CN111871980A - Vertical pipeline cleaning equipment - Google Patents
Vertical pipeline cleaning equipment Download PDFInfo
- Publication number
- CN111871980A CN111871980A CN202010698052.6A CN202010698052A CN111871980A CN 111871980 A CN111871980 A CN 111871980A CN 202010698052 A CN202010698052 A CN 202010698052A CN 111871980 A CN111871980 A CN 111871980A
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- nozzle
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- 238000004140 cleaning Methods 0.000 title claims abstract description 68
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 59
- 230000005540 biological transmission Effects 0.000 claims abstract description 26
- 230000008878 coupling Effects 0.000 claims abstract description 7
- 238000010168 coupling process Methods 0.000 claims abstract description 7
- 238000005859 coupling reaction Methods 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims description 29
- 238000004804 winding Methods 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 9
- 230000001174 ascending effect Effects 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 230000001788 irregular Effects 0.000 abstract description 3
- 239000007921 spray Substances 0.000 description 13
- 238000003825 pressing Methods 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006388 chemical passivation reaction Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000009193 crawling Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004297 night vision Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/045—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/0436—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided with mechanical cleaning tools, e.g. scrapers, with or without additional fluid jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/047—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a vertical pipeline cleaning device, and relates to the technical field of vertical pipeline cleaning; the problem that the efficiency of manually cleaning the inner wall of the vertical pipeline is low is solved; specifically including scalable mechanism, the mechanism that cleans, hang mechanism, control box, transmission cable and explosion-proof water pipe, scalable mechanism that cleans includes two round brush subassemblies, camera, nozzle assembly, hydraulic pressure lifter and installing support, hangs the mechanism and includes hoist engine and installing support subassembly, and the control box includes control box shell, high-pressure anticorrosive water pump, waterproof box, operating panel, display screen, water route coupling assembling and circuit control part, and transmission cable and explosion-proof water pipe circumference outer wall all wrap up there is same protect wire cover, every the round brush subassembly includes a plurality of brush hair, two round brush covers, two motor clamp covers and round brush fixed bolster. The invention meets the requirement that the equipment can be used for cleaning when the pipeline is irregular in the existing market.
Description
Technical Field
The invention relates to the technical field of vertical pipeline cleaning, in particular to vertical pipeline cleaning equipment.
Background
The pipeline cleaning refers to cleaning the pipeline to restore the surface of the material in the pipeline. After cleaning, a layer of compact chemical passivation film is formed on the surface of clean metal, so that dirt can be effectively prevented from being generated again, equipment can be effectively protected, the equipment is not corroded or subjected to other chemical destruction, the safety of the equipment is effectively guaranteed, and the service life of the equipment is prolonged. When the vertical oil smoke pipeline, the industrial ventilation and exhaust vertical pipeline, the central air-conditioning vertical pipeline and other pipelines are cleaned, a vertical pipeline cleaning device is needed.
The cleaning operation can not be carried out by crawling the robot when the vertical oil smoke pipeline, the industrial ventilation vertical pipeline and the central air conditioning vertical pipeline are made of stainless steel in the current market, manual disassembly cleaning is adopted, the method is low in efficiency, time-consuming and long in safety hazard, a water jet cleaning mode is adopted for cleaning, the cost is high, and water resource waste is large.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides vertical pipeline cleaning equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a vertical pipe cleaning equipment, includes that scalable cleaning mechanism, suspension mechanism, control box, transmission cable and explosion-proof water pipe, scalable cleaning mechanism includes two round brush subassemblies, camera, nozzle assembly, hydraulic pressure lifter and installing support, and suspension mechanism includes hoist engine and installing support subassembly, and the control box includes control box shell, high-pressure anticorrosive water pump, waterproof box, operating panel, display screen, water route coupling assembling and circuit control part, and transmission cable and explosion-proof water pipe circumference outer wall all wrap up there is same protecting wire cover.
Preferably: every the round brush subassembly includes a plurality of brush hair, two round brush covers, two direct current double output axle motors, two motor clamping sleeves and round brush fixed bolster, and the round brush fixed bolster passes through the bolt fastening in one side of installing support, direct current double output axle motor passes through the bolt fastening in one side of round brush fixed bolster, two motor clamping sleeves cup joint respectively on the circumference of the double output axle of direct current double output axle motor, two round brush covers cup joint respectively in one of two motor clamping sleeves serves, a plurality of brush hair all bonds on the circumference outer wall of two round brush covers, the material of brush hair is the nylon brush silk.
Further: nozzle assembly presss from both sides tight piece, lower clamp tight piece, spray tube, nozzle and quick-operation joint including last, and the spray tube presss from both sides tight piece and presss from both sides tight one side that the piece is fixed in the installing support down through last, and on the both ends circumference of spray tube was fixed in through the screw thread to the nozzle, quick-operation joint passed through the screw thread and was fixed in on the spray tube, and the spray tube becomes precious lid hair style, becomes 45 jiaos with the installing support and fixes.
On the basis of the scheme: the camera is fixed with one side of the lower clamping block through a bolt.
The better scheme in the scheme is as follows: the mounting bracket comprises two first mounting plates, a second mounting plate, a third mounting plate, two inclined plates and two clamping plates, the two first mounting plates are fixed on the outer wall of one side of the rolling brush fixing bracket through threads respectively, and the two clamping plates are fixed on the outer wall of one side of the two first mounting plates through bolts respectively.
As a further scheme of the invention: the utility model discloses a hydraulic lifting rod, including first mounting panel, second mounting panel, two splint, third mounting panel, hydraulic lifting rod, bolt, hydraulic lifting rod extension rod, second mounting panel both ends are connected in one of two first mounting panels through the pivot respectively, and two swash plates are connected on one side outer wall of two splint through the pivot respectively, and third mounting panel both sides are all fixed in one of two swash plates through same pivot and are served, and the bottom of hydraulic lifting rod is fixed in the bottom of second mounting panel through the bolt, and hydraulic lifting rod extension rod one end is passed through.
And meanwhile, the mounting frame assembly comprises two bases, two telescopic rods and a motor fixing frame, and the bottom ends of the two telescopic rods are fixed to the top end of the supporting seat through bolts.
As a preferable aspect of the present invention: the motor fixing frame is arranged inside the two telescopic rods in a cross mode through screws, the two bases are connected to the outer surfaces of the two telescopic rods in a clamped mode, and the winch comprises a steel wire rope winding drum, an explosion-proof water pipe transmission cable winding drum and a motor.
Meanwhile, the operation panel comprises a water spraying button, a cleaning button, a stretching and contracting button, a winding machine ascending and descending button, a power supply connector and a cable connector, and the water spraying button, the cleaning button, the stretching and contracting button, the winding machine ascending and descending button and the display screen are respectively arranged at the top of the waterproof box.
As a more preferable scheme of the invention: the power connector and the cable connector are both arranged on the outer wall of one side of the control box, the high-pressure anti-corrosion water pump is fixed on the outer wall of the back face of the control box through the support, and the circuit control part and the water path connecting assembly are respectively arranged on the outer wall of the back face of the waterproof box and the outer wall of the back face of the control box.
The invention has the beneficial effects that:
1. through being provided with a plurality of brush hair, two round brush covers, two play axle motors of direct current, two motor clamping sleeve and round brush fixed bolster, two round brush cover rotations are driven through two motor clamping sleeve to the two play axle motors of direct current, and then have effectively promoted the brush hair on the round brush cover and have cleaned the efficiency of brushing to perpendicular pipeline inner wall, have improved the quality of inner wall dirt cleaning.
2. Through being provided with and pressing from both sides tight piece, press from both sides tight piece, spray tube, nozzle and quick-operation joint down, two nozzles that 90 water spray angles are fixed on the spray tube, cover the round brush cleaning range completely, make the cleaning performance reach the best, and quick-operation joint becomes 45 jiaos of angle vertical fixation on the spray tube, can reduce the winding that brings during the assembly.
3. Through being provided with two first mounting panels, second mounting panel, third mounting panel, two swash plates and two splint, satisfied and to have washed the operation through this kind of equipment when the pipeline is irregular on the existing market, enlarged whole mechanism's application scope.
4. Through being provided with two bases, two telescopic links and motor mount, overall structure passes through screw swing joint, and the installation of being convenient for and dismantlement have saved a large amount of on-the-spot arrangements and time of ending, ensure high-efficient, safe operation, have also promoted the fixed of hoist engine simultaneously.
5. Through being provided with the hoist engine, the wire rope reel, explosion-proof water pipe transmission cable reel and motor, stagger between wire rope reel and the explosion-proof water pipe transmission cable reel, mutual noninterference, the rotation of motor output shaft drives the wire rope reel, the roll of explosion-proof water pipe transmission cable reel, the wire rope reel is great than explosion-proof water pipe transmission cable reel, realize wire rope through rolling, the receive and release of explosion-proof water pipe transmission cable, the effort is all on wire rope, thereby explosion-proof water pipe and transmission cable atress too big risk that leads to the fracture have been avoided, can receive and release explosion-proof water pipe and transmission cable.
Drawings
FIG. 1 is a schematic structural diagram of a main body of a vertical pipe cleaning apparatus according to the present invention;
FIG. 2 is a schematic structural diagram of a control box in a vertical pipe cleaning apparatus according to the present invention;
FIG. 3 is a schematic structural view of a retractable sweeping mechanism of a vertical pipe cleaning apparatus according to the present invention;
fig. 4 is a schematic structural diagram of a suspension mechanism in a vertical pipe cleaning device according to the present invention.
In the figure: 100-telescopic cleaning mechanism, 110-rolling brush component, 111-rolling brush component, 112-motor clamping sleeve, 113-rolling brush fixing support, 120-camera, 130-nozzle component, 131-upper clamping block, 132-lower clamping block, 133-spray pipe, 140-hydraulic lifting rod, 150-mounting support, 151-first mounting plate, 152-second mounting plate, 153-third mounting plate, 154-sloping plate, 155-clamping plate, 200-suspension mechanism, 210-windlass, 220-mounting frame component, 221-base, 222-telescopic rod, 223-motor fixing support, 300-control box, 310-control box shell, 320-waterproof box, 330-operation panel, 331-water spray button, 332-cleaning button, 333-expansion and contraction buttons, 334-winch ascending and descending buttons, 335-power supply connector, 336-cable connector, 340-display screen, 400-transmission cable and 500-explosion-proof water pipe.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
A vertical pipe cleaning device is shown in figures 1-4 and comprises a telescopic cleaning mechanism 100, a suspension mechanism 200, a control box 300, a transmission cable 400 and an explosion-proof water pipe 500, wherein the telescopic cleaning mechanism 100 comprises two rolling brush assemblies 110, a camera 120, a nozzle assembly 130, a hydraulic lifting rod 140 and a mounting bracket 150, the suspension mechanism 200 comprises a winch 210 and a mounting bracket assembly 220, the control box 300 comprises a control box shell 310, a high-pressure anti-corrosion water pump, a waterproof box 320, an operation panel 330, a display screen 340, a water path connecting assembly and a circuit control part, the outer walls of the circumferences of the transmission cable 400 and the explosion-proof water pipe 500 are wrapped by the same wire protecting sleeve, a supporting seat is fixed at the bottom end of the mounting bracket assembly 220 through bolts, and the waterproof box 320 is fixed inside the control box 300 through a sealing ring.
In order to promote the cleaning effect on the inner wall of the vertical pipeline; as shown in fig. 3, each of the rolling brush assemblies 110 includes a plurality of bristles, two rolling brush sleeves 111, a dc dual-output shaft motor, two motor clamping sleeves 112 and a rolling brush fixing bracket 113, the rolling brush fixing bracket 113 is fixed to one side of the mounting bracket 150 by bolts, the dc dual-output shaft motor is fixed to one side of the rolling brush fixing bracket 113 by bolts, the two motor clamping sleeves 112 are respectively sleeved on the circumferences of the dual output shafts of the dc dual-output shaft motor, the two rolling brush sleeves 111 are respectively sleeved on one ends of the two motor clamping sleeves 112, the plurality of bristles are all bonded to the outer circumferential walls of the two rolling brush sleeves 111, and the bristles are made of nylon brush filaments; during the use, two brush cover 111 rotations of direct current double-outlet motor drive through two motor clamping sleeve 112, and then has effectively promoted the brush hair on the brush cover 111 and has cleaned the efficiency of brushing vertical pipe inner wall, has improved the quality of inner wall dirt cleaning.
In order to facilitate the spray-washing of the inner wall of the vertical pipe; as shown in fig. 3, the nozzle assembly 130 includes an upper clamping block 131, a lower clamping block 132, a nozzle 133, a nozzle and a quick coupling, the nozzle 133 is fixed to one side of the mounting bracket 150 through the upper clamping block 131 and the lower clamping block 132, the nozzle is fixed to the circumferences of both ends of the nozzle 133 through threads, the quick coupling is fixed to the nozzle 133 through threads, and the nozzle 133 is in a cone shape and fixed to the mounting bracket 150 at an angle of 45 °; and two nozzles with 90-degree water spraying angles are fixed on the spray pipe 133 to completely cover the cleaning range of the rolling brush, so that the cleaning effect is optimal, and the quick connector is vertically fixed on the spray pipe 133 at an angle of 45 degrees, so that the winding caused during assembly can be reduced.
The cleaning work of the inner wall of the vertical pipeline is conveniently observed; as shown in fig. 3, the camera 120 is fixed to one side of the lower clamping block 132 by bolt fastening; and the camera 120 adopts a high-definition night vision camera, which can meet the real-time monitoring of a dark pipeline.
In order to meet the requirement of cleaning the inner walls of vertical pipelines with various calibers; as shown in fig. 3, the mounting bracket 150 includes two first mounting plates 151, a second mounting plate 152, a third mounting plate 153, two inclined plates 154 and two clamping plates 155, wherein the two first mounting plates 151 are respectively fixed on an outer wall of one side of the rolling brush fixing bracket 113 through threads, the two clamping plates 155 are respectively fixed on an outer wall of one side of the two first mounting plates 151 through bolts, two ends of the second mounting plate 152 are respectively connected to one ends of the two first mounting plates 151 through rotating shafts, the two inclined plates 154 are respectively connected to an outer wall of one side of the two clamping plates 155 through rotating shafts, two sides of the third mounting plate 153 are respectively fixed on one ends of the two inclined plates 154 through the same rotating shaft, the bottom of the hydraulic lifting rod 140 is fixed on the bottom of the second mounting plate 152 through bolts, and one end of an extension rod of the hydraulic lifting rod 140 is fixed on an outer wall of; the rolling brush component 110 stretches outwards inwards through the stretching of the hydraulic lifting rod 250, the rolling brush component 110 expands outwards when the extension rod is retracted by the hydraulic lifting rod 140, and when the extension rod is extended by the hydraulic lifting rod, the rolling brush component 110 draws close inwards, so that the requirement of cleaning operation through the equipment when the pipeline is irregular in the existing market is met, and the application range of the whole mechanism is expanded.
In order to facilitate the fixation of the winch 210 and ensure the stable suspension of the whole equipment; as shown in fig. 1 and 4, the mounting bracket assembly 220 includes two bases 221, two telescopic rods 222 and a motor fixing frame 223, wherein the bottom ends of the two telescopic rods 222 are fixed on the top end of the supporting base through bolts, the motor fixing frame 223 is transversely arranged inside the two telescopic rods 222 through screws, and the two bases 221 are clamped on the outer surfaces of the two telescopic rods 222; the whole structure is movably connected through screws, so that the installation and the disassembly are convenient, a large amount of field arrangement and ending time are saved, the efficient and safe operation is ensured, and the fixation of the winch 210 is promoted; the winding machine 210 comprises a steel wire rope winding drum, an explosion-proof water pipe transmission cable winding drum and a motor; stagger between wire rope reel and the explosion-proof water pipe transmission cable reel, mutual noninterference, the rotation of motor output shaft drives the wire rope reel, the roll of explosion-proof water pipe transmission cable reel, the wire rope reel is great than explosion-proof water pipe transmission cable reel, realize wire rope through rolling, receive and release of explosion-proof water pipe transmission cable, the effort is all on wire rope, thereby explosion-proof water pipe and transmission cable atress too big risk that leads to the fracture has been avoided, can receive and release explosion-proof water pipe and transmission cable.
To facilitate overall work control; as shown in fig. 2, the operation panel 330 includes a water spraying button 331, a cleaning button 332, an extending and contracting button 333, a winch ascending and descending button 334, a power connector 335, and a cable connector 336, and the water spraying button 331, the cleaning button 332, the extending and contracting button 333, the winch ascending and descending button 334, and the display screen 340 are respectively disposed on the top of the waterproof box 320, so that the waterproof box 320 can ensure that the control circuit part in the control box is not affected even if water leaks from the water pump when water passes through; the power connector 335 and the cable connector 336 are both arranged on the outer wall of one side of the control box 300, the high-pressure anti-corrosion water pump is fixed on the outer wall of the back side of the control box 300 through the support, and the circuit control part and the water path connecting assembly are respectively arranged on the outer wall of the back side of the waterproof box 320 and the outer wall of the back side of the control box 300.
When the device is used, a tapping machine is used in the center of the top of the pipeline to tap a 300 mm-300 mm opening, the base of the hanging mechanism 200 is placed on two sides of the opening, the telescopic rod 222 is installed in the base 221 and locked by screws, the motor fixing frame 223 is installed in the telescopic rod 222 and locked by screws, the winch 210 is hung on the motor fixing frame 223, the steel wire rope hook is connected with the top of the telescopic cleaning mechanism 110, the anti-explosion water pipe 500 and the transmission cable 400 are inserted into the corresponding interface, the telescopic cleaning mechanism 100 is placed into the pipeline from the opening, the transmission cable 400 and the anti-explosion water pipe 500 are inserted into the corresponding interface on the control box 300 and connected, the water inlet on the control box 300 is connected with a water inlet pipe, the water inlet pipe is placed into a container filled with cleaning agent, the power cord is inserted into a 220V power supply, and the control box 300 is powered on, the rolling brush of the telescopic cleaning mechanism 100 is adjusted to be in contact with the pipeline wall by pressing the stretching and contracting button 333 through video monitoring, the rolling brush cleaning work is carried out by pressing the cleaning button 332, and then the water spraying operation can be carried out by pressing the switch of the water spraying button 331; after the hoist up and down button 334 is pressed down, the hoist 210 operates to release the wire rope, the retractable cleaning mechanism 100 performs the cleaning operation downward, the hoist up and down button 334 is closed after the cleaning operation is completed, and then the hoist 210 retracts the wire rope after the hoist up and down button 334 is pressed down, and the cleaning operation of the pipeline is performed again. After repeated operation, the pipeline with the length of 10 meters can be cleaned in one hour, the telescopic cleaning mechanism 100 is taken out of the pipeline, the steel wire rope hook is taken down, and the base 221, the telescopic rod 222 and the motor fixing frame 223 of the hanging mechanism 200 are disassembled and packaged; and the opening at the top is welded and sealed, and the whole set of operation cleaning work is completed.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The utility model provides a vertical pipe cleaning equipment, includes that scalable cleaning mechanism (100), suspension mechanism (200), control box (300), transmission cable (400) and explosion-proof water pipe (500), a serial communication port, scalable cleaning mechanism (100) include two round brush subassemblies (110), camera (120), nozzle assembly (130), hydraulic lifting rod (140) and installing support (150), suspension mechanism (200) are including hoist engine (210) and installing support subassembly (220), control box (300) are including control box shell (310), high-pressure anticorrosive water pump, waterproof box (320), operating panel (330), display screen (340), water route coupling assembling and circuit control part, transmission cable (400) and explosion-proof water pipe (500) circumference outer wall all wrap up there is same protecting wire cover.
2. The vertical pipe cleaning equipment according to claim 1, wherein each rolling brush assembly (110) comprises a plurality of bristles, two rolling brush sleeves (111), a direct current double-output shaft motor, two motor clamping sleeves (112) and a rolling brush fixing support (113), the rolling brush fixing support (113) is fixed on one side of the mounting support (150) through bolts, the direct current double-output shaft motor is fixed on one side of the rolling brush fixing support (113) through bolts, the two motor clamping sleeves (112) are respectively sleeved on the circumferences of the double output shafts of the direct current double-output shaft motor, the two rolling brush sleeves (111) are respectively sleeved on one ends of the two motor clamping sleeves (112), the plurality of bristles are all bonded on the outer walls of the circumferences of the two rolling brush sleeves (111), and the bristles are made of nylon brush wires.
3. The vertical pipe cleaning device according to claim 1, wherein the nozzle assembly (130) comprises an upper clamping block (131), a lower clamping block (132), a nozzle (133), a nozzle and a quick coupling, the nozzle (133) is fixed on one side of the mounting bracket (150) through the upper clamping block (131) and the lower clamping block (132), the nozzle is fixed on the circumferences of two ends of the nozzle (133) through threads, the quick coupling is fixed on the nozzle (133) through threads, and the nozzle (133) is in a capping head type and is fixed at an angle of 45 degrees with the mounting bracket (150).
4. The vertical pipe cleaning apparatus according to claim 1, wherein the camera (120) is secured to one side of the lower clamp block (132) by bolting.
5. The vertical pipe cleaning equipment according to claim 1, wherein the mounting bracket (150) comprises two first mounting plates (151), a second mounting plate (152), a third mounting plate (153), two inclined plates (154) and two clamping plates (155), the two first mounting plates (151) are respectively fixed on one side outer wall of the rolling brush fixing bracket (113) through threads, and the two clamping plates (155) are respectively fixed on one side outer wall of the two first mounting plates (151) through bolts.
6. The vertical pipe cleaning equipment according to claim 5, wherein both ends of the second mounting plate (152) are respectively connected to one end of the two first mounting plates (151) through rotating shafts, the two inclined plates (154) are respectively connected to one side outer wall of the two clamping plates (155) through rotating shafts, both sides of the third mounting plate (153) are fixed to one end of the two inclined plates (154) through the same rotating shaft, the bottom of the hydraulic lifting rod (140) is fixed to the bottom of the second mounting plate (152) through bolts, and one end of the extension rod of the hydraulic lifting rod (140) is fixed to one side outer wall of the third mounting plate (153) through threads.
7. The vertical pipe cleaning apparatus according to claim 1, wherein the mounting frame assembly (220) comprises two bases (221), two telescopic rods (222) and a motor fixing frame (223), and the bottom ends of the two telescopic rods (222) are fixed to the top ends of the supporting seats by bolts.
8. The vertical pipe cleaning device according to claim 7, wherein the motor fixing frame (223) is transversely erected inside the two telescopic rods (222) through screws, the two bases (221) are clamped on the outer surfaces of the two telescopic rods (222), and the winding machine (210) comprises a steel wire rope reel, an explosion-proof water pipe transmission cable reel and a motor.
9. The vertical pipe cleaning device according to claim 1, wherein the operation panel (330) comprises a water spraying button (331), a cleaning button (332), an extending and contracting button (333), a winch ascending and descending button (334), a power connector (335), and a cable connector (336), and the water spraying button (331), the cleaning button (332), the extending and contracting button (333), the winch ascending and descending button (334), and the display screen (340) are respectively disposed on the top of the waterproof box (320).
10. The vertical pipe cleaning equipment according to claim 9, wherein the power connector (335) and the cable connector (336) are both arranged on one side outer wall of the control box (300), the high-pressure anticorrosion water pump is fixed on the back outer wall of the control box (300) through a bracket, and the circuit control part and the waterway connection assembly are respectively arranged inside the waterproof box (320) and on the back outer wall of the control box (300).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010698052.6A CN111871980A (en) | 2020-07-20 | 2020-07-20 | Vertical pipeline cleaning equipment |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112517513A (en) * | 2020-11-24 | 2021-03-19 | 安徽舒饰环保科技有限公司 | Washing device for production of washing machine ring |
| CN113798230A (en) * | 2021-08-27 | 2021-12-17 | 安徽富煌电力装备科技有限公司 | Self-cleaning type anti-condensation distribution box |
| CN113996612A (en) * | 2021-10-30 | 2022-02-01 | 天津市地质研究和海洋地质中心 | Equipment for cleaning well pipe in underground water environment monitoring well |
| CN114951166A (en) * | 2022-07-01 | 2022-08-30 | 渤海造船厂集团有限公司 | Stainless steel pipeline pulling and washing device and method |
| CN115634627A (en) * | 2022-12-21 | 2023-01-24 | 江苏勤业石化装备有限公司 | Large-scale coking-resistant vinylidene fluoride cracking furnace |
| CN116197191A (en) * | 2023-01-31 | 2023-06-02 | 派尔实验装备有限公司 | VOCs waste gas pipeline sediment removal equipment and removal method thereof |
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| CN2873335Y (en) * | 2005-11-18 | 2007-02-28 | 益世环保科技工程(上海)有限公司 | Vertical air conditioner pipe cleaner |
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| CN109985865A (en) * | 2017-12-29 | 2019-07-09 | 中国核动力研究设计院 | A kind of washing and cleaning operation device of pipeline cleaning robot |
| CN212550863U (en) * | 2020-07-20 | 2021-02-19 | 长沙亚欣电器技术服务股份有限公司 | Vertical pipeline cleaning equipment |
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| CN2873335Y (en) * | 2005-11-18 | 2007-02-28 | 益世环保科技工程(上海)有限公司 | Vertical air conditioner pipe cleaner |
| CN109985865A (en) * | 2017-12-29 | 2019-07-09 | 中国核动力研究设计院 | A kind of washing and cleaning operation device of pipeline cleaning robot |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112517513A (en) * | 2020-11-24 | 2021-03-19 | 安徽舒饰环保科技有限公司 | Washing device for production of washing machine ring |
| CN113798230A (en) * | 2021-08-27 | 2021-12-17 | 安徽富煌电力装备科技有限公司 | Self-cleaning type anti-condensation distribution box |
| CN113996612A (en) * | 2021-10-30 | 2022-02-01 | 天津市地质研究和海洋地质中心 | Equipment for cleaning well pipe in underground water environment monitoring well |
| CN114951166A (en) * | 2022-07-01 | 2022-08-30 | 渤海造船厂集团有限公司 | Stainless steel pipeline pulling and washing device and method |
| CN114951166B (en) * | 2022-07-01 | 2023-12-19 | 渤海造船厂集团有限公司 | Stainless steel pipeline pulling and washing device and method |
| CN115634627A (en) * | 2022-12-21 | 2023-01-24 | 江苏勤业石化装备有限公司 | Large-scale coking-resistant vinylidene fluoride cracking furnace |
| CN116197191A (en) * | 2023-01-31 | 2023-06-02 | 派尔实验装备有限公司 | VOCs waste gas pipeline sediment removal equipment and removal method thereof |
| CN116197191B (en) * | 2023-01-31 | 2023-11-24 | 派尔实验装备有限公司 | VOCs waste gas pipeline sediment removal equipment and removal method thereof |
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