a continuous smooth surface, as shown in the graph (a) of fig. 6, an upper roller brush and a lower roller brush are conveniently sleeved on the periphery of the continuous smooth surface, the whole machine body shell can be ensured to be buckled in a sealing mode in the operation process of the cleaning machine, even if water works in the cleaning operation process, water flows downwards at a joint position and cannot enter the machine body, and the inner electric elements are prevented from being corroded by water.
Referring to fig. 7-10, the inside of the cleaning machine is an internal machine system for controlling the rotation of the upper and lower gear rollers 101, 201, and the internal machine frame is composed of an upper machine plate 401, a lower machine plate 402 and a plurality of machine posts 403, the upper machine plate is connected with the upper ends of the machine posts, the lower machine plate is connected with the lower ends of the machine posts, thus forming an integral frame structure, and the driving part 5 (which may be a driving motor) is mounted on the lower machine plate 402. In the present invention, the posts 403 may be arranged in three, forming an equilateral triangle structure, or four or more, forming a square or other regular polygon.
Referring to fig. 10 in combination with fig. 4 and 6, two ends of the post 403 are provided with internal screw holes 404, the upper cover 7 is provided with a bolt through hole 701, the lower cover 8 is provided with a bolt through hole 801, and the bolt 15 passes through the bolt through hole to be connected with the internal screw holes, so that the upper cover and the lower cover are connected and fixed with the internal frame to form a complete machine body structure.
In the invention, the sealing gasket 151 is additionally arranged at the contact surface of the bolt 15 in the bolt through hole and the upper cover and the lower cover, and the sealing gasket can effectively prevent water flow from the bolt through hole of the upper cover and the lower cover to flow into the machine body in the operation process, so that the corrosion of internal electric elements caused by water is further ensured.
Referring to fig. 10, a plurality of plate fixing holes 405 are respectively formed around the upper plate 401 and the lower plate 402, and in order not to affect the strength of the upper plate 401 and the lower plate 402, the plate fixing holes 405 are preferably formed at the corners of the upper plate 401 and the lower plate 402, which are connected to the machine column, so as to be distributed around the machine column, and through which the upper gear roller 101 and the lower gear roller 201 can be respectively fixed to the upper plate and the lower plate, as shown in fig. 16.
Referring to fig. 11-12, the upper and lower gear rolls 101, 201 include upper and lower gear roll bodies 104, 204 and upper and lower gear roll brackets 105, 205, one ends of the upper and lower gear roll brackets 105, 205 are provided with bracket fixing holes 106, and the one ends of the upper and lower gear roll brackets fix the upper and lower gear rolls 101, 201 to the upper and lower machine plates through the bracket fixing holes and the machine plate fixing holes.
Preferably, the one ends of the upper and lower gear roller brackets 105 and 205 are further provided with a plurality of machine pillar holes 107, the machine pillar holes are used for sleeving the corresponding machine pillar 403, the machine pillar 403 is sleeved into the corresponding machine pillar hole 107 during assembly, and bolts are used for sequentially penetrating through the machine plate fixing holes 405 and the bracket fixing holes 106, so that the upper and lower gear roller brackets are fixed, and once the upper and lower gear roller brackets are fixed, the upper and lower gear rollers 101 and 201 are fixed on the inner frame.
Referring to fig. 7 to 8, in the present invention, the other ends of the upper and lower gear roller brackets 105, 205 are provided with bearings 108 through which the other ends of the upper and lower gear roller brackets are coupled and support the upper and lower gear roller bodies.
As a preferred embodiment, the inner walls of the upper and lower gear roller bodies 104, 204 are provided with annular bearing accommodating grooves 109, the bearings 108 are arranged in the bearing accommodating grooves and can rotate in the accommodating grooves, the upper and lower gear roller brackets are connected with and support the upper and lower gear roller bodies 104, 204 through the bearings, the bearings 108 support the upper and lower gear roller bodies 104, 204, so that when the upper and lower gear roller bodies 104, 204 do circular motion under the drive of the power gear 6, the bearings are used as supports to realize convenient rotation, thereby driving the whole roller brush to rotate and clean.
In order to facilitate lifting and lowering of the cleaning machine in the vertical pipeline, the invention further provides a hanging ring 9 on the cleaning machine body, preferably at the center of the top of the upper cover 7, so as to ensure that the cleaning machine is not inclined during lifting, and a traction rope is arranged on the hanging ring so as to facilitate lifting and lowering operations of the cleaning machine, wherein the hanging ring can be arranged at other positions of the upper cover of the cleaning machine.
Referring to fig. 3, the lower cover 8 is provided with a sensor interface 16, and an obstacle sensor is mounted on the inner side of the lower cover, so that when an obstacle is sensed, a wireless signal can be automatically sent to an operation platform or an operator, the winch is controlled to stop working, the continuous lowering of the cleaning machine is temporarily suspended, and the rope is prevented from winding and the cleaning machine is prevented from being damaged.
The lower cover 8 is also provided with a height sensor on the inner side thereof, which is electrically connected to a control board 11 described later, and when it is detected that the cleaning machine is kept at the same height for a long time, for example, the cleaning machine cannot be lowered further when the cleaning machine encounters an obstacle, or the cleaning machine is lowered temporarily by man, the height sensor transmits an induction signal to the control board 11, and the control board 11 controls the driving motor 5 to stop automatically.
With continued reference to fig. 3, the fan 12 and the switch board 13 are installed on the inner side of the lower cover 8, and when in operation, the fan 12 is started to blow air for preventing heat accumulation in the machine body, and the switch board 13 is provided with a start button 131, a charging port 132 and a row of a plurality of electric quantity indicating lamps 133. Wherein the start button 131 is used for controlling the start of the machine, and a remote control is optionally configured for operation. The charging port 132 is used for being plugged into an internal battery pack to charge, and correspondingly 4 indicator lamps are gradually lightened along with full charge of electric quantity; the charging port may be of the male and female round type, or other types of quick charge ports. The electric quantity indicating lamp 133 is specifically provided with a row of four, and the four indicating lamps can indicate the charging electric quantity, and can be set as: the 1 lamp is low to need charge of electric quantity of flashing, and 1 lamp is lighted and is had 25% electric quantity, and 2 lamp is lighted and is had 50% electric quantity, and 3 lamp is lighted and is had 75% electric quantity, and 4 lamp is lighted and is had 100% electric quantity, conveniently looks over electric quantity and charges.
The center of the bottom of the lower cover is also provided with a water leakage hole 14 which is used for timely discharging in case of a small amount of accumulated water in the machine body.
Referring again to fig. 13-15, in the most preferred embodiment of the present invention, the rotation surface of the bearing 18 is perpendicular to the installation plane where the bracket fixing hole 106 is located, so that the bearing 18 drives the upper and lower gear roller bodies 104, 204 to rotate circumferentially while achieving planar installation, and the installation firmness can be ensured.
The bearing and the mounting plane where the bracket fixing hole is positioned are also provided with the inclined transition part 110, the plane where the inclined transition part is positioned is inclined upwards from the mounting plane where the bracket fixing hole is positioned, the structure can improve the strength of the bracket, the upper gear roller bracket 105 and the lower gear roller bracket 205 are arranged in a mirror symmetry way, due to the existence of the inclined transition part 110, the bearing of the upper gear roller bracket 105 is deviated upwards, the bearing of the lower gear roller bracket 205 is deviated downwards, the bearings of the upper gear roller bracket 105 and the lower gear roller bracket 205 are mutually far away from each other, after the upper gear roller bracket 105 and the lower gear roller bracket 205 are arranged on the upper machine plate and the lower machine plate, the upper gear roller body 104 and the lower gear roller body 204 can be ensured not to be close to each other, enough space is reserved for meshing the power gears, and meanwhile, the stable supporting strength and the rigidity of the upper gear roller body 104 and the lower gear roller body 204 can be ensured not to deform after long-term use.
Referring to fig. 10, the lower plate 402 is further provided with a rechargeable lithium battery 10 electrically connected to the driving motor to supply operating power to the driving motor, and a control board 11 electrically connected to the driving motor to control the driving motor.
Referring to fig. 16, the pipe washer of the present invention is assembled as follows:
the method comprises the steps of welding an upper machine plate, a lower machine plate and four machine columns to form an integral frame preliminarily, fixing a direct-current motor (driving motor), a control panel and a rechargeable battery pack (lithium battery) on the lower machine plate by using screws, welding an upper gear roller on the inner side of an upper roller shell, sleeving an upper roller brush on the outer side of the upper roller shell, welding a lower gear roller on the inner side of a lower roller shell, sleeving a lower roller brush on the outer side of the lower roller shell, fixing an upper gear roller by using upper and lower gear roller brackets on one side of an inner frame by using screws, adjusting an angle before fixing, meshing the upper gear roller with a power gear, fixing the lower gear roller by using screws, fastening the upper roller shell on the outer side of the lower roller shell during the period, fixing a fan and a switch plate on a lower cover by using screws, fixing the lower cover on the lower end of the lower roller shell by using screws, and fixing the upper cover on the upper end of the machine column by using screws.
The working principle of the pipeline cleaner of the invention is as follows:
the pipeline cleaning machine is stopped at the topmost end of the garbage pipeline when not in use, and is above the garbage throwing port, so that garbage throwing is ensured not to be hindered. When the vertical pipeline is required to be cleaned, the pipeline can be firstly washed by water spraying for a plurality of minutes, guan Shui stands for a moment so as to wet the pipeline and soften dirt, if the pipeline is not required to be washed, the cleaning machine is directly opened, a starting button on a lower cover can be stretched out to reach the position close to an overhaul port, the starting button is pressed down, the device is started after 5 seconds, the device can be started in a remote control manner, a driving motor drives a power gear, the power gear drives an upper roller brush and a lower roller brush to synchronously rotate, the upper roller brush rotates clockwise, the lower roller brush rotates anticlockwise, a main shaft is kept stationary under the action of an electronic gyroscope, and the main shaft is driven by a winch to move up and down in the dirt pipeline so as to clean the inner wall of the pipeline; the pipe can be brushed by the cleaning machine while spraying water for a plurality of minutes, and water flow does not need to enter the machine body in the operation process by means of the special structural design of the invention. The sensor is covered under the equipment, and when the sensor senses an obstacle, a wireless signal can be automatically sent out, so that the winch is stopped; the control panel detects that the equipment is kept at the same height for a long time (such as 1 minute) under the action of the height sensor, and the equipment is automatically stopped; the lower cover is provided with a fan to prevent heat accumulation inside.
The working process of the garbage pipe cleaner is as follows:
1 charging:
1.1 a group of four electric quantity indicator lamps are covered below, and the relation between electric quantity and indicator lamps is that: the flash power of the lamp 1 is low and needs to be charged, the lamp 1 is lighted with 25% of power, the lamp 2 is lighted with 50% of power, the lamp 3 is lighted with 75% of power, and the lamp 4 is lighted with 100% of power;
1.2 the mouth that charges is used for charging for inside group battery, and corresponding along with the full of electric quantity, 4 pilot lamps light gradually.
2, starting:
2.1, starting the button to carry a lamp, and turning on the lamp after starting;
2.2 short presses (less than 1 second) to display the power;
2.3 long press (more than 1 second), the device is started after 5 seconds (preventing the hair roller from rotating and hurting operators).
3, stopping:
3.1, the lower cover of the equipment is provided with a sensor, and a wireless signal can be automatically sent out when an obstacle is sensed, so that the winch is stopped;
3.2 the control board detects that the equipment is kept at the same height for a long time (for example, 1 minute) under the action of the height sensor, and the equipment is automatically stopped.
And 3.3, after the cleaning is finished, the main power supply can be firstly turned off, or a starting button can be manually turned off after the cleaning machine is lifted, and a remote controller can be configured to remotely control the driving motor to be turned off.
The garbage pipeline cleaning equipment can extend into the vertical sewage pipeline to clean the inner wall of the vertical sewage pipeline, solves the problem that the vertical sewage pipeline is not thoroughly washed by water alone, can prevent water, has no need of dragging a cable, synchronously and bidirectionally spins an upper roller brush and a lower roller brush, enhances the cleaning effect, avoids the danger of unidirectional rotation to break up a steel wire rope, automatically stops or shuts down when meeting obstacles, and prevents a stranded rope and a damage machine.
By now it will be appreciated by those skilled in the art that while exemplary embodiments of the invention have been shown and described in detail herein, many other variations or modifications which are in accordance with the principles of the invention may be directly ascertained or inferred from the present disclosure without departing from the spirit and scope of the invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
Claims (9)
1. A pipe cleaner comprising a cleaner body, characterized in that the cleaner body comprises:
an upper roller brush, the surface of which is provided with brush hair;
a lower roller brush, the surface of which is provided with brush hair;
the inner frame is respectively arranged at the periphery of the inner frame and used for supporting the upper roller brush and the lower roller brush, a driving part and a transmission part connected with the driving part are arranged on the inner frame, and the transmission part is simultaneously connected with the upper roller brush and the lower roller brush; and
the upper cover is fixedly connected with the inner frame and is positioned above the upper roller brush;
the lower cover is fixedly connected with the inner frame and is positioned below the lower roller brush;
the upper roller brush and the lower roller brush respectively comprise an upper gear roller, a lower gear roller, an upper roller brush body and a lower roller brush body, and brush hair is arranged on the surfaces of the upper roller brush body and the lower roller brush body;
the inner frame is composed of an upper machine plate, a lower machine plate and a plurality of machine columns, wherein the upper machine plate is arranged at the upper end of each machine column, the lower machine plate is arranged at the lower end of each machine column, and the driving part is arranged on the lower machine plate;
a plurality of machine plate fixing holes are respectively formed in the periphery of the upper machine plate and the periphery of the lower machine plate, and the upper gear roller and the lower gear roller are respectively fixed on the upper machine plate and the lower machine plate through the machine plate fixing holes;
the upper gear roller and the lower gear roller comprise an upper gear roller body, a lower gear roller body, an upper gear roller bracket and a lower gear roller bracket, one ends of the upper gear roller bracket and the lower gear roller bracket are provided with a plurality of bracket fixing holes, and the one ends of the upper gear roller bracket and the lower gear roller bracket fix the upper gear roller and the lower gear roller on the upper machine plate and the lower machine plate through the bracket fixing holes and the machine plate fixing holes;
the other ends of the upper gear roller bracket and the lower gear roller bracket are provided with bearings, and the other ends of the upper gear roller bracket and the lower gear roller bracket are connected with and support the upper gear roller body and the lower gear roller body through the bearings.
2. The pipe cleaner of claim 1, wherein: the driving part is a driving motor, the transmission part is a power gear in transmission connection with the driving motor, and the power gear is meshed with the upper gear roller and the lower gear roller simultaneously.
3. The pipe cleaner of claim 1, wherein: the upper roller brush body and the lower roller brush body respectively comprise annular upper roller brushes, lower roller brushes, annular upper roller shells and lower roller shells, the upper roller brushes and the lower roller brushes are sleeved on the outer sides of the upper roller shells and the lower roller shells, the upper roller shells and the lower roller shells are arranged on the outer sides of the upper gear roller and the lower gear roller, and bristles are arranged on the surfaces of the upper roller brushes and the lower roller brushes.
4. A pipe cleaner as claimed in claim 3, wherein: the upper edges of the upper roller shell and the lower roller shell are inwards contracted to form an inner edge, the upper cover is buckled on the inner edge of the upper roller shell, the upper roller shell is buckled on the inner edge of the lower roller shell, and the lower edge of the lower roller shell is buckled on the periphery of the lower cover to form a closed and continuous outer surface.
5. The pipe cleaner of claim 4, wherein: the upper edge of the lower cover is contracted inwards to form an inner edge.
6. The pipe cleaner of claim 1, wherein: the machine is characterized in that internal threaded holes are formed in two ends of the machine column, bolt through holes are formed in the upper cover and the lower cover, bolts penetrate through the bolt through holes and are connected to the internal threaded holes, and the upper cover and the lower cover are fixedly connected with the internal frame.
7. The pipe cleaner of claim 6, wherein: and a sealing gasket is additionally arranged at the contact surface of the bolt through hole and the upper cover and the lower cover.
8. The pipe cleaner of claim 1, wherein: the machine column is characterized in that a plurality of machine column holes are further formed in one end of the upper gear roller bracket and one end of the lower gear roller bracket, and the machine column holes are used for being sleeved on the corresponding machine columns.
9. The pipe cleaner of claim 1, wherein: the inner walls of the upper gear roller body and the lower gear roller body are provided with annular bearing accommodating grooves, and bearings are arranged in the bearing accommodating grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910034318.4A CN109530350B (en) | 2019-01-15 | 2019-01-15 | Pipeline cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910034318.4A CN109530350B (en) | 2019-01-15 | 2019-01-15 | Pipeline cleaning machine |
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| Publication Number | Publication Date |
|---|---|
| CN109530350A CN109530350A (en) | 2019-03-29 |
| CN109530350B true CN109530350B (en) | 2023-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910034318.4A Active CN109530350B (en) | 2019-01-15 | 2019-01-15 | Pipeline cleaning machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111940362B (en) * | 2020-08-21 | 2022-06-10 | 天津雷诺尔电气有限公司 | Equipment capable of cleaning cables with different numbers of wire cores |
| CN112893347B (en) * | 2021-01-19 | 2022-07-26 | 南京涵曦月自动化科技有限公司 | Be used for petroleum pipeline inner wall to wash washing and brushing device |
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| CN109530350A (en) | 2019-03-29 |
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